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Item #26117 #51450 Rev. 8/08 ULTRA 2 UNDER SINK FILTER INSTALLATION INSTRUCTIONS Ultra 2 Parts include: 1 Two housing bracket c/w housing and cartridges 1 5 foot length 1/4” OD blue tubing (product water) 1 5 foot length 1/4” OD white tubing (feed water) Package A 2 Phillips #10 x 3/4” stainless steel screws 2 1/4” plastic tubing inserts 2 Elbow, 1/4” x 1/4”, QC x MNPT 1 Filter housing wrench 1 SV9 self tapping feed water saddle c/w quick connect tube fitting Package B 1 Long reach faucet assembly c/w quick connect tube fitting Limited Warranty • This warranty is valid for twelve months from date of purchase. If this product is found to be defective in the judgement of the manufacturer, a like or similar product will be provided at no charge. • The manufacturer shall not be liable for damages or delays caused by defective material or workmanship or by failure due to normal wear. • Retain for your records along with your proof of purchase. Precautions • This filter is designed to operate at water pressure up to 100 psi. Normal municipal water pressure is 40 - 60 psi. • Plastic housing parts must not be subjected to freezing, excessive heat or direct sunlight. These conditions may cause failure. • Install filter with a minimum of 3” clearance - top, bottom and sides. • Do not overtighten fittings when installing this unit. Replacement Cartridges Carbon Filter #26006 - Replace a minimum of every six months or as required. - Carbon filters require some rinsing to remove carbon fines before installation. Post-filter #26118 - 0.5 Micron Carbon Briquette Cartridge - Replace a minimum of every 12 months or if production or quality of water diminishes.

ULTRA2 UNDER SINK FILTER INSTALLATION INSTRUCTIONS Water/aquaflo-ultra2... · ULTRA2 UNDER SINK FILTER INSTALLATION INSTRUCTIONS ... tapping valve. Make sure piercing ... rubber gasket

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Item #26117

#51450 Rev. 8/08

ULTRA 2 UNDER SINK FILTER INSTALLATION INSTRUCTIONS

Ultra 2 Parts include:

1 Two housing bracket c/w housing and cartridges1 5 foot length 1/4” OD blue tubing (product water)1 5 foot length 1/4” OD white tubing (feed water)

Package A2 Phillips #10 x 3/4” stainless steel screws2 1/4” plastic tubing inserts2 Elbow, 1/4” x 1/4”, QC x MNPT1 Filter housing wrench1 SV9 self tapping feed water saddle c/w quick connect tube

fitting

Package B1 Long reach faucet assembly c/w quick connect tube fitting

Limited Warranty• This warranty is valid for twelve months from date of purchase.

If this product is found to be defective in the judgement of themanufacturer, a like or similar product will be provided at nocharge.

• The manufacturer shall not be liable for damages or delayscaused by defective material or workmanship or by failure dueto normal wear.

• Retain for your records along with your proof of purchase.

Precautions• This filter is designed to operate at water pressure up to 100

psi. Normal municipal water pressure is 40 - 60 psi.• Plastic housing parts must not be subjected to freezing,

excessive heat or direct sunlight. These conditions may causefailure.

• Install filter with a minimum of 3” clearance - top, bottom andsides.

• Do not overtighten fittings when installing this unit.

Replacement Cartridges

Carbon Filter #26006 - Replace a minimum of every six months or as

required.- Carbon filters require some rinsing to remove

carbon fines before installation.

Post-filter #26118 - 0.5 Micron Carbon BriquetteCartridge- Replace a minimum of every 12 months or if

production or quality of water diminishes.

ULTRA 2 UNDER SINK FILTER INSTALLATION INSTRUCTIONS

This unit is not intended for use where water is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the unit.

Step 1 - Choose a LocationPosition the filter housing bracket on wallof cabinet nearest cold water linebeneath sink. Leave at least 3” clearancebetween the bottom of the filter housingand the floor. Mark bracket slots on thewall.

Step 2 - Install Filter CartridgesFor sanitization procedures, refer toInstructions #1. Install the Carbon filter inthe (1) sump and 0.5 Micron CarbonBriquette cartridge in the (2) sump.

Step 3 - Install Screws - Package ADrill a 1/8” hole on each mark, then insertthe screws. Leave each screwapproximately 1/4” out from the wall formounting the head assembly later in theinstallation.

Step 4 - Installing the Ultra 2 FaucetThe faucet may be installed into the holenormally used for the sink sprayer. If youhave a sink sprayer installed and plan touse it or do not have a hole, you willhave to drill a hole for the faucet. Thefaucet will fit through a 7/16” hole orlarger.

For drilling through a metal sink, firstmake a small indentation with a punchwhere you want to install the faucet.(Caution - Wear Eye Protection WhenDrilling)

For drilling through porcelain, place apiece of masking tape over the location,then score with a punch before drilling.

Step 5 - Insert the Faucet - Package BRemove the hardware from the faucetstem for later use. Slide the large chromeplated washer onto the stem, then thelarge plastic washer. Place the faucetstem through the hole on the sink.

Step 6 - Secure the FaucetSlide the small rubber washer, then thelarge metal washer and lock nut onto thefaucet stem. Tighten the lock nut tosecure the faucet in place.

Step 7 - Install Faucet ConnectorApply NSF 61 grade tape over thethreads of the faucet and install thefaucet connector. Do not overtighten.

Step 8 - Connect the Product WaterTubingFirmly push one end of the blue productwater tubing into the quick connect fittingof faucet connector as shown below. Formore details on quick connect fitting, seeinstruction #2.

Step 9 - Install Feed Water Saddle -Package ALocate a suitable area on the cold line.Following the instructions #3 supplied,attach the self tapping feed water saddleto the cold water line.

Step 10 - Install Connector and theFeed Water TubingInstall the connector (PACKAGE A) to thevalve body of the saddle valve as shownin step 7 (If not using compression nutfittings). Firmly push the one end of thewhite tubing to the quick connect fitting ofthe connector as shown in Step 8.

Step 11 - Install White 90 DegreeElbowsApply NSF 61 grade tape to the threadsof the white 90 degree elbow fitting andinstall them in the filter inlet and outletports.

Step 12Firmly push the other end of white tubingand the other end of the blue tubing intothe quick connect fittings of elbow at theinlet and outlet side respectively. Formore details on quick connect fittings,see instructions # 2.

Step 13 - Activating the SystemOpen feed water saddle and faucet.Flush unit for 2 - 3 minutes or until all theair has been expelled and the waterappears clear at the faucet.

(1)

(2)

Instruction #1 - Cleaning, Sanitizing and Cartridge Replacement Procedure1. Mix mild cleaning solution of dish

soap and clean potable water inplastic bowl.

2. Relieve presure by closing feed watersupply valve and open product waterfaucet.

Icemaker: Transfer ice cubes frombin/tray to clean freezer container forstorage until procedure is done.

3. CAUTION: Do not attempt to removefilter housings until water flow stops.This reduces pressure inside the system so housings may safelybe removed.

CAUTION: Additional point-of-usedevices (i.e., icemakers) may usefilters along their supply line. Removeany filter or treatment device installedbetween module and device beforeproceeding.

Remove each filter/membranehousing by turning it counter-clockwise. Remove each filtercartridge as its housing is removed.Discard filters.

4. CAUTION: Use sanitary rubbergloves for this procedure to avoidcontaminating sanitizing solution,filters, or membrane. Wear gloveswhenever cleaning/ sanitizing systemcomponents or handling newfilter/membrane cartridges.

5. Remove filter housing "O" rings andwash them with cleaning solution.Rinse them well with clean potablewater. Inspect them for damage (i.e.,nicks, scratches). Replace damaged"O" rings.

6. Clean filter housings ports, inside andoutside, with washcloth and cleaningsolution. Do not use abrasivematerials.

7. Rinse manifold/housings with cleanpotable water.

8. Inspect manifold and filter housing"O" ring groove area for damage (i.e.,nicks or scratches). Replacedamaged components.

9. Place a small amount of "O" ringlubricant over surface of filter housing"O" ring. Install "O" ring into filterhousing groove.

TO SANITIZE THE SYSTEM: CompleteSteps 12-20.

TO INSTALL FILTERS: Complete Steps19-20.

WARNING: WEAR SAFETY GLASSESWHILE PERFORMING THISPROCEDURE.

READ "WARNINGS" INFORMATIONON BLEACH CONTAINER BEFOREUSING CONTENTS.

HANDLE SANITIZING SOLUTIONCAREFULLY. AVOID CONTACT WITHUNPROTECTED AREAS.

10. CAUTION: Excessive concentrationsof bleach will damage plastic andrubber components. Rinse all partsthat contact bleach thoroughly withclean potable water.

Mix sanitizing solution of 1.5 ml (1/3teaspoon) of household bleach and3.8 L (1 gallon) of clean, potablewater in the bucket. Mix solution well.

11. CAUTION: Tighten filter housings byhand only. Do not use tools as theywill over-tighten and damagehousings. Take care not to cut orpinch o-rings.

Add 236 ml (one cup or 8 oz.) ofsanitizing solution to each filterhousing and install them onto themanifold (do not install filters ormembrane at this time). Tighten eachfilter housing by hand only.

12. Slowly open source water supplyvalve.

13. Open product water faucet. Closefaucet as soon as water begins toflow from spout.

14. Wait 5 minutes, then close sourcewater supply valve.

15. Wait 25 minutes, then open productwater faucet and let water flow todrain.

16. CAUTION: Do not attempt to removefilter housings until water flow stops.This reduces pressure inside thesystem so housings may be removedsafely.

Remove filter housings and disposeof water. Rinse filter housings andmanifold ports thoroughly with cleanpotable water.

17. CAUTION: Do not remove protectiveplastic bag from replacement filtercartridges until so instructed.

Install "O" rings into filter housings.Open top of filter bag enough toexpose filter cap and "O" ringgrooves. Place a small amount of "O"ring lubricant on surface of each "O"ring.

18. CAUTION: TIGHTEN FILTERHOUSINGS BY HAND ONLY. Do notuse tools as they will over-tighten anddamage housings. Take care not tocut or pinch o-rings.

CAUTION: Refer to InstallationInstructions for the location of eachcartridge.

Install filter cartridges. Hold cartridgeby its protective plastic bag and insertcartridge into manifold turning it 1/4turn as it enters the port. Slide bagfrom cartridge and discard. Replaceeach filter housing as each cartridgeis installed.

19. Turn feed water valve slowly to openposition.

20. Confirm system is producing water.Unit will be sending rinse water todrain.

Instruction #2 - Install Tubing to Quick Connect FittingsPLASTIC TUBING

1. Cut tube ends square and straight.Do not deform tube (i.e., cause tubeto compress its diameter so it is nolonger round).

2. Make sure outer surface of tube isclear of marks or scratches for alength equal to twice tube diameter.This allows "O" ring to seat properlyagainst tube.

3. Avoid sharp changes in directionwhen routing tubing. Sharp turnscause tubing to flex and deform,which reduces its flow capacity andmay increase lateral stress on thefittings, causing leakage.

QUICK-CONNECT FITTINGSFittings consist of two parts: a Body anda collet.

1. To install a tube, push it throughCollet until it seats firmly at bottom offitting (Figure A and B.).

2. To remove a tube, push and holdCollet against Body while pulling tubeout (Figure C).

A. Push tube through Collet into Body. B. Tube must seat firmly at bottomof fitting.

C. Push Collet against Body torelease tube.

Instruction #3 - Saddle Tapping Valve Installation on Copper TubeCAUTION: This saddle-tapping valve isnot designed for installation on flex linetubing.

NOTE: State, provincial and localplumbing codes may prohibit use ofsaddle-tapping valves.

1. CAUTION: If no shut off valve isinstalled under sink, close main watervalve during this Installation.

Locate shut off valves on water linesunder sink. To identify hot supply pipeand cold supply pipe, turn bothfaucets on and let water run. As waterflows, hot water pipe becomesnoticeably warmer.

2. CAUTION: Do not install feed waterassembly on hot water line.

Turn off cold water supply by closingshut off valve. Drain line by openingsink faucet. Some mixing type faucetsmay require hot water supply be shutoff as well.

NOTE: All instructions refer tocomponents shown in Figure 1 unlessotherwise noted.

3. CAUTION: Do not turn valve handlebefore or while installing saddle-tapping valve. Make sure piercinglance does not protrude beyondrubber gasket before installing valve.

Assemble saddle-tapping valveassembly on tube.

a. Hold back plate against tube.• 3/8" copper tubing use back

plate smaller radius.• 1/2" copper tubing, use back

plate larger radiusb. Hold valve saddle against tubing

in a position directly oppositeback plate.

c. Tighten screw enough so valvesaddle and back plate are heldsecurely against tube.

d. Rotate assembly so tubingconnection is aligned toward ROModule feed port.

e. Tighten screw firmly. Do notcrush tube.

4A. Connect source water feed tubing tovalve body using compression fitting.

a. Slide nut and sleeve onto tubing(in that order).

b. Install insert into plastic tubing.c. Install tube with insert and

sleeve into valve body.d. Thread compression nut onto

valve body, tighten.

4B.Connect source water feed tubing tovalve body using connector.a. Apply NSF 61 grade Teflon tape

over the threads of valve body.b. Install the connector (Do not

overtighten)c. Firmly push the white tubing into

the quick connect fitting ofconnector.

5. Turn saddle-tapping valve handleclockwise until it is firmly seated andpiercing lance is fully extended.

6. CAUTION: Supply line is pierced andvalve is closed.

Do not open valve until system isactivated.

Turn on cold water supply. Checksaddle-tapping valve installation forleaks. Allow water to run from faucetfor a few minutes to clear any debrisin the line caused by installation.

NOTE: If flow from sink faucet isreduced, clean faucet aerator.

Figure 1: Saddle-Tapping Valve AssemblyP/N 92276 installed on 1/2”Copper Tubing

7. Trim ¼” white tube to desired length.Install ¼” white tube into ¼” whitecollet as shown in Figure 1.

CompressionNut Fitting

Connector