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ULTIMATE PIT DESIGNING USING GEMCOM SURPAC UNDER GUIDANCE OF KASHINATH PAL ASSISTANT PROFESSOR DEPTT. OF MINING ENGG.

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ULTIMATE PIT DESIGNING USING GEMCOM SURPAC

ULTIMATE PIT DESIGNINGUSING GEMCOM SURPACUNDER GUIDANCE OFKASHINATH PALASSISTANT PROFESSORDEPTT. OF MINING ENGG.

INDEX ABSTRACT INTRODUCTION TO GEMCOM SURPAC SCOPE OF THE PROJECT GEOLOGICAL DATABASEo CREATING A GEOLOGICAL DATABASEo DISPLAYING DRILLHOLESo ADDING STYLES TO GEOLOGICAL PATTERNSo CREATION OF DRILLHOLE LAYOUTo CREATING SURFACE DTMo CREATING SECTIONSo DIGITISING SECTIONS SOLID MODELLINGo TRIANGULATIONo VALIDATIONo MAKING SOLID BLOCK MODELo CREATING A BLOCK MODELo DISPLAYING A BLOCK MODELo ADDING CONSTRAINT TO BLOCK MODELo ADDING ATTRIBUTES TO BLOCK MODELo BLOCK MODEL REPORTPIT DESIGNINGo CREATING SLICES FROM BLOCK MODELo DIGITISING AND EXPANSION WITHOUT RAMPSo ULTIMATE PIT DESIGNSURPAC BENEFITS Comprehensive tools include: drillhole data management, geological modelling, block modelling, geostatistics, minedesign, mine planning, resource estimation, and more. Increased efficiencies within teams result from better sharing of data, skills and project knowledge. All tasks in Surpac can be automated and aligned to company-specific processes and data flows. Software ease-of-use ensures staff develop an understanding of the system and of project data quickly. Surpac is modular and easily customised. Surpac reduces data duplication by connecting to relational databases and interfacing with common file formats fromGIS, CAD and other systems. Integrated production scheduling with GemcomMineSched. Multilingual support: English, Chinese, Russian, Spanish, German and FrenchABSTRACTMajority of the production being from surface mines, hence there is a requirement of a more precise,strategic and systematic mine planning and designing for these. The economic value of a mineraldeposit is a function of its ore reserves. During the exploration and feasibility phases of a miningproject, the need for timely and reliable ore reserve estimates is of critical importance particularly as abasis for mine planning in the early production years. Conventional methods are time consuming andonly a limited number plans can be considered before the work is done. Also, a greater devotion fromthe side of the doer is required. So, a good chance of many manual errors persists. The computerizedmethods do away with these difficulties and offer a better approach towards mine designing andplanning.

Introductry work flow:-l using string tools to create a simple pit designl preparing data for use in basic pit designl using pit design tools to create ramps, crests, toes, and berms

-------------------------------- DTM FORMATION 13-Nov-14------------------------------------------------- DTM formed from : dh_aryan2.str DTM File : dh_aryan2.dtm Object ID : 1 Number of Triangles : 98 Maximum/Minimum E : 1067.030 / 380.502 Maximum/Minimum N : 1739.503 / 766.000 Maximum/Minimum Z : 629.557 / 568.440 Strings to act as breaklines : Y Perform breakline test : N Common point check distance : 0.005

Database Data Extent Report Nov 13, 2014

Database: upd_aryanNumber of drillholes :54 Total length drilled :2525.00

Hole Id Northing Easting Elevation Depth --------------------------------------------------------------MIN. NORTHING SMG1202 766.000 640.000 593.652 17.000 MAX. NORTHING SMG0002 1739.503 895.269 572.584 45.000 MIN. EASTING SMG0804 1078.764 380.502 580.268 34.000 MAX. EASTING SMG0706 1183.441 1067.030 574.950 50.000 MIN. ELEVATION SMG1104 838.343 840.924 568.440 21.000 MAX. ELEVATION SMG0301 1485.283 708.820 629.557 25.000 MIN. DEPTH SMG1101 842.389 480.528 599.631 16.000 MAX. DEPTH SMG0805 1083.163 664.546 611.000 77.000 Page 1 of 1

Different sections shown in different colour used for ore body block modelling SOLID MODELLINGCreating solid by Triangulation :- solids triangulate between segments select the adjacent segmentsand they get triangulated

solids validation validate object

BLOCK MODEL

To visualize the possibility of a deposit & in order to get a detailed estimation on the basis of smallest possible block block model is prepared By a rule of thumb minimum size of a block should not be less than average drill hole interval , height of ablock is generally kept as the preferred bench heightAdd constraint to the block model

Orebody block model after adding constraints

PIT DESIGNING

Sections can be made along the constrained block at regular vertical spacings, here 10 m. These sectionshelp in getting a better visualization of the variation of grade along the orebody& pit can be designedeasily by extending the digitised ore in vertical direction . block model sections create

select normal to z axis in section type give section range from block model summary report applygive a location where slices to be formed get saved check constrain model define fe in model attribute applyselect constraint in type select constraint of ore applyWithout Mine Ramps : Digitise the bottom slice in a new layer delete the layer containing sliceSlice 531.027 m rlTo make the first bench , design pit design set slope gradient

design pit design expand segment by bench height

give a bench height , 10 here direction of expansion applyIt is to be remembered that the segment will expand upwards forming a bench only if the digitisedsegment is clockwise in direction , even if we give up in direction but segment drawn is anticlockwise in nature , the bench will be expanded upwards but with inward slope wrt digitised segment .Oncewhen the segment is heightened with bench height , it is expanded along berms as .. design expand segment by berm widthThe expanded segment will look as follows

Ramp expansion at different levels

To get the pit from string file formed by digitized segments , surfaces dtm file function from stringfile select the saved file apply The following dtm surface was formed .

Blue colour orebody alongwith waste (in brown colour)

Ultimate pit design to be excavated at the end of mining activity

Lab/field work carried outWe get data from Tata Noamundi iron ore opencast projectAssay valueCollar valueGeologySurvey dataIn lab we use surpac to make the Ultimate pit design-Analysis of investigation>After arranging the raw data and making pit design we analyse it to get: . Optimum place to start box cut to exploit the area .get extend and design of benches and ramp needed to extract the ore.extend of mining area to be leasedConclusion

Thus we get the optimum pit design so that we can know the extend of lease hold area and extent of ming.We understand the proper location from where we have to start box cut.We get the solid model of deposit to know about the type and grade of ore.

WORK TO BE DONE :Using variogram modeling for reserve estimationDetermine the primary and secondary variogram to know about the direction of maximum continuity

REFERENCES

Dowd ,P. A, Onur A. H,Optimizing Open Pit Design and Sequencing, Proc. 23rd International APCOM Symposium,1992, pp- 411-422, ,1992.Hustrulid, W., Kutcha, M., Open pit mine planning and design, volume 1, Chapter 6 Production planning, pp- 601-605, A.A. Balkema publications, Rotterdam, Netherlands, 1995.Lerchs H., Grossmann I. F., Optimum design of open pit mines, Canadian Institute of Mining Trans., 68, pp. 17-24, 1965. Ronson, K.A,Computerized open pit planning and the development and application of a software open pit planner ,2001. DATA Hole id,from-to(in m) ,%feSMG0001 0 1 59.1 SMG0001 1 2 57.73 SMG0001 2 3 53.33 SMG0001 3 4 59.1 SMG0001 4 5 62.13 SMG0001 5 6 59.1 SMG0001 6 7 61.85 SMG0001 7 8 60.48 SMG0001 8 9 56.35 SMG0001 9 10 60.2 SMG0001 10 11 62 SMG0001 11 12 64 SMG0001 12 13 64 SMG0001 13 14 64 SMG0001 14 15 63 SMG0001 15 16 57 SMG0001 16 17 62 SMG0001 17 18 60 SMG0001 18 19 57 SMG0001 19 20 60 SMG0001 20 21 64 SMG0001 21 22 64 SMG0001 22 23 63 SMG0001 23 24 63 SMG0001 24 25 63 SMG0001 25 26 66 SMG0001 26 27 63 SMG0001 27 28 66 SMG0001 28 29 66 SMG0001 29 30 66 SMG0001 30 31 65 SMG0001 31 32 66 SMG0001 32 33 66 SMG0001 33 34 66 SMG0001 34 35 66 SMG0001 35 36 66 SMG0001 36 37 66 SMG0001 37 38 66 SMG0001 38 39 65 SMG0001 39 40 65 SMG0001 40 41 64 SMG0001 41 42 65 SMG0001 42 43 64 SMG0001 43 44 64 SMG0001 44 45 64 SMG0001 45 46 63 SMG0001 46 47 62 SMG0001 47 48 62 SMG0001 48 49 53 SMG0001 49 50 56 SMG0001 50 51 57 SMG0001 51 52 49 SMG0001 52 53 35 SMG0001 53 54 31 SMG0001 54 55 25 SMG0002 0 1 47.56 SMG0002 1 2 39.03 SMG0002 2 3 46.73 SMG0002 3 4 49.2 SMG0002 4 5 40.96 SMG0002 5 6 52.5 SMG0002 6 7 52.23 SMG0002 7 8 45.63 SMG0002 8 9 63.5 SMG0002 9 10 62.6 SMG0002 10 11 62 SMG0002 11 12 59 SMG0002 12 13 60 SMG0002 13 14 61 SMG0002 14 15 63 SMG0002 15 16 61 SMG0002 16 17 54 SMG0002 17 18 53 SMG0002 18 19 52 SMG0002 19 20 65 SMG0002 20 21 65 SMG0002 21 22 66 SMG0002 22 23 66 SMG0002 23 24 67 SMG0002 24 25 64 SMG0002 25 26 65 SMG0002 26 27 65 SMG0002 27 28 65 SMG0002 28 29 65 SMG0002 29 30 65 SMG0002 30 31 64 SMG0002 31 32 64 SMG0002 32 33 65 SMG0002 33 34 65 SMG0002 34 35 65 SMG0002 35 36 65 SMG0002 36 37 66 SMG0002 37 38 66 SMG0002 38 39 66 SMG0002 39 40 66 SMG0002 40 41 66 SMG0002 41 42 16 SMG0002 42 43 15 SMG0002 43 44 17 SMG0002 44 45 16 SMG0101 0 1 47.01 SMG0101 1 2 52.78 SMG0101 2 3 56.08 SMG0101 3 4 57.18 SMG0101 4 5 62.4 SMG0101 5 6 63.23 SMG0101 6 7 64.05 SMG0101 7 8 61.03 SMG0101 8 9 64.88 SMG0101 9 10 61 SMG0101 10 11 64 SMG0101 11 12 63 SMG0101 12 13 62 SMG0101 13 14 59 SMG0101 14 15 62 SMG0101 15 16 65 SMG0101 16 17 62 SMG0101 17 18 61 SMG0101 18 19 23 SMG0101 19 20 50 SMG0101 20 21 14 SMG0101 21 22 14