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Two-Staged Mixed Plug Flow Anaerobic Digesters

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Page 1: Two-Staged Mixed Plug Flow Anaerobic Digesters
Page 2: Two-Staged Mixed Plug Flow Anaerobic Digesters

GHD, Inc. Based in Chilton, Wisconsin Founded in 1989 by Steve Dvorak

Packerland Digester in 1985 –Still Operating

Our First Digester (new design) Gordondale Farms, WI in September 2001

GHD is the USA market leader, with 75 digesters operating at 58 sites in these U.S. states: WI, IN, VT, WA, IL, GA, MI, OH, IA, ID, FL, MN, NY

24Digesters are Under Construction at 19 Sites WI, ID, IL, OH, MN, MA, VA, VT

CONFIDENTIAL – PROPERTY OF GHD, INC.

Page 3: Two-Staged Mixed Plug Flow Anaerobic Digesters

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Page 4: Two-Staged Mixed Plug Flow Anaerobic Digesters

BIOLOGICAL SYSTEM Manure/Waste Collection System

Dairies (flush & scrape), Other Animal Wastes Mixed Materials: Food Processing, Biofuels, etc.

Digester Vessel Plug-flow Digester First In, First Out

Digester Mixing Biogas Recirculation

Digester Temperature Typically Mesophilic = 38.3o C

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Page 5: Two-Staged Mixed Plug Flow Anaerobic Digesters

PERFORMANCE (DAIRY EXAMPLE)

55 - 60% Methane (CO2 ~ 45%) By design, GHD offers superior biological degradation and

the highest gas production volume for any given waste stream. For example: 3.1 M3 (110 ft3) of biogas/cow/day 6-7 kW/cow/day (FC, manure only, NO substrates)

Lowest parasitic load (energy cost of operation) <10% average…over 90% of generated electricity is

available. Provides Electricity and Heat Small Amount of H2S (1500-6000 ppm)

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Page 6: Two-Staged Mixed Plug Flow Anaerobic Digesters

POWER by BIOGAS GENSETS Renewable (“Green”) Energy Production

Four Cows = 1 kW continuously (without substrate) Other digesters require 5-10 cows per kW

Reliable: GENSET Run-time Average 92-98% Low Parasitic Load: Average <10%

Greenhouse Gas Emission Reduction Eligible for Carbon Credits

for international trading.

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Page 7: Two-Staged Mixed Plug Flow Anaerobic Digesters

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Examples of typical power generation installations at GHD sites…

Page 8: Two-Staged Mixed Plug Flow Anaerobic Digesters

Digestate Land Application Liquid Fertilizer, inorganic nutrients

N, P and K are not destroyed by the digester. Instead, they are transformed to an inorganic state that is “plant-available”. Liquid nutrients can be land-applied to a growing crop.

By restoring these valuable nutrients to the land, less artificial fertilizers need to be employed.

GHD owners report up to 100% increase in yield for alfalfa, using digested liquid fertilizer.

pH Increase Lessened Likelihood of Runoff Liquid can be pivot-irrigated

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Page 9: Two-Staged Mixed Plug Flow Anaerobic Digesters

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Page 10: Two-Staged Mixed Plug Flow Anaerobic Digesters

Nutrient Management A Continuous Plan

Reduced Nitrogen & Phosphorus Loading By Separating Liquids From Solids 40% of Phosphorus Goes With

Separated Solids

Lower Nutrient Levels Allows Increase In Application Volume Per Acre

Helps Farmers prepare for tighter government regulations.

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Page 11: Two-Staged Mixed Plug Flow Anaerobic Digesters

Separated Solids Valuable & Versatile

High-quality Cow Bedding Pathogen Reduction – Due to Plug-Flow Retention Time Somatic Cell Count/Herd Health Clean Cows

Fertilizer Peat Moss Replacement Additional revenue stream

Particle Board

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Page 12: Two-Staged Mixed Plug Flow Anaerobic Digesters

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Page 13: Two-Staged Mixed Plug Flow Anaerobic Digesters

Mixed Waste Examples Organic Wastes Added to Our System

Restaurant/Casino/Institution Kitchen Grease & Wastes Cheese Whey and Milk Distillers Grain Activated Sewer Sludge Cannery Waste (Vegetable and Fruit) Waste from a Ravioli Sauce Plant Silage Spoilage Chicken Processing Plant DAF Artificial Crab Meat and Fish Trimmings Many, many more

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Page 14: Two-Staged Mixed Plug Flow Anaerobic Digesters

Questions?

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