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Tullio Mantoan, Sales Director Comem Operations Unit, Transformer Days 2011 Transformer Components Dry Bushings Dry Bushings

Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

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Page 1: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Tullio Mantoan, Sales Director Comem Operations Unit, Transformer Days 2011

Transformer ComponentsDry BushingsDry Bushings

Page 2: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Product Group Insulation and ComponentsGlobal manufacturing footprint 2010Global manufacturing footprint 2010

RussiaTurkeyPoland

SwedenLudvika

RussiaMoscow

TurkeyIstanbul

S d

PolandLodzSweden

Piteå

ChinaHefei (2x)

S

SwedenFigeholm

GermanyRoigheim

Slovakia

ChinaChongqing

SwitzerlandZürich India

Vadodara

USAAlamo

I l

SlovakiaPiestany India

HalolMexico

San Luis Potosí

ItalyMontebello

BrazilGuarulhos

IndiaMysore

IndiaMumbai

ItalyCeggia

BrazilIndaiatuba

© ABB Group July 11, 2011 | Slide 2

22 factories in 13 countries and ~2800 employeesTotal sales of approx. 700 MUSD per annum

Page 3: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsABB oil bushing portfolioABB oil bushing portfolio

Oil impregnated withOil impregnated withporcelain insulators 36 -1000 kV

Conformance: IEC IEEE & Regional Standard VariantsConformance: IEC, IEEE & Regional Standard Variants

Page 4: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsABB dry bushing portfolio

Resin impregnated with composite or porcelain

ABB dry bushing portfolio

insulators 24 - 550 kV

Conformance: IEC IEEE & Regional Standard VariantsConformance: IEC, IEEE & Regional Standard Variants

Page 5: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings

Why dry bushings?

Dry bushings

Why dry bushings?

The reasons are well known Fully dry, oil free technologiesFully dry, oil free technologies Excellent electrical, thermal and mechanical

characteristics Fire and explosion resistant Fire and explosion resistant

High safety for personal and equipment Environmental friendly Maintenance- and check-free Low life-time costs Fulfilling and even over passing the highest technicalFulfilling and even over passing the highest technical

requirements Transportation, storage and installation at any angle

Can be energized immediately after installation

© ABB GroupJuly 11, 2011 | Slide 5

Can be energized immediately after installation

Page 6: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings

ABB has extensive service experience

Dry bushings

ABB has extensive service experience First RIP bushings developed in 1960’s by ABB Micafil

Today, ABB produces Dry bushings in several locations around the world

Largest Dry bushing installed base worldwide

Unsurpassed reference list with challenging applications such as:

Three Gorges Hydro Power Project (CN) Three Gorges Hydro Power Project (CN)

Itaipu Hydro Power Project (BR)

High seismic areasg

Extremely heavy contamination areas

© ABB GroupJuly 11, 2011 | Slide 6

Page 7: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings overview

ABB PGIC is proud to present the latest innovation and

Dry bushings overview

ABB PGIC is proud to present the latest innovation and development in Dry transformer bushings for oil to air application:

E D ® DMB d d b hi EasyDry® DMB dry, condenser bushings

Type CRS dry, non-condenser bushings

Highest levels of performance and safety for intended applications

Completely oil- and paper-free designs

Moisture resistant designs

N f ti d i Non-fragmenting designs

Silicone insulators for high contamination areas

© ABB GroupJuly 11, 2011 | Slide 7

Page 8: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings overview

Bushing Application Range

Dry bushings overview

Bushing Application Range

EasyDry® DMB Type CRS

Voltage range 24 – 170 kV 24 – 72.5 kV

Current range 800 – 3150 A 1250 – 3150 A

T h l D il f D il fTechnology Dry, oil-free Dry, oil-free

Electrical field control Condenser Non-condensercontrol

Standards fulfilled IEC, IEEE IEC

© ABB GroupJuly 11, 2011 | Slide 8

Page 9: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings EasyDry DMB

EasyDry is a

Dry bushings – EasyDry DMB

EasyDry is a… dry, condenser bushing technology paper-free technology machining-free technology direct molded silicone technology

“single piece flow” production method for short delivery single piece flow production method for short delivery

Resin Impregnated Synthetics (RIS) technology capacitance graded, dry bushing technology replaces crepe paper with synthetic fabrics

b f h i t i l d ti absence of hygroscopic material reduces time intensive drying procedure by an order of magnitude

© ABB GroupJuly 11, 2011 | Slide 9

Page 10: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings EasyDry DMB

Product range

Dry bushings – EasyDry DMB

Product range Nominal voltage range 24 kV – 170 kV Currents up to 3150 A Type- and routine-tested according to IEC and IEEE

Standards

© ABB GroupJuly 11, 2011 | Slide 10

Page 11: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings EasyDry DMB

Better performance made easy

Dry bushings – EasyDry DMB

Better performance made easy…

Easy to buy Standard productsStandard products Short deliveries

Easy to handle and storey Oil-free Resistant to temporary exposure to water

Easy to use No waiting time before energizing Installation in any position Inspection- and maintenance-free

© ABB GroupJuly 11, 2011 | Slide 11

Page 12: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings type CRS

Simple Bushing Design

Dry bushings – type CRS

Simple Bushing Design Primary insulation core

Resin (B) molded over a d t (A)copper conductor (A)

Outer insulation layer Silicone sheds (C)

directly molded onto the primary insulation core

© ABB GroupJuly 11, 2011 | Slide 12

Page 13: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings type CRS

Electrical & mechanical key characteristics

Dry bushings – type CRS

Electrical & mechanical key characteristics Voltage and Current ratings according to IEC 60137

24 to 72.5 kV – up to 3,150 A High creep distance: min. P4 pollution level Low, measured partial discharge value Measured tan δ and capacitance valuesp Frequency range: 15 to 60 Hz Cantilever load test according to IEC 60137

T t 60°C t +120°C Temperature range: -60°C to +120°C

© ABB GroupJuly 11, 2011 | Slide 13

Page 14: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings type CRS

Installed base:

Dry bushings – type CRS

Installed base: 442 bushings to date

Utilities expressing interest Utilities expressing interest in the CRS: Iberdrola – Spain National Grid UK National Grid – UK Enel - Italy

© ABB GroupJuly 11, 2011 | Slide 14© ABB20/04/2010 | Slide 14

Page 15: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –

Transformer Insulation and ComponentsDry bushings summary

ABB PGIC is proud to present the latest innovation and

Dry bushings summary

ABB PGIC is proud to present the latest innovation and development in Dry transformer bushings for oil to air application:

E D ® DMB d d b hi EasyDry® DMB dry, condenser bushings

Type CRS dry, non-condenser bushings

Highest levels of performance and safety for intended applications

Completely oil- and paper-free designs

Moisture resistant designs

N f ti d i Non-fragmenting designs

Silicone insulators for high contamination areas

© ABB GroupJuly 11, 2011 | Slide 15

Page 16: Tullio Mantoan, Sales Director Comem Operations Unit ... · Fire and explosion resistantFire and explosion resistant High safety for personal and equipment ... Voltage range 24 –