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Tullio Mantoan, Sales Director Comem Operations Unit, Transformer Days 2011
Transformer ComponentsDry BushingsDry Bushings
Product Group Insulation and ComponentsGlobal manufacturing footprint 2010Global manufacturing footprint 2010
RussiaTurkeyPoland
SwedenLudvika
RussiaMoscow
TurkeyIstanbul
S d
PolandLodzSweden
Piteå
ChinaHefei (2x)
S
SwedenFigeholm
GermanyRoigheim
Slovakia
ChinaChongqing
SwitzerlandZürich India
Vadodara
USAAlamo
I l
SlovakiaPiestany India
HalolMexico
San Luis Potosí
ItalyMontebello
BrazilGuarulhos
IndiaMysore
IndiaMumbai
ItalyCeggia
BrazilIndaiatuba
© ABB Group July 11, 2011 | Slide 2
22 factories in 13 countries and ~2800 employeesTotal sales of approx. 700 MUSD per annum
Transformer Insulation and ComponentsABB oil bushing portfolioABB oil bushing portfolio
Oil impregnated withOil impregnated withporcelain insulators 36 -1000 kV
Conformance: IEC IEEE & Regional Standard VariantsConformance: IEC, IEEE & Regional Standard Variants
Transformer Insulation and ComponentsABB dry bushing portfolio
Resin impregnated with composite or porcelain
ABB dry bushing portfolio
insulators 24 - 550 kV
Conformance: IEC IEEE & Regional Standard VariantsConformance: IEC, IEEE & Regional Standard Variants
Transformer Insulation and ComponentsDry bushings
Why dry bushings?
Dry bushings
Why dry bushings?
The reasons are well known Fully dry, oil free technologiesFully dry, oil free technologies Excellent electrical, thermal and mechanical
characteristics Fire and explosion resistant Fire and explosion resistant
High safety for personal and equipment Environmental friendly Maintenance- and check-free Low life-time costs Fulfilling and even over passing the highest technicalFulfilling and even over passing the highest technical
requirements Transportation, storage and installation at any angle
Can be energized immediately after installation
© ABB GroupJuly 11, 2011 | Slide 5
Can be energized immediately after installation
Transformer Insulation and ComponentsDry bushings
ABB has extensive service experience
Dry bushings
ABB has extensive service experience First RIP bushings developed in 1960’s by ABB Micafil
Today, ABB produces Dry bushings in several locations around the world
Largest Dry bushing installed base worldwide
Unsurpassed reference list with challenging applications such as:
Three Gorges Hydro Power Project (CN) Three Gorges Hydro Power Project (CN)
Itaipu Hydro Power Project (BR)
High seismic areasg
Extremely heavy contamination areas
© ABB GroupJuly 11, 2011 | Slide 6
Transformer Insulation and ComponentsDry bushings overview
ABB PGIC is proud to present the latest innovation and
Dry bushings overview
ABB PGIC is proud to present the latest innovation and development in Dry transformer bushings for oil to air application:
E D ® DMB d d b hi EasyDry® DMB dry, condenser bushings
Type CRS dry, non-condenser bushings
Highest levels of performance and safety for intended applications
Completely oil- and paper-free designs
Moisture resistant designs
N f ti d i Non-fragmenting designs
Silicone insulators for high contamination areas
© ABB GroupJuly 11, 2011 | Slide 7
Transformer Insulation and ComponentsDry bushings overview
Bushing Application Range
Dry bushings overview
Bushing Application Range
EasyDry® DMB Type CRS
Voltage range 24 – 170 kV 24 – 72.5 kV
Current range 800 – 3150 A 1250 – 3150 A
T h l D il f D il fTechnology Dry, oil-free Dry, oil-free
Electrical field control Condenser Non-condensercontrol
Standards fulfilled IEC, IEEE IEC
© ABB GroupJuly 11, 2011 | Slide 8
Transformer Insulation and ComponentsDry bushings EasyDry DMB
EasyDry is a
Dry bushings – EasyDry DMB
EasyDry is a… dry, condenser bushing technology paper-free technology machining-free technology direct molded silicone technology
“single piece flow” production method for short delivery single piece flow production method for short delivery
Resin Impregnated Synthetics (RIS) technology capacitance graded, dry bushing technology replaces crepe paper with synthetic fabrics
b f h i t i l d ti absence of hygroscopic material reduces time intensive drying procedure by an order of magnitude
© ABB GroupJuly 11, 2011 | Slide 9
Transformer Insulation and ComponentsDry bushings EasyDry DMB
Product range
Dry bushings – EasyDry DMB
Product range Nominal voltage range 24 kV – 170 kV Currents up to 3150 A Type- and routine-tested according to IEC and IEEE
Standards
© ABB GroupJuly 11, 2011 | Slide 10
Transformer Insulation and ComponentsDry bushings EasyDry DMB
Better performance made easy
Dry bushings – EasyDry DMB
Better performance made easy…
Easy to buy Standard productsStandard products Short deliveries
Easy to handle and storey Oil-free Resistant to temporary exposure to water
Easy to use No waiting time before energizing Installation in any position Inspection- and maintenance-free
© ABB GroupJuly 11, 2011 | Slide 11
Transformer Insulation and ComponentsDry bushings type CRS
Simple Bushing Design
Dry bushings – type CRS
Simple Bushing Design Primary insulation core
Resin (B) molded over a d t (A)copper conductor (A)
Outer insulation layer Silicone sheds (C)
directly molded onto the primary insulation core
© ABB GroupJuly 11, 2011 | Slide 12
Transformer Insulation and ComponentsDry bushings type CRS
Electrical & mechanical key characteristics
Dry bushings – type CRS
Electrical & mechanical key characteristics Voltage and Current ratings according to IEC 60137
24 to 72.5 kV – up to 3,150 A High creep distance: min. P4 pollution level Low, measured partial discharge value Measured tan δ and capacitance valuesp Frequency range: 15 to 60 Hz Cantilever load test according to IEC 60137
T t 60°C t +120°C Temperature range: -60°C to +120°C
© ABB GroupJuly 11, 2011 | Slide 13
Transformer Insulation and ComponentsDry bushings type CRS
Installed base:
Dry bushings – type CRS
Installed base: 442 bushings to date
Utilities expressing interest Utilities expressing interest in the CRS: Iberdrola – Spain National Grid UK National Grid – UK Enel - Italy
© ABB GroupJuly 11, 2011 | Slide 14© ABB20/04/2010 | Slide 14
Transformer Insulation and ComponentsDry bushings summary
ABB PGIC is proud to present the latest innovation and
Dry bushings summary
ABB PGIC is proud to present the latest innovation and development in Dry transformer bushings for oil to air application:
E D ® DMB d d b hi EasyDry® DMB dry, condenser bushings
Type CRS dry, non-condenser bushings
Highest levels of performance and safety for intended applications
Completely oil- and paper-free designs
Moisture resistant designs
N f ti d i Non-fragmenting designs
Silicone insulators for high contamination areas
© ABB GroupJuly 11, 2011 | Slide 15