TRACTOR D6T 15287.pdf

8/18/2019 TRACTOR D6T 15287.pdf

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KENR5131-02June2010

D6T Track Type Tractor

Electrical Systemwith AccuGrade

JHB1-UPZEB1-UPSMC1-UPJWD1-UPLBD1-UPLAE1-UP

DJG1-UPWCG1-UPWFH1-UPLKJ1-UPKJL1-UPSKL1-UP

GCT1-UPRLW1-UPLAY1-UPPEZ1-UP

Volume 1 of 3: Chassis

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

1

2 200-L32 BK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

9X-1123

ComponentPartNumber

SingleWireConnector

SocketPin

AG-C3130-6795

Pin or SocketNumber

Wire,Cable,orHarnessAssemblyIdentification:IncludesHarnessIdentificationLettersandHarness

ConnectorSerializationCodes HarnessConnectorSerializationCode:The"C"standsfor"Connector"andthenumber indicateswhichconnector in the harness. (C1, C2, C3, .....)

Part Number ForConnectorRecepticle

Part Number for

ConnectorPlug

Harness Identification Letter(s):(A, B, C, ..., AA, AB, AC, ...)

Plug

GroundConnection

325-AG135 PK-14

CircuitIdentificationNumber W ir eC ol or W ir eG au ge

Harnessidentificationcode:Thisexampleindicateswire135inharness"AG".

Receptacle

PressureSymbol

T

TemperatureSymbol

LevelSymbol

FlowSymbol

Circuit Breaker Symbol

Harness and WireSymbols

1 1

2 2

Sure-Seal connector: Typicalrepresentation

ofaSure-Sealconnector. Theplugandreceptacle

containbothpinsandsockets.

Deutsch connector: Typicalrepresentation

ofaDeutsch connector. Theplugcontainsall

socketsandthe receptaclecontainsallpins.

Symbols

Symbols and Definitions

Harness And Wire Electrical Schematic Symbols

Fuse(5Amps)

5A

Fuse: Acomponentinanelectricalcircuit thatwillopenthe circuitiftoomuch currentflowsthroughit.

Switch (Normally Open): Aswitchthatwill closeata specifiedpoint(temp,press,etc.).Thecircleindicatesthatthe componenthasscrewterminalsandawirecan bedisconnectedfromit.

Switch (Normally Closed): Aswitchthatwill openataspecifiedpoint (temp,press,etc.).Nocircleindicatesthat thewirecannotbedisconnectedfromthecomponent.

Ground (Wired): Thisindicatesthatthecomponentis connectedtoagroundedwire.Thegroundedwireisfastenedtothe machine.

Ground (Case): Thisindicatesthatthecomponentdoesnot haveawireconnectedto ground.Itisgroundedby beingfastenedtothemachine.

Reed Switch: Aswitchwhosecontactsarecontrolledbyamagnet. Amagnetclosesthe

contactsofanormallyopen reedswitch;itopensthe contactsofanormallyclosed reedswitch.

Sender: Acomponentthatisused withatemperatureorpressuregauge.Thesender measuresthetemperatureor pressure. Itsresistancechangestogivean indicationtothegaugeofthe temperatureorpressure.

T

Relay (Magnetic Switch): Arelayis anelectricalcomponentthatisactivatedby electricity.Ithasa coilthatmakesan electromagnetwhencurrentflowsthroughit.Theelectromagnetcanopenorclosetheswitch partoftherelay.

Magnetic Latch Solenoid: Amagneticlatchsolenoidis anelectricalcomponentthatisactivatedbyelectricityandheld latchedbya permanentmagnet.Ithastwocoils(latch andunlatch)thatmakeelectromagnetwhencurrentflowsthroughthem.Italsohas aninternalswitchthatplacesthelatchcoil circuitopenatthe timethecoill atches.

Solenoid: Asolenoidis anelectricalcomponentthatisactivatedby electricity. Ithasacoilthatmakesan electromagnetwhencurrentflowsthroughit. The electromagnetcanopenorclose avalveor moveapieceof metalthatcando work.

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Related Electrical ServiceManuals

Form Number

Alt ernat or: 197-8820 SENR4130

Electric Starting Motor:

Cons is t: 207-1556 SENR3581

Cons is t: 237-1962 SENR3860

AccuGradeLaserSystem: RENR8128

CaterpillarMonitoringSystem: RENR2014

EngineControl: SENR9345

PowerTrainControl: RENR9867

ProductLinkRadio: RENR7911

T it le

Event Code Condition

E 0 96 H i gh F u e l Pr e ss u re

E 1 72 H i gh A i r F il t er R e st r ic t io n

E0194 HighExhas t Temperat ure

E 1 98 L o w Fu e l Pr e ss u re

E241 AbnormalEngineFanSys t emOperat ion

E 3 60 L o w En g in e O i l Pr e ss u re

E361 HighEngineCoolant Temperat ure

E 3 62 E n gi n e O ve r sp e ed

E539 HighI ntakeManifoldAirTemperat ure

Event Codes For ADEMIII ECM

FailureModeIdentifi ers (FMI)¹F MI N o. F ai lu re D es cr ip ti on

0 Dat avalidbut abovenormaloperationalrange.

1 Dat avalidbut belownormaloperationalrange.

2 Dat a errat ic , intermitt ent , or incorrec t.

3 Volt ageabovenormalorshort edhigh.

4 Volt agebelownormalorshort edlow.

5 Current belownormaloropenc ircuit .

6 Current abovenormalorgroundedc ircuit.

7 Mechanicalsyst emnot respondingproperly.

8 Abnormalf requency , pulsewidt h, orperiod.

9 A b no r ma l u p da t e.

1 0 A b no r ma l r a te o f c ha n ge .

11 Fai luremodenot identi f iable.

1 2 B a d d ev i ce o r c o mp o ne n t.

1 3 O u t of c a li b ra t io n .

1 4 P a ra m et e r fa i l ur e s.


1 6 P a ra m et e r no t a va i la b le .

1 7 M o du l e no t r e sp o nd i ng .

1 8 S e ns o r su p pl y f au l t.

1 9 C o nd i ti o n n ot m e t.


¹TheFMIisa diagnosticcodethatindicates whattypeoffailure hasoccurred.

Component Identifiers (CID¹)ModuleIdentifier (MID²)

Caterpillar Monitoring System

(MIDNo. 030)CID Component

0 09 6 F ue l Le ve l Se n de r

0 1 00 E n gi n e O il P r e ss u re S e ns o r

0110 EngineCoolant TemperatureSensor

0177 Transmiss ionOilTemperat ureSensor

0 24 8 D at aL in k

0 2 63 S e ns o r Po w er S u p pl y

0 27 1 A ct io n Al ar m

0280 Transmiss ionOilTemperat ureSender

0 32 4 A ct io n La mp

0600 Hydraul icOilTemperatureSensor

0 8 19 D i sp l ay D a ta L i n k

0 8 21 D i sp l ay P o we r S u pp l y

1045 PowerTrainOilTemperat ureSensor

1425 I mplement TankOilTemperat ureSensor

EngineControl System(MIDNo. 036)

CID Component0 0 01 I n je c to r C yl i nd e r # 1

0 0 02 I n je c to r C yl i nd e r # 2





0 04 1 8 V ol t DC S up pl y

0042 I nject ionAc tuat ionCont rolValve

0 0 91 T h ro t tl e P os i ti o n S ig n al

0 09 4 F ue l Pr es su re

0 1 00 E n gi n e O il P r e ss u re

0 1 10 E n gi n e Co o la n t Te m pe r at u re

0 1 64 I n je c to r A ct u at i on P r es s ur e

0 1 68 E l ec t ri c al S y st e m Vo l ta g e

0172 I nt akeManif oldAirTemperat ure

0 1 90 E n gi n e S pe e d S ig n al

0 24 7 J 19 39 D at a Li nk

0 2 53 P e rs o na l it y M od u le

0 2 61 E n gi n e Ti m in g C a li b ra t io n

0 2 62 5 V o lt S e ns o r S up p ly

0 2 64 D e ce l T hr o tt l e Po s it i on

0266 I ncorrec t Crank -Wit hout-I nject I nput

0 2 68 C h ec k P ro g ra m ab l e P ar a me t er s

0 2 74 A t mo s ph e ri c P re s su r e

0 2 91 E n gi n e Co o li n g F an S o le n oi d

0 2 96 T r an s mi s si o n EC M0 3 42 S e co n da r y En g in e S p ee d S e ns o r

1 5 89 T u rb o I nl e t Ai r P r es s ur e S e ns o r

1 5 99 E n gi n e Fa n P u ll S o l en o id

1 6 00 E n gi n e Fa n P u sh S o le n oi d

1 6 39 M a ch i ne S e cu r i ty S y st e m

1785 I nt akeManif oldPressureSensor

Power Train Control System


0 0 70 P a rk i ng B r ak e S wi t ch ( O n / O ff P o le )



0 2 62 5 V o lt S e ns o r P ow e r Su p pl y

0 2 98 S e rv i ce B r a ke S w i tc h

0299 Transmiss ionDirect ionLeverPos it ionSensor

0 3 68 A u to s hi f t Sw i tc h

0 4 44 S t ar t er M o to r R el a y

0468 Serv iceBrakePedalPosit ionSensor

0 4 90 I m pl e me n t Lo c ko u t Sw i tc h es

0 4 97 T i lt R i gh t S ol e no i d

0 4 98 T i lt L e ft S o le n oi d

0585 Transmiss ionOut put SpeedSensor(1)

0 5 88 M o ni t or i ng S y st e m Di s pl a y

0 59 0 E ng in e EC M

0 6 21 D o wn s hi f t Sw i tc h

0 62 2 U ps hi ft S wi tc h

0 65 0 H ar ne ss C od e

0 6 68 T r an s mi s si o n Sh i ft L e ve r

0672 TorqueConverterOut put SpeedSensor

0673 Transmiss ionOut put SpeedSensor2

0 6 81 P a rk i ng B r ak e S o le n oi d

0 6 89 L e ft S t ee r in g B r ak e S ol e no i d

0 7 22 S e co n da r y Br a ke S o le n oi d

0874 ModeSelec t Swit ch(I mplement Handle)

0875 ManualSelec t Switch(I mplement Handle)

0 8 82 H y dr a ul i c Lo c ko u t So l en o id

1078 BladeCont rolHandleRaise/LowerPosit ionSensor

1079 BladeCont rolHandleT i l t Pos it ionSensor

1 1 97 B l ad e L o we r S o le n oi d

1 1 98 B l ad e R ai s e So l e no i d

1 2 98 I m pl e me n t So l en o id s

1 3 26 E C M Lo c at i on C o de

1 4 01 T r an s mi s si o n S ol e no i d Va l ve 1





1450 MainPumpHydraul icPressureSensor

1 4 82 1 0 V ol t S en s or P o we r S u pp l y

1582 Transmiss ionLubeOilTemperat ureSensor

1 8 70 B l ad e C on t ro l H an d le T h um b R oc k er

1 9 33 B l ad e A ng l e L ef t S ol e no i d

1 9 34 B l ad e A ng l e R ig h t So l en o id

1 9 60 I g ni t io n K e y Re a d er

2114 BladeCont rolHandleTriggerSwit ch

2 12 2 R ev er se S wi tc h

CID Component0 1 68 E l ec t ri c al S y st e m Vo l ta g e

0 2 54 E l et r on i c Co n tr o l Mo d ul e

0 2 69 S e ns o r Po w er S u p pl y

1 2 50 R e mo t e Co m mu n ic a ti o n Mo d u le

1 2 51 A l te r na t or R T e rm i na l

¹TheCID isadiagnostic codethatindicateswhich componentisfaulty.

Product Link Radio

(MIDNo. 122)

²TheMID isadiagnostic codethatindicateswhich electroniccontrolmodulediagnosedthefault.

WireDescriptionWire

Number W ir eC ol or D es cr ip ti on

Wire

Number WireColor Description

Power Circuits Control Circuits (Continued)

1 01 R D B at (+) (No tA pp li ca ti on Sp eci fi c) F 71 7 Y L T hr ot tl eS wi tch

102 RD Head Lamp F718 BU Throttle Switch

103 YL Rear Floods F719 BR Crank With Out Injection (N.C)

104 YL Aux Ckt 2 F720 GN Crank With Out Injection (N.O)

105 RD Key Switch F761 BR Reverse Solenoid Return

106 RD Product Link F780 PK Parking Brake Switch

108 BU Wipers F781 BR Downshift Switch

110 RD Aux Ckt 3 F782 OR Reverse Switch

111 YL Aux Ckt 1 F783 GN Upshift Switch

112 PU Main Power Relay Output F784 YL Downshift Switch

113 OR Operator Monitor Panel F785 WH Upshift Switch

114 RD Warnin gHorn (Forward) F786 GY Reverse Switch

115 PK Front Floods F788 PU Left Steer Clutch

116 RD Fender Floods F789 YL Right Steer Clutch

124 GN Blowers F790 BR Service Brake Pedal

130 GN Aux Ckt F792 WH Left Brake Solenoid

140 RD Power Train G730 PK Park Brake Solenoid

146 RD Aux Circuit G731 GY Secondary Service Brake Solenoid

148 RD Aux Circuit G742 GN Relay Coil To Diode

1 50 R D E ng in eE CM Sw itc he dP owe r G 74 3 O R R el ay Co il To Di od e

158 BR A/C Condensor G797 BU Switch To Relay Coil

159 BU ROPS A/C H710 PK Implement Cont Lift Lever Position

160 PU Winch /Seat H711 GN Implement Cont Tilt Lever Position

1 76 O R W in ch S wi tc h / Se at S us pe ns io n H 71 3 P K I mp le me nt Co nt L if t Pr op or ti on al S ol en oi d

1 84 B U A RO C on ne ct or / L ig h tB ar C on ne ct or H 71 4 O R I mp le me nt C on t Lo we r Pr op or ti on al S ol en oi d

186 RD 24V -12V Converte r J764 BR Switch/Sensor Re turn #1

197 RD Aux Ckt 4 J766 PU Switch/Sensor Return #3

198 RD Service Brake Pedal Sw K757 YL Blad eRotation Pwm Out

Ground Circuits L 74 0 B R A n al og S en so r Re tu rn ( +5 V)

200 BK Main Chassis N707 PU Engine Digital Sensor Return

201 B K Operator Monitor Re turn P732 OR Winch Free Spoo lStatus

202 BK Xmsn Ctrl R746 PK Turbo Outlet Press Sensor

205 BK Instr R747 GY Atmospheric Press Sensor

216 BK Aeta Coding Pin 20 T725 WH Fuel Filter Switch

229 BK Bat (-) T744 WH Accugrade Blade Control -Sw Pwr 1Return

270 BK CMS Ident Code 0 T745 YL Accug rade Blade Control -Sw Pwr 2Return

271 BK CMS Ident Code 1 Y759 BK GPS Receiver (RXD -Comm #2)

272 BK CMS Ident Code 2 Y760 BK GPS Receiver (TXD -Comm #2)

273 BK CMS Ident Code 3 Y787 WH CAN Data Link (+) -Implements

274 BK CMS Ident Code 4 Y788 GY CAN Data Link (-) -Implements

2 75 BK CMS Ident Code 5 851 WH Hydrst Speed And Direction Sensor

276 BK Xmsn Ctrl Ident Code 0 892 BR Cat Data Link (-)

277 BK Xmsn Ctrl Ident Code 1 893 GN Cat Data Link (+)

278 BK Xmsn Ctrl Ident Code 2 F846 PU Led Driver 1

279 B K Xmsn Ctrl Ident Cod e3 F848 OR Bi-Directional Mod eSwitch

280 B K Xmsn Ctrl Ident Cod e4 F849 WH Bi-Directional Mod eSwitch

290 BK CMS Service F877 WH Switch To Relay 1

291 BK CMS Clear G826 BR Adem III Filter Sensor +5V

A235 BK DigitalSensorReturn G827 BU AdemIIIFilterSen sorCommon

A289 BK Start Aid Solenoid Return G828 WH Adem III Pressure Sensor +5V

Basic MachineCircui ts G 8 29 G N A d e m I I I P r es s ur e S e ns o r C o mm o n

3 01 O R S ta rt er No .1 So le no id G 83 3 P K A de mII IE ng in eT em pe ra tu re Se ns or

3 04 W H S ta rt er Re la yN o. 1 Ou tp ut G 84 9 B R E ng in eI nj ec to rA ct ua ti on P re ss ur e

3 06 G N S ta rt er Rl y C oi l To Ne ut St ar t S w Or Ke y S w G 85 0 B U I nl et Ai r H ea te r

3 0 7 O R K e y S w T o N e ut S ta r t S w /V m is S n sr M o du l e G 8 54 P K I n je c to r A c tu a ti o n P r es s C o nt r ol V a l ve

308 YL Main Power Relay Coil G855 PU IAP Cont Valve Common

3 10 P U S ta rt Ai dS wi tc hT oS ta rt Ai dS ol en oi d G 85 6 W H T DC Pr ob e+

321 BR Backup Alarm Lamp Travel Alarm G857 YL TDC Probe -

3 22 G Y Wa rn in gH or n( fo rwa rd ) H8 02 G Y P ro po rti on al Dr iv er Re tu rn

3 26 P U K ey Sw itc h' C' Te rm . L 85 6 Y L C tc tB la de Co nt ro l- Ca nD Da ta Li nk (+ )

3 37 W H P re lu be P us hb ut to n Sw it ch T o Pr e lu be T im er L 85 7 G N C tc t Bl ad e Co nt ro l - Ca n D Da ta L in k (- )

Monitoring Circuits L 87 0 Y L C tc t Bl ad e Co nt ro l - Aw ak e

403 GN Alterna tor (r) Term. L871 BU Ctct Blade Control -Awake Gnd

410 WH Opr Mon Fault Alarm L872 BU Ctct Blade Control -Switched Pwr 1

411 P K Opr Mon Master L873 GY Ctct Blade Control -Switched Pwr 2

4 19 Y L O pr Mo nP ar ki ng Br ak e L 87 4 Y L C tc tB la de Co nt ro l- Sw itc he dP wr 3

424 GY Opr Mon Power Train Temp T858 GY Injector High Side

4 26 B R O pr Mo nP owe rTr ai nO il Fi lt er T 85 9 W H I nj ec to rHi gh Si de

442 GY Hyd System Temp Gage T860 OR Injector High Side

443 YL Power Train Temp Gage 900 PU 1st Gear Clutch Solenoid

447 P K Fuel Level Gage 924 GN Transmission Solenoid 1-4 Retu rn

A447 PK PrelubePress.SwitchTo PrelubeTimer 975 WH PowerTrainSolenoid Return

A487 PU OprMonFault Alarm#2 977 YL Auto-DownshiftSwitch

C413 YL Vmis Display Data 993 BR Analo gSensor Common (pin 30 )

C414 BU Vmis Display Load 994 GY Oil Pressure (Filtered)

E455 BR Hydraulic Oil Filter 995 BU Coolant Temperature

G 46 0 G N Tr an sm iss io nT emp er atu re 9 97 O R E ng in eA na lo gS en so rP ow er

H416 GN Lamp Indicator 998 BR Engine Digital Sensor Return

H417 OR Lamp Indicator C912 GN Throttle Position

Accessory Circuits C 91 3 B U G ro un dS pe ed R ad ar

500 BR Wiper - Front (Park) C9 67 BU Inlet Air Temperature

501 GN Wiper -Front (Low) C986 BR Throttle Position

502 OR Wiper -Front (High) C987 RD Inlet Air Heater

503 BR Wiper -Rear (Park) C991 PK Fuel Filter Monitor

504 YL Wiper -Rear (Low) E900 WH Trans Output Spd +

505 BU Wiper -Rear (High) E901 GN Trans Output Spd -

506 PU Washer - Front E906 OR Trans Output Spd Q+

507 WH Washer - Rear E907 GY Trans Output Spd Q-

508 PU Radio Speaker -Left E908 BR Trans Input Spd +

5 09 WH Ra di oS pe ak er - Le ft (Co mmo n) E 90 9 W H T ra ns In pu tS pd -

5 11 B R Ra di oS pe ak er - Ri gh t E 91 2 P U L if tL ev er Ne utr al Po sS wi tc hT oG nd

5 12 G N R ad io S pe ak er - Ri gh t( Co mm on ) E 91 3 Y L L if tL ev er Ne ut ra l Po sS wi tc hT o Gn d

5 13 O R A /C C om pr es so r/ Re fr ig er an t Pr es su re S w E 91 8 G N I mp l em en t Lo ck ou t Sw it ch T o G nd

515 GY Blowe rMotor (High) E963 BK Eng ine Speed/Timing A-

516 GN Blowe rMotor (Mediu m) E964 WH Eng ine Speed/Ti ming A+

517 BU Blower Motor (Low) E965 BU Engine Speed/Timing B-

5 21 Y L A /C Sw it ch To Re fr ig er an tS wi tc h E 96 6 Y L E ng in eS pe ed /T im in g B+

5 22 W H A /C Cl ut ch T o Th er mo st at S wi tc h F 97 8 W H F er ri tt e Wi re C oi l Un sw it ch ed

523 BR Wiper -Left (park) F979 YL Ferritte Wire Coil Switched

524 BU Wiper - Left (low) G939 PK Power Train Sw. / Sensor Return

525 GY Wiper - Left (high) J943 GN Imp lement Mode Switch (N.O.)

526 YL Wiper - Right (park) J944 BU Imp lement Mode Switch (N.C.)

5 27 G N Wi pe r- Ri gh t( lo w) J9 45 W H I mp le me nt Ma nu al Mo de Swi tch (N .O .)

5 28 P K Wi pe r- Ri gh t( hi gh ) J9 46 O R I mp le me nt Ma nu al Mo de Swi tch (N .C .)

529 WH Washer -Left J950 PU Left Lift Cylinder Position

530 OR Washer - Right K960 PK CAN Data Link B (+)

567 WH A/C Switch Jumper K961 GN CAN Data Link B (-)

5 73 G N B la de Fl oa tL im it Sw itc hN o. 2 K 97 8 B U E cp cP um pS ol en oi d

5 92 B U DC /D CC on ve rt er Po we rO utp ut L 99 7 B U S pe ed Se ns or #2 Ou tp ut

5 93 G N Co nd en so rFa nRe la yTo Mo to rs M 91 9 B U R ip pe rP re ss ur e

A501 BU Defroster Fan Switch M927 GN Implement Cutout Valve

A513 PK DC/DCConverterMemoryOutput M928 BU RightTiltValve

A557 WH Precleaner Blower +B M929 WH Left Tilt Valve

C568 WH Blower Motor N942 OR Flexxaire Fan Switch

C 56 9 Y L S ec on d DC /D C Co nv er te r Po we r Ou tp ut N 95 7 P K A cc ug ra de G PS ( Rx d - Co mm # 1)

E 55 5 O R D C/ DC Co nv er te rM em or yO ut pu t #2 N 95 8 P K A cc ug ra de GP S (R xd - Co mm # 2)

Lighting Circuits N 95 9 P K A cc ug ra de G PS ( Rx d - Co mm # 3)

600 BR Dash Lamp -Basic N9 60 OR Accugrade GPS (Txd -Comm #1)

608 GN Flood Lamp -Rear N961 OR Accugrade GPS (Txd -Comm #2)

609 YL Flood Lamp -Side N963 OR Accugrade GPS (Txd -Comm #3)

610 OR Head Lamp -Basic N96 5 BU Accu grade GPS (Dsr -Comm #2)

625 PK Courtesy Lamp N967 GY Accugrade GPS (Cts -Comm #1)

6 30 G Y Fl oo dL am pR ea r( ATC H) N9 70 Y L A ccu gr ad eG PS (D tr - Co mm #1 )

651 PK Flood Lamp Rear N973 BR Accugrade GPS (Dcd -Comm #1)

6 63 G Y G ag eL amp s- Sma rt EMS N9 76 P U A ccu gr ad eG PS (R ts - Co mm #1 )

Control Circuits N 97 9 G N S ig na lG nd - Co mm #1

709 OR Sensor Power Supply N980 GN Signal Gnd -Comm #2

751 GN Xmsn Shift Solenoid No. 1Or 3 N98 2 YL Data -Keyboard

752 YL Xmsn Shift Solenoid No. 2 N98 3 OR Clock -Keyboard

7 54 B U X ms nS hi ft So le no id No .3 Or 1 N9 87 G N R eg ul at ed Po we r- 5 Vd c

7 55 O R X ms n S hi ft So le no id No . 4 Or 5 T 90 1 Y L M ss Exc ite r Co il

779 WH Coupler Engage Solenoid T902 PK Mss Exciter Coil7 80 P U Co up le rD ise ng ag eS ol en oi d T 95 1 Y L I nj ect or 1 Hi -si de

A700 OR DigitalSensorPower(+8V) (pin35) T952 BR Injector2Hi-side

A751 YL AfterCoolerTemp(pi n15) T953 BU Injector3Hi-side

A757 GY Throttle Switch #3 T954 GY Injector 4 Hi-side

A758 BR ThrottleSwitch#4 T955 GN Injector5Hi-side

C720 BU Relay Interlock T956 GY Injector 6Hi-side

E707 GN Vmis Display +V T957 PU Injector 1Return

E708 PK Vmis Display Clock T958 YL Injector 2Return

E735 PU Service Meter T959 BR Injector 3Return

E752 YL Lightbar 1RS232 TX T960 BU Injector 4Return

E753 WH Lightbar 1RS232 RX T961 GN Injector 5Return

E 79 9 B R De ma nd Fa nS ol en oi dRe tu rn T 96 2 W H I nj ect or 6 Re tu rn

F 70 0 B U D em an d Fa n So le no id Re tu rn T 96 4 O R P ro du ct Li nk (R S2 32 Po rt 1 TX D)

F 70 2 G N D ec el P ed al Po si ti on S en so r T 96 5 G N P ro du ct Li nk (R S2 32 Po rt 1 RX D)

F7 08 Y L Fl ex xa ir eF an Pu ll So le no id T 96 6 B K P ro du ct Li nk (R S2 32 Po rt 1 GN D)

F7 09 B U Fl ex xa ir eF an Pu sh So le no id T 96 8 W H P re lu be Oi lE va cP ump

F711 GN CAN Link + T993 BR Analog Sensor Return

F712 GY CAN Link - T997 OR +5V Analog Sensor Power

F7 14 P K Ri gh tT ur bo In le tP re ss ur e Y 92 5 Y L C ou nt er ba la nce So le no id 1

F7 15 P U Us er Sh utd ow n Y 93 3 Y L I ncr eme nt /D ecr em en t S w( N.O .) (A cc ug ra de )

F7 16 WH Us er Sh utd ow n Y 93 4 W H I ncr eme nt /D ecr em en t S w( N.C .) (A ccu gr ad e)

Volume1 -Component Location

ComponentSchematic

Location

Machine

LocationComponent

Schematic

Location

Machine

Location

Alarm, Backup A-13 F-12, F-33 Sensor, Turbo Inlet Pressure H-5 W-17, W-37

Alternator I-4 X-9, X-32 Sensor, Turbo Outlet Pressure E-4 T-11, T-37

Batteries I-7 L-16, L-42 Sensor, XMSN Out #1 D-15 G-9, G-36

Control, Eng ine F-6 S-10, S-3 8 Sensor , XMSN Out #2 D-15 G-9, G-36

Diode, A/C B-5 X-13, X-38 Solenoid, A/C Clutch B-5 Y-15, Y-38

Display, Video C-11 Q-19, Q-37 Solenoid, Blade Floa t I-15 L-15, L-33

Handle, Implement I-15 K-17, K-3 3 Solenoid, Demand Fan H-5 Y-15, Y-36

M oto r, C on de ns er # 1 C -1 4 F- 24 , F- 36 S ol en oi d, F ir st C lu tc h E -1 5 I -9 , I- 35

M oto r, Co nd en se r# 2 C -1 4 F- 24 ,F -3 6 S ol en oi d, Fl exx ai re Fa n A -5 Y -1 5, Y- 36

M oto r, Fu el Pr imi ng Pu mp H- 5 X -1 6, X- 38 S ol en oi d, Fo rwa rd Cl utc h E -1 5 I -9 ,I- 35

M ot or , Pr el ub e Pu mp H -2 Y -9 , Y- 33 S ol en oi d, I mp le me nt L oc ko ut w / P AT B -1 0 N -1 6, N -3 0

M ot or , S ta rt er H -4 S -9 , S -3 8 S ol en oi d, Im pl em en t L oc ko ut w/ o P AT C -1 0 N -1 6, N- 30

Relay, Prelub e I-3 R-13, R-34 Solenoid, Injector 1-6 F-3 W-36, W-14

R el ay, RO PS Co nd en se r C -1 3 F- 24 ,F -3 6 S ol en oi d, PA TL ef tA ng le B -1 0 N -1 4, N- 29

R el ay, Wi nch De te nt F -1 5 A -1 2, A- 36 S ol en oi d, PA TR ig ht An gl e B -1 0 N -1 4, N- 29

R esi sto r, CA NA Da ta li nk C- 8 S -1 2, S- 38 S ol en oi d, Re ve rs eC lu tch E -1 5 I -9 ,I- 35

S en de r, Fu el Le ve l A -1 3 F- 17 ,F -3 6 S ol en oi d, Se co nd Cl ut ch E -1 5 I -9 ,I- 35

S en de r, H yd ra u li c Oi l Te mp e ra tu re w / PA T B -1 1 L -1 6, L -3 1 S ol en oi d, S ta rt A id C -6 T -1 0, T -3 9

S en de r, H yd ra u li c Oi l Te mp e ra tu re w /o P AT C -1 1 L -1 6, L -3 1 S ol en oi d, T hi rd C lu tc h D -1 5 I -9 , I- 35

S en de r, T or qu e Co nv er te r Oi l Te mp er at ur e B -6 N -9 , N- 37 S wi tc h, D is co nn ec t I -8 N -1 5, N -4 1

S en de r, XM SN Lu be Te mp A -1 3 G -1 1, G- 34 S wi tch , F le xxa ir e Fa n A -4 P -1 8, P- 37

S en de r, XM SN Su mp Te mp er at ur e C -6 O -1 0, O -3 3 S wi tc h, Fo rw ar d H or n G -1 5 I -1 7, I- 33

S en so r, ATM P re ss ur e E -4 R- 12 , R -3 7 S wi tch , Fu el Pr imi ng P um p H- 5 X -1 6, X -3 8

S en so r, C oo la nt T em pe ra tu re D -4 X -1 1, X -3 5 S wi tc h, I mp le me nt S hu to ff G -1 5 L -1 7, L -3 2

S e ns o r, D e ma n d F a n S p ee d C - 6 X - 1 2, X - 33 S w it c h, Po w er t ra i n F i lt e r P r es s ur e w / P A T B - 11 N - 16 , N - 30

S en so r, F ue l Pr es su re F -3 Q -1 1, Q - 36 S wi tc h, P o we rt ra in F il te r Pr es su re w /o P A T C -1 1 N -1 6, N -3 0

S en so r, IA P Co nt ro l Va lv e E -4 X -1 1, X- 38 S wi tc h, P re lu be Oi l Pr es su re H -3 X -1 2, X- 33

S en so r, I nj ec ti on A ct ua ti on P re ss ur e E -4 T -1 1, T -3 7 S wi tc h, R ef ri dg er en t B -5 X -1 3, X - 38

S en so r, I nt ak e Ma ni fo ld A ir T em pe ra tu r e E -4 T -1 1, T -3 7 S wi tc h, R em ot e Di sc on ne ct I -8 N -1 5, N -3 8

Sensor, Oil Pressure E-4 S-9, S-37 Switch, Throttle H-15 L-17, L-32

S en so r, Sp ee d T im in g A D -4 W -1 0, W- 37 S wi tc h, Un de rh oo d W or k L am p I -6 U -1 5, U- 38

Sensor, Speed Timing B D-4 W-10, W-37 Timer, Prelube I-3 R-13, R-34

S en so r, To rq ue Co nv er te r O ut pu t S pe ed B -6 N -9 , N -3 5 W in ch , P il ot F -1 5 A -1 2, A- 36

Volume1 -Connector Location

Connector Number Schematic

Location

Machine

Locat ion

CONN 1 B-13 G-17, G-40

CONN 2 B-13 G-17, G-40

CONN 3 A-13 F-12, F-33

CONN 4 A-13 F-12, F-33

CONN 5 C-13 G-17, G-40

CONN 6 C-13 G-24, G-40

C ON N 7 E - 13 K - 11 , K- 37

CONN 8 D-12 K-11, K-37

CONN 9 E-12 K-11, K-37

CONN 10 B-11 G-12, G-35

CONN 11 B-11 G-12, G-35

CONN 12 C-11 G-12, G-35

C O NN 1 3 B - 9 , C -9 K - 1 7, K - 31

C ON N 14 D -1 0 I -1 1, I -3 9

CONN 15 D-9 F-12, F-32

CONN 16 D-9 F-12, F-32

CONN 17 D-8 X-15, X-37

C ON N 18 D -8 R -1 2, R -3 6

CONN 19 E-8 R-12, R-36

CONN 20 A-6 X-14, X-37

C O NN 2 1 A - 6 X - 15 , X - 35

CONN 22 G-6 AA-7, AA-39

CONN 23 H-6 X-15, X-35

CONN 24 F-4 S-14, S-37

CONN 25 F-4 T-14, T-38

CONN 26 G-2 BB-15, BB-38

CONN 27 H-2 BB-15, BB-33

CONN 36 G-13 M-16, M-32

CONN 37 G-13 M-16, M-32

CONN 38 G-13 M-16, M-32

CONN 82 A-5 X-15, X-36

Theconnectorsshownin thischartare forharnessto harnessconnectors.

Connectorsthatjoina harnesstoa componentaregenerally locatedator near

thecomponent. SeetheComponent LocationChart.

Off MachineSwitch SpecificationPart No. Function Actuate Deactuate Contact Position

30 ± 7 kPa 30 ±7 kPa

(4.3 ±1 psi)

275 to 1750 kPa¹ -

(39.9 to 253.8 psi) -

105-9152 Pre Lube Oil Pressure Normally Closed

A/CRefrigerantPressure NormallyOpen²

¹Withincreasing pressuretheclosedcondition canbemaintained upto2800 kpa(405psi), withdecreasingpressurethe closed

conditioncanbe maintaineddown to170kpa (25psi).

²Contactposition atthecontactsof theharnessconnector.

114-5333

Resistor, Sender and Solenoid SpecificationsPart No. Component Descript ion Resistance (Ohms)¹

134-2540 Resistor: CANA 120

106-5122 Solenoid: A /C Clutch 17.6 ± 0.6

HydraulicOilTemperature-40°C= 33, 650

T/COilTemperature0°C= 3, 268

145-7028 Sender:XmsnLubeTemperature

50°C= 360

XmsnSumpTemperature100°C= 68

150°C= 18. 6

263-5792 Sender: Fuel LevelEmpty = 92 - 98

Ful l= 0-3. 5

201-0950 Solenoid: Implement Lockout 41.9 ± 2.1

285-5730 Solenoids: PAT Left/Right Angle 5 ±0.3

220-4324 Solenoids: X msn Clutch 8.7 ± 0.4

239-1134 Solenoid: Start Aid 20

200-0189 Solenoid: Blade Float Control 76.3 ± 3.8

3E-9205 Solenoid: F lexxaire Fan 24.9 ± 0.4

¹ Atroomtemperature unlessotherwisenoted.

(4. 3± 1ps i)

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1

2 200-L32 BK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

9X-1123

ComponentPartNumber

SingleWireConnector

SocketPin

AG-C3130-6795

Pin or SocketNumber




Part Number for

ConnectorPlug


Plug

GroundConnection

325-AG135 PK-14



Receptacle

PressureSymbol

T

TemperatureSymbol

LevelSymbol

FlowSymbol



1 1

2 2







Symbols



Fuse(5Amps)

5A






Reed Switch: Aswitchwhosecontactsarecontrolledbyamagnet. Amagnetclosesthe

contactsofanormallyopen reedswitch;itopensthe contactsofanormallyclosed reedswitch.


T




K E N R 5 1 3 1 - 0 2 V O L 2 o f 3

3 6 P a g

e , ( D i m e n s i o n s : 4 8 i n c h e s x 3 5 i n c h e s )

KENR5131-02June2010



Volume 2 of 3: Cab





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Related Electrical ServiceManualsForm Number



Cons is t: 207-1556 SENR3581

Cons is t: 237-1962 SENR3860






T it le

WireDescriptionWire

Number

W ir e Co lo r D es cr ip ti onWire



1 01 RD B at (+ )( No tA pp li ca ti on Sp ec ifi c) F7 17 Y L Th ro tt le Sw itc h









112 PU Main Power Relay Output F78 4 YL Downshift Switch

113 OR Opera tor Monitor P anel F7 85 WH Up shift Switch

114 RD Warning Horn (Forward) F78 6 GY Reverse Switch








150 RD Engine ECM Switch ed Power G743 OR Rela yCoil To Dio de




1 76 O R W in ch S wi tc h / Se at S us pe ns io n H 71 3 P K I mp le me nt Co nt L if t Pr op or ti on a lS ol en oi d

1 84 B U A RO C on ne ct or / L ig ht B ar C on n ec to r H 71 4 O R I mp le me nt C on t Lo we r Pr op or ti o na l So le no id

186 RD 24V -12V Converter J764 BR Swi tch/Sensor Return #1


198 RD Service Brake Peda lSw K757 YL Blade Rotation Pwm Out

Ground Circuits L 74 0 B R A na lo g Se ns or R et ur n (+ 5V )


201 BK Opera tor Monitor Return P732 OR Win ch Free Spool Status





270 BK CMS Ide nt Code 0 T745 YL Accugrade Blade Control -Sw Pwr 2Return



273 BK CMS Ide nt Code 3 Y787 WH CAN Data Link (+) -Implements


275 BK CMS Ide nt Code 5 851 WH Hydrst Speed And Direction Sen sor



278 BK Xmsn Ctrl Ident Code 2 F846 PU Led Driver 1

279 BK Xmsn Ctrl Ident Code 3 F84 8 OR Bi-Directional Mode Switch

280 BK Xmsn Ctrl Ident Code 4 F84 9 WH Bi-Directional Mode Switch


291 BK CMS Clear G826 BR Adem III Filter Sensor +5V

A235 BK DigitalSensorReturn G827 BU AdemIIIFilterSensor Common

A289 BK Start Aid Solenoid Return G828 WH Adem III Pressure Sensor +5V

Basic MachineCircu its G 8 29 G N A d em II I P r es s ur e S e ns o r C o mm o n

3 01 O R S ta rte rN o. 1S ol en oi d G 83 3 P K A de mI II En gi ne Te mp er at ur eS en so r

3 04 W H S ta rt er R el ay No .1 O ut pu t G 84 9 B R E ng in e In je ct or A ct ua ti on Pr es su re

3 06 G N S ta rt er Rl y C oi l To Ne ut St ar t S w Or Ke y S w G 85 0 B U I nl e t A ir He at er

3 07 O R K ey S w T o Ne ut St ar t S w/ Vm is S n sr M o du le G 85 4 P K I nj e ct or A c tu at io n P re ss C o nt ro l Va lv e


3 10 P U S ta rt A id Sw it ch To St ar t A id S ol en oi d G 85 6 W H T DC Pr ob e +


3 22 G Y W ar ni ng Ho rn (fo rw ar d) H 80 2 G Y P ro po rt io na lD ri ve rR etu rn

3 26 P U K ey Sw it ch 'C 'T er m. L 85 6 Y L Ct ct Bl ad eC on tr ol - Ca nD Da ta Li nk (+)

3 37 W H P re lu be P us hb ut to n Sw it ch T o Pr el ub e Ti me r L 85 7 G N C tc t Bl ad e Co nt ro l - Ca n D Da ta L in k (- )


403 GN Alternator (r) Term. L871 BU Ctct Blade Contro l- Awake Gn d

410 WH Action Alarm L872 BU Ctct Blade Control -Switched Pwr 1

411 PK Opr Mo nMaster L873 GY Ctct Blade Contro l- Switched Pwr 2

4 19 Y L O pr Mo nP ar ki ng Br ake L 87 4 Y L Ct ct Bl ad eC on tr ol - Swi tch ed Pw r3

424 G Y Opr Mo nPower Train Temp T85 8 GY Inje ctor High Sid e

4 26 B R O pr Mo nP ow er Tr ai nO il Fi lte r T8 59 WH In je ct or Hi gh Si de

442 GY Hyd System Temp Gage T860 OR Injector High Side

443 YL Power Train Temp Gage 900 PU 1st Gear Clutch Solenoid

447 PK Fuel Le vel Gage 924 GN Tran smission Sole noid 1-4 Return

A447 PK PrelubePress.Switch ToPrelubeTimer 975 WH PowerTrainSolenoid Return


C413 YL Vmis Di splay Data 993 BR Analog Sensor Co mmon (pin 30)



G 46 0 G N T ra nsm is si on Te mp er at ur e 9 97 O R E ng in eA na lo gS en so rP owe r



Accessory Circuits C 91 3 B U G ro un d Sp ee dR ad ar

500 BR Wiper - Front (Park) C967 BU Inle t Air Temper ature




504 YL Wiper - Rear (Low) E900 WH Trans Output Spd +





5 09 W H R ad io Sp ea ke r- Le ft (C omm on ) E 90 9 WH Tr an sIn pu tS pd -

5 11 B R R ad io Sp ea ke r- Ri gh t E 91 2 P U L ift Le ve rNe ut ra lP os Swi tch To Gn d

5 12 G N R ad io S pe ak er - Ri gh t( Co mm on ) E 91 3 Y L L if tL ev er Ne ut ra l Po sS wi tc hT oG nd

5 13 O R A /C C om pr es so r/ Re fr ig er an t Pr e ss ur e Sw E 91 8 G N I mp le me nt L oc ko ut S wi tc h To G n d

515 GY Blower Motor (High) E963 BK Engine Speed/Timing A-

516 GN Blower Motor (Medium) E964 WH Engine Speed/Timing A+


5 21 Y L A /C Sw it ch To Re fr ig er an tS wi tc h E 96 6 Y L E ng in e Sp ee d/ Ti mi ng B+

5 22 W H A /C Cl ut ch T o Th er mo st at S wi tc h F 97 8 W H F er ri tt e Wi re C oi l Un sw it ch ed

523 BR Wiper -Left (park) F97 9 YL Ferr itte Wire Coil Switched

524 BU Wiper - Left (low) G939 PK Power Train Sw. / Sensor Return

525 GY Wiper - Left (high) J943 GN Implement Mode Switch (N.O .)

526 YL Wiper - Right (park) J944 BU Implement Mode Switch (N.C.)

5 27 G N W ip er - Ri gh t ( lo w) J 94 5 WH Im pl em en t Ma nu al Mo de S wi tch (N. O.)

5 28 P K W ip er - Ri gh t( hi gh ) J 94 6 O R Im pl em en tMa nu al Mo de Sw itc h( N. C. )

529 WH Washer - Left J950 PU Left Lift Cylinder Position



5 73 G N B la de Fl oa tL imi tS wi tch No .2 K 97 8 B U E cp cP ump So le no id

5 92 B U D C/ DC Co nv er te rP ow er Ou tp ut L 99 7 B U S pe ed Se nso r# 2O utp ut

5 93 G N C on de ns or Fa nR el ay To Mo to rs M9 19 B U Ri pp er Pr es su re





C 56 9 Y L S ec on d DC /D C Co n ve rt er P ow er O ut pu t N 95 7 P K A cc ug ra de G PS ( Rx d - Co mm # 1)

E 55 5 O R D C/ DC Co nv er te r Me mo ry Ou tp ut #2 N 95 8 P K A cc ug ra de G PS ( Rx d- Co mm #2 )


600 BR Dash Lamp -Basic N960 OR Accugrade GPS (Txd -Comm #1)



610 OR Head Lamp -Basic N965 BU Accugrade GPS (Dsr -Comm #2)


6 30 G Y F lo od La mp Re ar (A TCH ) N 97 0 Y L A cc ug ra de GP S( Dt r- Co mm #1 )


6 63 G Y G ag eL am ps -S ma rt EM S N 97 6 P U A cc ug ra de GP S( Rt s- Co mm #1 )

Control Circuits N 97 9 G N S ig na l Gn d- Co mm #1


751 GN Xmsn Shift Solenoid No. 1Or 3 N982 YL Data -Keyboard

752 YL Xmsn Shift Solenoid No. 2 N983 OR Clock -Keyboard

7 54 B U X msn Sh if tS ol en oi dNo .3 Or 1 N 98 7 G N Re gu la te dP owe r- 5 Vd c

755 OR Xmsn Shift Solenoid No. 4Or 5 T90 1 YL Mss Exciter Coil

779 WH Coupler Engage Sol enoid T902 PK Mss Exciter Coil

7 80 P U C ou pl er Di se ng ag eS ol en oi d T9 51 Y L In je ct or 1 Hi -s id e

A700 OR DigitalSensorPower(+8V) (pin35) T952 BR Injector2Hi-side A751 YL AfterCoolerTemp (pin15) T953 BU Injector3Hi-side

A757 GY ThrottleSwitch#3 T954 GY Injector4Hi-side


C720 BU Relay Interlock T956 GY Injector 6 Hi-side

E707 GN Vmis Display +V T957 PU Injector 1 Return


E735 PU Service Meter T959 BR Injector 3 Return



E 79 9 B R D ema nd Fa nS ol en oi dR etu rn T9 62 WH In je ct or 6 Re tu rn

F 70 0 B U D em an d Fa nS ol en oi dR et ur n T 96 4 O R P ro du ct Li nk (R S2 32 P or t1 TX D)

F 70 2 G N D ec el P ed al P os it io n Se ns or T 96 5 G N P ro du ct Li nk (R S2 32 P or t1 RX D)

F 70 8 Y L F le xx ai re Fa nP ul lS ol en oi d T9 66 B K P ro du ct Li nk (RS 23 2P or t1 GND )

F 70 9 B U F le xx ai re Fa nP ush So le no id T9 68 WH P re lu be Oi lE va cP um p



F 71 4 P K R ig ht Tu rb oI nl et Pr es su re Y 92 5 Y L Co un te rb al an ce So le no id 1

F 71 5 P U U se r S hu td own Y 93 3 Y L In cr em en t/ De cr em en t S w( N. O. ) ( Ac cu gr ad e)

F 71 6 W H U se r S hu td own Y 93 4 WH In cr em en t/ De cr em en t S w( N. C. ) ( Acc ug ra de )

FailureModeIdentifi ers (FMI)¹FM I N o. Fa il ur eD es cr ip ti on

0 Dat avalidbut abovenormaloperat ionalrange.










1 0 A b no r ma l r a te o f c ha n g e.


1 2 B a d d ev i ce o r c o mp o n en t .

1 3 O u t o f ca l ib r at i on .

1 4 P a ra m et e r fa i lu r es .



1 7 M o du l e n ot r e sp o nd i ng .





EID L evel Des cri pti on Op erato r Res po ns e

3 0 2 T ra ns Oi lT em pH ig h

CheckOil.

Modifymachineoperationin ordertoreduce

systemload.

1 16 2 P TO F lt r B yp as se d

PTO filter Bypass Switch is connected to the EMSIII

module.Activatedwhenhydraulic oiltemperatureis

greaterthan52 °C(125.6°F)an dtheswitchis open.

Changefilter.

1 5 5 2 H i gh T o rq u e Co n ve r te r O il T e mp

CheckOil.

Modifymachineoperationin ordertoreducesystemload.

4 67 2 B la d eL if t No t In C en te r

Activewhenthe bladecontrolhandle isnot

inthecenter positionwhenANY ofthese

conditionsaretrue:

Key switch is turned ON.

Engineiscranking.

Hydrauliclockoutswitchis movedfrom

LOCKEDto UNLOCKED.

Duringcalibrations.

Ifmovingthehandle backtocenter positiondoes

notcorrecttheproble m,performthetroubleshooting

procedureforthe liftsolenoids.(1)

4 68 2 B l ad e Ti lt N ot I n Ce nt er



conditionsaretrue:


Engineiscranking.


LOCKEDto UNLOCKED.

Duringcalibrations.



procedureforthe tiltsolenoids.(1)

5 22 2 B l ad e An gl e No t In C en te r



conditionsaretrue:


Engineiscranking.


LOCKEDto UNLOCKED.

Duringcalibrations.



procedureforthe anglesolenoids.(1)

8 6 1 1 C l oc k M an u al A l i gn m en t R eq u ir e d

Warning-The ECMinternalclockis toofar

outofalignment withtheother controlmodule

clocksonthemachine.

UsetheETservice toolinorder tomanuallyalign

theclockwiththe othercontrolmodules.

8 78 2 H yd Oi lTe mp

Activates at 108 °C(226.4 °F) - Resets

at 104 °C(219.2 °F.)

Modifymachineoperationto reducesystem

load.Checkoil level.

8 78 3 H yd Oi lTe mp

Activates at 114 °C(237.2 °F) - Resets

at 112 °C(233.6 °F.)

Immediatesafeshutdown- Modifymachine

operationtoreduce systemload- Checkoillevel.

1 96 9 3 T ra ns L ub e Te mp H ig h I mm ed ia te s af e sh ut do wn - M od if y ma ch in e

operationtoreduce systemload- Checkoillevel.

2 1 15 2 I m pl e me n ts L o ck e d Di a gn o st i c

Activatedwhena diagnosticcodeis active

for an implement system component for ANY

ofthefollowing conditions:

Short to battery (solenoids).

Lowvoltageor open(solenoids).

Hydrauliclockoutswitchis faulted.

Checkactivediagnosticcodes andcorrect

theproblem.

Power TrainEvent Identifier (EID)Codes

Service Mode Number

Operator Mode Sequence 0

Harness Code 1

Numeric Readout 2

Service 3

Digital Tattletale 4

C al ib ra ti on 1 (T ra ns mi ss io nC on tr ol ) 6



Charging System Display 9

Monitoring System ServiceModes

Op erator Mo de Numb er

Gear Display 1

Service Meter 2

Tachometer 3

Monitoring System Operator Modes

Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹

116-6203 Resistor: 20

122-1133 Solenoid: Winch 41.9 ± 2.1

134-2540 Resistor: CAN A (2) 120

172-2392 Solenoid:ParkingBrakeDump

Service Brake Dump41.9 ±2.1

174-4909 Solenoid: Brake 8.7 ±0.4

200-0189 Solenoid: Blade Float Control 76.3 ± 3.8

257-5029 Resistor: B lower Motor 0.4 to 1.3


Off MachineSwitch SpecificationPart No. Funct ion Actuate Deactuate Contact Position

- 1. 1 ± 0. 8° C 2 .2 ±0 .8 °C

( 30 ± 1. 4° F) ( 36 ± 1. 4° F)3E-5464 A/C Thermostat Normally Closed

Component Identifiers (CID¹)

ModuleIdentifier (MID²)Caterpillar Monitoring System


0 09 6 F ue l Le ve l Se nd er

0 1 00 E n g in e O il P r e ss u re S e n so r

0110 EngineCoolant Temperat ureSensor


0 24 8 D at aL in k

0 2 63 S e n so r P o we r S u pp l y

0 27 1 A ct io n Al ar m

0280 Transmiss ionOilTemperat ureSender

0 32 4 A ct io n La mp

0600 Hydraul icOilTemperat ureSensor

0 8 19 D i sp l ay D a ta L i n k

0 8 21 D i sp l ay P o we r S u pp l y

1045 PowerTrainOilTemperat ureSensor

1425 I mplement TankOilTemperat ureSensor

EngineControl System








0 04 1 8 V ol t DC S up p ly

0042 I njec tionAc t uat ionCont rolValve

0 0 91 T h ro t tl e P o si t io n S i gn a l

0 09 4 F ue l Pr es su re

0 1 00 E n g in e O il P r e ss u re

0 1 10 E n g in e C oo l an t Te m pe r at u re

0 1 64 I n je c to r A ct u at i on P r e ss u re

0 1 68 E l e ct r ic a l Sy s te m V ol t ag e

0172 I nt akeManif oldAirTemperat ure

0 1 90 E n g in e S pe e d S ig n al

0 24 7 J 19 39 D at a Li nk

0 2 53 P e r so n al i ty M o du l e

0 2 61 E n g in e T im i ng C a li b ra t io n

0 2 62 5 V o l t Se n so r S u pp l y

0 2 64 D e ce l T hr o tt l e Po s it i on

0266 I ncorrec t Crank -Wit hout-I nject I nput

0 2 68 C h ec k P ro g ra m ab l e Pa r am e te r s

0 2 74 A t mo s ph e ri c P r es s ur e

0 2 91 E n g in e C oo l in g F an S o l en o id

0 2 96 T r an s mi s si o n E CM

0 3 42 S e co n da r y En g i ne S p ee d S e ns o r 1 5 89 T u rb o I nl e t Ai r P re s su r e S en s or

1 5 99 E n g in e F an P u l l So l en o id

1 6 00 E n g in e F an P u sh S o l en o id

1 6 39 M a ch i ne S e cu r it y S ys t em

1785 I nt akeManif oldPressureSensor

Power Train Control System


0 0 70 P a r ki n g B ra k e Sw i tc h ( On / O f f P ol e )

0 1 68 E l e ct r ic a l Sy s te m V ol t ag e


0 2 62 5 V o l t Se n so r P o we r S up p l y

0 2 98 S e r vi c e Br a ke S w it c h

0299 Transmiss ionDirec tionLeverPosit ionSensor

0 3 68 A u to s hi f t Sw i tc h

0 4 44 S t ar t er M o to r R e la y

0468 Serv iceBrakePedalPos it ionSensor

0 4 90 I m pl e me n t Lo c ko u t Sw i tc h es

0 4 97 T i lt R i gh t S o le n oi d

0 4 98 T i lt L e ft S o l en o id

0585 Transmiss ionOut put SpeedSensor(1)

0 5 88 M o ni t or i ng S y st e m Di s pl a y

0 59 0 E ng in eE CM

0 6 21 D o wn s hi f t Sw i tc h

0 62 2 U ps hi ft S wi tc h

0 65 0 H ar ne ss C od e

0 6 68 T r an s mi s si o n S hi f t Le v er

0672 TorqueConverterOut put SpeedSensor

0673 Transmiss ionOut put SpeedSensor2

0 6 81 P a r ki n g B ra k e So l en o id

0 6 89 L e ft S t ee r in g B r ak e S ol e no i d

0 7 22 S e co n da r y Br a ke S o l en o id

0874 ModeSelect Swit ch(Implement Handle)

0875 ManualSelec t Switch(I mplement Handle)

0 8 82 H y dr a ul i c Lo c ko u t So l en o id

1078 BladeControlHandleRaise/ LowerPos it ionSensor

1079 BladeControlHandleTi l t Pos itionSensor

1 1 97 B l a de L o we r S o le n oi d

1 1 98 B l a de R a is e S ol e no i d

1 2 98 I m pl e me n t So l e no i ds

1 3 26 E C M Lo c at i on C o d e






1450 MainPumpHydraul icPressureSensor

1 4 82 1 0 V o lt S e ns o r Po w er S u p pl y

1582 Transmiss ionLubeOilTemperat ureSensor

1 8 70 B l a de C o nt r ol H a n dl e T hu m b Ro c ke r

1 9 33 B l a de A n gl e L e ft S o le n oi d

1 9 34 B l a de A n gl e R ig h t So l en o id

1 9 60 I g ni t io n K ey R e ad e r

2114 BladeControlHandleTriggerSwit ch

2 12 2 R ev er se S wi tc h

CID Component

0 1 68 E l e ct r ic a l Sy s te m V ol t ag e0 2 54 E l e tr o ni c C on t ro l M od u le

0 2 69 S e n so r P o we r S u pp l y

1 2 50 R e mo t e Co m mu n ic a ti o n Mo d ul e

1 2 51 A l te r na t or R T e rm i na l

¹TheCID isadiagnostic codethatindicates whichcomponentisfaulty.

Product Link Radio

(MIDNo. 122)

²TheMID isadiagnostic codethatindicateswhich electroniccontrolmodule

diagnosedthefault.

Volume2 -Connector Location


Location

Machine

Locat ion

CONN 3 B-10 F-12, F-33

CONN 4 C-11 F-12, F-33

C O NN 1 3 A - 9 K - 17 , K - 31

C ON N 18 A -5 R -1 2, R -3 6

CONN 19 B-5 R-12, R-36

CONN 28 B-13 H-15, H-35

CONN 29 B-13 H-15, H-35

CONN 30 C-13 Q-17, Q-36

CONN 31 D-13 J-16, J-30

CONN 32 E-13 I-15, I-39

CONN 33 G-13 I-15, I-39

C ON N3 4 W in ch Di ag no st ic s A -1 0 A -1 2, A- 32

CONN 35 C-10 F-12, F-33

CONN 36 B-8 M-16, M-32

CONN 37 B-8 M-16, M-32

CONN 38 C-8 M-16, M-32

CONN 39 F-8 H-13, H-39

CONN 40 F-8 H-13, H-39

CONN 41 F-8 H-15, H-37

CONN 42 H-8 K-16, K-40

CONN 43 I-7 R-12, R-37

CONN 44 E-5 Q-15, Q-34

CONN 45 H-4 G-15, G-41

CONN 46 I-4 K-23, K-32

CONN 47 C-3 Q-16, Q-34

CONN 48 G-4 Q-18, Q-37

CONN 49 I-4 K-23, K-32

CONN 50 H-3 Q-18, Q-37

CONN 51 G-2 Q-16, Q-35

CONN 52 D-1 Q-17, Q-36

CONN 53 D-1 Q-17, Q-36

C ON N8 3 D a ta li nk Se rv ic es B -1 3 H -1 6, H- 38

C ON N8 4 M on it or S er vi ce s B -1 3 H -1 6, H- 38

Theconnectorsshownin thischartare forharnessto harnessconnectors.

Connectorsthatjoina harnesstoa componentaregenerally locatedator near


Volume2 -Component Location

ComponentSchematic

Location

Machine

LocationComponent

Schematic

Location

Machine

Location

10A Converter F-8 J-16, J-39 Resistor, CAN ADatali nk E-15 L-15, L-39

20A Converter F-10 H-12, H-36 Sensor, Brake Position C-3 Q-14, Q-34

Alarm,Action D-2 Q-17,Q-36 Sensor,DecelPedal Position C-3 Q-14,Q-34

Block, Fuse H-9 L-16, L-40 Sensor, FNR I-13 M-17, M-38

Cluster, Gage E-3 Q-17, Q-36 Solenoid, Brake G-11 I-13, I-38

Co nt ro l, EM S G -3 Q -1 7, Q- 36 S ol en oi d, Pa rk in g B ra ke Du mp G -1 1 I- 13 , I -3 8

C o nt r ol , H a nd l e ( U ps h if t & D o wn s hi f t) I - 13 M - 17 , M - 38 S o le n oi d , S e rv i ce Br a ke Du m p G - 11 I - 13 , I - 38

Control, Machine I-15 L-15, L-3 9 Solenoid, Winch C- 10 A-11, A-36

C on tr ol ,P ro du ct Li nk D -1 5 H -1 5, H- 35 S wi tc h, A/ C4 S pe ed Bl ow er G -1 Q -1 7, Q- 36

Co nt ro l, W in ch B -1 0 F- 11 , F -3 5 S wi tch , A /C Th er mo sta t G -1 Q -1 7, Q -3 6

Ha nd le , Wi nc h C on tr ol D- 9 K -1 7, K- 33 S wi tch , A uto Do wn sh if t E -1 Q -1 7, Q- 36

Mo du le , L amp G ea r E -3 Q -1 7, Q -3 6 S wi tch , B i- Di re cti on al E -1 Q -1 7, Q -3 6

Mo to r, Bl ow er G -1 R- 17 , R -3 6 S wi tch , C ha rg e Fi lt er Byp as s D -1 3 J -1 6, J- 30

Mo to r, C omp re sso r C -1 3 Q -1 7, Q -3 6 S wi tch , F or wa rd H or n B -9 I- 17 , I -3 3

Motor, Defrost Fan I-6 Q-17, Q- 35 Switch, Front Wiper H-5 M-23, M-32

M ot or , F ro nt Wa sh er P um p I -2 H -1 5, H- 43 S wi tc h, Im pl em en t S hu to ff B -9 L -1 7, L- 32

Motor, Front Wiper H-4 R-23, R-36 Switch, K eystart E-1 P-18, P-35

Motor, Left Washer Pump I-2 H-15, H-43 Switch, Lamp F-1 Q-17, Q-36

Motor, Left Wiper H-4 P-13, P-39 Switch, L eft Wiper H-5 M-23, M-32

Motor, Precleaner H-11 K-24, K-36 Switch, MVP C-9 L-17, L-32

M ot or , R ea r W as he r P um p I -2 H -1 5, H- 43 S wi tc h, Op er at or Mo ni to r D -1 Q -1 7, Q- 36

Mo to r, R ea r W ip er I -4 H- 23 , H -3 6 S wi tch , P ar ki ng B ra ke H -1 3 M- 17 , M -3 9

Mo to r, Ri gh t Wa sh er Pu mp I -2 H- 15 , H -4 3 S wi tch , R ea r Fl oo d F -1 P -1 7, P- 37

Motor, Right Wipe r I-4 P-13, P-32 Switch, Rear Wiper I-5 M-23, M-32

Relay, Main G-9 L-16, L-40 Switch, Reverse I-13 M-17, M-38

Relay, Precleaner H-10 K-24, K-36 Switch, Right Wiper I-5 M-23, M-32

Relay, Start G-9 L-16, L-40 Switch, Seat C-13 Q-17, Q-36

Resistor D-3 Q-17, Q- 36 Switch, Service Brake Pedal C-3 Q-14, Q-34

Re si sto r, B lo we r M ot or H- 1 Q -1 7, Q -3 6 S wi tch , T hr ot tl e C- 9 L -1 7, L -3 2

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1

2 200-L32 BK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

9X-1123

ComponentPartNumber

SingleWireConnector

SocketPin

AG-C3130-6795

Pin or SocketNumber




Part Number for

ConnectorPlug


Plug

GroundConnection

325-AG135 PK-14



Receptacle

PressureSymbol

T

TemperatureSymbol

LevelSymbol

FlowSymbol



1 1

2 2







Symbols



Fuse(5Amps)

5A






Reed Switch: Aswitchwhosecontactsarecontrolledbyamagnet. Amagnetclosesthecontactsofanormallyopen reedswitch;itopensthe contactsofanormallyclosed reedswitch.


T




K E N R 5 1 3 1 - 0 2 V O L 3 o f 3

3 6 P a g e , ( D i m e n s i o n s : 4 8 i n c h e s x 3 5 i n c h e s )

KENR5131-02June2010



Volume 3 of 3: Accugrade





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Related Electrical ServiceManualsForm Number



Cons is t: 207-1556 SENR3581

Cons is t: 237-1962 SENR3860






T it le

WireDescriptionWire

Number W ir e Co lo r D es cr ip ti on

Wire



1 01 R D B at (+) (N ot Ap pl ica ti on Sp eci fi c) F7 17 Y L Th ro ttl eS wi tc h









112 PU Main Power Relay Output F784 YL Downshift Switch

113 OR Operator Monitor Panel F785 WH Upshift Switch

114 RD Warning Horn (Forward) F786 GY Reverse Switch








1 50 R D E ng in eE CM Swi tch ed Po we r G 74 3 O R Re la yC oi lT oDi od e




1 76 O R W in ch S wi tc h / Se at S us pe ns io n H 71 3 P K I mp le me nt Co nt L if t Pr op o rt io na l So le no id

1 84 B U A RO C on ne ct or / L ig ht B ar C on ne ct or H 71 4 O R I mp le me nt C on t Lo we r Pr op or ti on al S ol en oi d

186 RD 24V -12V Co nverter J764 BR Switch/Sensor Return #1


198 RD Service Brake Pedal Sw K757 YL Blade Rota tion Pwm Ou t

Ground Circuits L 74 0 B R A na lo g Se n so r Re tu rn ( +5 V)


201 BK Operator Monitor Return P732 OR Winch Free Spool Status





270 BK CMS Ident Code 0 T745 YL Accugrade Blade Control -Sw Pwr 2Return



273 BK CMS Ident Code 3 Y78 7 WH CAN Data Link (+) -Implements


275 BK CMS Ident Code 5 851 WH Hydrst Speed And Directio nSensor



2 78 B K X ms n Ct rl Id en tC od e2 F846 PU Led Driver 1

279 BK Xmsn Ctrl Ident Code 3 F848 OR Bi-Direction al Mode Switch

280 BK Xmsn Ctrl Ident Code 4 F849 WH Bi-Direction al Mode Switch


291 BK CMS Clear G826 BR Adem III Fi lter Sensor +5V

A235 BK DigitalSensorReturn G827 BU AdemIIIFilterSensor Common

A289 BK StartAidSolenoid Return G828 WH AdemIIIPressureSensor +5V

Basic MachineCircui ts G 8 29 G N A d em II I P r es s ur e S e ns o r C o mm o n

3 01 O R S ta rte rNo .1 So le no id G 83 3 P K A de mII IE ng in eTe mp er at ur eS en so r

3 04 W H S ta rt er Re la yN o. 1 Ou tp ut G 84 9 B R E ng in eI nj ec to r Ac tu at io n Pr es su re

3 06 G N S ta rt er Rl y C oi l To Ne ut St ar t S w Or Ke y S w G 85 0 B U I nl et Ai r H ea te r

3 07 O R K ey S w T o Ne ut St ar t S w/ Vm is S n sr M o du le G 85 4 P K I nj ec to r A ct ua ti on P r es s C on tr ol V al ve


3 10 P U S ta rt Ai dS wi tch To Sta rt Ai dS ol en oi d G 85 6 WH TD CP ro be +


3 22 G Y W ar ni ng Ho rn (fo rw ar d) H 80 2 G Y P ro po rti on al Dr ive rRe tu rn

3 26 P U K ey Sw itc h' C' Te rm. L 85 6 Y L Ct ct Bl ad eC on tr ol - Ca nD Da ta Li nk (+)

3 37 W H P re lu be P us hb u tt on S wi tc h To P re lu be T im er L 85 7 G N C tc t Bl ad e Co nt ro l - Ca n D Da ta L in k (- )


403 GN Alternator (r) Term. L871 BU Ctct Blade Control - Awake Gnd

410 WH Action Alarm L872 BU Ctct Blade Control -Switched Pwr 1

411 PK Opr Mon Master L873 GY Ctct Blade Control -Switched Pwr 2

4 19 Y L O pr Mo nP ar ki ng Br ak e L 87 4 Y L Ct ct Bl ad eC on tr ol - Sw itc he dP wr 3

424 GY Opr Mon Powe rTrain Temp T858 GY Injector Hig hSide

4 26 B R O pr Mo nP ow er Tr ai nO il Fi lte r T8 59 WH In je cto rHi gh Si de

442 GY Hyd System Temp Gage T860 OR Injector Hi gh Side

443 YL Power Train Temp Gage 90 0 PU 1st Gear Cl utch Solenoid

447 PK Fuel Level Ga ge 92 4 GN Transmissio nSolenoid 1-4 Return

A447 PK PrelubePress.SwitchTo PrelubeTimer 975 WH PowerTrainSolenoid Return


C413 YL Vmis Display Data 993 BR Analog Sen sor Common (pin 30)



G 46 0 G N T ra nsm iss io nT em pe ra tu re 9 97 O R E ng in eA na lo gS en so rP owe r



Accessory Circuits C 91 3 B U G ro un dS pe ed Ra da r

500 BR Wiper - Front (Park) C967 BU Inlet Air Te mperature




504 YL Wiper - Rear (Low) E900 WH Trans Output Spd +





5 09 W H R ad io Sp ea ke r- Le ft (Co mm on ) E 90 9 WH Tr an sI np ut Sp d-

5 11 B R R ad io Sp ea ke r- Ri gh t E 91 2 P U L ift Le ve rN eu tr al Po sS wi tch To Gn d

5 12 G N R ad io Sp ea ke r -R ig ht (C om mo n) E 91 3 Y L L if tL ev er Ne ut ra lP os Sw it ch To G nd

5 13 O R A /C C om pr es so r/ Re fr ig er an t Pr es su re S w E 91 8 G N I mp le me n t Lo ck ou t Sw it ch T o Gn d

515 GY Blower Motor (High) E963 BK Engine Sp eed/Timing A-

516 GN Blower Motor (Medium) E964 WH Engine Sp eed/Timing A+


5 21 Y L A /C Sw it ch To R ef ri ge ra nt S wi tc h E 96 6 Y L E ng in eS pe ed /T im in g B+

5 22 W H A /C Cl ut ch T o T he rm os ta t Sw it ch F 97 8 W H F er ri tt e Wi re C oi lU ns wi tc he d

523 BR Wiper - Left (p ark) F979 YL Ferritte Wir e Coil Switched

524 BU Wiper -Left (lo w) G939 PK Power Train Sw. /Senso rReturn

525 GY Wiper - Left (h igh) J943 GN Implement Mode Switch (N.O.)

526 YL Wiper - Right (park) J944 BU Implement Mode Switch (N.C.)

5 27 G N W ip er - Ri gh t( lo w) J 94 5 WH Im pl eme nt Ma nu al Mo de Sw itc h( N.O .)

5 28 P K W ip er - Ri gh t( hi gh ) J 94 6 O R Im pl eme nt Ma nu al Mo de Sw itc h( N.C .)

529 WH Washer - Left J950 PU Left Lift Cylinder Position



5 73 G N B la de Fl oa tL imi tS wi tc hN o. 2 K 97 8 B U E cp cP um pS ol en oi d

5 92 B U D C/ DC Co nve rte rP owe rO ut pu t L 99 7 B U S pe ed Se nso r# 2O ut pu t

5 93 G N C on de nso rFa nR el ay To Mo to rs M9 19 B U Ri pp er Pr es su re





C 56 9 Y L S ec on d DC /D C Co nv er te r Po we r Ou tp ut N 95 7 P K A cc ug ra de G PS ( Rx d - Co mm # 1)

E 55 5 O R D C/ DC Co nv er te r Me mo ry Ou tp ut #2 N 95 8 P K A cc ug ra de G PS (R xd - Co mm #2 )


600 BR Dash Lamp -Basic N960 OR Accugrade GPS (Txd -Comm #1)



610 OR Head Lamp -Basic N965 BU Accugrade GPS (Dsr -Comm #2)


6 30 G Y F lo od La mp Re ar (A TC H) N 97 0 Y L A cc ug ra de GP S( Dtr - Co mm #1 )


6 63 G Y G ag e L amp s - S ma rt E MS N 97 6 P U A cc ug ra de GP S( Rts - Co mm # 1)

Control Circuits N 97 9 G N S ig na lG nd - Co mm #1


751 GN Xmsn Shift So lenoid No. 1Or 3 N982 YL Data -Keyb oard

752 YL Xmsn Shift So lenoid No. 2 N983 OR Clock -Keyboard

7 54 B U X msn Sh ift So le no id No .3 Or 1 N 98 7 G N Re gu la te dP owe r- 5 Vd c

755 OR Xmsn Shift So lenoid No. 4Or 5 T901 YL Mss Exciter Coil

779 WH Coupler Engag eSolenoid T902 PK Mss Exciter Coil

7 80 P U C ou pl er Di se ng ag eS ol en oi d T9 51 Y L In je cto r1 Hi -s id e

A700 OR DigitalSensorPower(+8V) (pin35) T952 BR Injector2Hi-side

A751 YL AfterCoolerTemp (pin15) T953 BU Injector3Hi-side

A757 GY ThrottleSwitch#3 T954 GY Injector4Hi-side


C720 BU Relay Interlock T956 GY Injector 6Hi-side

E707 GN Vmis Display +V T957 PU Injector 1Return


E735 PU Service Meter T959 BR Injector 3Return



E 79 9 B R D ema nd Fa nS ol en oi dRe tu rn T9 62 WH In je cto r6 Re tu rn

F 70 0 B U D em an d Fa n So le no id Re tu rn T 96 4 O R P ro du ct Li nk ( RS 2 32 Po rt 1 TX D)

F 70 2 G N D ec el P ed al P os it io nS en so r T 96 5 G N P ro du ct Li nk (R S2 32 Po rt 1 RX D)

F 70 8 Y L F le xx ai re Fa nP ul lS ol en oi d T9 66 B K P ro du ct Li nk (RS 23 2P or t1 GN D)

F 70 9 B U F le xx ai re Fa nP ush So le no id T9 68 WH P re lu be Oi lE va cP ump



F 71 4 P K R ig ht Tu rb oIn le tP re ss ur e Y 92 5 Y L Co un te rb al an ce So le no id 1

F 71 5 P U U se r S hu td ow n Y 93 3 Y L In cr eme nt /D ec re me nt Sw (N. O.) (A cc ug ra de )

F 71 6 W H U se rS hu td ow n Y 93 4 WH In cr eme nt /D ec re me nt Sw (N. C. )( Ac cu gr ad e)

Volume3- Connector Location


Location

Machine

Location

CONN 8 D-13 K-11, K-37

CONN 9 D-13 K-11, K-37

CONN 10 A-13 G-12, G-35

CONN 11 B-13 G-12, G-35

C O NN 1 2 B - 13 G - 12 , G - 35

C O NN 1 3 A - 13 K - 17 , K - 3 1

C O NN 1 8 F - 3 R - 12 , R - 36

CONN 19 G-3 R-12, R-36

CONN 28 E-13 H-15, H-35

CONN 29 E-13 H-15, H-35

CONN 30 C-13 H-16, H-38

CONN 31 E-13 J-15, J-39

CONN 32 F-13 J-15, J-39

CONN 33 G-13 J-15, J-39

CONN 36 A-10 M-16, M-32

CONN 37 B-10 M-16, M-32

CONN 38 B-10 M-16, M-32

CONN 41 F-10 I-16, I-39

CONN 42 H-10 K-16, K-40

CONN 44 I-3 Q-15, Q-34

CONN 53 F-8 Q-17, Q-36

CONN 54 A-14 H-13, H-36

CONN 55 A-14 H-13, H-36

CONN 56 C-14 G-18, G-31

C ON N5 7 Da ta li nk Se rv ic e B -1 3 H -1 6, H- 38

C ON N5 8 M on it or S er vi ce C -1 3 H -1 6, H- 38

CONN 59 C-13 H-16, H-38

CONN 60 C-13 H-16, H-38

C ON N 61 A cc uG ra de S er vi ce C -1 0 M -1 6, M -3 3

CONN 62 G-10 H-13, H-38

CONN 63 G-10 G-15, G-37

CONN 64 G-10 J-16, J-39

CONN 65 A-8 P-11, P-31

CONN 66 B-8 P-11, P-31

CONN 67 D-8 N-16, N-33

CONN 68 B-6 CC-7, CC-33

CONN 69 B-6 CC-7, CC-33

CO NN 70 S er vi ce Mo de D -5 N- 20 ,N- 32C ON N 71 K ey bo ar d Co nn ec to r D -5 N -2 0, N -3 2

CONN 72 B-4 BB-16, BB-38

CONN 73 C-4 BB-16, BB-38

CONN 74 A-3 BB-22, BB-34

CONN 75 B-3 BB-22, BB-38

CONN 76 C-3 BB-22, BB-38

CONN 77 B-11 I-14, I-41

CONN 78 H-11 I-13, I-38

CONN 79 H-11 I-13, I-38

CONN 80 I-11 I-13, I-38

CONN 81 I-9 P-12, P-38

Theconnectorsshownin thischartare forharnessto harnessconnectors.Connectorsthatjoina harnesstoa componentaregenerally locatedator near


Volume3- Component Location

ComponentSchematic

Location

Machine

Location

24V Battery Backup B-11 I-14, I-41

Alarm, Advisor I-5 L-17, L-33

Control, Advisor I-4 L-17, L-33

Control, Blade (STD) I-1 L-17, L-33

C on tr ol ,B la de (V PA T) H -1 L -1 7, L- 33

Control, CAES E-4 N-20, N-32

Display, GPS E-6 M-18, M-32

F er ri te Wi re As se mb ly B -1 1 I -1 4, I- 41

Lightbar, Left F-6 P-17, P-37

Lightbar, Middle F-6 P-19, P-36

Lightbar, Right F-6 P-17, P-34

Mast, LH Electric I-14 CC-20, CC-39

Mast, RH Electric H-14 CC-20, CC-32

Module, Power A-15 H-12, H-36

Radio, GPS E-15 I-24, I-29

Receiver, GPS E-15 I-24, I-29

Receiver, LH GPS C-2 DD-22, DD-39

R ece iv er ,L HL as er H -1 4 DD -2 2, DD -3 9

Receiver, RH GPS A-2 DD-22, DD-32

R ece iv er ,R HL ase r G -1 4 DD -2 2, DD -3 2

R el ay , Co un te r Ba la n ce /B oo st G -1 R -1 2, R -3 6

R es is to r , C AN B D at al in k # 1 B -1 4 A A- 14 , A A- 33

R es is to r, CA NB Da ta li nk # 2 B -4 G -1 7, G -3 3

R es is to r, C AN D D at al in k # 1 B -1 4 A A -1 4, A A- 33

R es is to r, CA ND Da ta li nk # 2 B -4 G -1 7, G -3 3

S en so r, In cl in at io n B -3 DD -2 2, DD -3 9

S en so r, Pu mp Pr es su re A -6 N -1 0, N- 37

S ol en oi d, Bl ad eL ow er C -7 L -1 5, L- 31

S ol en oi d, Bl ad eR ai se C -7 L -1 5, L- 31

S ol en oi d, Bl ad eT il tL ef t C -7 L -1 5, L- 31

S ol en oi d, Bl ad eT il tR ig ht C -7 L -1 5, L- 31

Solenoid, Boost A-7 L-15, L-31

Component Identifiers (CID¹)ModuleIdentifier (MID²)

AccugradeLaser System

Implement ECM(MIDNo. 114)CID Component

0 04 1 8 V ol t DC S up pl y


0 24 8 D at aL in k

0 2 62 5 V o lt S e ns o r Su p pl y

0358 I mplement Pi lot SupplySolenoid

0 4 97 T i lt R i gh t S ol e no i d

0 4 98 T i lt l e ft S o le n oi d

0 87 4 M od e Se le ct S w.

0 8 75 M a nu a l S el e ct S w .

1 1 97 B l ad e L o we r S o le n oi d

1 1 98 B l ad e R ai s e So l en o i d

2 1 14 B l ad e C on t ro l H an d le T r ig g er S w .

2 2 33 B l ad e L o we r P i lo t P re s su r e Da t a

2234 Hydraul icPumpBoos t PressureSolenoid

2235 CounterbalanceValveBypassSolenoid

2324 CounterbalanceValve2BypassSolenoid

¹TheCID isadiagnostic codethatindicateswhich componentisfaulty.

²TheMIDis adiagnosticcode thatindicateswhichelectronic controlmodule

diagnosedthefault.

FailureModeIdentifi ers (FMI)¹F MI N o. F ai lu re D es cr ip ti on

0 Dat avalidbut abovenormaloperationalrange.










1 0 A b no r ma l r at e o f ch a ng e .


1 2 B a d d ev i ce o r c o mp o ne n t.

1 3 O u t of c a li b ra t io n .




1 7 M o du l e no t r e sp o nd i ng .





Resistor, Sender and Solenoid SpecificationsPart N o. Component D escr iption Resistance (Ohms)¹

134-2540 Resistor:

CAN B (1)

CAN B (2)

CAN D (1)CAND(2)

120

201-0950 Solenoids: Boost 41.9 ± 2.1

235-4605 Solenoids:

Blade Lower

Blade RaiseBlade Tilt Left

BladeTiltRight

5 ±0.3


Diagnostic

CodeDescr ipt ion

C B 1 S e t L i mi t s F a ul t

CB 2 No Da ta

C B 3 C a li b ra t io n F ai l ur e

C B4 D at aE rr or


C B 6 W r on g B l ad e M ot i on


C B8 T im eo ut


C B 1 0 S e t L i mi t s F a ul t

C B 11 L ow V ol ta ge

C B 12 H ou rs L os t

CB13 Calibrat ionLost . Recalibrat e

C B 1 4 M e mo r y Er r or . R e tu n e

CB15 Memory Error. Fac t ory Def ault

C B 1 6 L i nk e d Mo d e Se n so r M is s in g

CB17 I nt ernalFai lure. Cyc lePower

C B 1 8 N e tw o rk W a rn i ng . C he c k

C B 1 9 N e tw o rk E r r or . C h e ck

C B 2 3 U k no w n De v ic e . Cy c le P o w er

CB24 Duplicat eLef t/ R ight Dev ice

C B 2 5 E l ev a ti o n L im i t Le f t

C B 2 6 E l ev a ti o n L im i t Ri g ht

CB27 I nt ernalFai lure. Cyc lePower

C B 2 8 I n va l id S e r ia l N um b er

C B 2 9 D i sc o nn e ct S u sp e ct e d

CB30 Duplicat eSensorSerialNumber

CB31 Recalibrat eLinkedModeElevat ion

C B 3 2 S t op ! E CM D i sc o nn e ct e d

C B 3 3 R e st o re F a i le d

C B 34 U pd at e Fa il ed

C B 3 6 L e ft L a se r R ec e iv e r Mi s si n g

E M1 P CB Fa ul t

E M 2 L i mi t Sw i tc h Fa i l

E M 1 5 M o to r /E n co d er B a d

E M 2 1 V e ri f y B e nc h

E M 2 3 E M 2 3 E EP R OM F a ul t # 23




E M 29 Z er o Ad j us t

E M 3 0 M o to r /E n co d er F a ul t

EM31 NonDef ault Configuration

E M 3 2 C h ec k C on n ec t io n

L R 20 E nd O f Tr av el

L R 2 1 C h ec k C on n ec t io n

Electric Mast Fault Messages

Laser Receiver Fault Messages

Diagnostic Codes For TheAccugradeLaser SystemDisplay (CB), Electronic Mast (EM),

Laser Reciever (LR),

Display Fault Messages

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TRACTOR D6T 15287.pdf