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SECTION VI12/05/01
FRR(1995-1997)
FIGURE NUMBER INDEX
FIG. NO. TITLE PAGE
FIGURE NUMBER INDEX I
VEHICHLE MODELS AND CHARACTERISTICS TABLE II
V. I. N. AND M. D. III-IV
HOW TO REFER TO I. D. PLATE V
0-00 ENGINE OVERHAUL KIT 1
0-05 ENGINE GASKET KIT 2
0-10 CYLINDER HEAD COVER 3
0-11 CYLINDER HEAD 4
0-12 CYLINDER BLOCK 5
0-13 OIL PAN AND LEVEL GAUGE 6
0-14 CAMSHAFT AND VALVE 7-8
0-15 CRANKSHAFT, PISTON AND FLY WHEEL 9-10
0-20 TIMING GEAR CASE AND FLY WHEEL HOUSING
11
1
0-51 OIL PUMP AND OIL STRAINER 12
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
VEHICLE MODELS & CHARACTERISTICS TABLE
VEHICLE MODEL AND SPECIFICATIONS:
VI FRR(1995-1997)M.D. ENGINE TRANSMISSION WHEEL BASE
FRR7MF 6HE1TCN (58L) MLD6Q Direct Drive 6 speed-gear ratio 0.763(X5J) 3700mm (37W)Automatic Transmission –ALLISON AT542 (MT9) 4200mm (42W)
4800mm (48W)
Rear Axle Final Drive Gear RatioModel Year VIN(sequential No.)
3.545 (39/11) 13.5 Inch Hypoid (W4M) ’95, ‘96’, 97’ FRR C#37000013.900 (39/10) 13.5 Inch Hypoid (W1P)
4..333 (39/9) 13.5 Inch Hypoid (W1N)
2
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
V. I. N. & M. D.
Vehicle Identification Number (V.I.N.) System
J A L F 5 A 1 N 0 M 3 4 3 0 0 0 1
3
PLANT SEQUENTIAL NUMBER
MODEL CODE(KAW 3) (FUJI 7)
0-NRR/W5 0-NPR/W41-FSR/W62-FTR/W7M3-FVR/W7H4-EVR/W7T5-FRR/W5
PLANT CODE3 - KAWASAKI7 – FUJISAWA
MODEL YEARH FOR 1987J FOR 1988K FOR 1989L FOR 1990M FOR 1991N FOR 1992P FOR 1993R FOR 1994S FOR 1995T FOR 1996V FOR 1997
CHECK DIGIT
CODE ENGINE DESCRIPTIONH 3.9L DIESEL (4BD1)K 3.9L DIESEL (4BD2-TC)N 5.8L DIESEL (6BD1-T)P 5.8L DIESEL (6BD1-NA)U 6.5L DIESEL (6BG1-TC)S 8.4L DIESEL (6SA1-T)2 7.1L DIESEL (6HE1-TCN)
CODE MAKER IDENTIFIERJAL UBCINOKETE FOR “ISUZU”
J8B INCOMPLETE FOR “CHEV”J8D INCOMPLETE FOR “GMC”
CODE GVWR RANGELBS
B 10001-14000C 14001-16000E 16001-19500F 16001-19500H 19501-23500K 23501-26000M 26001-33000
CIDE SERIES4 40005 50006 60007 7000
CODE CAB TYPEA 75 BBC STEEL TILT CABB 67 BBC STEEL TILT CABE 105BBC STEEL TILT CAB
(CREW CAB)T STRIPPED CHASSIS
BBC: BUMPER TO BACK OF CAB
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
V. I. N. & M. D.
M.D.(Catalog Model Designator)
F R R 7 M F Chassis Type C: Short Chassis F: middle Chassis Cab Type M: Standard Cab
Drive 7: USA, Left Hand Drive
F: Medium duty truck (Cab Over Type) R: GVW 7,000-8,000 KG S: GVW 7,000-10,000 KG T: GVW 8,000-14,000 KG R: DRIVING SYSTEM 4X2
4
AXLESCODE DESCRIPTION
1 4X2 2 AXLES 1 DRIVING
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
HOW TO REFER TO ID PLATE
SERVICE PART ID PLATE : locate at the body panel.
NOTE :
Applied Date: Indicated in alpha characters on the ID Plate.
Alpha Character
Represent Alpha Character Represent
A 0 F 5B 1 G 6C 2 H 7D 3 I 8E 4 J 9
Example: Sep. ’94 J E / A F (Month/Year)
9 4 0 5
M.D.: This column is coded to show the model application of each part. Check the M.D. (Model Designator) on the ID Plate to confirm the correct model if necessary.
5
V.I.N. JALF5A1N0M3700001M.D. FRR7MF JEAF W/B 42W FT ENGINE 58L BRAKE Z05 TRANS. X5J TIRE 18X DIFF W1N COLOR 844
OPTION B1T NF8 KB6 SH5 U19
Option Code: When the part can not be verified, refer to option codes on the ID PlateThe upper portion of ID Plate shows “Module options and equivalent” such as engine, transmission, grade, body color, interior trim color, etc.The lower portion indicates other specific options.
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-00 ENGINE OVERHAUL KITESCO
NUMBERAPPLIED DATE ENGINE QTY NOTE
COMPLETE ENGINE KITESEK6HEITCN-E 9402-9412 6HE1TCN 1
ESEK6HEITCN-F 9501-9501 6HE1TCN 1
ESEK6HEITCN-G 9502- 6HE1TCN 1
OUT OF FRAME KITESOF6HE1TCN-E 9402-9412 6HE1TCN 1
ESOF6HE1TCN-F 9501-9501 6HE1TCN 1
ESOF6HE1TCN-G 9502- 6HE1TCN 1
IN FRAME KITESIF6HE1TCN-E 9402-9412 6HE1TCN 1
ESIF6HE1TCN-F 9501-9501 6HE1TCN 1
ESIF6HE1TCN-G 9502- 6HE1TCN 1
6
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-05 ENGINE GASKET KITESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTEENGINE OVRHAUL GASKET SETES1-87811-003-1 9402-9412 6HE1TCN ENG (58L) 1
ES1-87811-121-1 9501-9501 6HE1TCN ENG (58L) 1
ES1-87811-156-1 9502- 6HE1TCN ENG (58L) 1
ENGINE HEAD OVERHAUL GASKET SETES1-87811-004-1 9402-9412 6HE1TCN ENG (58L) 1
ES1-87811-122-1 9501-9501 6HE1TCN ENG (58L) 1
ES1-87811-157-0 9502- 6HE1TCN ENG (58L) 1
7
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-10 CYLINDER HEAD COVERESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTEGASKET: OIL FILLERES8-94399-689-0 9402- 6HE1TCN ENG (58L) 1
GASKET: HEAD TO COVERES8-94396-383-0 9402- 6HE1TCN ENG (58L) 1
8
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-11 CYLINDER HEAD ESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTECYLINDER HEAD GASKETES8-94393-372-1 9402-9411 6HE1TCN ENG (58L) 1
ES8-94395-447-1 9412- 6HE1TCN ENG (58L) 1
VALVE GUIDEES8-94396-598-0 9402- 6HE1TCN ENG (58L) 12
SEAT: VALVE INSERTES8-94394-462-0 9402- 6HE1TCN ENG (58L) 6 INLET
ES8-94396-172-0 9402- 6HE1TCN ENG (58L) 6 EXHAUST OD=43
GLOW PLUGES5-81410-023-4 9402- 6HE1TCN ENG (58L) 6 10.5V
STUD: EXHAUST MANIFOLDES1-09302-139-0 9402-9412 6HE1TCN ENG (58L) 02 M10X77 L=92
ES8-94396-123-0 9402-9412 6HE1TCN ENG (58L) 08 M10X93 L=108
ES8-94397-286-0 9402-9412 6HE1TCN ENG (58L) 02 M10X60 L=75
ES8-94397-286-0 9501- 6HE1TCN ENG (58L) 12 M10X60 L=759
STUD, CAM BRACKETES8-94322-512-2 9402- 6HE1TCN ENG (58L) 2 M8X54 L=79
ES8-94322-513-2 9402- 6HE1TCN ENG (58L) 12 M8X41 L=66
STUD, NOZZLE HOLDERES1-09300-014-0 9402- 6HE1TCN ENG (58L) 12 M8X66 L=90
GEAR: IDLEES8-94396-834-1 9402-9409 6HE1TCN ENG (58L) 1 Z=41
ES8-97112-607-0 9410- 6HE1TCN ENG (58L) 1 Z=41
SHAFT: IDLE GEARES8-97065-555-1 9402- 6HE1TCN ENG (58L) 1
SEAT: VALVEES8-94394-678-1 9402- 6HE1TCN ENG (58L) 6
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-12 CYLINDER BLOCKESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTELINER SETES1-87810-999-0 9402-9604 6HE1TCN ENG (58L 6 GRADE 1
ES1-87811-001-0 9402-9604 6HE1TCN ENG (58L 6 GRADE 2
ES1-87811-002-0 9402-9604 6HE1TCN ENG (58L 6 GRADE 3
ES1-87811-225-0 9605- 6HE1TCN ENG (58L) 6 GRADE 1
ES1-87811-226-0 9605- 6HE1TCN ENG (58L) 6 GRADE 2
ES1-87811-227-0 9605- 6HE1TCN ENG (58L) 6 GRADE 3
LINERES8-94391-600-0 9402-9604 6HE1TCN ENG (58L 6
ES8-94391-600-0 9402-9604 6HE1TCN ENG (58L 6
ES8-94391-600-0 9402-9604 6HE1TCN ENG (58L 6
ES8-94391-600-0 9605- 6HE1TCN ENG (58L) 6
10
ES8-94391-600-0 9605- 6HE1TCN ENG (58L) 6
ES8-94391-600-0 9605- 6HE1TCN ENG (58L) 6
GASKET: RELIEF VALVEES5-09623-035-0 9402- 6HE1TCN ENG (58L) 1
UNIT: OIL PRESSUREES1-83151-041-0 9402- 6HE1TCN ENG (58L) 1 OPEN PRESS 5KG/CM2
GASKET: OIL PRESS UNITES1-09630-083-0 9402- 6HE1TCN ENG (58L) 1 ID=10.2
STUD: WATER PUMPES9-04110-855-0 9402- 6HE1TCN ENG (58L) 03 M8X55 L=67
GASKET: ADAPTERES9-09571-414-0 9402-9402 6HE1TCN ENG (58L) 1 ID=14.2 OD=20.0
GASKET: ADAPTERES1-09623-184-0 9402- 6HE1TCN ENG (58L) 1 ID=38.7
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-13 OIL PAN AND LEVEL GAUGEESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTEGASKET: PLUG, OIL DRAINES1-09623-183-0 9402- 6HE1TCN ENG (58L) 1
GASKET: GUIDE TUBE, OIL LEVEL GAUGEES5-09623-002-0 9402- 6HE1TCN ENG (58L) 2
11
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-14 CAMSHAFT AND VALVEESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTECAMSHAFTES8-94396-093-2 9402-9509 6HE1TCN ENG (58L) 1
ES8-94395-758-1 9510 6HE1TCN ENG (58L) 1
VALVE: INTAKEES8-94399-430-0 9402-9412 6HE1TCN ENG (58L) 6
ES8-94395-113-1 9501- 6HE1TCN ENG (58L) 6
VALVE: EXHAUSTES8-97060-415-0 9402-9402 6HE1TCN ENG (58L) 6
ES8-94395-462-0 9403- 6HE1TCN ENG (58L) 6
12
GEAR: CAMSHAFTES8-97094-440-2 9402- 6HE1TCN ENG (58L) 1 Z=35
METAL: CAM SHAFTES8-94393-380-0 9402- 6HE1TCN ENG (58L) 14
SHAFT: ROCKER ARMES8-94393-984-1 9402- 6HE1TCN ENG (58L) 1
COLLAR: SPLITES5-12565-006-0 9402- 6HE1TCN ENG (58L) 24
SPRING: VALVE OUTERES8-94393-310-0 9402- 6HE1TCN ENG (58L) 6 EXHAUST
ES8-94393-396-1 9402-9410 6HE1TCN ENG (58L) 6 INLET
ES8-94394-996-0 9411- 6HE1TCN ENG (58L) 6 INLET
SPRING: VALVE INNERES8-94393-397-1 9402--9410 6HE1TCN ENG (58L) 6 INLET
ES8-94395-266-0 9411- 6HE1TCN ENG (58L) 6 INLET
ES8-94397-500-0 9402- 6HE1TCN ENG (58L) 6 EXHAUST
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-14 CAMSHAFT AND VALVEESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTESEAT: SPRINGES8-94395-029-1 9402- 6HE1TCN ENG (58L) 12 UPPER
ES8-94396-014-0 9402- 6HE1TCN ENG (58L) 12 LOWER
SEAL: VALVE GUIDEES8-94396-609-2 9402- 6HE1TCN ENG (58L) 12
ARM: ROCKERES8-94394-424-0 9402-9512 6HE1TCN ENG (58L) 6 INLET
13
ES8-94397-362-1 9402-9512 6HE1TCN ENG (58L) 6 EXHAUST
ES8-97074-614-0 9601- 6HE1TCN ENG (58L) 6 INLET
ES8-97014-258-1 9601- 6HE1TCN ENG (58L) 6 EXHAUST
SPRING: ROCKER SHAFTES8-94397-263-0 9402- 6HE1TCN ENG (58L) 6
SHAFT: IDLER GEARES8-94395-073-2 9402- 6HE1TCN ENG (58L) 1
ES8-94395-096-0 9402- 6HE1TCN ENG (58L) 1
ES8-97073-938-1 9402- 6HE1TCN ENG (58L) 1
GEAR: IDLERES8-94393-439-3 9402- 6HE1TCN ENG (58L) 1 Z=61
ES8-94394-092-3 9402- 6HE1TCN ENG (58L) 1 Z=72 & 30
ES8-94394-509-2 9402- 6HE1TCN ENG (58L) 1 Z=34
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-15 CRANKSHAFT, PISTON AND FLYWHEELESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTEMETAL KIT: CRANKSHAFT, STANDARDES8-94394-449-0 9402- 6HE1TCN ENG (58L) 1
GEAR: CRANKSHAFTES8-94394-342-4 9402- 6HE1TCN ENG (58L) 1 Z=42
ES8-94396-954-2 9402- 6HE1TCN ENG (58L) 1 Z=41
14
WASHER: THRUST , CRANKSHAFTES8-94399-277-0 9402- 6HE1TCN ENG (58L) 1
ES8-94399-283-0 9402- 6HE1TCN ENG (58L) 2
PISTON: STANDARDES1-87310-059-0 9402-9604 6HE1TCN ENG (58L) 6 GRADE A
ES1-87310-060-0 9402-9604 6HE1TCN ENG (58L) 6 GRADE C
ES1-87310-067-0 9605- 6HE1TCN ENG (58L) 6 GRADE A OR B
ES1-87310-068-0 9605- 6HE1TCN ENG (58L) 6 GRADE C
RING SET: PISTON, STANDARDES8-94395-061-4 9402-9604 6HE1TCN ENG (58L) 6
ES8-94390-529-1 9605- 6HE1TCN ENG (58L) 6
METAL SET: CON. ROD, STANDARDES8-94394-448-0 9402-9406 6HE1TCN ENG (58L) 6
ES8-94395-757-0 9407- 6HE1TCN ENG (58L) 6 GREEN
ES8-97131-186-0 9505- 6HE1TCN ENG (58L) 6 YELLOW
PIN: PISTONES8-94396-731-0 9402- 6HE1TCN ENG (58L) 6
ROD ASSEMBLY: CONN.ES8-94399-661-1 9402- 6HE1TCN ENG (58L) 6
BUSHING: CONN. RODES8-94394-613-0 9402- 6HE1TCN ENG (58L) 6
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-15 CRANKSHAFT, PISTON AND FLYWHEELESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTERING: SNAP, PISTON PINES1-09587-081-0 9402- 6HE1TCN ENG (58L) 12
15
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
0-20 TIMING GEAR CASE AND FLYWHEEL HOUSINGESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTE16
GASKET: BRG CASE, DRIVE SHAFTES1-09623-464-0 9402- 6HE1TCN ENG (58L) 1 ID=39.6
GASKET: GEAR CASE TO CYLINDER BLOCKES8-94397-364-0 9402- 6HE1TCN ENG (58L) 1SEAL: OIL, CRANKSHAFT FRONTES8-94396-199-1 9402- 6HE1TCN ENG (58L) 1
GASKET: ELBOWES1-09623-180-0 9402- 6HE1TCN ENG (58L) 1 OD=54.7
SEAL: OIL CRANKSHAFT. REARES8-94370-637-0 9402- 6HE1TCN ENG (58L) 1
SHAFT: IDLE GEARES8-94311-160-4 9402-9412 6HE1TCN ENG (58L) 1
ES8-94394-806-0 9501- 6HE1TCN ENG (58L) 1
GASKET: COVERES8-94394-186-0 9402- 6HE1TCN ENG (58L) 1
GEAR: IDLE, FRONTES8-94396-955-2 9402-9412 6HE1TCN ENG (58L) 1
ES8-94395-943-1 9501- 6HE1TCN ENG (58L) 1
SEAL: OIL, BEARING CASEES1-09625-576-0 9402- 6HE1TCN ENG (58L) 1
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
ESCO ISUZU
17
0-51 OIL PUMP AND OIL STRAINERESCO
NUMBERAPPLIED
DATE ENGINE QTY NOTEPUMP ASSEMBLY: OILES8-94393-830-3 9402- 6HE1TCN ENG (58L) 1
GEAR: DRIVEN, OIL PUMPES8-94393-834-0 9402- 6HE1TCN ENG (58L) 1
GEAR: DRIVE, OIL PUMPES8-94393-831-3 9402- 6HE1TCN ENG (58L) 1
GASKET: OIL PIPE , STRAINER TO PUMPES1-09623-183-0 9402- 6HE1TCN ENG (58L) 1
ALL MANUFACTURERS NAMES, NUMBERS, SYMBOLS AND DESCRIPTIONS ARE USED FOR REFERENCE ONLY, AND DOES NOT INDICATE THAT ANY PARTS ARE MADE BY THESE MANUFACTURERS.
18
