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TP-0186 blink code meritor wabko.pdf

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  • 1stDigit

    1

    2

    3

    4

    5

    6

    7

    7777788

    8

    8

    8

    8

    2ndDigit

    1

    1-6*

    1-6*

    1-6*

    1-6*

    1-6*

    1

    2345612

    3

    4

    5

    6

    TROUBLESHOOTING AND REPAIR

    Verify all ECU connectors are in place. Verify accuracy of blink code and clear from ECU memory. If code does not clear, it may be necessary to reconfigure or replace the ECU.

    Verify accuracy of blink code and clear from ECU memory.

    Check vehicle voltage (9.5-14.0 volts). Verify accuracy of blink code and clear from ECU memory.

    Check for damaged tooth wheel.

    Check vehicle voltage and supply to ECU (9.5-14.0 volts).

    Verify correct ATC set-up. Reconfigure if required.

    Check ABS indicator lamp connections. Verify blink code switch was activated longer than 16 seconds.

    Check retarder (third brake) connections.

    Check ATC valve, valve cables and connectors. Verify 7.0-14.0 ohms resistance.

    Check for correct data link connection: J1922 and J1939 (D version) or J1939 (E version). Verify correct sensor adjustment.

    Check sensor, sensor cable and connectors. Verify 900-2000 ohms resistance.Check for tire size mismatch or tooth wheel difference. Check sensor, sensor cable and connector for intermittent contact.

    Adjust wheel sensor to touch tooth wheel. Check sensor gap. Check for loose wheel bearings or excessive hub runout. Verify minimum 0.2 volts AC output @ 30 RPM.

    Check ABS modulator valve, valve cable and connectors. Verify 4.0-9.0 ohms resistance (ABS modulator valve).

    System O.K.

    D Version: Full function, cab-mounted only. Check all ABS valve ground connections for diagonals 1 and 2 (open, shorted to ground or shorted to battery).E Version: Check all ABS ECU and ATC valve grounds.

    E Version: Verify accuracy of blink code and clear from ECU memory. Contact ArvinMeritors Customer Service Center at 800-535-5560.

    Verify accuracy of blink code and clear from ECU memory. E Version: Check RSC valve. Verify 7.0-14.0 ohms resistance.

    D and E Version ABS (12 volt)Blink Code Identification Guide

    800-535-5560

    Meritor WABCO Vehicle Control Systems2135 West Maple RoadTroy, MI 48084-7121 USA800-535-5560meritorwabco.com

    TP-0186(Replaces TP-96182)

    Revised 04-05Printed in the USA

    For further information, refer to Maintenance Manual 30 (D Version ABS) orMaintenance Manual 0112 (E Version ABS) or call:

    Copyright 2005Meritor WABCO

    All Rights Reserved

    ECU Identification

    4S/4M ABS/ATC/RSC

    D Version

    E Version

    Cab-Mounted ECU Frame-Mounted ECUBasic ECU

    Basic ECU Frame-Mounted ECUUniversal ECU

    System Configuration Layout

    1 Right front steer axle (curb side)2 Left front steer axle (drivers side)3 Right forward/rear tandem drive axle (curb side)

    * 1-6 Key4 Left forward/rear tandem drive axle (drivers side)5 Right rear/rear tandem drive axle (curb side)6 Left rear/rear tandem drive axle (drivers side)

    INSTRUCTIONS

    1. Hold 1 Second.Light is ON.

    Pause 1.5 Seconds

    2. Count Flashes for 1st Digit (1-8).

    4. Match Blink Code left. Read Troubleshooting and Repair.

    Pause 1.5 Seconds

    Pause 4 SecondsRepeat Code

    3. Count Flashesfor 2nd Digit (1-6).

    VALVE PACKAGE INSTALLATION (REAR)

    VALVE PACKAGEINSTALLATION (FRONT)

    AIR LINES

    ELECTRICAL LINES

    LAMPS

    TRACTORPROTECTION

    VALVE

    RSC VALVE

    ATC VALVE

  • 1stDigit

    1

    2

    3

    4

    5

    6

    7

    7777788

    8

    8

    8

    8

    2ndDigit

    1

    1-6*

    1-6*

    1-6*

    1-6*

    1-6*

    1

    2345612

    3

    4

    5

    6

    TROUBLESHOOTING AND REPAIR

    Verify all ECU connectors are in place. Verify accuracy of blink code and clear from ECU memory. If code does not clear, it may be necessary to reconfigure or replace the ECU.

    Verify accuracy of blink code and clear from ECU memory.

    Check vehicle voltage (9.5-14.0 volts). Verify accuracy of blink code and clear from ECU memory.

    Verify accuracy of blink code and clear from ECU memory. Check RSC valve. Verify 7.0-14.0 ohms resistance.

    Check for damaged tooth wheel.

    Check vehicle voltage and supply to ECU (9.5-14.0 volts).

    Verify correct ATC set-up. Reconfigure if required.

    Check ABS indicator lamp connections. Verify blink code switch was activated longer than 16 seconds.

    Check retarder (third brake) connections.

    Check ATC valve, valve cables and connectors. Verify 7.0-14.0 ohms resistance.

    Check for correct data link connection: J1922 and J1939 (D version) or J1939 (E version). Verify correct sensor adjustment.

    Check sensor, sensor cable and connectors. Verify 900-2000 ohms resistance.Check for tire size mismatch or tooth wheel difference. Check sensor, sensor cable and connector for intermittent contact.

    Adjust wheel sensor to touch tooth wheel. Check sensor gap. Check for loose wheel bearings or excessive hub runout. Verify minimum 0.2 volts AC output @ 30 RPM.

    Check ABS modulator valve, valve cable and connectors. Verify 4.0-9.0 ohms resistance (ABS modulator valve).

    System O.K.

    D Version: Full function, cab-mounted only. Check all ABS valve ground connections for diagonals 1 and 2 (open, shorted to ground or shorted to battery).E Version: Check all ABS ECU and ATC valve grounds.

    E Version: Verify accuracy of blink code and clear from ECU memory. Contact ArvinMeritors Customer Service Center at 800-535-5560.

    D and E Version ABSBlink Code Identification Guide

    800-535-5560

    Meritor WABCO Vehicle Control Systems2135 West Maple RoadTroy, MI 48084-7121 USA800-535-5560meritorwabco.com

    TP-0186(Replaces TP-96182)

    Revised 04-05Printed in the USA

    For further information, refer to Maintenance Manual 30 (D Version ABS) orMaintenance Manual 0112 (E Version ABS) or call:

    Copyright 2005Meritor WABCO

    All Rights Reserved

    ECU Identification

    4S/4M ABS/ATC/RSC

    D Version

    E Version

    (for 12-volt systems)

    Cab-Mounted ECU Frame-Mounted ECUBasic ECU

    Basic ECU Frame-Mounted ECUUniversal ECU

    System Configuration Layout

    1 Right front steer axle (curb side)2 Left front steer axle (drivers side)3 Right forward/rear tandem drive axle (curb side)

    * 1-6 Key4 Left forward/rear tandem drive axle (drivers side)5 Right rear/rear tandem drive axle (curb side)6 Left rear/rear tandem drive axle (drivers side)

    INSTRUCTIONS

    1. Hold 1 Second.Light is ON.

    Pause 1.5 Seconds

    2. Count Flashes for 1st Digit (1-8).

    4. Match Blink Code left. Read Troubleshooting and Repair.

    Pause 1.5 Seconds

    Pause 4 SecondsRepeat Code

    3. Count Flashesfor 2nd Digit (1-6).

    VALVE PACKAGE INSTALLATION (REAR)

    VALVE PACKAGEINSTALLATION (FRONT)

    AIR LINES

    ELECTRICAL LINES

    LAMPS

    TRACTORPROTECTION

    VALVE

    RSC VALVE

    ATC VALVE

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