Embed Size (px)
Citation preview
Praha
Brno
TOS VARNSDORF a.s.
Rícní 1774, 407 47 Varnsdorf
Czech Republic
Tel: +420 412 351 203
Fax: +420 412 351 269
E-mail: [email protected]
www.tosvarnsdorf.com
www.tosvarnsdorf.eu
Germany
Poland
Austria
Slovakia
TOS VARNSDORF a.s.
3 (0,01mm) 1 my
z
x > 1 my > 1 mz > 1 m
x
X
Y
Z
B
W
40
31,5
25
20
16
12,5
10
8
6,3
5
4
3,15
2,5
2
1,6
1,25
1
0,8
3150
2500
2000
1600
1250
1000
800
630
500
400
315
250
200
160
125
100
80
63
10 12,5 16 20 25 31,5 40 50 63 80 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 20002500 3150 4000 5000
803
942
1071
3214
110 Nm
n m
ax
= 3
50
0
330 Nm
440 Nm
Moto
r 1500
Moto
r 4500
Moto
r 4900
Moto
r 4500
32,6 kW
37 kW
1320 Nm
Moto
r 1500
268
1,06 kW
33 kW
n m
ax
= 4
00
0
95 Nm
75 Nm
M SPIN
[Nm]
P MOT
[kW]
(S1)
-1n = 10 - 3500 min
-1n = 10 - 4000 min
MOTOR SIEMENS 1 PH7 167-2NF03 OLCO37 kW/1500/4500 - 7000 min-1
-1n spin. [min ]
40
31,5
25
20
16
12,5
10
8
6,3
5
4
3,15
2,5
2
1,6
1,25
1
4000
1600
1250
1000
800
630
500
400
315
250
200
160
125
100
80
63
50
1012,5
1620
2531,5
4050
6380
100125
160200
250315
400500
630800
10001250
16002000
25003150
4000 6300
1000
1385
n m
ax
= 4
20
0
Moto
r 6250
Moto
r 4738
Moto
r 1000
28 kW
1205 Nm
Moto
r 1000
222
1.27 kW
M[Nm]
5000
267 Nm
P MOT
[kW]
(S1)
-1n = 10 - 4200 min MOTOR SIEMENS 1 PH7 167-2ND03
28 kW/1000/6250 - 6500 min-1
-1n spin. [min ]
1887
63 Nm
SPIN
40
31,5
25
20
16
12,5
10
8
6,3
5
4
3,15
2,5
2
1,6
1,25
1
0,8
4000
1600
1250
1000
800
630
500
400
315
250
200
160
125
100
80
63
50
40
1012,5
1620
2531,5
4050
6380
100125
160200
250315
400500
630800
10001250
16002000
25003150
4000 6300
10
01
13
22
42 Nm
n m
ax
= 5
00
0
Mo
tor
15
00
Mo
tor
56
75
Mo
tor
62
50
16.7 kW
22 kW
874 Nm
Mo
tor
15
00
24
0
0.91 kW
M[Nm]
5000
159 Nm
210 Nm
P MOT
[kW]
(S1)
-1n = 10 - 5000 min MOTOR SIEMENS 1 PH7 137-2NF03-0LCO
22 kW/1500/7000 - 10 000 min-1
SPIN
-1n spin. [min ]
5 10 20
PRIMA OPTIMA VARIA
MODUL COLUMN
Vertical travel Y [mm] 1,000; 1,300 1,300; 1,600 1,600; 2,000; 2,500Longitudinal travel Z [mm] 1,600; 2,000 1,600; 2,000; 2,500 1,600; 2,000; 2,500
MODUL TRAVELLING ROTARY TABLES
PRIMA (100) OPTIMA (110) VARIA (130)
Clamping surface [mm]
Max. loading [t]
Cross travel X [mm]
1,000 x 1,2501,250 x 1,2501,250 x 1,600 1,800 x 1,800; 1,800 x 2,200; 1,800 x 2,500
1,600; 2,000 2,000; 3,000 2,000; 3,000; 4,000
Traveling spindle
Non-travelingelectro-spindle
Výsuv vřetena W [mm]
Spindle diameter [mm]
Spindle taper
-1Max. spindle speed min [ ]
Main motor power (S1 / S6 - 60 %) kW [ ]
Max. spindle torque (S1 / S6 - 60 %) Nm [ ]
500
100
ISO 50/ISO 50BIG+
5,000
22 / 28
874 / 1,100
HSK A 63 ISO 50 / B HSK A 63 ISO 50 / B HSK A 63
finishing universal finishing finishing
24,0004,200
10,000 24,0003,5004,000 10,000 24,000
19
60
28 / 35
1,205 / 1,506 487 60
1,320 / 1,650 487 60
650
112
800
130
PRIMA (100) OPTIMA (110) VARIA (130)
MODUL AUTOMATIC PALLET CHANGE
Pallet clamping surface [mm] 1,000 x 1,0001,000 x 1,250
1,250 x 1,2501,250 x 1,600
1,600 x 1,600; 1,600 x 2,000
Max. loading [t]
Axis travels for 2 pallets X [mm]
4 8 16
1,600; 2,000 2,000; 3,000 3,000; 4,000
1,600; 2,000 2,000; 3,000 -Axis travels for 3 or 4 pallets X [mm]
1925.5 37 / 46 25.5 19
ISO 50/ISO 50BIG+
ISO 50/ISO 50BIG+
Indexing milling head
Continuous milling head
Head spindle drive
Milling head designation
from the machine spindle
build in electro- spindle
PRIMA (100) OPTIMA (110) VARIA (130)
Type
HUI 50 HV/E-H HUI 50 HV/E-H HV/E-H
Spindle taper ISO 50/ISO 50 BIG+
HSK A 63ISO 50/
ISO 50 BIG+HSK A 63
ISO 50/ISO 50 BIG+
HSK A 63
-1Max. speed min [ ] 3,000 10,000; 20,000 3,000 4,000 10,000; 20,000 10,000; 20,000
PRIMA OPTIMA VARIA-1Rapid traverse X, Y, Z, (W) [m.min ] 30 (30) 24 (20) 20 (16)
-1Max. cutting feet rate [m.min ] 20 15 15
HOI 50 HUI 50 HOI 50
3,000 4,000
Traveling spindle
Traveling spindle
Non-travelingelectro-spindle
Non-travelingelectro-spindle
universal
Indexing milling head
Continuous milling head
Indexing milling head
Continuous milling head
from the machine spindle
from the machine spindle
build in electro- spindle
build in electro- spindle
2537,2 Nm
2,65 kW
37 kWM
OTO
R 1
500
27,21 kW
MO
TOR
400
0
MO
TOR
700
0
MO
TOR
400
0
MO
TOR
587
5
951,4 Nm
22,8 kW
MO
TOR
150
0461,3 Nm
173 Nm
117,8 Nm
139,
26
371,
37
565,
3564
9,9
765,
96
3000
2042
,55
8 10 12,5
16 20 25 31,5
40 50 63 80 100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
MOTOR SIEMENS 1PH7 167-2NF03-OLCO-1
37 kW/1500-4000 min
P MOT[kW]
(S1)
6300
4000
2500
1600
1000
630
400
250
160
100
M[Nm]
63
40
25
16
10
6,3
4
2,5
1,6
1
WRD 130 STANDARD
2537,2 Nm
2,65 kW
37 kW
MO
TOR
150
0
27,21 kW
MO
TOR
400
0
MO
TOR
700
0
MO
TOR
400
0
MO
TOR
587
5
951,4 Nm
22,8 kW
MO
TOR
150
0
461,3 Nm
173 Nm
117,8 Nm
139,
26
371,
37
565,
3564
9,9
765,
96
3500
2042
,55
8 10 12,5
16 20 25 31,5
40 50 63 80 100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
MOTOR SIEMENS 1PH7 167-2NF03-OLCO-1
37 kW/1500-4000 min
P MOT[kW]
(S1)
6300
4000
2500
1600
1000
630
400
250
160
100
M[Nm]
63
40
25
16
10
6,3
4
2,5
1,6
1
WRD 130 OPCE
MO
TOR
685
4,17
100,9 Nm
3000
2462,6 Nm
2,76 kW
51 kW
MO
TOR
100
0
44,6 kW
MO
TOR
350
0
MO
TOR
316
0,4
703,8 Nm
MO
TOR
100
0
615,7 Nm
194,8 Nm
197,
8
692
791
2500
8 10 12,5
16 20 25 31,5
40 50 63 80 100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
MOTOR SIEMENS 1PH7 186-2ND03-OBC2-1
51 kW/1250-3500 min
P MOT[kW]
(S1)
6300
4000
2500
1600
1000
630
400
250
160
100
M[Nm]
63
40
25
16
10
6,3
4
2,5
1,6
1
WRD 150 STANDARD
2462,6 Nm
2,76 kW
51 kW
MO
TOR
100
0
44,6 kW
MO
TOR
350
0
MO
TOR
316
0,4
703,8 Nm
MO
TOR
100
0
615,7 Nm
194,8 Nm
197,
8
692
791
2500
8 10 12,5
16 20 25 31,5
40 50 63 80 100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
MOTOR SIEMENS 1PH7 186-2ND03-OBC2-1
51 kW/1250-3500 min
P MOT[kW]
(S1)
6300
4000
2500
1600
1000
630
400
250
160
100
M[Nm]
63
40
25
16
10
6,3
4
2,5
1,6
1
WRD 150 OPCE
2768
,7
i
PRIMA
OPTIMA
VARIA
HUI 50 HOI 50 HV/E-H
Installation on the machine fixed
TOOL MANIPULATOR AVN (ATC) CONTROLPANEL
LOOP MAGAZINEHAIN MAGAZINEC
RACK MAGAZINE
AN EXAMPLE OF WORKPLACE ARRANGEMENTS FOR AUTOMATIC WORKPIECE CHANGE
Option of milling machine with higher circular working feed of table / pallet with possibility of vertical lathe-turning.
PRIMA OPTIMA VARIANumber of pallet in system (incl. stationary pallet manipulators)
2 - 4 2 - 4 2
Workpiece weight max. kg 4,000 8,000 16,000
Pallet clamping area mm 1,000 x 1,000,1,000 x 1,250
1,250 x 1,250,1,250 x 1,600
1,600 x 1,600,1,600 x 2,000
Size of T-slots 22H8mm 22H8 22H8
Time of pallet change sec 80 80 90
A
B C C B
Clamping surface[mm]
PRIMA OPTIMA VARIA
1,000 x 1,250 1,250 x 1,250 1,250 x 1,600
Clamping surface[mm]
Clamping [mm]
1,800 x 1,800
A = 1,500 A = 2,000 A = 2,900
Table cross travel X [mm] Table cross travel X [mm] Table cross travel X [mm]
3,000 4,0002,000 3,000
B = 1,450C = 1,000
B = 1,000C = 1,000C = 650
B = 750 C = 750 B = 750
1,600 2,000
1,800 x 2,000 1,800 x 2,500
Upon the customer's request it is possible to apply other types of facing heads or automatic mounting on the headstock.
WE DELIVER THE FOLLOWING PROBES AS STANDARD:
manual mounted on headstock with traveling spindle
HF 50 HUR 50
manuall mounted on headstock with traveling spindle
HUI 50
MANUAL AND AUTOMATICALLY ADJUSTABLE MILLING HEADS PRIMA OPTIMA VARIA
HF 50
HUR 50
- headstock adjustable in vertical plane- max. spindle speed 1,800 RPM- maximum spindle torque 1,000 Nm
- universal - spindle orientation is adjustable in two planes- max. spindle speed 3,000 RPM- maximum spindle torque 1,000 Nm
manual or automaticallymounted on headstock
with traveling spindle
HUI 50
- universal – spindle orientation is adjustable in two planes with increment of 2.5°- max. spindle speed 3,000 RPM- maximum spindle torque 1,000 Nm
-
-
i
RENISHAW TS 27 R measuring touch probe with cable transport
iTNC 530
TNC orSinumerik 840D
MEASURING WORKPIECE PROBE for the system:
D´AndreaUT3-360S
D´AndreaUT3-500S
ITS 8
ITS 16
manuall mounted on headstock with traveling
spindle
manuall mounted on headstock with traveling spindle
manuall mounted on headstock with traveling spindle
MEASURING TOOL PROBE for the system:
manual mounted on headstock with traveling spindle
2500
390
50
0
560530
i
SINUMERIK 840 DHEIDENHAIN iTNC 530
Fie
ld f
ence
1,4
00 x
1,0
00 (
7pcs
)
Fence
post
1,4
00 (
14 p
cs)
Fie
ld f
ence
1,4
00 x
1,5
00 (
3 p
cs)
Fence
gate
(1 p
c)
Projection A
31
i
i
SORTING BY MACHINE TYPE SORTING BY COUNTRY
