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1987 : Established Topmetal Works Co., Ltd. in
Seoul
1991 : Enlarged Research & Development Center
1994 : Relocated and enlarged Dies Manufacturing
&
Parts Production Factory
(Namdong Industrial Complex in Incheon)
1995 : Awarded Grand Prize of Ministry of Commerce and
Industry
1997 : Certified ISO 9002
2000 : Certified QS 9000 / ISO 9001
2002 : Certified ISO 14001
2004 : Awarded $30,000,000 export prize on 41st Day of
Trade
2006 : Awarded Ministry of Commerce, Industry and
Energy prize
on 10st Day of Mold & Die
2007 : Enlarged a new factory for injection Mold
TOTAL : 239 persons
ChairmanChairman
PresidentPresident
Dies Manufacturing Dies Manufacturing Division Division (130)(130)
AdministrationAdministration(23)(23)
Parts Production Parts Production DivisionDivision(84)(84)
ProjectProjectManagementManagement
Dept.(2)Dept.(2)
Sales Dept.Sales Dept.
(7)(7)
Plastic Plastic Mold DEPT.Mold DEPT.
(24)(24)
QualityQuality
ControlControl
Dept.(4)Dept.(4)
ManufacturingManufacturing
Dept.Dept.(78)(78)
R&D CenterR&D Center(15)(15)
-Project
Management
-Representa
tive
-Bidding
Participator
- Plastic
Mold
Making
-Panel & Die
Inspection
-C/Fixtures
Management
-Machining
-Polishing
-Trial S/V
Service
-SE-Formability Analysis -Die Design-CAD/CAM
EQUIPMENT MODEL Q’ty SPECIFICATION
CAD/CAM/CAE
DIE DESIGN
AUTO-CAD 20 Ver.2005CADCEUS 4 Ver.6.48
UG 2 NX3 (GM-BUNDLE)PRO-E 1 WILD FIRE 3.0
CAD/CAM
CATIA(Ver.5) 3 PENTIUM4 (V:5)CATIA(Ver.4.2.1) 3 IBM RS6000(V:4.2.1)
POWER MILL 2 Ver.5.5Z-MASTER 1 Ver.2000
3D PRO 1 Ver.3.5
ANALYSISPAM STAMP 1 SGI OCTAINAUTO-FORM 2 AUTO-FORM ENG.
VIEWER SPIN FIRE 4 PROFESSIONAL Ver.8.1
MACHINERY
High speed Milling M/C
(Linear motor Driver)
1 Bolster:
5250×2700(15000RPM)
5 Face high speed Milling M/C
1 Bolster: 4000×2000(8000RPM)
DNC Copy M/C1 Bolster: 4000×25002 Bolster: 3200×2000
Copy M/C 1 Bolster: 1000×2000(NH-10TC) Machining CTR 3 Series: 5, 8, 12
PRESS
Mechanical 1 1500ton (Bolster: 4000×2400)Hydraulic
1 1200ton (Bolster: 2500×3800)1 500ton (Bolster: 1800×3000)
Die Spot’g 3 50ton, 100ton, 200ton
INSPECTION CMM Equipment 1 Range: 3500×1600×2000 S/W: SILMA, H/W: SWAN SI
INDUCTION HARDENING KUKA Robot 1 Bolster: 4500×2500
Dies Manufacturing Division
Dies Manufacturing Division
Plastic Mold Department
Plastic Mold Department
EQUIPMENT MODELQ’ty
SPECIFICATION
CAD/CAE
DIE DESIGN
AUTO-CAD 7 Ver.2005
UG 3 NX5
ANALYSIS SIMPOE 1 Ver.2007 R2.0
MACHINERY
Injection M/C1 1800 TON
1 900 TON
E.D.M 3Table: 2400X1000 (2 EA)Table: 900x600 (1 EA)
DNC Copy M/C 1 Table: 3000x2000
DNC Copy M/C 1Table: 1340X2000
(RPM:12,000)
DNC Copy M/C 1 Table: 1000x2000
PRESS Die Spot’g 1 300ton
Part Production Division
Part Production Division
EQUIPMENT MODEL Q’ty SPECIFICATION
PRESS
MechanicalPress
1 1000ton (Bolster: 1800×3000)
1 600ton (Bolster: 1800×3000)
3 400ton (Bolster: 1800×3000)
Crank Press3 250ton (Bolster: 800×1300)
5 200ton (Bolster: 800×3000)
WELDINGRobot 10
Laser Machine 1 6Axis
PAINTING
PrimaryPainting Line
1 Stage: 12.Auto Run Type L1700×W2000×H2000
SecondaryPainting Line
1 Trolley Conveyor
Top Coating Line 1 Trolley Conveyor
Dry Oven1 Chain Conveyor (Moving Table)
2 Trolley Conveyor
PROCESS / DIE DESIGN 40,643 3,387
CAD/CAM 16,464 1,372
MACHINING 58,291 4,858
POLISHING & T/O 201,802 16,817
ABOUT 300 SETS (BASIC:10TON/set)
3,000 TONS
MANUFACTURING PROCESS
CAPACITY (MAN / HOUR) CAPACITY
/ YEAR(HRS) CAPACITY
/ MONTH(HRS) SET (YEAR) TONS (YEAR)
Annual CapacityAnnual Capacity
Large & Middle Size Stamping Tools : Press Dies for Vehicles
Injection Molds for Interior Parts : Head Lining, Door Trim, etc
Precision Stamping Tools : Progressive Dies for Vehicles
Checking Fixture
Part Production : Stamping Panels for Vehicles, Excavator Cabin
Large & Middle Size Stamping Tools : Press Dies for Vehicles
Injection Molds for Interior Parts : Head Lining, Door Trim, etc
Precision Stamping Tools : Progressive Dies for Vehicles
Checking Fixture
Part Production : Stamping Panels for Vehicles, Excavator Cabin
* 2004 ~ 2005
PASSAT GP RR DOOR OTR/INR 18
China SVW
PROJECT NAME ITEM Q’TY CUSTOMER PANELS
PEUGEOT207B PILLAR L/R ETC
(8 PARTS) 23MAGNA
COSMA EUROPE
IDEAL2 PNL FENDER L/R 8 CHINA
CHANGHE
LOTZE TRUNK LID OTR/INR(HEM’G) 13
* 2005 ~ 2006
PROJECT NAME ITEM Q’TY CUSTOMER PANELS
C-105FRT/RR DOOR
INR/OTR/HEM’GHINGE PLR FR DR
32
AVANTEHD
RR DOOR INR/OTR/HEM’G
& CTR FLOOR 12
MAGOTAN ROOF & R/F ROOF 11 FAW-VW
SMARTBR451
W/HSE INR ETC.(7 PARTS) 26
MAGNACOSMA EUROPE
* 2006 ~ 2007
PROJECT NAME ITEM Q’TY CUSTOMER PANELS
18SA,
ED-3
HOOD OTR/INR/HEM’G,
T/GATE OTR/INR/HEM’G
8TQ CAR RR SIDE OTR L/R
8NEWJETTA
ROOF & R/F ROOF
FAW-VW
FSOT-25X
FRT DOOR OTR ETC.(16 PARTS) 48
* 2007 ~ 2008
PROJECT NAME ITEM Q’TY CUSTOMER PANELS
32W/HSE ASS’Y ETC.
(19 PARTS)
TD-CAR
(FORTE)
FRT/RR DOOR
INR/OTR16
6Audi X88
(Q5)ROOF
FAW-VW
VIVA-5ROOF
TAIL GATE INR8
ESTAMPADOS &FORMEX OF MEXICO
CadilacGMT166
SaabGMT168
* 2008 ~
PROJECT NAME ITEM Q’TY CUSTOMER PANELS
6GOLF A6 ROOF & R/F ROOF
FAW-VW
XM-CARCTR PLR OTR L/R ETC.
(9 PARTS)44
23BMW
F25
FRT W/HSE PARTS
(9 PARTS) Drive Automotive Industries
YF-CAR FRT/RR DOOR INR 10
CUSTOMER:
GEELY MOTORS (CHINA)
PROJECT NAME : CK-1
90 ITEMS 300 DIE SETS
WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF
DIE & C/F
- HOME LINE T/O
MANAGED BY TOP
METAL’S “PROJECT
MANAGEMENT DEPT.”
CUSTOMER:
GEELY MOTORS (CHINA)
PROJECT NAME : CK-1
90 ITEMS 300 DIE SETS
WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF
DIE & C/F
- HOME LINE T/O
MANAGED BY TOP
METAL’S “PROJECT
MANAGEMENT DEPT.”
GMT319 PROJ ECT OF MAGNA ESTEMPADOS I N MEXI CO
GMT319 PROJ ECT OF MAGNA FORMEX I N MEXI CO CUSTOMER:
MAGNA ESTEMPADOS & FORMEX (MEXICO)
PROJECT NAME : GMT319
59 ITEMS 144 DIE SETS
WORK SCOPE
- DESIGN
- MANUFACTURING OF
DIE & CHECKING FIXTURE
- HOME LINE T/O
MANAGED BY TOPMETAL’S
“PROJECT MANAGEMENT DEPT.”
CUSTOMER:
MAGNA ESTEMPADOS & FORMEX (MEXICO)
PROJECT NAME : GMT319
59 ITEMS 144 DIE SETS
WORK SCOPE
- DESIGN
- MANUFACTURING OF
DIE & CHECKING FIXTURE
- HOME LINE T/O
MANAGED BY TOPMETAL’S
“PROJECT MANAGEMENT DEPT.”
GMT319 ProjectGMT319 Project
HAOQING AUTO. LC-1 PROJECTHAOQING AUTO. LC-1 PROJECT
CUSTOMER: Geely Motors
PROJECT NAME: LC-1 ‘KOALA’ 12ITEMS 42DIE SETS:
SIDE OTR,FENDER,4DOORS
WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF DIE & C/F
- HOME LINE T/O
TERM OF MANUFACTURE:
10MONTHS (UNTIL FOB)
LC-LC-1PROJECT1PROJECT
- Magna Cosma Europe(France)- Heuliez (France)- Itca (Italy)- FSO (Poland)
Europe
- Hercules (USA)- Magna Drive (USA)- Magna Massiv ( Canada )- CAMI ( Canada )
North America
- GM Brazil
Latin America
- FORD- TAFE
India
- Proton- Perodua
Malaysia
- GM Holden
Autralia
-Ogihara
- Marujun
Japan
- GMDAT- KIA Motors- HYUNDAI Motors- SSANGYONG Motors- SAMSUNG Motors- HANIL E-HWA
Korea
- FAW-Volkswagen- SVW (Shanghai Volkswagen)- SGM (Shanghai GM)- Geely Motors- Youngman Automobile Group- Brilliance Auto- SAIC
China
- Magna Estampados - Magna Formex - Magna MAS
Mexico