TM 9-6115-464-12 MEP-004A, MEP-103A, MEP-113A

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    ARMY TM 9-6115-464-12

    AIR FORCE TO-35C2-3-445-1

    NAVY NAVFAC P-8-624-12

    TECHNICAL MANUAL

    Operator And Unit Maintenance Manual

    GENERATOR SET, DIESEL ENGINE

    DRIVEN, TACTICAL

    SKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208

    AND 240/416 VOLTS

    DOD MODEL C L A S S

    M E P - 0 0 4 A UT I L I T Y

    M E P - 1 0 3 A P R E C I S E

    M E P - 1 1 3 A P R E C I S E

    INCLUDING

    H E R T Z

    5 0 / 6 0 6 1 1 5 - 0 0 - 1 1 8 - 1 2 4 1

    5 0 / 6 0 6 1 1 5 - 0 0 - 1 1 8 - 1 2 4 5

    4 0 0 6 1 1 5 - 0 0 - 1 1 8 - 1 2 4 4

    N S N

    OPTIONAL KITS

    DOD MODEL NOMENCLATURE N S N

    M EP -0 05 -A WF WINTERIZATION KIT , FUEL BURNING

    M E P- 0 05 - AW E WINTERIZATION KIT, ELECTRIC 6 1 1 5 - 0 0 - 4 6 3 - 9 0 8 5

    M E P - 0 0 4 - A L M LOAD BANK KIT 6 1 1 5 - 0 0 - 2 9 1 - 9 2 0 1

    M EP- 0 0 5 - AW M WHEEL MOUNTING KIT 6 1 1 5 - 0 0 - 4 6 3 - 9 0 9 4

    APPLICATIONS KIT 6 1 1 5 - 0 1 - 0 9 6 - 9 0 1 5

    M E P -0 1 5 -A S K ACOUSTIC SUPPRESSION KIT 6 1 1 5 - 0 1 - 2 3 3 - 8 2 7 4

    DISTRIBUTION STATEMENT A: Approved for public release; distribution Is unlimited

    This manual supersedes TM 5-6115-464-12, 31 January 1975, including all changes.

    6 1 1 5 - 0 0 4 6 3 - 9 0 8 3

    HEADQUARTERS, DEPARTMENTS OF THE ARMY,

    AIR FORCE AND NAVY

    30 July 1993

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    ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12

    C 2

    By Order of the Secretaries of the Army, Air Force, and Navy:

    Official:

    JOEL B. HUDSONAdministrative Assistant to the

    Secretary of the Army03481

    DENNIS J. REIMER

    General, United States Army

    Chief of Staff

    RONALD R. FOGELMAN

    General, USAF

    Chief of Staff

    HENRY VICCELLIO, JR.

    General, USAF

    Commander, Air Force Materiel Command

    J. E. BUFFINGTON

    Rear Admiral, CEC, US Navy

    Commander

    Navy Facilities Engineering

    Command

    DISTRIBUTION:

    To be distributed in accordance with DA Form 12-25-E, block no. 6142, requirements for

    TM 9-6115-464-12.

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    ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1

    NAVY NAVFAC P-8-624-12

    C1

    CHANGE HEADQUARTERS DEPARTMENTS OFTHE ARMY, THE AIR FORCE AND THE NAVY

    NO. 1 WASHINGTON, D.C., 28 FEBRUARY 1995

    OPERATOR AND UNIT MAINTENANCE MANUAL

    Generator Set, Diesel Engine Driven, TacticalSkid Mounted, 15 kW, 3 Phase, 4 Wire, 120/208

    and 240/416 Volts

    DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

    TM 9-6115-464-12/TO 35C2-3-445-1/NAVFAC P-8-624-12, 30 July 1993, is changed as follows:

    1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical barin the margin. An illustration change is indicated by a miniature pointing hand.

    Remove pages Insert pages

    FP-19/(FP-20 blank) FP-19/(FP-20 blank)

    FP-23/(FP-24 blank) FP-23/FP-24 blank)

    2. Retain this sheet in front of manual for reference purposes.

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    MILTON H. HAMILTON

    TM 9-6115-464-12TO 35C2-3-445-1NAVFAC P-8-624-12

    C1

    By Order of the Secretaries of the Army, Air Force, and Navy:

    GORDON R. SULLIVANGeneral, United States Army

    Official: Chief of Staff

    MILTON H. HAMILTONAdministrative Assistant to the

    Secretary of the Army08102

    MERRILL A. McPEAKGeneral, USAFChief of Staff

    RONALD W. YATESGeneral, USAFCommander Air Force Materiel Command

    DAVID E. BOTTORFFRear Admiral, CEC, US NavyCommanderNavy Facilities EngineeringCommand

    DISTRIBUTION:To be distributed in accordance with DA Form 12-25-E, block no.6142, requirements for

    TM 9-6115-464-12.

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    ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1

    NAVY NAVFAC P-8-624-12

    All specific cautions and warnings contained in this manual shall be strictly

    adhered to. Otherwise, severe injury, death and/or damage to the equipmentmay result.

    HIGH VOLTAGE

    is produced when this generator set is in operation.

    DEATH

    or severe burns may result if personnel fail to observe safety precautions. Do not

    operate this generator set until the ground terminal stud has been connected to asuitable ground. Disconnect the battery ground cable before removing and instal-ling components on the engine or in the electrical control panel system. Do not at-tempt to service or otherwise make any adjustments, connections or reconnectionsof wires or cables until generator set is shut-down and completely de-energized.

    DANGEROUS GASES

    Batteries generate explosive gas during charging; therefore, utilize extreme cau-tion, do not smoke, or use open flame in vicinity when servicing batteries. Use onlySlave Receptacle (SR1) when extra cranking power is required, as incorrectmethod of slaving could cause arcing at battery terminals. Exhaust discharge con-tains noxious and deadly fumes. Do not operate generator sets in endosed areasunless exhaust discharge is properly vented to the outside. When filling fuel tank,maintain metal-to-metal contact between filler nozzle and fuel tank. Do not

    smoke or use an open flame in the vicinity. Use extreme care, should a seleniumrectifier malfunction, to avoid inhalation of poisonous fumes.

    LIQUIDS UNDER PRESSURE

    are generated as a result of the generator set. Do not expose any part of the bodyto a high pressure leak in the fuel or hydraulic system of the generator set. Relievepressure from radiator before removing radiator cap.

    NOISE

    operating level of this generator can cause hearing damage. Ear protectors, as recom-mended by the medical or safety officer, must be worn when working near this set.

    DAMAGE

    to the equipment may result if personnel fail to observe the cautions contained inthis manual. If generator set is shut down by the operation of a safety device, do

    not attempt to operate the unit until the cause has been determined and eliminated.

    HEAT

    If acoustic suppression kit is installed, do not allow personnel to open or close ex-haust discharge door when unit is hot. Serious burns or personnel injury may result.

    a

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    ARMY TM 9-6115-464-12

    AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12

    b

    Hot refueling of generators while they are operating poses a safety hazardand should not be attempted. Hot engine surfaces and sparks producedfrom the engine and generator circuitry are possible sources of ignition. Se-vere Injury, death to personnel and/or damage to the equipment may result.

    ROTATING PARTS

    Severe injury may result from contact with moving or rotating components suchas fan blades, pulleys, and belts. Do not attempt to service or make any adjust-ments in the vicinity of such components while generator set is in operation. Donot operate without all guards in place.

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    ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12

    TECHNICAL MANUAL

    OPERATOR AND UNIT MAINTENANCE MANUAL

    GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICALSKID MTD, 15 KW, 3 PHASE, 4 WIRE, 120/208 AND 240/416 VOLTS

    DOD MODELS CLASS HERTZ NSN

    MEP-OO4A UTILITY

    MEP-103A PRECISE

    MEP-113A PRECISE

    50/60 6115-00-118-1241

    50/60 6115-00-118-1245

    400 6115-00-118-1244

    INCLUDING OPTIONAL KITS

    DOD MODELS NOMENCLATURE NSN

    MEP-005AWF

    MEP-005AWE

    MEP-004ALM

    MEP-005AWM

    MEP-015ASK

    WINTERIZATION KIT, FUEL BURNING 6115-00-463-9083

    WINTERIZATION KIT, ELECTRIC 6115-00-463-9085

    LOAD BANK KIT 6115-00-291-9201

    WHEEL MOUNTING KIT 6115-00-463-9094

    APPLICATIONS KIT 6115-01-096-9015

    ACOUSTIC SUPPRESSION KIT 6115-01-233-8274

    REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

    You can help improve this manual. If you find any mistakes or if you know of a way to improve the

    procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to

    Publications and Blank Forms), or DA Form 2028-2 located in the back of this manual directly to:

    Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfellow Blvd.,

    St. Louis, MO 63120-1798. A reply will be furnished directly to you.

    For AIR FORCE, Submit AFTO Form 22 directly to: COMMANDER, SACRAMENTO AIR LOGISTICS

    CENTER, Al-TN: TILBA MCCLELLAN AFB, CA 956-5990.

    For Navy, mail comments to the Commander, Naval Construction Battalion Center, ATTN: Code

    157411, Bldg. 1443, Port Hueneme, CA 93043-5000.

    DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited.

    Change 2 i

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    ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12

    TABLE OF CONTENTS

    Page

    HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

    CHAPTER 1

    Section I.

    Section ii.

    Section iii.

    CHAPTER 2

    Section I.

    Section ii.

    Section iii.

    Section IV.

    Section V.Section VI.

    CHAPTER 3

    Section I.

    Section Ii.

    Section III.

    CHAPTE