TM 5-3014 CASE SI AIRBORNE TRACTOR WITH HOUGH LOADER BUCKET 1944

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    NICALMANUAL

    BERTIRED,

    TANDARD,

    ITH

    KET.

    ONSANDPARTSCATALOG

    UARY1944

    Publ

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    ManualandParts

    "SI",published

    y,isfurnishedforthe

    ofallconcerned.

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    tW-145AEng.514

    705780

    706837

    706848

    706860

    706868

    706871

    706873

    706876

    709562

    709568

    709581-582

    709590

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    tW-1088Eng.2159

    tW-1088Eng.2163

    tW-1088Eng.2461

    o4714397Incl.

    tW-1088Eng.2632

    dup

    tW-11-032Eng.(MSP)-8

    dup

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    S

    CE

    ANCES

    VICEDATAfl

    ONS

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    ceInstructions

    Tractor

    stment99

    dle105

    ent26,87

    y90

    erInstalling90

    bly87

    8

    the58

    ingSystem17

    61

    ions20

    actor63

    8

    ,58

    8,19

    65

    e69

    39

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    Tractor

    Front91 108

    g614

    Magneto6179

    ceMiddleRing87104

    rFreeOperation4673

    873

    44

    245

    2

    102

    embly7492

    mentof1226

    mentof1125

    391

    5

    paratorytoDriving5275

    80

    974

    362

    rting3262

    2955

    98

    g4271

    gScrew4171

    g4372

    of6883

    ectingRodsandPistons,Detailsof.1842

    sembly2449

    ve,Details2550

    chroscope5475

    ng6078

    5978

    ingNut5877

    Plate 5576

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    ame

    ine

    ringPosition,

    chroscope

    uiredtoService

    ontact

    f

    ng

    ting

    tailsof

    ff

    earOff

    oving

    acing

    ReverseIdlerGear

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    NSS.MyRule.

    rneTractorwhichyouareoperatingwasde-

    ecificjobforyourArmy.Theprimaryconsideration

    ddependabilitywitha minimumofweight.

    nyyears,builtareputationfor dependableand

    ntheAgriculturalfieldandforHighwayandIndustry

    esall thesefeatureswhichhavemadepossiblelong,

    therwithlatestengineeringknowledgeanddesign.

    htenoughin weighttobehandledeasilyby

    able,valve-in-headCasebuiltengineassuresapower

    hrough.Thetransmissionisthesametime-proven

    aldriveforbestperformance.

    chdayof operationbecausetheModel'SI'is

    jobandeasierto operateonceitisin use.Routine

    onhasbeensimplified.Thereareonly afewpoints

    egun. Thepacklesswaterpumpwithsealedball

    lcare.Batteryismountedoverthe clutchhousing

    ssible.

    someansmoreworkdone.Gaugesandcontrols

    tobservationandoperation.Clutchandbrakepedals

    eofthelatesttype,operatingindividuallyorlocked

    entdamageto thetractor,thefollowingsafety

    tall times:

    athighspeed.Usebrakesfor turningonlyat

    onwhentravelingonhillsidesor overroughground.

    actorwhileit isinmotion.

    duallywhenstartingthe tractorsothattheload will

    Thisis particularlytruewhenthetractorisgoing up

    tofabogor ditchorhitchedtoa heavyload.When

    tions,theoperatormustbepreparedto disen-

    yifthefront wheelsraiseofftheground.

    ouldneverbeoperatedwithoutproperguards.

    dtelescopingshieldstocovertherevolvingshaft

    venmachinemustbesecurelymountedinplace.

    mentismountedonthefrontof thetractor,whenit

    theengine,this mustbedonethroughthefirst

    tside ofthetractor.

    nualcarefully.

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    with HoodRemoved

    okeEnd6.

    d

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    NSSpecifications

    ONSANDSERVICEDATA

    CTORS

    .7 Imp.gal.,53liters

    al.,3.5I mp.gal.,15.2liters

    ,1.12Imp.gal.,4.64liters

    al9gal.,7.5Imp.gal.,34.1liters.

    nch

    -1

    26lbs.(1550R.P.M.)

    .M.

    M.

    nchwhenwarm

    J7)No.18 Venturi.

    11inchdiameter.

    nforwardandreverse.Mountedondifferential

    er.

    h12.00-24tires)

    ?T>TUT

    P.M.

    R.P.M.

    peed)541R.P.M.

    Spline)1}4inch

    Kinch

    actor.

    toronlywithoutadaptingequipment)

    nch

    %inch

    wheel-56%inch

    74inch

    Kinch

    h

    bs.(tractoronly)(Completewithwater,oil

    062lbs.(Tractorlesswater,oil andgasoline).

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    orwithHoodRemoved

    Cap11.

    eControlRod14.

    Wire

    g

    g

    able

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    NSPreparingNewTractor

    TORFORUSE

    stedandthoroughlyinspectedbeforebeingshipped

    gly recommendedthattheoperatormakeacareful

    einbeforeputtingthetractorin service.

    rusingtheLubricationChartFig.8 asaguide.

    enginecrankcasebyremovingtheoilplugsNo.13

    de ofengine.Theoillevelshouldbe betweenthe

    is notrunning.

    ircleanercuptoseethat itisfilled tothelevel

    e baffle.Fig.9.

    ransmissionanddifferentialcaseandbesureit is

    evelplugonthe reartransmissioncover.

    ne,removethesparkplugs andpourasmall

    chcylinder.Replacethesparkplugsandcrankthe

    stodistributeoiloverthe cylinderwalls.Thisassures

    stonsandcylindersimmediatelyaftertheengine

    cessaryonlyfora newengine,oranenginethat has

    monthormore).

    velswiththeenginerunning.

    dfromthefactorywithoutoilin thecrankcase.Beforea

    quartsof agoodgradeofoil havingaviscosityof

    put inthecrankcase.Inadditiontothis, forthe

    t oflightoilto eachfivegallonsoffuel.Afterthe

    unin, discontinuetheuseoflightoil inthefuel,but

    nkcaseincoldweather.

    eshouldneverbestartedtofacilitateunloadingor runeven

    crankcaseisfilled totheproperlevelwitha good

    ecoolingsystemisfilledto capacity.Thispractice

    eengineandmustbe prohibited.

    edtostandfora considerablelengthoftime,oil

    ts,causingthemto sweatandrust.Theymayseize

    beforethe engineobtainssufficientlubrication.This

    weather.

    gsystemis4 gallons.

    helowerradiatorpipelocatedon theleftsideof

    softwater.When thetractorisoperatedin

    F.or0 Cent,orlower),anti-freezesolutionsmustbe

    ctorisgravityflow.

    14U.S.gallons.

    underthefueltank andfilltankwithgaso-

    w,add apintoflight oiltoeachfivegallonsof fuel.

    operateongasolinehavingaminimumratingof65

    mperformance,ahighgradeoffuelshouldbeused.

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    .

    erCap15.

    ent inthefueltankcap iskeptopenatall times

    fuel.

    eltankwhennearan openflameorwhenthetractorengine

    9 atbottomofthecarburetorandturn onthe

    solinetorunthroughtoclean outthefuellineand

    ethedraincock.

    ONCABLES

    he toolbox.Checksparkpluggaps.They

    essary,adjustthe sparkplugpointsbybendingthe

    empttobendthecenterelectrode.Alwaysusethe

    heninstallingorremovingsparkplugs.Makecertain

    sare inplacetoforma gas-tightseal.

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    NSSurringEngine

    ineis1-3-4-2.No.1sparkplug isnearthefront

    ctthecablefromtheNo.1 outletofthemagnetodis-

    houldbeattachedtoNo.2 cylinder,etc.

    edtoassurerigid blockinginshipment.

    or,eventounload,deflatetires

    allowedtodropbelowtheserecommendations.

    gularlyonceaweekwithan accuratelowpressure

    e andscrewedtighttopreventmud,graveland

    amagingthevalvecore,alsoto preventthelossofair.

    lconnectionsareproperlymade.

    batteryareproperlycoveredwithliquid.Ifnot,

    rain water.Fig.6.

    eachcellin thebattery.Thefullchargegravity

    5at80 degreesF.Inservice,thegravityshouldbe be-

    argegravity.Withnormal use,thegeneratorshould

    e1.250.

    gearshiftleverin theneutralposition.Fig.5.

    eedlevalveNo.2 Fig.92turns counter-clockwise

    ataboutmid-position.Pullingbackopensthe

    ginetooperateat higherspeed.

    nition,bypullingout switchhandle,crankthe

    ndmakesurethat theimpulseisworkingfreely.

    to^of itsfulltravel,whenstartinga colden-

    up,push thechokeingradually.Nospecificpoint

    thiswillvaryslightly.Do notchoketheenginetoo

    "flood".Ifthe engineiswarm,itis besttotrystart-

    eat all.Floodingisusuallydueto excessivechoking

    turningoffignitionswitchwiththethrottlefully open.

    hetractor Fig.73toprotecttheoperator.

    starts,checkoilpressuregaugeNo.11Fig.5 to

    essure.Ifitis not,stoptheengineandinspectthe oil

    of thisfailure.

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    attery

    eryto StartingMotor

    atterytoGround

    ngVibration

    atterytoTransmissionCase

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    NS

    epresstheclutchpedal andshiftintotheroad

    nsforthedifferentspeedsare showninFig.7.When

    upthe enginewiththefootacceleratorandengagethe

    releasingthepressureonthe clutchpedal.Donot

    ythusallowingthetractorto jerkintotheload.

    ependsentirelyonthe loadandgroundconditions.

    lstopwiththeteethoppositeeachother andthereby

    ouldthisoccur,partlyengagetheclutchandallow

    Theteeth willthenmeshreadily.Thiscondition

    henthetractorisnew.

    perhourforthis tractorequippedwith12.00-24

    operatingat1550R.P.M. isasfollows:

    tractorwithyourfoot restingontheclutchpedal.This

    heclutchfacingsand throwoutbearings.

    essingdownfirmlyonthe clutchpedalandmove

    tralposition.Itisrecommendedthattheenginebe

    ngagingtheclutchandthenapplyingthebrakesto

    tractor.If thetractoristoremain standingfora

    bletolockthefootbrake.

    etelybypushingthethrottlelever forward,thus

    ,thenturnoffignition switch.

    fueltankshut-offvalveifthe tractoristoremain

    .

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    R'SINSTRUCTIONS

    hdifferentialor turningbrakesNo.14and15,

    ndependentlytoassistinturning,lockedtogetheras

    ckedasa parkingbrake.

    y,operatorshouldnotattempttosteerthe tractor

    yareto onlyassistinturning.It istherefore,neces-

    ,to turnthesteeringwheelin thedesireddirection

    s applied.

    edsor withloadsonhighways,thebrakepedals

    .Thisisdone byengagingtheBrakePedalLockPin

    brakepedalNo.15 Fig.5inthe holeintheleft-hand

    andlocking.Whenstoppingaheavyrollingload

    ottle theenginedownbeforeapplyingthebrakes.

    onoftheenginewillslowdowntheload andreduce

    kesandbrakelinings.

    nglockNo.13 Fig.5,thebrakescanbe locked

    ke.

    tooperationby pushingthepowertake-offshif-

    mentpanelwiththeclutchdisengaged.Thepower

    rtedbymeansof themaintractorclutch.

    A.S.A. E.standard1?4inchsplineand operates

    enginespeedof 1550R.P.M.Thespeedof the

    rectproportionto thespeedoftheengine,regardless

    actorisoperated.

    .

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    NSLubrication

    ingSystem

    gsystembuiltintothis engineassurespositive

    arts.Agear typeoilpumpcirculatesoilthrough

    ntheengineblocktoallmain,connectingrodandcam-

    erarmsandgovernor.Allotherpartsoperatein an

    odbearings.Valveliftersareflood lubricated.

    ndthrowout collararealsopressurelubricatedfrom

    ontheoil pumpscreenshouldberemovedand

    willmakecertainthattheoil deliveredtothebearings

    throughthescreen.Finelyfinishedbearingsurfaces

    nthe oilandremovethethreecapscrewsFig. 3.

    enbe withdrawnasaunit.Usecareto protectthe

    ofgasolinetoremoveall dirt,waterandother

    horoughly.

    heengine,inspecttheinteriorof thecrankcase

    r dirtthatmayhavecollected.

    htencapscrewssecurely.FillthecrankcaseFig.4

    thefirsthour orsoofoperationobservecarefully

    arepresent.

    withanon-adjustablereliefvalve.Thisvalveis

    dspressureonthe oilgaugewhentheoil andthebear-

    .

    ngine,the pressuremaygraduallydecreasedue

    einthebearings.Thepressureshould neverbeallowed

    normalenginespeedwithoutinvestigatingcauseand

    ytoproperlysupplythe enginemayfailbecauseof

    ncrankcaseandfreezingaround.thescreenwhen

    e.

    overFig.4 shouldberemovedandinspected

    tanydirt thatmayhaveaccumulatedinthepipe.A

    snecessarytoobtaintheproperbreathingaction.

    kcaseis5 quarts(U.S.Measure).After128

    ethecrankcasedrainplugandclutchhousingdrain

    whentheengineis hotanddrainoutall oil.Fill

    o.11Fig.4.

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    eModel"SI"AirBorneTractor

    LocatedonPlateonInstrumentPanel

    eGrade

    versal

    pose

    poseNo.2

    56

    rCaseModel'SI' AirBorneTractor

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    NS

    bricantstobeUsed

    perature

    ationandServiceInstructionsonIndividual

    elubricantgun.

    ilcupandremovebaffle.Cleanthoroughlyandre-

    E.Under dustyconditions,cleanandrefillmore

    stight.Seepages23and 47forfurtherinfor-

    eandcleanthoroughly.

    fill tolevelofupperlevel plug.Every128hours

    seandclutchhousing,whenengineishot,then

    eetable.Caution:Whenrunningengine,be

    atesoilis circulating.

    e,cleanandreplace.Seepage17 forfullinstructions.

    tial

    evelwithtractoron levelgroundandaddlubricant

    g,drainimmediatelyafteroperation.

    e,washingasolineand addOE.

    ndrepackbearings.

    singwhen completelydrainingcrankcase.

    eclutchandbrakelinkage,throttleand governor

    ation

    utchreleasebearing,steeringgear,governor,power

    rodballandsocket,enginevalverockerarms.

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    STRUCTIONS

    dbe maintainedtothelevelofthe topplug,nc

    ediftheengineis operatedwiththelevelslightlybe-

    ocircumstancesshoulditbeoperatediftheoil level

    DATIONS

    yofOil

    perature.

    ERENTIAL

    ndbearingsinthe transmissionanddifferential

    edinoil.Thecasei scompletelysealed,andtheonly

    cantis throughcarelessfilling.Theoilusedis ofsuch

    itmayremainsuspendedduetothe continuoussurg-

    earsand chains.Thisgrittyoilwill causerapidwear

    parts.

    OMMENDATIONS

    9gallonsU.S.Measure

    y

    missioncaseshouldbe drained,flushedandrefilled.

    er

    missioncasetopcovershould beremovedandin-

    Rinseitout ingasoline,thendipin engineoil.

    ON

    repackedwithgreaseat thefactoryand,under

    uirenoattentionforthe first256hoursofoperation.

    beremoved,cleanedthoroughlyandrepackedwitha

    Thisshould berepeatedevery256hoursthereafter.

    sareprovidedwhereverautomaticlubrication

    dgradeofsemi-fluidpressuregun lubricantshouldbe

    warmweather.Incoldweathera lightergradeoflubri-

    proper lubricationofthebearingsurfaces.Wipethe

    oreusingthegreasegun.

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    NScburtor

    CE

    dlubricatingthe tractoraspreviouslyindicated,

    esitwillbenecessaryfortheoperatorto makeminor

    irs.Alltheadjustmentsdiscussedinthe remainder

    onsectioncanbemadebythe operatorwiththe

    .It issuggestedthatotherservicingbe lefttofield

    hetractorreturnedtoabase forcompleteoverhaul.

    stractoris easilyadjustedandonceproperlyset,

    nlythreeadjustmentsareprovided IdlingSpeed

    in Jet.Allcarburetorsaresensitive,souse carein

    andidlemixturecan bestbemadetogetherand

    ginewarm.The throttleleverontheseat mounting

    ayforwardbeforemakingthe adjustment.Theidling

    houldbeadjustedsothatthe enginewillidlefast

    .Thenturnthe idlingjetadjustingscrewNo.1

    gineruns smoothly.

    hisadjustmentisonefull turnfromtheidling

    ethecorrectsettingisusuallybetweenYJ, and1'4turns

    madewhentheengineis warmandworkingun-

    he greatestinfluenceunderthoseconditions.Turn-

    wardprovidesaleaner mixture,whileturningout-

    xture.

    the enginestartstomissor powerfallsoff.

    operoperationis secured about]/&ofaturn isusual-

    llassuremaximumfueleconomywithverynearly

    ththeoriginal setting,makeanapproximate

    mainjet valveinwarduntiltheneedlejust seats.

    ethepointagainsttheseatas thismayruintheseat.

    dtwofull turns.Thissettingissufficientlycloseso

    rateduntil finaladjustmentismade.

    hroughthe carburetorindicatesthemixtureis

    evidentwhenthe engineisacceleratedbypulling

    Anoverlyrichmixtureisindicatedbysluggish action

    ppearanceofblacksmokeattheexhaust.Thefinal

    aspossibleandstill havesatisfactoryengineoperation

    assemblyandRepairofCarburetorisdiscussed

    ctionsonpage39.

    urbthe functioningofthecarburetoronthis

    thefuel.

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    ShowingDetailsofAirCleanerandCarburetor

    w

    t

    s

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    NSAirde.

    nkshouldbeinspectedandcleanedatleast once

    ek)underordinaryconditions.Shutoff thefuelsupply

    ringclip andunscrewtheglasssedimentbowl.Clean

    eringtothe filterdisksbyunscrewingthefilter ele-

    angasoline.Cleanthebowlandreassemble.Incold

    oricethatmaycollectin thebowl.

    preventtroubledue tocloggingofthefilter.

    allytroublesomebecauseitmaynotbecompletelyre-

    ionallyopenthedrainvalveNo.3 Fig.9inthe bot-

    sothat anywaterandforeignmaterialwilldrainout.

    ingoftheoil-bathair cleanerisimperativewhen

    onditions.Inextremelydustyconditions,morefre-

    ry.

    leanerFig.9,it isnecessarytoloosenthebail

    totheaircleanerbodyand removethecup,in-

    baffle(7) mustberemovedfromthecupin orderto

    t accumulateinthecup.Cleanallforeignmatter

    ebaffleclean.Replacethebaffleandfill thecupwith

    engineoiltothelevelindicatedonthe insideofthe

    ainthat thegasketissmoothwithinthelower flange

    upandbaffleas aunit.Lockthemintoplaceby

    ndinwarduntilit snapsintoplace.Seepage47.

    ECTIONS

    g.9,shouldbekept air-tight.Otherwise,

    anerwillbedefeated.Besurehosebetweentheair

    roperlyinstalledandhoseclamps(5) Fig.9kept

    earwillresultifthere areleaksbetweentheaircleaner

    emanifold.

    istractorareofthe 14m.m.threadsize,AC

    quivalent.Shanklengthshouldbe^iinch.Agap of

    inedbetweentheelectrodes.Ifthegap betweenthe

    to inpropersettingorburning,thespark mayjump

    sultinginmisfiring.Therefore,iti sveryimportant

    edproperly.

    ssingtheprobablecauseisfailureof theignition

    asyoucranktheengineslowly,noticethe compres-

    lt.Sometimesavalvesticksopen,whichalwayscauses

    compressionissatisfactory,replacethesparkplug

    malivecylinder.If thecylinderthenfires,thetrouble

    arkplug.

    enced,examineallwiresleadingto theplugsand

    condition.Whenremovingorinstallingsparkplugs,

    nchfurnishedwiththetools,rather thanpliers,open

    blewrench,topreventdamagetothe porcelain.A

    essitatereplacementoftheplug.

    areofmagneto,starter,generator,batteryand

    enanceInstructionspage65.

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    ump.ArrowsIndicateDirectionofFlowofWater

    ley

    gsystemis4 U.S.gallons.Animpellertypepump

    ecrankshaftforcesthecoolingsolutionthroughthe

    enginehead.Athermostat,openingat160F.auto-

    .

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    NS

    onthefanhub. Fig.10.Totighten,turnthe

    hedirectioninwhichthe bladesturn.Thetension

    akeupanyloosenessorslackin thebelt.Havingthe

    pid beltwear,excessiveloadonthebearingsanddoes

    adjustedbeltcan easilybedepressedaninchwith-

    hebelt,tightenhexagonnuts.

    emadeby looseningthegeneratorandswinging

    tensionisobtained.

    beinstalledbylooseningtheadjustablepulley

    ndslipping onthenewbelt.It isnecessarytoremove

    provideclearancebetweenthegeneratorpulleyandthe

    ningtheCoolingSystemis giveninthesec-

    onsonpage58.

    ssedinthe Operator'sInstructionsunderCold

    e32.

    dwaterintoahotenginein whichthewaterhasbeenal-

    .Todoso mayresultincrackingthecylinder

    isnecessarytopourwarmwaterinto acolden-

    ,add thewaterslowly.Toorapidpouringmay

    ctorisaspringloaded,dry disk,singleplate,foot

    e verylittleattentionexceptforoccasionaladjust-

    ormalwearofthefacings.Whenslippageis noted,as

    pwithoutpickingup theload,immediateadjustment

    damageto clutchfacings.

    ee

    al

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    chpedalmustbemaintainedandcan beadjusted

    kplugwirestoavoidany possibilityoftheen-

    gontheclutch.

    ClutchPedalshownas1'

    m

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    NSClutchinJB,,ke.

    ,thefootpedal shouldhaveoneinchfreemovement

    e rearaxlehousing.Fig.12.

    9mustnot beincontactwithclutchfinger.This

    ingtheleft-handclutchhandholeplate.

    nnectionsoas toprovide}& inchclearancebetween

    ngshownasl/%"in Fig.69.Thisisaccomplished

    sattheclutchleverand unscrewingittogivethe

    ure locknutbehindclevisisturneddownse-

    ect,thefootpedalcanbe depressedaboutan

    ngcontactsthefingers.Bydepressingpedal

    adilybe felt.

    hefingersgetcloser tothrowoutbearingandclear-

    edup.Thelength ofthefootpedalconnection

    oreclearanceisentirelyusedup.

    assembledbeforeitwas putintothetractor.It is

    rto theextentofy&inchwear allowanceonthe

    chplate.Aftertheclutchplate hasworn},iof

    ced.Whenthisamountofwearhastakenplace,

    facingstoclutchplatehavecomeincontactwith

    d thepressureplateonthe other.

    ovingClutchAssemblyandInstallingClutch

    risincludedinMaintenanceInstructions

    keis tostopthefirst reductionshaftfromrevolv-

    gagedfor shiftinggears.Correctadjustmentmakes

    djusted,inspecttheclutchbrakeshoe Fig.73to

    theclutchbrakesleevewhen theclutchisdisengaged.

    dmakesurethat thebrakeshoedoesnotcontact

    heproperclearancewhentheclutchisengagedis y&

    bymeansof theadjustingscrewFig.73.Turningthe

    sthe clearance.Aftertheproperadjustmentisse-

    crewbytighteningthelocknut.

    hdisk typebrakesmountedonthesidegears of

    propercareandreasonableusage,theywill givevery

    e,footbrakeswillrequireadjustmenttocompensate

    rm onthebrakeactuatingleverstrikesstop3 Fig.

    stthebrakes.Thisadjustmentmaybeeasilymade,

    ebrake,byfollowingthesesteps:

    .

    akehousingarethreecapscrews(1), Fig.13.Loosen

    ralturns.

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    (2) clockwise,therebyscrewingadjustingnng

    dforcingthe powerplateinward.Thisaction

    ard,anddecreasesclearanceatthebrake

    headjustingpinion (2)untilthebrakepedal

    about1>"to 2".Thisshouldleaveadequate

    ebrakewillnot dragwhenreleased.

    tissecured,depressbrakepedaland lockit.Then

    ws(1)to locktheinternalbrakepartsin place.

    adjustingpinion(2)asthe adjustingringwith

    preventedfromturningwhenthe capscrewsare

    brakeon theoppositesideofthe tractor.The

    alizedonbothsides,so thateachpedalwillbe depress-

    brakeapplication.

    havebeenmade,itmaybecomenecessarytore-

    se,replaceentiremiddle brakeringcompletewith

    dis notadvisable.Seepage105.

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    NSRubberTire.

    tractorsleavethefactory,all tiresareinflatedto

    0pounds.Thisis donetopreventbouncingofthe

    kalltireinflationsandsee thatthefrontwheels

    eand therearwheels12pounds.If heavyequipment

    ofthetractor,the airpressuremustalsobe increased

    RESFORCASE'SI'AIRBORNETRACTOR

    nds

    ds

    8pounds

    nds

    nds

    2pounds

    theywillbeusedfor drawbarwork,suchaspulling

    .Ifequipmentsuchas loadersordiggersaremounted

    t apply.

    les:

    essuresspecifiedinthe precedingtable.

    valvestems.

    si nthecasingpromptlytopreventdamagefrom

    abric.

    reartiresis12 lbs.,exceptwhenweightisadded.

    bs. pressure(only2lbs.undernormal,but actually

    emay bucklewhensubjectedtoheavydrawbarloads.

    hecasing,requiringanexcessivereplacementexpense.

    ressureswillnot materiallyincreasetraction,and

    eencasingandrimonheavydrawbarloads,resulting

    m.

    nflationpressuresspecifiedintheprecedingtable.

    naccurategaugeeveryotherweekunlessyoufind

    dualoperatingconditionsthepressurewill bemain-

    nflationpressuresdecreasewhenthetractoris idleas

    g,sobesuretorecheckthepressuresafter thetractor

    etime.

    operatetractorswithunderinflatedtiresthanit is

    torvehiclewithtire pressurestoolow.

    importantfunctioninmaintainingproperin-

    vetwomainpurposes:

    gainstentranceofdirt, whichwillbeforcedinto

    nnertubewhenthetire isinflatedthenexttime.

    rpastthe valve.Thisleakageisaccentuatedby

    whichmayaccumulateonthevalveseatbe-

    evalvecap.

    ngthevalvecapson allvalvestemsatall times

    essuresorinflating).Thesecapssealthedirtout and

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    NS

    s cutsandbreaksshouldberepairedpromptly

    riorationofthecordstructure,whichmayresultin

    siverepairs.Smallcutsinthe sidewallortreadrubber,

    dbewashedoutwithgasolineand filledwithtreadcut

    ntmoistureand dirtworkingintothefabric.If the

    enailorsimilarobject,a regularrubberplugmaybe

    the timethetubeis repaired.

    gsontherim,the tiresshouldbeinflatedto about

    eating ofthetirebead.Thenthe pressureshouldbe

    valuefornormaloperation.

    ION

    ppagewillbeexperiencedwhenusingrubber-tired

    s.Whenthereis evidenceofslippagebythereartires,

    rofthetractorshouldbe filledorpartlyfilled withdirt,

    materialto getthenecessarytraction.

    elfull,holdsapproximately6cubicfeet.Filled

    ghtwillvaryfrom 540to810pounds,withearth 450

    d450to720 pounds.Theaddedweightwillvarywith

    ebox,andthisshould bekeptinmindin loadingthe

    ransported,thedooronthe bottomoftheweight

    ndthe loosematerialdumped.Besurethatthebottom

    eforethebox isagainfilled.

    ingWeightBox

    calConnectiontoTailLight

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    NS

    tothe tractorbymeansoffourpinsFigs. 14and

    cotterkeys.Beforeremovingtheweightbox,make

    Fig.14is disconnectedatthebracketontheseat.

    ofsleeveonthe bracket.

    singthe procedure.

    xAttachment

    ghtBox4.

    htWire

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    ERATOR'SINSTRUCTIONS

    RMALCONDITIONS

    ionoftheCaseModel'SI' AirBorneTractor

    nablynormaloperationinthetemperatezone.Opera-

    tions,suchasextremecold(belowfreezing),indust

    rtainprecautionsbetaken.

    ON

    edin coldweather(airtemperaturesbelowfreez-

    ustreceivespecialcare,andthetractormust becare-

    roilsand greases.

    gradeofanti-freezeintheradiator.While

    ezearetobe preferred,alcoholoralcohol-basesolu-

    owever,topreventlossofalcoholby evaporation,

    stnotbeallowedto riseabove160F.

    gsystemandinspectradiator hosesandconnec-

    eezeintheradiator inordertopreventloss ofsolution.

    houldacompoundof(unknowncompositionbe

    fulto thecoolingsystem.Nosolutionsofcalcium

    ormagnesiumchlorideshouldbeused.Theelectrolytic

    ydamagingtometalparts.Likewise,nosubstances

    osene,honeyorsugarsolutions,sodiumsilicateor

    xtrafirehazard,destructionofthe radiatorhosesand

    eriorsurfacesofthe coolingsystemmayresultfrom

    ls asrecommendedinlubricationchartFig.8.

    eritisveryimportantto changeoilmoreoftenthanin

    tionofwaterintheenginecrankcaseismuchgreater

    antityof waterisallowedtocollect,itmayfreeze

    tsorburnedout bearings.Toavoidthisdanger,loosen

    y,afterthetractorhas stoodforacoupleofhours.If

    kcaseitwilldrainoutwhen thedrainplugis backedout

    dsareholding.Itis notnecessarytocompletelyre-

    e oilinthe aircleanerremainsfluidsothat itcan

    mtothefilterscreens.If theoilcongeals,itcanbe thin-

    LYDUSTYCONDITIONS

    nditionscareshouldbeusedtomakesure thatdust

    eltankin fillingorbearingswhilelubricating.The

    edregularly.

    uretorpassesthroughanoil-bathaircleanerwhich

    ematerialandkeepsit fromenteringtheengine.In

    heaircleanermust beservicedregularly.Thismust

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    NSStorageandShipment

    ntervals,underbaddustconditions4hour intervals.

    recontainedonpage23.In addition,thehosecon-

    ertothe carburetormustbekepttightatall timesso

    ntaminatedinpassingtothecarburetor.

    ustsealedat allotherpointsbymeansof gaskets

    hecrankshafthasaleatheroilsealat thetiminggear

    ersin thetransmissionaresealedtopreventloss

    Rearaxlesarelikewisecarefullysealed.

    DYCONDITIONS

    whichfit intoaretainer.Theretaineris heldto

    chinescrewsandshouldbekepttightat alltimes.The

    eakingout ofthebearingsorwaterfrom entering.The

    ngthebearingsandalsokeepsout dustandmud.

    missionretainlubricantand prevententranceof

    GEORSHIPMENT

    fromoneshifttoanother,overnightor periods

    ig.5.

    g.5.

    tankNo.2Fig.4.

    Weekup toaMonthUndertheseconditions:

    ig.5.

    g.5.

    eltank,fuellines andcarburetorbyopeningdrain

    rburetor.RemovefuelstrainerbowlNo.3 Fig.4.

    perationis doneinfreezingweatherunlessthe

    dwithanti-freeze.

    regiventractoranddate preparedforstorage.

    Month

    slonger,the tractormustreceiveadditionalcare

    dothis,stop theengineandremovethetwo

    ig.3in theintakemanifold.Attachcupsor

    canbemadewitha y&inchelbowanda short

    starttheengine,setthethrottle athalfspeed;

    nerorpipe approximately]4.cupfulory^pintof

    whenexcessivebluesmokeappearsattheex-

    or thispurposeiscommerciallyknownas

    No.10engineoilwillbesatisfactory).This

    othe engineputsaprotectiveoilfilm onpistons,

    sandotherengineparts, protectingthemfrom

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    RATOR'SINSTRUCTIONS

    rust.Afterthe operationiscompleted,thepipe

    vedandthepipe plugsputbackintothe intake

    tensecurely.

    , andcarburetorbyopeningdrainvalveNo.3

    emovefuelstrainerbowlNo.3Fig.4.

    teryandmakeprovisiontocharge everymonthor

    alstokeepthe gravityabove1.240.

    if operationisdoneinfreezingweather,unlessthe

    dwithanti-freezesolution.

    mpletelyfollowinglubricationchartpage 18.

    tractorindryplace andplacingblocksunderaxles

    andpreventtheirtouchingtheground.Protect

    puttingback intoservice,besureair pressure

    sforfronttires and12poundsforrear tires.

    re giventractoranddatepreparedforstorage.

    rsoronflat cars:

    utlinedon page33.

    andcarburetorbyopeningdrainvalveNo.3 Fig.

    elstrainerbowlNo. 3Fig.4.

    shipmentismadeinfreezingweather,unlessthe

    dwithanti-freezesolution.

    removingfromtractor orcoveringsecurely.

    oundspressure topreventbouncingandchafingin

    ntoservice,reducepressuresto28 poundsfor

    forreartires.

    tractor tocarfloorto prevent-shiftinganddamage

    r equippedwithHoughLoaderwhenpacked

    relypackedin acrateofthe followingdimensions:

    0

    as,oil andwaterusedinthis tractoris126pounds

    f 4208pounds.

    ntooperationthefollowingparts,whicharealso

    Rods

    Shaft

    be surethatfronttirehas 28poundsofair

    12poundsofair pressure.

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    NSTolerancesandClearances

    orequippedwithLaPlantChoateHydraulic

    ExportShipmentissecurelypackedinacrate ofthe

    s,oilandwater usedinthistractoris 126pounds

    f 3408pounds.

    tooperationthe followingparts,whicharealso

    stalled:

    Shaft

    besurethat fronttirehas28 poundsofairpres-

    oundsofair pressure.

    ingonthedestination.Ifgoing intocombat,

    dandfilledwith oil,fuelandcoolingsolution.If

    maybe drainedasdesired.

    dwithaHoughLoaderweighsapproximately

    thgas,oil andwaterreadyforoperation.Withgas,

    eighsapproximately4082pounds.

    LaPlantChoateHydrauliccontrolsweighs3408

    s,oil andwater,readyforoperation;withgas,oil

    ghsapproximately3282pounds.

    temmust bepreparedfortheminimumairtem-

    nteredeitherinflight orontheground.Anti-freeze

    reezing temperaturesmightbeencountered.Com-

    onpage32 underColdWeatherOperation.

    elylashedin theplanetopreventshiftingin flight.

    ERATOR

    tiesdonotterminatewithmerelydrivingthe

    eltankfilled.It ishisresponsibilitytosee thatthe

    mechanicalandoperatingconditionaswell asto

    rance.Serviceandmaintenancesectionsmustdepend

    onthegeneralperformanceofthetractor.It is,there-

    vantagetobecomethoroughlyfamiliarwiththefunc-

    ofthe tractor.Weurgethestudyofthe information

    ntainedinthis book.

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    NDCLEARANCES

    n.+or/^in.

    aiseorlower1 in.

    henengagedyiin.

    enfingersandthrowout

    eoffirstringingroove.003-.0045in.

    ncesecondandthird

    in.

    encompressedto3.5in..010-.020in.

    requiredtoclosejoint11 to14lbs.

    dplay

    nningclearance

    tallength

    s,torquetotighten

    eaboveblock

    etotighten

    eats

    pening

    learance

    ce

    ghten

    ve

    oclosej oint

    sedto3.5i n.

    s,checkwith

    shinginrod

    ton

    ablerunout

    lve

    uide

    compressed

    ed)

    compressed

    n)

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    NS

    rrespectiveheadingsaresomeofthe

    difficulty.Ifyouarehaving anydifficulty

    welltocheckyourenginewiththis list.

    13

    plugs.......13,69

    .65

    ........11,21

    .......12

    ..23

    ....21,46

    y.........56

    adjusted.......55

    .......56

    65

    23

    ........23

    3

    ng.........56

    .......56

    6

    ......56

    ed........55

    58

    ...58

    25

    ....46

    artiallyclosed......46

    ......65

    .....50

    8

    ......18,19

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    TOR'SINSTRUCTIONS

    56

    st 23,47

    ngs60

    . 61,62

    5

    24

    EXHAUST

    pentoofar.. .)Black21

    Smoke21

    /Smoke18

    18

    PE

    65

    n.57

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    ONS

    ONSFORTHECASEMODEL

    esmuchoftheservicerequiredontheenginein this

    tremovingtheenginefromthe tractor.Manyas-

    oved,servicedquickly,putbackinplaceandthe trac-

    minimumofdelay.

    dontheCaseModel'SI' Tractorisextremely

    roperlyadjusted,it willrequireattentionveryrarely.

    eprovided.Fig.9.

    eterminestheminimumspeedof theengine

    ndernoload.

    hemixturesuppliedwhenidling.

    marilythe mixturesuppliedatthehigherspeeds

    power,fueleconomyandsmoothnessofopera-

    ntsshouldbemadecarefully.Oncesettingsaremade,

    dexceptundernewtemperatureconditionsorwhen

    is reason,thegradeoffuelshouldbe maintainedas

    r

    isassembledonlyatmainbases.While itisa

    tisa precisionmechanism.Disassemblyshouldnever

    thecarburetormustbetakenapart,replaceitwith

    sendthe carburetortakenoffthetractortoa main

    th161 seriescarburetorswesuggestthefollow-

    screw(6Figure19) andspring.

    obowlassemblyscrewswithascrewdriver. (There

    andlockwashers.)

    ightly andloosenthegasketfromthebowlas-

    gasketclearofthebowlassembly,being'careful

    t.

    gure19).

    singa screwdrivertopushtheaxle fromtheslotted

    fingers toremoveittherest oftheway.

    blyandthefuelvalve needle.

    ytobowlgasket.

    eatandgasketusing ZenithC161-85ServiceTool.

    ing asmallscrewdriver(&"blade).

    throttleplateREADNOTEAfollowingsection

    enproceedtoremovethethrottleplate screws,

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    . C.

    ression^^

    none

    ssembled

    wardthe

    rrelthe

    ve.0I0to

    007to

    op

    ondand

    .0il

    Select

    e.

    ed

    ca-

    am

    ha-

    nor

    arancebetween

    .010',hot.

    e

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    ne

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    ankshaft,ConnectingRodsandPistons

    Barrel13.

    n14.

    OrderingReplacementParts.

    ap

    g

    erpinusing asmallpunchanda hammer.

    aftpackingretainersandpackingsusinga screw

    ersto liftouttheretainers.

    dentificationdiscwhichisrivetedto thebowlcover(see

    8),thethrottlestoppin,the floathingebracket,or

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    ONS

    enith

    4Figure19) usingasmallscrewdriver(jV blade).

    gejet(3)andgasketusing ZenithC161-25Service

    tmentassemblyandgasketusingaX" open-end

    dgasketusing C161-1ServiceTool(orasuitable

    ertaperpin usingsuitablepunchandlighthammer.

    er.

    ewsandlockwashersto

    teandshaft.

    ftpoleplug (CR137-19)usingasuitablepunchand

    entchannelbushing(10,Fig. 20),airshutterstoppin, air

    n,ordripplug.

    ottlebody castingingasolineorothersolventand

    elwithcompressedairtomakesurethat allchan-

    Partsto beReplaced"forlistofparts whichwe

    enoverhaulingthistypeofcarburetor.(See

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    or

    tA

    sFollows

    positionand

    screwsandlockwashers.Besureairshuttervalve

    owninFigure19andthat theairshutterplateis

    ighteningthescrewssecurely.

    assemblyasfollows:

    wide-openposition.

    shaftandagainstthestop pininthedirection

    T63-2taperpin.)

    kesuretheair shutteropensandclosesfully.

    holeplug(CR137-19)usingalight hammer.

    newgasketusingZenithServiceToolC161-1.

    entandnewgasketusingaX"open-endwrench.

    ejet(3)andnew gasketusingZenithServiceTool

    nga smallscrewdriver(nogasketrequired).

    packinginnewpackingretainerring and

    rring(withpackingin) inrighthandshaft boss

    tinposition and

    e noteA).Thethrottleplateshouldbe properly

    gthescrewsandlockwasherssecurely.

    blyon thethrottleshaft.

    ateisstraight upanddowninthe barrel(wideopen)the

    stthe stoppin,then

    verassemblyandshaftusing aNo.45drill and

    ng asmallscrewdriver(nogasketrequired).

    tandnewgasketusingZenith ServiceToolC161-85.

    ytobowlgasketin position.

    einpositionfollowedby thefloatassemblyand

    thehandleendofa screwdrivertostriketheend of

    slottedendof thebracket.Thefloatshould

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    TIONS

    o obtaincorrectfuellevel,asshownin Figure21.

    l^i" plusorminus%".(Movethe gasketto

    measurement.)

    'positioninthe throttlebody.

    asa locatingbossthatfitsinto agrooveinthethrottle body.

    yinposition onthethrottlebodybeingcareful to

    sandlockwashers.Besureto tightenthescrews

    crew(6). andspring.

    ustment,setthe idlingadjustment(6)andthemainjet

    open andadjustthethrottlestop screwtohold

    n.

    series carburetorwerecommendthefollowing

    fromZenithCarburetorDivision,696HartAve.,

    tWrench.

    Wrench.

    ServiceTools

    gparts shouldbereplacedwhenoverhaulingthis

    kets,C181-66gasketkitcontainsthem;C81-17Fuel

    (sizeNo.35); MainJetC52-6No.30;C55-6No.16

    t C66-46No.50;C52-2No.28Well Vent;C85-28

    oatAxle;C23-258ThrottleShaft;AirShutterShaft

    eShaftHolePlug;C131-4-2PackingCap(2required);

    required);CT62-1Cotter;CT63-2TaperPin;

    uired);T41-5PlateScrewLockwasher(4required).

    1-88.

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    NSTRUCTIONS

    epriminghole pluginrelationto thethrottleplate

    uniformidlingandpart throttleoperation.Tomain-

    weenthepriminghole plugandthethrottleplate,our

    ottleshaftandplatein thethrottlebodybeforedrilling

    oleplug,locatingtheholein adefiniterelationtothe

    It isreadilyapparentfromtheabovethat throttle

    annotbeinterchangedindiscriminately.Whenit

    placethethrottleshaftorthrottleplate,we suggestthe

    pscrewtopermit completeclosingofthethrottle

    losedpositionandmarktheinsideof thethrottle

    ate withasteelscriber.

    saguide,replacethethrottle shaftorplate.Ifnew

    blevariationfromoldone,select anothernew

    eryclosetothescribed linewheninstalled.

    ereplaced,werecommendobtainingacomplete

    ludingshaft,plate,primingholeplug,etc.,built

    happearsonthe identificationdisconthebowl

    midentificationdiscrivetedtothecarburetorbowl

    blyoutlinenumbertowhichthecarburetorwasorigi-

    specialpartssuchas throttlebodies,throttlelever

    etc.,besureto specifyoutlinenumberofthecarbure-

    ectingpartsrequired.

    THROTTLESHAFTBEARINGSisanopera-

    emptedunlesstheshopisproperlyequippedfor such

    hrottlebodyassemblywitha newonebuiltto

    ontheidentificationdisc.

    andidlemixturecan bestbemadetogetherand

    ginewarm.The throttleleverontheseat mounting

    ayforwardbeforemakingthe adjustment.Theidling

    beadjusted sothattheenginewill idlefastenoughto

    theidling jetadjustingscrewFig.9in oroutuntil

    hisadjustmentisonefull turnfromtheidling

    ethecorrectsettingisusuallybetween$4 and\%turns

    madewhentheengineis warmandworkingun-

    he greatestinfluenceunderthoseconditions.Turning

    videsa leanermixture,whileturningoutwardpro-

    the enginestartstomissor powerfallsoff.

    operoperationis securedaboutyiofaturnis usual-

    llassuremaximumfueleconomywithverynearly

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    ONS

    ththeoriginal setting,makeanapproximate

    mainjet valveinwarduntiltheneedlejust seats.

    ethepointagainsttheseatas thismayruintheseat.

    dtwofull turns.Thissettingissufficientlycloseso

    rateduntil finaladjustmentismade.

    hroughthe carburetorindicatesthemixtureis

    evidentwhenthe engineisacceleratedbypulling

    Anoverlyrichmixtureisindicatedbysluggish action

    ppearanceofblacksmokeattheexhaust.Thefinal

    aspossibleandstill havesatisfactoryengineoperation

    neris topreventdirtandabrasivematerialfrom

    erservicingcannotbetoostronglyurgedbecausedirt

    inewiththe

    rmful.They

    onpistonsand

    es,wearon

    ycausethe

    orholdopen

    rn.

    ingofthe

    rativewhen

    onditions.

    ons,more

    ssary.

    cleaner

    oosenthebail

    theaircleaner

    ncludingthe

    emovedfrom

    hecup.Never

    up.Clean

    ecupand

    acethebaffle

    free-flowing,

    elindicated

    Makecer-

    oothwithin

    y.Then re-

    unit.Lock

    gbaildown-

    apsintoplace.

    AirCleaner

    leaner

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    STRUCTIONS

    blymoreoften,dependingentirelyondust con-

    shouldberemovedfromthe engineandcleaned.Un-

    dthemetallicwoolandretainerbe removedfromthe

    gnparticlesoffthelowerside ofmetallicwool.Then

    apailofcleankerosene.

    theair cleanercapandcleantheinsideof the

    aircleaner.Aswab,madeofpieceofflexiblewire with

    d, isaneffectivetoolforthis purpose.Theairintake

    of excessivedirt,asablockedintakewillreducethe

    carburetor.Tooricha mixturewillresult,inturn,

    er.

    replacethemetallicwoolin thebodyofthe

    uldbe replaced.Ifthewoolisnot properlyinstalled

    unitwillnotoperate,properly.

    ECTIONS

    shouldbekeptair-tight.Otherwise,thepurpose

    efeated.Besurehosebetweentheair cleanerand

    stalledandhoseclampskepttight.Excessiveengine

    eleaksbetweentheaircleanerand thecarburetoror

    han efficientflyballtypegovernordrivendirect-

    factorytogivea no-loadenginespeedof1680R.

    speedof1550R.P.M. Todeterminetheengine

    meter(speedindicator)andtakethe speedsfromthe

    orcranking.No.20 Fig.4.Theno-loadspeedof

    175R.P.M.EngineR.P. M.canbecalculatedby

    shaftR.P.M.by 1.44.

    theenginespeedmust bechangedtobringit to

    adjustmentcanbemadebylengtheningorshorterning

    ottleleveron theseatmountingbracketwiththe

    t handsideoftheengine.No.4 Fig.4.Shortening

    heenginespeed,whilelengtheningdecreasesthespeed.

    nthasbeenmade,besure thatthelocknutsarefas-

    adjustlength ofthrottlerodatthe end

    ysdoitat thepointnearthebattery boxNo.

    sanddisconnectgroundingwireNo.12 Fig.4at

    reabout^iinchfrom engineblock.Turnmotor

    No.1 cylinder

    1Fig.24frommagnetobracketNo.1 Fig.24.

    nchcapscrewsholdingmagnetobrackettocylinder

    mblyout.

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    ONS

    netoAssembly

    eitherend ofpinsforgovernorweights,whichare

    eout.Careshouldbetakennot todamage

    g.25 cannowberemovedfromtheendof shaft

    osefitandshould slidefreely.Removesnap

    dpull offbearing,whichisnota tightfit.

    arNo.4 Fig.25fromshaft,takeoffsnapr ingthat

    an bepulledwithanysuitablepuller available.

    romgearendofshaftNo. 3Fig.25,andpull shaft

    obracketNo.1 Fig.25.

    o.3Fig.25has excessiveplayinthemagnetobracket

    sshouldbereplaced.Drivebushingsoutand

    Shaftshouldturn freelywhenreplaced.

    hegovernorsleeveshouldbereplacedifit shows

    ylightpress fit.

    payingparticularattentiontogovernorweights.

    singcarein forcinggovernorpinsinplaceand

    sare properlysecured.

    camshaftgearandgovernorgeararemarked

    ut cannotbeseenunlessradiatorandtiming gear

    ecialCareshouldbetakenwhengovernorassemblyis

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    randMagnetoDrive

    ng

    nger

    eforGovernor

    norSpring

    overnorArm

    enOrderingReplacementParts.

    placedthecompleteassemblyisagainbuiltup.

    tilthe drivingslotinthe magnetocouplingNo.

    yondthehorizontalpositionofgovernorhousing.

    place andputinthe threeHcapscrewsand

    positionand holdsparkplugwireleadingfrom

    butor abouty&inchfromaluminumframeof

    impulsecouplingina clockwisedirectionwith

    meuntilasparkjumps betweenthecableandthe

    wrenchfirmlysotheimpulsewillnot move

    rips andthesparkoccurs.

    ulseofmagnetowillbe25 degreesbeyondthehori-

    etoFig.35,and shouldmatchthemagnetodriv-

    ng.Attachthemagnetotothemagnetobracket

    dtighten securely.

    ckto seethatimpulsetripsfreely,so magnetowill

    wlywith thehandcrankuntilthe impulsecoupling

    ^ inchholeNo.1Fig.34 intheflywheelrim

    dertheinspectionholeinthe right-handsideof

    secouplingreleasesatsomeother point,itwill

    twoscrewsholdingthe magnetotothegovernor

    gnetoslightlyuntilthe impulsereleasesatthe

    opof themagnetotowardtheengineretards

    romthe engineadvancesthespark.When

    unningspark isautomaticallysetatthecorrect

    ivethe bestpoweroverthewholerangeof en-

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    ONS

    earsat FrontofEngine

    tGearsCorrectly

    aftGearsCor-

    erhasCoiled

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    ONSoaPump

    ventypeoperatingthroughspiralbevelgears

    latesoilthroughpassagesin theengineblocktoall

    camshaftbearingsaswellasvalverockerarmsand

    floodlubricated.Allotherenginepartsoperatein

    ectingrodbearings.Thesamepumpprovidespres-

    chshaftpilot bearingandtheclutchthrow-outcollar.

    requiredisto removeandcleanthoroughlythe

    hoursof operation.Thisprocedureisdescribedon

    ereliefvalveislocatedinthe sideofthepump

    -passestheoili ncaseswhereoilpassagesareplugged

    thin.Theseconditionswillbe indicatedontheoil

    eisset toregister25to 30poundsontheoil pressure

    andbearingsareingoodcondition.Thepressure will

    heengineis used,butitshouldnever beallowedto

    ormal enginespeedwithoutinvestigatingthecause

    ytoproperlylubricatetheengine willfailifthese

    orrectasoutlinedonpage 17.

    ncrankcaseandfreezingaroundthescreenwhen

    correctasoutlinedonpage32.

    velpage11.

    ychecklubricationchartforrecommendedgrade

    usuallyoccurringafterlongservice.Correctionin-

    blingtheOilPump

    benotedthattheoil pumpismountedonthe

    ck.To removeoilpump,theoilpumpscreenmust

    edonpage17.Theoil panmustbetakenoffthe en-

    1. Theoilpumpcanthenbe removedasaunitby

    p,referto Fig.27anddriveoutpin (2)fromoil

    ear(1).

    3)andslideout drivegear(11)togetherwith

    ovedrivengear (10).

    ide outspring(6)andrelief plunger(5).

    ywornpartsintheoil pump,theyshouldbere-

    sembledbyreversingtheprocedureindicatedun-

    toseethat thereliefnut(7) issecurelytightened.No

    ntheoilpump cover(13)andthebodyof (4)sothe

    mountedandthemachinescrewsecurelytightened.

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    carefullyinstalledtoprotectdrivegearand camshaft

    mbledandbeforeitisinstalledin theengine,the

    freely.Ifpressuredoes notshowontheoil pressure

    started,stopthe engineatonceandchecktomakesure

    the crankcaseandtheoilpumpproperlyassembled.

    earance

    hRod2. JamNut3..010InchFeeler Gauge

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    ONS

    erHeadbyLiftingStraightUp

    MS

    escanbe tracedtotheoperationandadjustment

    ,enginemissing,engineoverheating,lackofpower

    ustpipeare afewofthesedifficulties.

    ANCE

    alvecovermust beremovedandallsparkplugs

    stvalveclearance.

    erarmsandendsofvalvestemsshouldbekept

    aranceshouldbe.010inchwhenthevalveis fully

    m.

    valveclearance,therimoftheflywheelis marked

    ylinder.Removetheplugfrominspectionholeon

    Fig.34 andcranktheengineuntilmark''D" onfly-

    ththehole.Thisis topdeadcenterofNo.1 andNo.

    nstrokecanbe detectedbynotingtheactionof

    compressionbothvalvesandpushrodsarestationary.

    mentofbothvalvesforthiscylindercanbe made.

    dturn adjustingscrewsuntil.010inchclearanceis

    ssecurelyafteradjustmentismade.Recheckafter

    ineis1-3-4-2.

    wlyuntila distinct"click"isheardfromthe

    g.Whentheclicksounds,stopthecrankimmediately

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    STRUCTIONS

    No.3cylinder.Proceedinthesamemannerfor

    TS

    ackof powerislackofcompressioninone or

    .withpoorcompressionisinefficientandshouldnot

    stedfor compressionleaks.Beforemakingthe

    un untilitis warmeduptoworkingtemperatureand

    properlyoiled. Donottryto testcompressionona

    eading.Whenawarmengineishandcranked,there

    ceaseachpistonis oncompressionstroke.Ifcom-

    ablybecauseofcompressionleakspastthevalves,orif

    tedforseveralmonths,there maybecompressionleaks

    will requirereplacementofringsorpistons.

    removethevalvecoverand squirtkeroseneon

    rarmsto removeanygummyoilaccumulation;then

    esthiscarewillcausevalvesto seattight.

    armedifthey hearaslightamountofcompression

    ats.Valvesseldomremainabsolutelytightinservice

    ticeablebecausetheexhaustpipe isclosetotheman

    enginehasgoodpower,it isbestto leavethe

    oughtoreconditionvalveseatswhentheyareknown

    power.

    SEATS

    elackspowerduetoleakingpastthe valves,

    edorpitted, andwhenthisoccurs,meregrindingwill

    estoretheconditionsthatare necessaryforsatisfactory

    reconditionedasfollows:

    olingsystemandremovesparkplugs.

    d.

    r.

    arburetorasaunitby looseningaircleanerhoseand

    sattachingmanifoldtocylinderhead.

    ldingbearingbracketsthathold rockerarmas-

    mshaftandassemblycanbe removed.

    eabove4mentionednuts,awireshouldbe placedlength-

    d sametogether.Thiswillfacilitatereassemblyof

    ecylinderheadstuds. Disconnectthecapscrews

    t holdwaterflange.

    elifted off.Fig.29.

    blefromOwatonnaToolCo.,Owatonna,Minn.,

    iesthe removalofvalves.

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    ONS

    sUsingOwatonnaToolCompany'sValveLifterNo.

    lswilldoas well.

    tsarehard alloysteelinsertsandcannotberecon-

    semodernvalveinsertgrinding equipmentfor

    Theintakeseatsmayberefacedwithhandtools.

    .

    inderheadonenginesee thatthegasketisnot dam-

    dgeandthatthe waterpassagesinthegasket

    assagesin thecylinderblock.Attimeofmajor

    ce,itis desirabletoinstallanew cylinderhead

    rheadstudnutsevenly.Beginat centerstuds

    routwards.Tightento60 ft.-lb.Afterengine

    andiswarmedup,retightenstuds andresetvalve

    ussedinAdjustingValveClearancepage55.

    eckedwhileheadisremovedandshould meet

    x.

    heightof1%inches (valveopen)61to69lbs.

    heightofl^ inches(valveclosed)25to28lbs.

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    ANCEINSTRUCTIONS

    edbymeansofan impellertypepumpthrough

    andenginehead.Thepumpis drivenbya'Vbelt

    lationisautomaticallycontrolledbyathermostat

    ureof160 F.

    gsystemis4 U.S.gallons.

    dwaterintoahotenginein whichthewaterhasbeenal-

    .Todoso mayresultincrackingthecylinder

    isnecessarytopourwarmwaterinto acold

    ed,addthe waterslowly.Toorapidpouring

    em

    ularlyin thespringafterdrainingtheanti-freeze,

    begivena treatmentwithwashingsodasolutiontore-

    mentthatis accumulated.Theeasiestwayistodrain

    2gallonsoffreshwater.Then bringtoaboil an

    addall thecommonwashingsodathatwilldissolve.

    to thecoolingsystem.Runtheengineasusual for

    horoughly,andrefill withcleanwater.

    commendedtopreservetheinteriorsurfaceof

    stight.Removeanyweedsordirt fromthecore

    verheating.

    onthefanhub. Fig.10.Totighten,turnthe

    hedirectioninwhichthe bladesturn.Thetension

    akeupanyloosenessorslackin thebelt.Havingthe

    pid beltwear,excessiveloadonthebearingsanddoes

    adjustedbeltcan easilybedepressedaninchwith-

    hebelt,tightenhexagonnuts.

    emadebylooseningthegeneratorand swinging

    e thatV-beltdoesnotpulldownto thebottomofthe

    beinstalledbylooseningtheadjustablepulley

    ndslipping onthenewbelt.It maybenecessaryto

    derto provideclearancebetweenthegeneratorpulley

    Operation

    coldweather,useagoodgradeof anti-freezeinthe

    rsimilaranti-freezeareto bepreferred,alcoholor

    besatisfactory.However,topreventlossofalcohol

    temperaturemustnotbeallowedtorise above160 F.

    rhosesandconnectionsbeforeputtinganti-freeze

    reventlossof solution.

    houldacompoundofunknowncompositionbe

    fulto thecoolingsystem.Nosolutionsofcalcium

    ormagnesiumchlorideshouldbeused.Theelectrolytic

    ydamagingtometalparts.Likewise,nosubstances

    osene,honeyorsugarsolutions,sodiumsilicateor

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    ONS

    xtrafirehazard,destructionofthe radiatorhosesand

    eriorsurfacesofthe coolingsystemmayresultfrom

    p

    No.10 Fig.31bytakingoutfour capscrewsthat

    Fig.31tohub No.9Fig.31on waterpumpshaft.

    ooseningthegeneratorandswingingittowardthe

    eand2wireclips.

    ewswhichattachthewaterpump tothewatercon-

    hefrontoftheengine.Removethewaterpump

    10.

    Pump

    1Fig.31 onwaterpumphousingbytakingout six

    UsecaresothatgasketNo.2 Fig.31isnot damag-

    d Fan

    lf

    alf

    enOrderingReplacementParts.

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    RodsMAINTENANCEINSTRUCTIONS

    ig.31 byusingsuitablepuller.Donot driveoff

    impeller.

    Fig.31onthefan bladeendofbearinganddrive

    sembly.Thisshouldbedriven awayfromthe

    an endofpump.

    eenleaking,indicatedbywaterdrippingfromthe

    ybethat thewaterpumpsealis worn.Inthat

    ouldbereplaced.

    ngsNo.6Fig.31are worn,acompletenewwater

    houldbeinstalledbypressinginto placeandrein-

    5Fig.31.

    ent

    atedbyInspectionarereplaced,the waterpump

    einstalledontheengine.The fanbeltshouldbead-

    e.25-

    ordevelopsseriousleaks,itmustbe removed

    gwiresto avoidanypossibilityoftheenginestart-

    gsystembyremovinghexagoncapat bottompipe

    eradiator.

    d.

    perradiatorhose.

    erradiatorhose.

    oldradiatoron radiatorbracket.

    ersectionsofradiatorshroud.

    tor,placelowersectionofradiatorshroudinposi-

    t,putradiator intoshroudandinstallbolts mentioned

    and bracket.Fromthispointreverseaboveprocedure.

    stractorare accuratelymachinedtothefollow-

    8^inches

    2.375inches

    nchesminus.003inches

    e.0015to.0035inches

    1inches

    vablefromtopofblock

    essureindicatesthatbearings areloose.

    aps,notetheirpositionsandkeepthemseparated

    eassembling..Numberedsideofcapsand rodsare

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    ONSputon..ndRing,

    gsonthecrankendare precisiontype,heavysteel-

    hellsareinterchangeableandquicklyreplaced.They

    enttheir rotatingonthecrankshaft.

    bestraight,freeof twistandparalleltothe pis-

    assembledwithtwoheat-treatedcapscrewswhich

    with4rings,allabovethe pistonpin,including3

    eventilatedoilring.

    eyIron

    .005inch

    piston4

    srequiredperpiston3

    er piston1

    240-.1235inch

    860inch

    hencompressedto3.5inches.010-.020inch

    pressedto3.5inches.007-.017inch

    ompressionring.003-.0045inch

    ndandthirdcompressionrings.002-.0035inch

    g.0015-.003inch

    ointon compressionrings11to14lbs.

    ointon oilring8to 11lbs.

    AN

    rviceconnectingrodormainbearingsorremove

    ns,itisnecessaryto removetheengineoilpan.The

    omplete.

    oilby removingoildrainplugNo.15 Fig.4.

    enNo.9Fig.3by removingthreecapscrews.Use

    tgasket.

    E. boltswithlockwashersandnutsthat attach

    gefront end.Thegasketisonepieceusecare

    ewsfrombottomofoilpan.

    oved.

    ocedureoutlined.

    nnectingRods

    removedtheconnectingrodbearingcapscanbe

    dremovedFig.29,thepistonandconnectingrodcan

    ghthecylinderbarrel.

    e careinfittingnewonesto grooves.Compres-

    ed withdotupwardortowardthetop ofthepiston.

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    ONS

    onslistedabove.Wheninstallingringsonpistons,be

    hering grooveonpiston.Dipthepiston inoilbefore

    eringgapsaround thepiston.

    typeretainedinthe pistonsoneachendbysnap

    esinthepiston.

    hes

    92minus.0003 inch

    chsmaller thanpistonhole.

    chsmaller thanbushinginrod.

    goutthe snapringsandpushingoutpin.

    edwithreplaceablewet-typecylinderbarrels.

    removedFig.29 andtheconnectingrodsand

    ullingthesleeve.

    oCylinder

    ng.Thisisa

    aToolCo.Tools

    oas well.

    tiallyPullec

    o .003InchHigher

    WhenCylinder

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    ONSCylinderBirreU

    barrel isillustratedinFig.32 and33.Inthis

    ghtheOwatonnaToolCompany,Owatonna,Minn,

    oolsetswill doaswell.

    d therubberringremoved,thelowergroovein

    ecleaned.Theshouldersonthe newbarrelandin

    ecleaned.

    tha newoneandfitit intothelowergrooveof

    asearoundtherubberring beforeitisput inplace

    sidethelowerend ofbarrel,beforeputtingitin place.

    otewhenthe endenterstherubbergasket.Push

    thatthetopshoulderseatsin thecorresponding

    nceisencounteredinreplacingthe barrel,ablock

    ofthebarreland ahammerwillserve.Thefinalposi-

    .003inch higherthanthetopsurfacesofthe block,

    ut onandtightened.

    sareselectfits inmanufacture.Therefore,both

    e sametime.

    edandinstalledas indicatedbefore.

    gasketwithanewone.Replacethecylinderhead

    nuts.Theseshouldbe tightenedevenlyandfirmly.

    wnup first,workingfromthecenteroutward.Tighten

    stem.

    ockerarmassemblyand settheclearanceto.010

    warmedup,the headstudnutsshouldbetightened

    ceagainadjusted.

    carburetorandconnectuptheaircleaner.

    tions,installgasolinelines,controls,etc.,and

    emptingtostartengine.

    vehadnewcylinderbarrelsandpistonassembliesinstalled

    onsiderationthatis givenanewtractor.Pistons

    achinedandhonedtoa veryfinefinishandshould

    hefirstfiftyhours, runathalfloador lessbe-

    erblockor crankshaftistobereplacedinthe

    removedaccordingtotheinstructionsoutlinedhere.

    bedonpage60.Thenproceedasfollows:

    ventdamaging.

    kshaftpulley.

    pull fandrivepulleyoffthecrankshaft.Donot

    ley.

    dfanassemblyasa unitbytaking'outthree

    s,whichsecurethelowerwaterpumpbodyto

    underthe tractor.

    ecrankcaseandfromtheclutchhousingatthe

    oncase.

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    NSTRUCTIONS

    eleft-handside oftheoilpan bytakingout3cap

    pump.Pages53and61.

    sforsplittingthetractor,as shownonpage87.

    arburetoratgovernorlever.

    carburetorassemblyasaunit,byremovingnuts and

    dsinthecylinderhead.

    drear endsofcrankcase.(Usetackleandchainif

    gtheradiator brackettothecylinderblockand

    xleassembly.

    alongtheleft sideofthetractor.Caution:These

    hto supporttheengine.

    xIS18-^"splittingpinsmentionedonpage89.

    eonits leftside.

    emovedasrecommendedonpage63, anditbe-

    vethecrankshaft,proceedasfollows:

    omthecrankshaftbytakingoffthejam nutsand

    heelbolts.

    coverfromthecylinderblock.Becarefulnot to

    ealinthe cover.(Setsmallcamshaftthrustplun-

    oidmisplacement.)No.6Fig.26.

    romthe crankshaft.

    grodandpistonassembliesthroughthebottomof

    bearingcaps.

    .

    nkshaft,cleanallpartsthoroughly.

    eelywheninsertedinplace.

    moothlyin theirgrooves.Theringgapsshouldnot

    d.

    nnectingrodsand capsshouldfaceawayfromthe

    e.

    makecertainthatthethree gearsatthefrontof

    asshownin Fig.26.Thetoothonthe crankshaft

    kmustbe between.thetwoteethhavingpunch

    ar,whenthetoothon thecamshaftgearhaving

    tweenthetwoteethbearingpunchmarksonthe

    matchedthiswayvalveand magnetodrive

    minggearcover,becarefulnot todamagetheoilseal.

    erationswheninstallingthecrankshaft.

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    ONS

    istractorconsistsofa high-tensionmagnetofor

    ,electricgenerator,batteryandelectricheadandtail

    locatedontherightsideof theengineisa

    ontainedunitwhichshouldnotbetakenapartin the

    ntheparagraphsunder FieldServicing.Manymag-

    heyaretamperedwithby inexperiencedoperators,un-

    orat placeswhereproperservicetoolsarenotavail-

    TO

    rviceoperationsinvolvingthetimingof theen-

    entiremagnetounit.

    owill seldomrequiretimingunlessithas beenre-

    servicing.Themagnetohasbeenproperlytimed and

    theposition ofthecrankshaftinrelationtothe oc-

    notchangeappreciablyinuse.

    eto

    ntheengine overslowlywiththehandcrankun-

    eases.Atthis pointthe%inchhole intheflywheel

    leinthecenterof theinspectionholeintheright hand

    dTimingMarkson Flywheel

    elforignitiontiming

    outtoshowFlywheel

    ctionHole,IndicatesTopDeadCenteronNo.1 or4Piston

    tionHole,IndicatesPointofExhaustValveClosing

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    ONS

    Thishole islocatedafractionofan inchfromthe

    mand canreadilybeseen,or,if preferred,feltwith

    asesat someotherpoint,itwillbe necessaryto

    nthe mountingflangeofthemagnetoandrotatethe

    mpulsereleasesat thedesiredpoint.Movingthetop

    engineretardsthe spark;movingitawayfromthe

    k.

    ethesparkfromthatestablishedabove,especiallyifthe

    ked.Thereisdangerofkickbackdueto the

    etopdeadcenterposition ofthecrankshaft.

    omtheEngine

    resfromthemagnetotosparkplugs.Disconnect

    utthetwo capscrewsattachingtheflangeofthe

    rive.Themagnetocanthenbe liftedoff.

    ledon thetractor,itmustberetimed.Follow

    Positionfor InstallingonEngine

    netoGroundWire3.MagnetoImpulse

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    ONS

    resand Nos.2,3and4 sparkplugsfromhead.

    inderremainsinplaceFig.35.

    isina neutralposition.

    etiming inspectionholeontherightside ofthe

    ston comesupstronglyagainstcompression.

    g.

    owly.Watchthroughthetiming inspectionhole

    mmediatelywhena%inchholeinthe flywheel

    nin thecenteroftheinspectionhole.Thisis

    ngthe magneto.

    an uprightposition,asshowninFig.36. Connect

    stotheNumber1 terminalofthemagnetocap.

    nd istheupper-righthandterminal.Holdthe

    wireabout^inchfrom theframeofthemagneto

    th thewrenchoneclickatatime,Fig. 36,un-

    thewireandtheframe.Usecareto holdthe

    ysoimpulsewillnotmovebeyondthe point

    koccurs.Thepositionatwhichthespark occurs

    esettingofthemagnetoforfiringposition ofNo.

    ettingsof theengineormagnetoasestablished

    oontheengine.Install thecapscrewsholding

    gin thisposition.

    gPositionof Magneto

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    edtoServiceCase4JMAMagnetoListedon Page69

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    ONSM.(net.smceTJ,

    wireandinstallthe sparkplugwires.Connectthe

    n thedistributorcapwiththeNo.1 sparkplug,

    2sparkplug,etc.

    umeconomyismadebyrotatingthe magnetoto

    thesparkasdescribedunder"CheckingTiming

    TO

    tousedonthis tractorisequippedwithsealed

    gnatedbushingswhichreqi irenolubricationexcept

    .

    NTS

    rpointssometimesrequireadjustingFig.47.This

    donpage73 underServicingatBase.

    BASE

    yH.G.Makelim,1583HowardSt.,SanFrancisco,

    yH.G. Makelim,1583HowardSt.,SanFrancisco,

    eEisemannMagnetoCo.,Brooklyn,N.Y.or

    as builtbytheC. W.LeinenMfg.Co.,Racine,

    acapacityoverthetableof11 inches.

    heldinthe ramofthearborpress bythepressure

    tinthe shanksofthetools.Theinstallationof this

    dingtothe sketchFig.38.

    %inchholeinthe ramforthisball.The hole

    butmusthaveaflangeto keeptheballfrombeing

    olebythespring.

    renecessarytoproperlyservicethe CaseJMA

    ngpaste.

    ufacturedbytheUniversalLubricatingCo.,Cleve-

    .

    uller.

    wdrivers.

    pluggap gauges.

    polepieces.

    orequivalent.

    r.

    lbearingson shaft.

    ressbearingon toshaft.

    ulsecouplingunit.

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    D

    MethodofAdaptingRamofArborPressto

    s

    rush.

    rtingstand.

    ressshaftout ofbearing.

    DISASSEMBLINGMAGNETO

    ps.

    bracketorinabenchvise whereitcanbeturned

    romthedistributorcapterminalsshouldbe attach-

    kgapswhicharesetat ^inchsparkjumpgaps.

    Set

    ithThree-

    InchJumps

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    ONS

    Nuts

    Cap

    ngor

    nd inthesamedirectionasit revolvesontheen-

    ientsparktojump the}'&inchgapat all4termi-

    newhetherornot theimpulselatchesand

    gneto.Thelatterischeckedbyfeelingonly,and

    omhimselftoknowhowacorrectlyoperatingim-

    whentrippedbyhand,continuewithtestsheaded

    ap".IfitsparksO.K., referto"SparkCutting

    6.

    p

    andthetwospecialnuts holdingthedistributor

    capfrommagneto.Becarefulnotto pulldistribu-

    spullinggearsoutof meshatthesametime.The

    inthedistributorcap isassembledslightlyback

    henthedistributorcapisr emoved,itisnecessary

    slightlyclockwisetomovegroundingspringfrom

    isk.

    eelgearon therotorshaftbeproperlymeshedwith

    rshaft.Whenthegearsarein anyway.incor-

    oronthedistributordiskis awayfromthebrushes

    spark occurs.Thiswouldcausethemagneto

    adlyburnthedistributordisk face

    geardirectlyunder onetoothmustmeshbetween

    stributorgear.Fig. 43.Thebevelonthe

    asebakelite)distributorgear mustbeontheside

    distributordisk.If thebevelontheteethis on

    ributordisk, thegearison theshaftwrongand

    ymeshed,removethedistributordiskforfurther

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    ngorPro-Fig.44. RunningMagnetoonSynchro-

    GearscopetoTest Spark

    o

    usethesparkisi ncorrectlyjumpingagapinthe

    sedby

    yleadtoo shortorburnedoffand notmakingcon-

    nthedistributorcap.Thedistancefromthe

    heendofthespring shouldbe1%inches.

    indistributor cap.

    distributordisk.

    rs.Seeparagraph"CheckingGearDrive"page71.

    distributorshaftbackwards.Seeparagraph"Check-

    cope

    disk.Fig.43.

    e synchroscope.Fig.44.

    ontheframeorbearingplate ofthemagnetoso

    thespringon thesecondaryleadwirefromthe

    speedandsparkshouldjumpfromspring toground-

    etoisdead,referto"BreakerArmandContact

    sweak(onlyjumpingfrom\\&inch to]/?,inch.)

    e fieldofthechargingcoil.Fig.45.

    ntheframe.Fig.45.

    on thesynchroscopeasindicatedin"Running

    ove.

    gnetosparkisO.K.

    diskwitha newone.Fig.43.

    backintoplace.Fig.42.

    edin "Testwith3-PointSparkGaps"page70.

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    ONSBreakerAnn.ndPoint,

    etin

    Armfor

    sparagraphsshowsthemagnetotobedead,

    capwitha newone.Fig.42.

    edin paragraph"Testwith3-PointSparkGaps"

    Points

    erarm tobesurethat itisfree andoperateseasily.

    andmakecertaintheyareclean.Fig.46.

    mopensthe breakerarmbetween.015inchand

    tpointopeninggauge.Fig.47.

    free,

    m.Fig.48.

    ughly.

    ebreakerarm.

    ct

    rArm

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    ctPoints

    gneto

    oCondenser

    s.

    ueor blacksurface,itmustberemoved.

    whetstoneandNOTAFILE.Usea very

    tas nearlysquareonthestoneas possible.

    deflat.It isessentialtoleavea very

    nt.Fig.49.

    be suretheyarecleanandfree ofoil.

    degreasingfluid.

    ad,runit atthesamespeedas itrunsonthe tractor

    oints.Innormalrunningthere shouldbesome

    ntactpoints.Fig.50.

    econtactpoints,thereis agroundinthe primary

    horted,thus groundingit.

    dwirefromthe condenserleavingitconnectedto

    ing screw.Fig.50.Ifexcessivearcingatthe

    ndicatesthatthecondenserwasat fault.This

    excessivemissingatthe sparkgapsorperhaps

    oto jumpyiinchgap.

    hnewone.

    e.

    sthewireleadingfromthe coiltothebreakerarm

    hroughthe contactpointsbacktothebearingplate

    wireto thecoil.Ifit isgroundedorshortcir-

    ntactpoints,itwillbenecessarytochecktosee ifthe

    leadwireorthewire istouchingthebearingplateor

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    ONS

    arting

    ad,removethecoil.

    o.5Fig.37,slip thehooksonthepuller jaws

    coil.Fig.51.

    er thepullerjawsagainstthemagnetoframe.

    aceandbyturning withawrenchpullthecoil

    positionastheoneremovedwith connecting

    plate.

    ecoilwiththosein theframeanddrivedown

    hCompositionMalletNo.4 Fig.37.

    aceUsing

    on

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    earfrom

    PlatePoints

    agnetoframesupportingstandon thetableof

    okefordrivingcoilonpole piecesNo.9

    borpress. Pressthecoilfirmlybackinto

    stas outlinedin"TheCondenser"page74.

    peed

    whenturnedbyhand,"Testwith3-PointSpark

    atfullspeedon thesynchroscope.Ifthesparkcuts

    testhatthebreakerarmis sluggishonthefulcrumpin.

    anberemediedbycleaningasin "BreakerArmand

    K. whenturnedbyhand,"Testwith3-Point

    still sparksO.K.whenrunat fullspeed,"Spark

    .

    etomustthenbecheckedonthesynchroscope.

    dtrip thenumberofdegreesatwhichthe arrow

    s.Thisislocatedbackoftheimpulse.Fig.55.

    mingshouldonlybe testedwhilethemagnetois

    veryslowlyon thesynchroscope.

    o,itisfoundthat thecamiswornso thatinorder

    etothecontactpointswouldopen toofar,itis

    ver)the cam,thuscreatingthesameconditionas

    elgearontherotor shaft.Fig.56.Pryoffthe

    camandreinstallthe steelgear.Atthispoint

    ght amountwhenthesparkoccursattheright

    rk maybechangedbyadjustingthecontact

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    uplingFig.60.CheckingImpulseCoupling

    gneto

    ortingstandNo.17,impulselugwrenchNo.16,

    allin Fig.37asoutlinedin "ImpulseCoupling"page77.

    uttwoscrewsandtwonuts andremovedistributor

    vetheDistributorCap"page71. Fig.42.

    overup.

    ssemblyforwardoutof thebearing.Fig.43.

    offsteel gearwithtwoscrewdrivers.Fig.56.

    rewandpulloffbreakerbar.Fig.48.

    akeoffbearingplate.Fig.61..

    ememberthatthemomentthis isdone,the

    tmustbechargedup againafterinsertingrotorinthe

    vedand replaced.

    ethegearandball bearingpullerNo.3Fig.37 as

    bearing driverNo.18Fig.37in theramofthe

    dpressthe shaftoutofthebearing.

    cethetoolforassemblingbearingsonthe shafton

    ss.Placethesocketforassemblingballbearings

    ess.Placetheball bearingsontheshaftandpress

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    nser

    tPoint

    ceitin frameasinFig.52 startinginterlacing

    .Pressto placeasshowninFig.53.For com-

    eCoil"page75.

    kecertainbothscrewsaretightonlockwashers.

    rotorshaftas outlinedin"ReplacingBearings"

    me.Besurebothrotorandframeare clean.

    hand;bearingsshouldnotbetight.

    ce.Makesuregroundingwireis fastenedunder

    dthe breakerbarspringsupportisassembledon

    1.

    t

    ockingplateheldby twoscrews.Fig.66.

    ce.Itshould require11to15 ouncesonrubbing

    ts.

    makingsure theWoodruffkeywhichholdsit

    aft followingthecam.

    eshaftmakingsure theWoodruffkeywhich

    acewiththe reddotisawayfromthe magnet.

    tobesureit isnotbroken.Besureprimarywire

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    CTIONSA.embling

    e tightonthecondenserterminal;thenput top

    ghtheframe,placethe framebetweenthe

    hargingcoilpoleswith thekeywayonthedriving

    ndthat thekeywayisontheNorthPole side

    ame.Placearrowtonumberwhichwillgivethe

    tractor25.Thenscrew downtight.Fig.55.

    eshell.Makesure thatthespringis securely

    helloftheimpulse.Fig.60.

    wayonrotorshaftand assembleontherotor

    o pushkeyoutofkeywayinshaft.This can

    erimpulsecouplingisinplace.

    sherandnutonshaft.Besure togetkeyonspacer

    Tightennutsecurely.

    scope

    scopeandtestasoutlined in"TimingofImpulse"

    sitionwhereimpulsetrips byturningmagneto

    isalwaysa laginthetime betweenwherethe

    whenthesparkoccurswhenthemagnetois in

    nts

    dcorrectlythere shouldbe.015inchto .020inch

    hentherubbingblockis onhighpointofcam.

    lse"page76Fig.47.

    hwhereit rubsthebrushesinthe distributorcap.

    mbly

    g caretomatchmarkedgearteeth.Toothover

    ldbeplacedbetweenthetwobeveledteeth onthe

    ldbeonsideof gearnexttodistributordisk.

    "page71Fig.43.

    pgasketis notbroken.

    free.

    notworndownbelowbrass retainer.Ifitis to

    dbrush.Assemblenewone inplaceanddrive

    olfor centerbrushNo.15Fig.37 andcom-

    7 asusedinFig. 67.

    butordiskFig.43 anddistributorcapFig.42,check

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    ark

    agneto

    minal

    oundout

    e

    ew,

    p.Bend

    .67

    ring

    d.

    shIntoPlace

    ngandstartingsystemthatneedlubricationare

    motor.Afewdrops ofoilshouldbe putintheoilers

    ofoperation.Theoiler openingsintheendsof both

    losedwithsmallsheet metalcovers,whichshouldbe

    eaningthe surroundingsurfacestopreventdirtgetting

    )Twolubricationfittingsareprovidedon thegener-

    one onthestarter.Donot over-oilthestarter.Three

    cient.

    inpositionbymeansofa heavysetscrewand

    sscrewmustbetightto preventrockingofthe

    g.