TITAN - Alpha Groupalphagroup.co.th/pdf/titan.pdf · TITAN Technologies - Different from ... the strongest warranty in the business. 7. ... environment. Patented Multi-Axis Swivel

Please go to www.alphagroup.co.th

Hydraulic Torque Wrenches & Express Pumps

TITANTECHNOLOGIES INTERNATIONAL, INC

TITAN BOLTING TOOL RENTALS

Low Profile & Direct Fit Hydraulic Torque Wrench Rental Square Drive Hydraulic Wrench Series

Titan Hydraulic Bolt Tensioners Hydraulic Nuts Hydraulic Nut Cutting Tools

Torque Wrench Rentals Hydraulic Torque Wrench Pumps Impact Sockets, Flange Spreaders

A full line of Bolting accessories

TITAN Technologies - Different from other companies that

sell bolting products and services. TITAN is a solutions

based company which features a vast array of solutions to

any bolting application.

Technical Expertise - Bolting applications experience in

multiple industries including power generation, oil & gas,

chemicals, pulp and paper and more.

Local Service - Extensive network of independent sales

representatives and authorised dealers located worldwide.

People : TITAN enjoys a worldwide network of experienced

experts trained to recommend the most effective solution

for your bolting job.

Quality : All of our products are designed using the latest

aerospace finite element design techniques and machining

technology.

Engineering : TITAN spends a higher percentage of its

revenue in research and development to ensure the highest

quality and most durable products on the market.

Head Office

139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230

Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected]

Rayong Branch Office

130/22-23 Moo 5 Tambol Baanchang, Amphur Baanchang, Rayong 21130

Tel: (038) 881 200-2 Fax: (038) 881 203 E-mail: [email protected]

6. Guaranteed Quality

TITAN backs its products with

the strongest warranty in the business.

7. Unique Drive Pawl Design - for unrivaled durability

accuracy and efficiency.

8. TITAN T-SERIES - Proven! Titan Technologies is

the fastest growing company in our industry. We

provide a better engineered tool at competitive prices.

Our tools are designed for longer life so your total cost

of ownership is less with TITAN. The quality of the

products, our service and our people are the reason

for this unprecedented growth.

1. Patented Zero Deflection Housing

For Exceptional Strength, resulting in longer tool life

and less repair cost.

2. TITAN Tru - Swivel Advanced patented,

Multi - Axis design provides a low profile combined

with ease of motion.

3. Design from Finite Element Insures Quality

lower total cost of ownership.

4. Patented Piston Dampening System Eliminates

tool breakdown normally incurred from over stroke

and shock damage resulting in longer tool life and

lower repair costs.

5. Finely Crafted - of the highest quality Aircraft

Grade Materials for unrivaled strength and long life.

TM

The New Global Standard for Hydraulic Torque Tools.

TITAN's PATENTED TECHNOLOGY T-SERIES

2

Alpha Group Co., Ltd. 139 Moo 11 Soi Nuanchan 34, Nuanchan Rd, Klongkum, Buengkum, Bangkok 10230

Tel: 0-2946-1997~8 Fax: 0-2946-1755~6 E-mail: [email protected] http://www.alphagroup.co.th

ENGINEERED FOR QUALITY...BUILT TO LAST!FOUR times the LIFE EXPECTANCY of our competitors!

T - 1

Square Drive Size

Optional Square Drive Size

Range Optional Hex Drive Sizes

Torque Range

Weight; Includes Reaction Arm

(Other sizes and special drives are

available upon request)

(in)

(in)

(in)

(mm)

(ft-lb)

(n-m)

(lb)

(kg)

3/4

1/2 & 1

3/8 & 1

9 to 26

140 to 1400

190 to 1900

5.0

2.27

1

3/4 & 1 1/2

5/8 to 1 1/4

16 to 32

300 to 3100

400 to 4200

10.0

4.54

1-1/2

1 & 2 1/2

1 to 1 1/2

26 to 38

500 to 5700

680 to 7800

17.0

7.71

1-1/2

1 & 2 1/2

1 1/8 to 1 3/4

28 to 45

800 to 8800

1100 to 12000

25.0

11.34

1-1/2

1 & 2 1/2

1 1/4 to 2

32 to 51

1100 to 11500

1500 to 15600

30.0

13.61

2-1/2

1 1/2 & 3 1/2

1 5/8 to 2 1/4

41 to 57

2500 to 25500

3400 to 34600

70.0

31.75

T - 3 T - 5 T - 8 T - 10 T - 25TITAN MODEL NUMBER

L1 - Body Length

L2. Overall Length;

Includes Arm

H1 - Tool Height

H2 - Overall Height;

Includes Swivel

W1 - Tool Width

W2 - Tool Width;

Includes Sq. Dr.

R1 - Tool Radius around

the Bolt

R2 - Reaction reach

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

4.81

122.2

6.95

176.5

3.63

92.2

4.95

125.7

1.98

50.3

2.83

71.9

0.98

24.9

3.85

97.8

6.29

159.8

9.59

243.6

4.93

125.2

6.75

171.5

2.63

66.8

3.89

98.8

1.13

28.7

5.33

135.4

7.10

180.3

11.22

285.0

5.75

146.1

7.71

195.8

3.15

80.0

4.65

118.1

1.56

39.6

6.15

156.2

7.70

195.6

12.57

319.3

6.50

165.1

8.49

215.6

3.57

90.7

5.09

129.3

1.76

44.7

6.96

176.8

8.80

223.5

13.89

352.8

7.84

199.1

9.11

231.4

3.95

100.3

5.61

142.5

1.95

49.5

7.69

195.3

11.80

299.7

18.52

470.4

9.60

243.8

11.55

293.4

5.25

133.4

7.48

190.0

2.60

66.0

1.03

26.0

DIMENSIONS

Titan's Patented Piston

Dampening system

Protects the tool and the

operator when loosening

the most stubborn fasteners.

Fast, Dependable, Accurate.

Titan T-Series gets the job

done even in the most hostile

environment.

Patented Multi-Axis Swivel

provides for better accessibility

and prevents hose kinking.

Titan T-Series Dimensions

High Quality Impact Sockets

are available in Fractional,

Metric, 12-Points and

Castellated styles.

Titan's patented housing

makes the difficult job,

easier.

1

2

3 4 5

3



PRESSURE VS TORQUE CONVERSION CHART

T - 1

1500

1600

1800

2000

2200

2400

2600

2800

3000

3200

3400

3600

3800

4000

4200

4400

4600

4800

5000

5200

5400

5600

5800

6000

6200

6400

6600

6800

7000

7200

7400

7600

7800

8000

8200

8400

8600

8800

9000

9200

9400

9600

9800

10000

197

210

236

271

298

325

352

379

411

438

465

493

520

549

577

604

632

659

686

714

741

769

796

824

852

879

907

943

962

990

1017

1045

1072

1098

1125

1153

1180

1208

1233

1261

1288

1315

1343

1359

490

523

588

644

708

773

837

902

961

1025

1089

1153

1217

1278

1342

1406

1470

1534

1592

1656

1719

1783

1847

1896

1959

2022

2086

2149

2190

2253

2315

2378

2440

2497

2559

2622

2684

2747

2810

2872

2935

2997

3060

3124

816

871

979

1101

1212

1322

1432

1542

1656

1767

1877

1988

2098

2230

2341

2452

2564

2675

2790

2902

3013

3125

3237

3353

3465

3577

3689

3800

3891

4002

4114

4225

4336

4492

4605

4717

4829

4942

5056

5168

5281

5393

5505

5605

1168

1246

1402

1574

1731

1889

2046

2204

2378

2537

2695

2854

3012

3216

3377

3538

3698

3859

3990

4150

4309

4469

4628

4848

5010

5171

5333

5494

5660

5822

5983

6145

6307

6476

6638

6800

6962

7124

7240

7401

7562

7723

7884

8062

1662

1773

1994

2236

2460

2683

2907

3130

3365

3589

3814

4038

4262

4456

4679

4902

5124

5347

5588

5812

6035

6259

6582

6717

6941

7165

7389

7613

7746

7967

8189

8410

8631

8867

9089

9310

9532

9754

10075

10299

10523

10747

10971

11067

3726

4002

4554

5106

5626

6145

6665

7184

7704

8221

8738

9254

9771

10288

10809

11330

11852

12373

12894

13385

13876

14366

14857

15348

15834

16320

16806

17292

17778

18252

18725

19199

19672

20146

20619

21092

21564

22037

22510

22958

23406

23852

24301

24749

T - 3 T - 5 T - 8 T - 10 T - 25

TITAN T SERIES TOOLS

Torque - Ft. LbsPUMP PSI Setting

2. Square Drives

4. Impact Sockets

Calibrated & Ready to Use Powerful Compact Accurate Durable Faster Light Weight Efficient

4



ENGINEERED FOR QUALITY...BUILT TO LAST!The New Standard for Hydraulic Torque Wrenches

Range of Hex Sizes A/F

Torque Range

Cylinder Weight

Range of Link Weight

(In)

(mm)

(ft-lb)

(n-m)

(lb)

(kg)

(lb)

(kg)

TITAN MODEL NUMBER Units

L1 - Maximum Reaction Reach

L2. Overall Length

H1 - Center of Bolt to top

of tool

H2 - Back End Height

W1 - Tool Width at Link

W2 - Tool Width;

at Cylinder

R1 - Tool Radius around

the Bolt

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

LP - 2

3/4 to 2-3/8

19 to 60

200 to 2000

270 to 2700

3.45

1.56

2.20 to 3.50

1.00 to 1.58

7

177.80

8.90

226.06

3.865

98.17

3.45

87.63

1.25

31.75

1.25

31.75

1.03 to 1.751

26.16 to 44.48

7/8 to 3-1/8

32 to 80

400 to 4000

560 to 5600

5.80

2.63

5.25 to 7.50

2.38 to 3.40

LP - 4

8.413

213.69

10.70

271.78

4.775

121.29

3.785

96.14

1.625

41.28

1.75

44.45

1.312 to 2.302

33.32 to 58.47

1-1/4 to 4-1/8

32 to 105

800 to 8000

1120 to 11200

10.20

4.62

11.40 to 14.10

5.17 to 6.39

LP - 8

11.312

287.32

14.275

362.59

6.168

156.67

6.05

153.67

2.10

53.34

2.10

53.34

1.725 to 2.952

43.82 to 74.98

1-5/8 to 5

41 to 105

1600 to 16000

2240 to 22400

15.50

7.03

19.70 to 27.60

8.93 to 12.51

LP - 16

14

355.60

17.95

455.93

7.25

184.15

8.50

215.90

2.35

56.69

2.45

62.23

1.95 to 3.50

49.53 to 88.90

2-3/16 to 6-1/8

56 to 155

3500 to 35000

4900 to 49000

25

11.33

17 to 39.40

12.24 to 17.87

LP - 32

16

406.40

19.25

488.95

10.50

266.70

10.90

276.86

2.55

64.77

2.80

71.12

2.50 to 4.75

63.50 to 120.65

DIMENSIONS

Titan LP-Series Dimensions

All Titan LP Series Tools are manufactured solely from Aircraft Grade, High Strength Alloys selected for their superior stress& fatigue resistant properties.

Low cost step - down

sleeves are available

in all sizes.

Extreme Low Profile, Engineered to fit

the tightest applications.

1

Available in fractional

& metric sizes, hex &

12 pt., square & 8 pt.

2

Patented multi-axis

swivel, provides for

better accessibility

and prevents hose

kinking.

3

Tool lays flat for better

accessibility.

4

5



PRESSURE VS TORQUE CONVERSION CHART

1500

1600

1800

2000

2200

2400

2600

2800

3000

3200

3400

3600

3800

4000

4200

4400

4600

4800

5000

5200

5400

5600

5800

6000

6200

6400

6600

6800

7000

7200

7400

7600

7800

8000

8200

8400

8600

8800

9000

9200

9400

9600

9800

10000

LP 2

268

286

322

360

396

431

467

503

541

577

614

650

686

724

760

796

833

869

904

940

976

1013

1049

1087

1123

1159

1196

1232

1271

1307

1343

1380

1416

1459

1496

1532

1568

1605

1640

1676

1713

1749

1785

1826

568

606

682

758

833

909

985

1061

1136

1212

1288

1364

1439

1515

1591

1667

1742

1818

1894

1970

2045

2121

2197

2273

2348

2424

2500

2576

2652

2727

2803

2879

2955

3030

3106

3182

3258

3333

3409

3485

3561

3636

3712

3788

LP 4

1075

1146

1290

1488

1637

1785

1934

2083

2289

2442

2594

2747

2899

3028

3180

3331

3483

3634

3878

4033

4188

4343

4498

4704

4859

5017

5174

5331

5545

2704

5862

6021

6179

6364

6523

6682

6841

7000

7163

7322

7481

7641

7800

8024

LP 8

2360

2518

2832

3174

3491

3808

4126

4443

4820

5142

5463

5784

6106

6475

6799

7123

7447

7770

8156

8482

8808

9134

9460

9789

10116

10442

10768

11095

11504

11833

12162

12490

12819

13046

13372

13698

14024

14350

14700

15027

15353

15680

16007

16231

LP 16T - 8

5250

5600

6300

7000

7700

8400

9100

9800

10500

11200

11900

12600

13300

14000

14700

15400

16100

16800

17500

18200

18900

19600

20300

21000

21700

22400

23100

23800

24500

25200

25900

26600

27300

28000

28700

29400

30100

30800

31500

32200

32900

33600

34300

35000

LP 32*

TITAN LP SERIES TOOLS

Torque - Ft. LbsPUMP PSI Setting

1. ALCO Extended Reaction Arm2. Reaction Arms

Accessories for the LP-Series Tool

6



TITAN EXPRESS SERIESHydraulic Torque Wrench Pumps

0 - 1100 psi

1100 - 3200 psi

3200 - 10000 psi

0 - 76 bar

76 - 220 bar

220 - 700 bar

EXPRESS

MAX

Part -

Number

EXE-MAX

Performance Oil Flow

390 cu. in/min

110 cu. in/min

43 cu. in/min

6.4 Liter/min

1.8 Liter/min

0.7 Liter/min

Length 16.2 in

Width 11.8 in

Height 17.5 in

Length 41 cm

Width 30 cm

Height 44 cm

Dimensions

59 lbs

27 kg

Weight

2 Gal

7.57 Liter

Reservoir Power

0 - 1100 psi

1100 - 3200 psi

3200 - 10000 psi

0 - 76 bar

76 - 220 bar

220 - 700 bar

EXPRESS

MINI

Part -

Number

EXE-MINI

235 cu. in/min

66 cu. in/min

25 cu. in/min

3.9 Liter/min

1.1 Liter/min

0.4 Liter/min

Length 12.6 in

Width 8.7 in

Height 17.0 in

Length 32 cm

Width 22 cm

Height 43 cm

31 lbs

14 kg

1 Gal

3.78 Liter

0.75 hp

0.56 kw

0.35 hp

0.26 kw

Torque Wrench Hoses

Twin Line Hose with Quick

Disconnect Couplers

Model 090172 = 15 ft length





Torque Wrench Gauges

4" Glycerine Filled, 1/4" NPTM

Bottom Mount

Model 080055 : Precision Liquid Filled

Gauge

Model 090228 - 14 : 1/4% Accuracy

w/Certificate

Model 090058 : 1/2% Accuracy w/Certificate

0 - 1100 psi

1100 - 3200 psi

3200 - 10000 psi

0 - 76 bar

76 - 220 bar

220 - 700 bar

EXPRESS

Whirlwind

Auto Cycle

Part -

Number

EXE-MAX


520 cu. in/min

180 cu. in/min

80 cu. in/min

8.5 Liter/min

2.9 Liter/min

1.3 Liter/min

Length 17 in

Width 10 in

Height 19.5 in

Length 40 cm

Width 38 cm

Height 46 cm

Dimensions

72 lbs

33 kg

Weight

2 Gal

7.57 Liter

Reservoir Power

0 - 1100 psi

1100 - 3200 psi

3200 - 10000 psi

0 - 76 bar

76 - 220 bar

220 - 700 bar

EXPRESS

MINI

Part Num.

EXE-HP-

AUTO

390 cu. in/min

110 cu. in/min

43 cu. in/min

6.4 Liter/min

1.8 Liter/min

0.7 Liter/min

Length 16.2 in

Width 11.8 in

Height 17.5 in

Length 41 cm

Width 30 cm

Height 44 cm

63 lbs

28 kg

2 Gal

3.57 Liter

1.50 hp

1.12 kw

0.75 hp

0.56 kw

0 - 1100 psi

1100 - 3200 psi

3200 - 10000 psi

0 - 76 bar

76 - 220 bar

220 - 700 bar

EXPRESS

MAX AIR

Part -

Number

EXA-MAX


460 cu. in/min

153 cu. in/min

55 cu. in/min

7.5 Liter/min

2.5 Liter/min

0.9 Liter/min

Length 20.5 in

Width 13.8 in

Height 20 in

Length 52 cm

Width 35 cm

Height 51 cm

Dimensions

66 lbs

30 kg

Weight

2 Gal

7.57 Liter

Reservoir Power

0 - 1100 psi

1100 - 3200 psi

3200 - 10000 psi

0 - 76 bar

76 - 220 bar

220 - 700 bar

EXPRESS

MINI AIR

Part -

Number

EXA-MINI

275 cu. in/min

86 cu. in/min

32 cu. in/min

4.5 Liter/min

1.4 Liter/min

0.5 Liter/min

Length 12.2 in

Width 11.5 in

Height 16.5 in

Length 31 cm

Width 29 cm

Height 42 cm

41 lbs

19 kg

1 Gal

3.78 Liter

3.75 hp

2.80 kw

1.50 hp

1.12 kw

7



TITAN EXPRESS MAX ELECTRICHydraulic Torque Wrench Pump

Titan Max Electric Pump

Titan Mini Express Electric Pump

Electrical Power : Available in 115V Grounded Single - phase, 50/60 Hz, 25 AMP or 230V Single - phase, 50/60 Hz 15 AMP Sound Level 83 - 88 dBA

Return Pressure Internally regulated at 1600 psi (110 bar)

0 - 200 psi

200 - 10000 psi

PERFORMANCE Oil Flow

615 cu. in/min

60 cu. in/min

Length 18 in

Width 12 in

Height 17 in

Dimensions

77 lbs

Weight

1.125 hp

0 - 14 bar

14 - 700 bar

10.1 liter/min

1.0 liter/min

Length 46 cm

Width 30 cm

Height 43 cm

35 kg 0.84 kw

Power

0 - 200 psi

200 - 10000 psi

PERFORMANCE Oil Flow

200 cu. in/min

20 cu. in/min

Length 16 in

Width 12 in

Height 14.5 in

Dimensions

48 lbs

Weight

0.50 hp

0 - 14 bar

14 - 700 bar

3.3 liter/min

0.33 liter/min

Length 41 cm

Width 31 cm

Height 37 cm

22 kg 0.37 kw

Power

TITAN Express Mini

ElectricHydraulic Torque Wrench Pump.

Torque Wrench Hoses Model Range

Twin Line Hose with

Quick Disconnect Couplers






Torque Wrench Gauges Model Range

4" Glycerin Filled, 1/4" NPTM

Bottom Mount

Model 080055 = Precision Liquid Filled Gauge

Model 090228 - 14 = 1/4% Accuracy w/Certificate

Model 090058 = 1/2% Accuracy w/Certificate

HydraJac A2 DedicatedPrecision engineered solutions

The HydraJac Stud Tensioner utilizes the power of hydraulic pressure to

easily produce the forces necessary to effectively tension bolts and studs.

Once the HydraJac is in place, screwed onto the bolt's thread over the

standard nut, the required pressureis applied to stretch the bolt to its

recommended preload, and the nut screwed down to retain the load. The

pressure is relieved, the hydraJac removed and is ready to use again.

HydraJac Dedicated Thread Stud Tensioners provide the answer to many

of the fitting problems associated with using larger tensioning equipment.

They are also ideal for single task applications which do not require

interchangeability of thread sizes.

Any number of HydraJacs can be interlinked to provide even amounts of

simultaneous tension over multiple studs or bolts as required.

Produced from high strength alloy steel, HydraJac Stud Tensioners are

made in standard configurations. They can also be made to suit the

requirements of a specific application.

Although smaller and lighter than many competitive types, HydraJac

Stud Tensioners are capable of high application forces. The higher forces

are generated by HydraJac devices permit their use with bolt of very high

tensile strength, for example, in bolting in highly stressed assemblies or

those prone to destructive vibration.

Operation of HydraJacs at typical lower charge pressures requires less

use of costly pumping equipment, and with an improved degree of safety.

All HydraJac tensioners are designed to use inexpensive seals which can

be easily replaced in minutes, eliminating expensive repairs.

HydraJac

Typical HydraJac applications are

found in many industries,

including:

- Mining & Quarrying

- Oil & Gas

- Marine

- Power Generation

- Agricultural

- Structural

- Heavy Equipment in general industry

Applications

The HydraJac provides the following advantages:

- Reduces maintenance down time

- Improves safety on the job by eliminating hammer tightening

- Gives reliable and precise tensioning

- Is user friendly (fast to fit and remove)

- Requires little physical effort

- Is ideal for confined spaces or difficult locations

- Multiple tensioning for leak-free flange makeup

Features

8



HydraJac A2 Dedicated

Model #

A2l010X11

A2M16X20

A2M18X25

A2l012X10

A2M20X25

A2M22X25

A2l014X9

A2M24X30

A2l100X8

A2M27X30

A2l102X8

A2M30X35

A2l104X8

A2M33X35

A2l106X8

A2M36X40

A2l108X8

A2M39X40

A2M42X45

A2l110X8

A2M45X45

A2l112X8

A2M48X50

A2l114X8

A2M52X50

A2l200X8

A2M56X55

A2l204X8

A2M60X55

A2M64X60

A2l208X8

A2M68X60

A2M72X60

A2l212X8

A2l300X8

A2M76X60

A2M80X60

A2l304X8

A2M85X60

A2l308X8

A2M90X60

A2l312X8

A2M95X60

A2l400X8

A2M100X60

Size Imp

5/8"

-

-

3/4"

-

-

7/8"

-

1"

-

1.1/8"

-

1.1/4"

-

1.3/8"

-

1.1/2"

-

-

1.5/8"

-

1.3/4"

-

1.7/8"

-

2"

-

2.1/4"

-

-

2.1/2"

-

-

2.3/4"

3"

-

-

3.1/4"

-

3.1/2"

-

3.3/4"

-

4"

-

Relief

23

23

23

23

26

26

26

29

29

36

36

36

36

39

39

42

42

42

45

45

49

49

51

51

54

54

59

59

65

65

65

71

71

71

77

77

77

87

87

93

93

96

96

105

105

Height

72

72

76

76

82

84

86

88

88

93

93

93

96

103

103

108

108

112

114

114

118

118

127

122

123

124

138

140

142

151

151

151

159

159

177

177

177

197

197

202

202

218

218

225

225

Nut A.F.

16

27

30

31.8

34

36

36.6

41

41.3

46

46

50

50.8

55

55.8

60

60.4

65

70

65.1

75

69.9

80

74.7

85

79.4

90

88.9

95

100

98.5

105

110

108

117.5

115

120

127

125

136.5

135

146

145

155.6

150

Weight

0.9

1.2

1.4

1.9

2.0

2.7

3.1

4.6

5.5

6.1

6.7

9.2

10.4

14.4

16.2

19.5

23.8

31.0

38.6

51.4

61.9

Size ISO

-

M16

M18

-

M20

M22

-

M24

-

M27

-

M30

-

M33

-

M36

-

M39

M42

-

M45

-

M48

-

M52

-

M56

-

M60

M64

-

M68

M72

-

-

M76

M80

-

M85

-

M90

-

M95

-

M100

O.D.

52

62

66

72

78

88

90

96

108

118

128

130

142

143

148

150

160

178

192

215

230

250

265

285

Min Pitch

41

41

46

46

51

51

51

59

59

65

65

72

73

76

76

80

80

89

91

91

94

94

102

102

110

106

119

119

131

131

131

146

146

146

160

160

161

172

175

177

177

202

202

212

212

Max ForcekN

137

-

185

-

225

285

352.8

-

-

483

-

-

570

732

-

873

-

-

988

-

1026

-

1240

-

1376

-

1568

-

-

1935

-

-

2280

-

2779

-

-

3192

-

3777

-

4256

-

4926

-

Force @100 MPa

91

124

150

190

235

322

380

488

582

659

684

827

918

1045

1289

1520

1853

2128

2518

2838

3284

H.P.A. mm2

910

1235

1497

1900

2352

3222

3800

4877

5819

6857

6841

8266

9176

10451

12889

15201

18526

21282

25177

28376

32841

HydraJac A2 Dedicated Model Specifications

- Stroke for all models is 15 mm

- Maximum force is generated at 150 MPa

- A2M42X45 model number is read as M42 x 4.5 pitch

A2l110X8 model number is read as 1.5/8" x 8 tpi,

(imperial numbers are written as 16th of an inch)

9



HydraJac A3 ModularPrecision engineered solutions

The HydraJac Stud Tensioner provides accurate and versatile

tensioning of bolts and studs whilst being fast, simple and safe to use.

The HydraJac uses pressure hydraulics to tension the bolt to the exact

load required. Once the application has been tensioned, the nut is

wound down the thread to retain the load. The hydraJac is then

de-pressurized, released and ready to use again.

Any number of HydraJacs can be interlinked to provide even amounts

of simultaneous tension over multiple studs or bolts as required.

Produced from strength from alloy steel, HydraJac Stud Tensioners

are made in standard configurations. They can also be made to suit

the requirements of a specific applications.

Although smaller and lighter than many competitive types, HydraJac

Stud Tensioners are capable of high application forces. The higher forces

are generated by HydraJac devices permit their use with bolt of very high

tensile strength, for example, in bolting in highly stressed assemblies or

those prone to destructive vibration.

Operation of HydraJacs at typical lower charge pressures requires less

use of costly pumping equipment, and with an improved degree of safety.

All HydraJac tensioners are designed to use inexpensive seals which can

be easily replaced in minutes, eliminating expensive repairs.

A3 Modular Description

Typical HydraJac applications are

found in many industries, including:

- Mining & Quarrying

- Oil & Gas

- Marine

- Power Generation

- Agricultural

- Structural

- Heavy Equipment in general industry

- Chemical Plants

Applications

The HydraJac provides the following advantages:


- Improves safety on the job by eliminating hammer tightening


- Is user friendly (fast to fit and remove)

- Requires little physical effort

- Is ideal for confined spaces or difficult locations

- Multiple tensioning for leak-free flange makeup

Features

10



Tool #

T1

T2

T3

T4

T5

T6

T7

T8

T9

T10

T11

T12

Size Imp

-

3/4"

-

-

7/8"

-

1"

-

1.1/8"

-

-

1.1/4"

-

1.3/8"

-

1.1/4"

-

1.3/8"

-

1.1/2"

-

1.1/2"

-

1.5/8"

-

1.3/4"

-

1.5/8"

-

1.3/4"

-

1.7/8"

-

2"

-

1.7/8"

-

2"

-

2.1/4"

-

2.1/4"

-

-

2.1/2"

-

2.1/2"

-

-

2.3/4"

-

2.3/4"

-

3"

-

3"

-

-

3.1/4"

-

3.1/2"

-

3.3/4"

-

4"

-

Relief

23

-

-

26

-

-

29

-

32

-

36

-

-

39

-

36

-

39

-

42

-

42

-

45

-

49

-

45

-

49

-

51

-

54

-

51

-

54

-

59

-

59

-

65

-

-

65

-

71

-

-

71

-

77

-

77

-

-

87

-

93

-

99

-

105

-

Height

110

111

112

113

115

116

114

114

117

117

142

143

145

146

148

145

146

147

150

150

152

168

169

170

171

174

175

166

166

169

169

172

172

175

176

183

183

186

187

192

192

186

186

189

193

193

203

203

207

210

211

213

215

220

220

224

224

227

230

232

236

237

238

238

244

244

NutA.F.

27

31.8

30

34

36.6

36

41.3

41

46

46

50

50.8

55

55.8

60

50.8

55

55.8

60

60.4

65

60.4

65

65.1

70

69.9

75

65.1

70

69.9

75

74.7

80

79.4

85

74.7

80

79.4

85

88.9

90

88.9

90

95

98.5

100

98.5

100

105

108

110

108

110

117.5

115

117.5

115

120

127

125

136.5

135

146

145

155.6

150

TotalWeight

2.2

3.1

4.2

6.1

9.8

11.6

13.7

21.0

26.2

31.1

39.0

55.9

A/K

1.0

1.5

2.3

3.1

5.2

5.8

6.9

10.61

13.5

15.2

19.6

27.4

Size ISO

M16

-

M18

M20

-

M22

-

M24

-

M27

M30

-

M33

-

M36

-

M33

-

M36

-

M39

-

M39

-

M42

-

M45

-

M42

-

M45

-

M48

-

M52

-

M48

-

M52

-

M56

-

M56

M60

-

M64

-

M64

M68

-

M72

-

M72

-

M76

-

M76

M80

-

M85

-

M90

-

M95

-

M100

O/D

72

-

-

-

-

-

84

-

-

-

101

-

-

-

-

110

-

-

-

-

-

130

-

-

-

-

-

145

-

-

-

-

-

-

-

158

-

-

-

-

-

180

-

-

-

-

200

-

-

-

-

215

-

-

-

238

-

-

-

-

-

-

276

-

-

-

MinPitch

49

49

49

51

51

51

59

59

60

60

72

73

73

76

76

77

77

78

78

80

80

89

89

91

91

94

94

99

99

101

101

102

102

105

105

110

110

112

112

119

119

124

124

131

131

131

136

136

146

146

146

150

150

157

157

161

161

163

175

175

177

177

202

202

212

212

Kit #P = Pitch

T1-M16X2

T1-012XP

T1-M18X25

T1-M20X25

T1-014XP

T1-M22X25

T2-100XP

T2-M24X30

T2-102XP

T2-M27X30

T3-M30X35

T3-104XP

T3-M33X35

T3-106XP

T3-M36X40

T4-104XP

T4-M33X35

T4-106XP

T4-M36X40

T4-108XP

T4-M39X40

T5-108XP

T5-M39X40

T5-M110XP

T5-M42X45

T5-112XP

T5-M45X45

T6-110XP

T6-M42X45

T6-112XP

T6-M45X45

T6-114XP

T6-M48X50

T6-200XP

T6-M52X50

T7-114XP

T7-M48X50

T7-200XP

T7-M52X50

T7-204XP

T7-M56X55

T8-204XP

T8-M56X55

T8-M60X55

T8-208XP

T8-M64X60

T9-208XP

T9-M64X60

T9-M68X68

T9-212XP

T9-M72X60

T10-212XP

T10-M72X60

T10-300XP

T10-M76X60

T11-300XP

T11-M76X60

T11-M80X60

T11-304XP

T11-M85X60

T11-308XP

T11-M90X60

T12-312XP

T12-M95X60

T12-400XP

T12-

Force @1000

152

-

-

-

-

-

241

-

-

-

363

-

-

-

-

444

-

-

-

-

-

643

-

-

-

-

-

811

-

-

-

-

-

-

-

998

-

-

-

-

-

1267

-

-

-

-

1672

-

-

-

-

1935

-

-

-

2518

-

-

-

-

-

-

3284

-

-

-

H.P.A. mm2

1,520

2,407

3,628

4,442

6,429

8,107

9,976

12,666

16,721

19,350

25,177

32,841

NutThick

17.1

19.3

19

20.7

22.5

23.6

25.7

24.2

28.9

27.6

30.7

31.8

33.7

35

36.6

31.8

33.7

35

36.6

38.2

39.6

38.2

39.6

41.5

42

44.7

45

41.5

42

44.7

45

47.9

48

51.1

52

47.9

48

51.1

52

57.2

56

57.2

56

60

63.7

64

63.7

64

68

70.1

72

70.1

72

76.5

76

76.5

76

80

82.6

85

89.1

90

95.5

95

102

100

- Stroke for all models is 15 mm- Maximum force is generated at 150 MPa

- HydraJac order as a complete tool, for example : A3S-T4-M36X40 is specified to suit M36 X 4.0

- Adaptor kits ordered separately, for example T4-M36X40 is specified to suit M36 X 4.0

11



HydraJac A3 ModularHydraJac A3 Modular Model Specifications

12



HYDRANUT

The HydraNut is suitable foruse where:

- Accurate and reliable loading is required

on bolting

- Vibrational or torsional stresses are

a problem

- Regular maintenance requires repeated

adjustment or removal of nuts

- There are confined and difficult nut lacations

Typical HydraNut applications arefound in many industries, including

- Minding and quarrying

- Oil drilling

- Marine

- Power generation

- Agricultural

- Structural

- Heavy equipment in general industry

1. Nut body, which screws onto the bolt thread.

2. Screw thread in bore of nut body, made to suit individual bolt

3. Piston, with outside buttressed screw thread toaccept

locking ring.

4. Lockring, to retain the load when hydraulic pressure is released.

5. High pressure seals.

6. Pressure release porting.

7. High pressure inlet for nipple connection.

8. Holes for inserting of "C" spanner to nip tight nut body and

locking ring

9. Spherical washer designed to self-correct seat ring and bolt

misallignments.

HYDRANUTapplications

The patented design of the HydraNut has given it improved technical efficiencyof operation and cost/benefit advantages over other tensioning devices.

The HydraNut provides the following advantages


- Improves safety on the job


- is user friendly - fast to fit and remove

- Requires little physucal effort

- is ideal for confined spaces or difficult

locations

Australian and International Patents Pending Australian Patent No. 25403/88 USA Patent No. 07/478009 International PCT/AU88/00381 and others applied for.

HYDRANUTfeatures

The HydraNut is a precision engineered,high pressure, high performance,hydraulically operated bolt tensioningdevice that can be quickly and easily fittedand used with standard pumping equipment(e.g. hand operated pressure pumps).

It is manufactured in a choice of steel orstainless steel of tensile strength to suitthe required application.

HYDRANUTdescription

HYDRANUTcomponents

1

2

3

4

6 7

8

9

5

13



HYDRANUT

The HydraNut is screwed by hand onto the bolt until the base is tight against the working face.

It is then nipped tighter with a "C" wrench.

The threaded lockring, mounted on the piston, is then screwed back and hand tightened to retain

the induced load tension in the bolt. The pressure is then simply released and the pressure gun

removed from the nipple fitting, to complete the operation.

To remove the HydraNut, pressure is repplied through the nipple fitting to unload the lockring.

The internal pressure is then relieved and the HydraNut can be removed easily.

No major physical force, large wrenches or torque tools are requires to correctlyfit and remove the HydraNut.

- HydraNuts are made in any size. Common sizes range from M20 to M150 (6inches).

- Nuts for restricted apace locations and higher load applications are also available.

- HydraNuts are supplied with spherical washers as standard. Orders not requiring the spherical

base and washer must be specified same.

- HydraNuts are typically made of Medium Tensile Steel and in order grades and Stainless Steel, to

suit the application.

- HydraNuts typically develop 65% of the bolt proof load at standard operating pressures

(around 10,000 psi/70MP for mild steel)

- HudraNuts can also be suppliedfor specialload requirements.

- Standard hydraulic fittings are supplied with each HydraNut (pressurising port is 1.8" N.P.T to suit)

HYDRANUToperation

M20 99 68 46 5 48 1.17/8" 124 68 46 5 56 1.1

M24 161 78 54 5 58 1.71" 161 78 54 5 64 1.6

1 1/8" 183 82 56 5 68 1.8M30 249 88 56 5 68 2.1

1 1/4 228 88 58 5 68 2.2M36 357 104 62 5 84 3.6

1 1/2" 333 104 62 5 84 3.21 5/8" 392 114 74 5 98 4.6

M42 484 118 74 5 98 5.01 3/4 456 118 74 5 98 4.9

M48 629 134 84 8 98 7.32" 599 134 82 5 98 7.0

M56 821 150 88 8 126 9.52 1/4" 760 144 88 8 118 8.52 1/2" 941 165 90 8 136 11.6

M64 1108 165 92 8 136 11.82 3/4" 1214 185 96 8 156 15.6

M72 1402 185 96 8 156 15.53" 1439 215 114 8 156 25.6

M80

Maximum pressure 100 mpa, 1000 bar, 14500 psiMetric available in coarse & fine pitch. Imperial available in UNC., UNF, WHIT& as specified. Also available in long stroke models or to your specifications.

* Maximum pressure 70 mpa, 700 barMetric available in coarse & fine pitch. Imperial available in UNC., UNF, WHIT& as specified. Also available in long stroke models or to your specifications.

*

1730 215 114 8 186 25.2

.

HYDRANUTtechnical specifications

Boltthread

size(mm)

Boltthread

size(inch)

Force@

100mpa

Nutdiam(mm)

NutHeight(mm)

Pistonstroke(mm)

Washerdiam(mm)

NutWeight(kg)

Boltthread

size(mm)

Boltthread

size(inch)

Force@

100mpa

Nutdiam(mm)

NutHeight(mm)

Pistonstroke(mm)

Washerdiam(mm)

NutWeight(kg)

HYDRANUT STANDARD STROKE RANGE

HIGH TENSILE GRADE*

M20 38 62 46 5 48 0.97/8" 38 62 46 5 48 0.9

M24 58 68 52 5 48 1.21" 75 68 52 5 56 1.2

1 1/8" 86 78 54 5 58 1.6M30 86 78 54 5 58 1.6

1 1/4" 113 82 56 5 68 1.8M36 144 88 56 5 68 2.0

1 1/2" 151 98 64 5 78 2.9M42 177 98 68 5 84 3.0

1 5/8" 186 104 64 5 84 3.21 3/4" 224 108 68 5 86 3.7

M48 266 118 74 5 98 4.82" 277 118 74 5 98 4.7

M56 821 130 74 5 98 5.72 1/4" 372 134 78 5 98 6.42 1/2" 440 144 88 8 118 8.2

M64 481 150 84 8 118 8.62 3/4" 512 155 88 8 128 9.3

M72 557 155 92 8 128 9.63" 638 165 94 8 136 11.2

M80 790 165 94 8 136 10.9

HYDRANUT STANDARD STROKE RANGE

COMMERCIAL GRADE*

Documents

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