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Catalog 03-2013 Three-phase Induction Motors Empowering the Future

Three-phase Induction Motors Empowering the Future · PDF fileInduction Motors Product Typical View IP55/ IC411, IC416 TEFC IP22/IC01, IC06 IP24W/IC01, IC06 ... Motor shafts are made

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  • Catalog 03-2013

    Three-phase Induction Motors

    Empowering the Future

  • Toshiba Mitsubishi-Electric Industrial Systems Corporation (TMEIC)

    stands proud as a key player in ensuring the continuous operation

    of industrial manufacturing around the world. Our large-capacity,

    high-speed motors and generators are found at the core of production

    facilities driving equipment and systems in a diverse array of fields such

    as metals, paper, chemicals, oil and gas, materials handling and mining.

    Combining the industrial production experience of parent companies

    Toshiba and Mitsubishi Electric, TMEIC products are developed based

    on more than 200 years of expertise, leading to the manufacture of

    highly reliable products that receive excellent customer evaluations for

    their superior quality, durability, low maintenance and long service life.

    We produce motors and generators that provide best-match solutions

    for diverse applications in industrial facilities and power generation

    plants, and are confident that when it comes to products you must

    rely on, youll be glad you chose TMEIC.

    Combining Over 200 Years of ExIn the Manufacture of Products

  • perience & Expertisethat Drive Industry

  • Three-phase Induction Motors

  • 1Mechanical Design 5

    Introduction

    Contents

    2

    2Standard Conditions 19

    3Technical Data 21

    4Hazardous Area Motors 163

  • 2

    Excellent durability underharsh operating conditions

    Mining

    Motors for mining machinery like grinding mills, mine hoists and con-veyors, all with proven durability in harsh operating environments. Wheth-er a large-capacity motor, overhung installation or a motor/ variable-fre-quency drive combination, TMEIC has a best-match product for you.

    Metals

    Robust operation insevere environmentsMotors designed to withstand heat, steam, dust and other particulates, as well as impact force when operat-ing in severe environments. When it comes to supplying reliable products and flexible solutions, TMEIC has an excellent record of customer satis-faction.

    Paper

    Compact in size withhigh-precision controlCompact, highly efficient motors com-pliant with international standards. Fin frame sizes up to 560 enable use where installation space is limited, while easy grease removal and bear-ing maintenance contribute to a long service life.

    Chemicals

    Highly reliable, explosion-proofwith minimal maintenancerequirementsExplosion-proof motors compliant with IEC/ATEX global standards and designed for use in petroleum re-fineries and petrochemical facilities. Safe and reliable operation is guar-anteed, even in potentially danger-ous areas where explosive gases could be present.

    Oil & Gas

    Ultrahigh-speed, large capacities and flexibility

    A long history of reliability and the flexibility to adapt to diverse ma-chinery layouts continue to attract customer praise. As a leading manu-facturer, TMEIC proposes optimal drive and motor products, including specially designed ultrahigh-speed motors, and generators.

    Materials Handling

    Vibration resistant andlow heat generation

    Compact, durable motors designed for long-term use in diversified oper-ating environments such as high alti-tudes and narrow, confined spaces. Characteristic features include high resistance to vibration, low heat generation when running and easy bearing maintenance, all of which contribute to a long service life.

    Superior Quality, Durability and ReliabilitySupporting Industries around the World

  • 3

    Optimum Productivity

    Highly Reliable

    24hr NonstopOperation

    Hands-on Approach

    Installation &Commissioning

    TMEIC products are insulated using strict procedures and materials of the highest quality; features that contribute to stable, nonstop operation and a long service life. Advanced production, delivery and installa-tion knowledge greatly shorten the start-up time for commissioning a system, minimiz-ing the risk of delays, improving productivity and promoting trouble-free operation.

    TMEIC supplies motors and generators glob-ally using some of the most advanced pro-cesses in the industry. The service network ensures efficient installation and commis-sioning of products, bringing direct benefits to customers by minimizing start-up time, and the risk of downtime and lost productivity. Sophisticated verification is utilized for onsite measurements when conducting machinery replacement.

    Superior Insulation Long Service LifeTMEIC motors and generators feature insulation quality second to none,

    a key factor for ensuring a long and reliable service life.Eliminating the need to frequently update or repair equipment helps

    to reduce costs and enables smoother, more efficient operations; features that contribute to maintaining the highest level of productivity.

  • 4

    From Small to Multi-megawatt CapacitiesMotors for Diverse Needs

    Induction Motors

    Product

    Typical View

    IP55/IC411, IC416

    TEFC

    IP22/IC01, IC06IP24W/IC01, IC06

    DP, WP

    IP55/IC611, IC616

    TEAAC

    IP55/IC81W, IC86W

    TEWAC

    Speed Up to 3,600rpm Up to 3,600 rpm Up to 3,600 rpm Up to 3,600 rpm Up to 1,800 rpm

    Power37- 2,300 kW(50 -3,080hp)

    Up to 25,000 kW(33,500 hp)

    Up to 17,000 kW(22,700 hp)

    Up to 25,000 kW(33,500 hp)

    Up to 6,500 kW(8,700 hp)

    Voltage Up to 6.9kV Up to 13.8kV Up to 13.8kV Up to 13.8kV Up to 13.8kV

    Applicable typesof protection

    Exn, Exe, Exd Exn, Exe, Exp Exn, Exe, Exp Exn, Exe, Exp

    Vertical

    TypicalApplications

    Fans, Pumps,Blowers,

    Compressors,Conveyors

    Fans, Pumps,Blowers,

    Compressors,Mills

    Fans, Pumps,Blowers,

    Compressors,Mills

    Fans, Pumps,Blowers,

    Compressors,Mills, Mixers

    Pumps

    Frame 250 - 630 315 -1,200 315 -1,200 315 -1,200Up to 3,300mm

    Mounting pitchdiameter

    Features

    High Reliability resulting from use of proven design technology, manufacturing expertise, wide use of robotics, tight quality control and testing

    Benefits

    Many years of excellent trouble-free service under difficult working conditions

    Withstands surge and minimizes electrical shorts and winding failure

    Minimizes mechanical deflection and vibration

    Low electrical losses and high power conversionHigh Efficiency resulting from detailed analysis of theelectromagnetic field patterns and ventilating air flows

    High Strength Insulation through the use of robotic insulation winding and use of an oversized epoxy resin vacuum impregnation tank for creating strong support and insulation

    High Mechanical Strength through use of static and dynamic strength analysis of stator frame, rotor, shaft and bearings. Motor shafts are made of forged steel with high tensile strength.

  • 1

    1

    TMEIC 03-2013c5

    Mechanical Design

    Contents

    6

    19Main Terminal Boxes

    14Auxiliary Terminal Boxes

    16Motor Construction

    18Rating Plate

    Enclosure and Cooling

  • TMEIC 03-2013c1

    1

    6

    Totally Enclosed Fan CoolingSystemClassifications: IC411, IP55TMEIC motors equipped with totally enclosed fan cool-ing systems are designed to comply with IC411 and IP55 classifications. The fan is mounted on the rotor and en-closed in the case so that the cooling-air flow is directed over the surface of the motor. Enclosure with IP55classification are designed to prevent dust infiltration, thereby prohibiting particulates from reaching the motor and ensuring smooth, continuous operation. They are also designed so that water sprayed onto the framefrom any direction is prevented from permeating and causing any harmful effect. Applicable frame sizes: 250SA-280MD, 280L, 315H-630.

    Enclosure and Cooling

    Frame No.250SA 280MD

    AIR INLET

    AIR OUTLET

    Frame No.280L

    AIR INLET

    AIR OUTLET

    Frame No.315H 630

    AIR INLET

    AIR OUTLET

  • 1

    1

    TMEIC 03-2013c7

    Mechanical Design

    Weather-protected Type II CoolingSystemClassifications: IC01, IP24WTMEIC motors equipped with weather-protected type II (WP II ) cooling systems are classified as IP24 and IC01 under IEC standards. The ventilation passages in these motors are protected so that rain, snow and air-borne particles cannot permeate electrical components. Both the intake and exhaust ventilation passages are de-signed with at least three 90-degree elbows in thedirection of airflow, and the airflow speed in the low-velocity area in the intake-air path does not exceed 600ft/min.

    Totally Enclosed Air-to-air CoolingSystemClassifications: IC611, IP55TMEIC motors equipped with totally enclosed air-to-air cooling systems are classified as IC611 and IP55 under IEC standards. These motors are cooled through a heat-exchanging process that utilizes internal air circu-lated through the heat exchanger. Both air re-circulated through the motor and external air drawn in are circu-lated by the fan mounted on the motor shaft and driven by the rotor. The minimum applicable frame size is 315-1000, and the standard cooling tube material is either corrosion-resistant treated carbon steel or stainless steel. Machines in the IP55 classification are designed to prevent the permeation of dust that could interfere with proper operation of the machinery. They are also built so that water sprayed onto the motor from any direction has no harmful effect.

    Two-sided ventilation for 2 and 4 poles

    One-sided ventilation for 6 poles or more

    AIR INLET

    AIR OUTLET

    AIR INLET

    AIR OUTLET

    Enclosure and Cooling

    AIR