This manual should be studied and understood by each operator · 2014/35/EU, EN 60204-1, EN 13128, Electromagnetic Compatibility Directive 2014/30/EU, EN61000-6-2 and EN61000-6-4

OPERATION MANUAL

This manual should be studied and understood by each operator

before they install, use, or, maintain this machine tool. It is solely

the responsibility of the purchaser to properly train and educate

each machine operator. And the employer has total responsibility

to provide point of operation safeguarding.

Please place this manual near the machine, and take care of it in

any time. If you have any troubles or questions about the machine,

please welcome to connect to us or to our appropriate overseas

agent.

01

OPERATION MANUAL

TABLE OF CONTENTS

3

7

8

9

10

10

10

11

12

13

13

13

14

15

15

16

16

17

18

18

20

20

20

22

22

22

23

23

23

23

24

24

24

24

25

25

26

28

29

30

Declaration of Conformity CE

Warning Label Position

Main Dimensions

Machine Specificatins

Installation

Uncrating

Shortages

Cleaning

Lifting The Machine

Lifting And Placing on Solid Foundation

Leveling Machine

Handles

Connecting Power Supply

Alignment Of Head

Lubrication

Adjustment Of Table Gib

Adjustment Of Saddle And Knee Gibs

Clamping Table,Saddle And knee

Removing Table

Removing Saddle

Mounting Vari-Drive Attachment To Ram Adapter

Lubrication

Operating Instructions

Spindle Brake

Forqard-reverse Switch

Hi-Neutral-Lo Lever

Power Feed Transmission Engagement Crank

Quill Feed Selector

Feed Reversing Knob

Manual Feed

Feed Control Lever

Quill Feed Handle

Quill Stop

Micrometer Adjusting Nut

Ram Position

Operating Instructions

Removing The Motor

Chang Vari-Drive Belt

Changing Timing Belt

General Speed Recommendations

PAGE

02

OPERATION MANUAL

TABLE OF CONTENTS

31

33

35

37

39

43

47

49

52

54

55

56

57

58

2SG,3HG Milling Head

Basic Machine-2SG,2VSG,3HG,3VHG

Leadscrew Assembly-2SG,2VSG,3HG,3VHG, 4K,4VK,5K,5VK

2SG,3HG Head Top Housing

2SG,2VSG,3HG,3VHG Head

2VSG,3VHG,4VK,5VK,3KVHF(NC) Head TOP HOUSING (VS)

4K, 5K Head Top Housing

4K,4VK,5K,5VK Head

Basic Machine-4K,4VK,5K,5VK

TOM-4K,4VK,5K,5VK ELECTRIC CONTROL DIAGRAM

AUTO LUBRICATION SYSTEM

SHOT LUBRICATION SYSTEM

Circuit drawing

CE Box Size

PAGE

Declaration of Conformity CE

Maintenance:

We TOPONE Machinery Co., Ltd. (No.2-161, Shenqing Rd., Dongshan Village, Qingshui Dist.,

Taichung City 436, Taiwan (R. O. C.) declare under our sole responsibility that the products Vertical

Turret Milling Machine described under this manual is in conformity with the following Directives/

or standardization documents: Machinery Directive 2006/42/EC, Low Voltage Directive

2014/35/EU, EN 60204-1, EN 13128, Electromagnetic Compatibility Directive 2014/30/EU,

EN61000-6-2 and EN61000-6-4.

Switch off the main power and controller power before maintenance.(Safety Precaution)

This machine is a manual controlled machine tool designed to shape cold metal by the application of

rotating cutting tools capable of performing two or more machining processes (e.g. boring, drilling,

milling, thread tapping) this machine is able to process metal material of steel, stainless steel, brass

etc. The easy flammable material such as wood, aluminum and aluminum alloy material or

magnesium (Mg) is not allowed to be processed by this machine.

WARNING:

WEAR SAFETY GLASSES AND PROPER FOOT PROTECTION at all times.

When necessary, wear respirator, gloves and ear muffs or plugs.

Do not maintain the machine before the operation manual has been studied and understood. Turn off

the power before doing the maintenance. Turn the power off before doing the maintenance.

To extend the machine life time, please observe the operating instruction from the manual.

Daily: At the beginning of each day, manual pull the lube pump handle

Check the oil level in the system. If low, full with Mobil Vactra Oil or equivalent.

Monthly: Check the adjusting wedge and adjust the wedge if necessary.

Inspect all of the screw and nut if any loosen.

Quarterly: Inspect the whole machine and calibration if any needed.

Changing Coolant oil filter

Loosen the screws of the oil filter where on the bottom of the column and then replace the new net.

Screw down the filter.

03

OPERATION MANUAL

Safety Precaution:

WARNING:

WEAR SAFETY GLASSES AND PROPER FOOT PROTECTION at all times.

When necessary, wear respirator, gloves and ear muffs or plugs.

Switch off the main power and controller power before maintenance.

Operation position:

Check the following points before turning on the power:

1. Check that all bolts are tightened securely.

2. Check that all connectors are connected properly.

3. Check that all hoses and air pipes are connected properly.

4. Check that the electrical cable and pipes are connected correctly.

5. Check that machine is with well earth grounding by connecting the main earth cable to PE

terminal properly.

6. Check the input voltage and the L1/L2/L3 phases of input power.

Check the following points before First USE or START/RESTART the machine each

time:

1. Check the safety function (E-Stop, machine door interlocks) and Safety guarding are in place and

functional, refer to the safety devices location indicated in manual.

2. Check that the workpiece is secured.

3. Check that the machine doors are closed.

4. Check that the spindle speed and rapid traverse rate are proper for process.

Change component parts

CHECK SAFETY FUNCTION at to prevent the safety integrity from failing/uncompleting/broken

CHECK SAFETY FUNCTION before First USE or START/RESTART the machine each time, to

prevet the safety integrity from failing/completing/broken if Safety-related Component

Change/modification.

04

OPERATION MANUAL

NOISE Statement

Equivalent A-weighted Sound pressure level according to EN ISO 3746: 68.25dB(A) for TOM-

3VHG. Equivalent A-weighted Sound pressure level according to EN ISO 3746: 68.25 dB(A) for

TOM-2VSG. Uncertainty, K in decibels: 4.0 dB (A) according to EN ISO 4871

The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a

correlation between the emission and exposure levels, this cannot be used reliably to determine

whether or not further precautions are required. Factors that influence the actual level of exposure of

the work-force include the characteristics of the work room, the other sources of noise, etc. i.e. the

number of machines and other adjacent processes, and the length of time for which an operator is

exposed to the noise. Also the permissible exposure level can vary from country to country. This

information, however, will enable the user of the machine to make a better evaluation of the hazard

and risk.

Residual Risk of the machine

The guards provided or supplied with the machine by TOPONE are in accordance with EN 13218 is

intended to minimize the risks of ejection but not to eliminate them completely, and there may be

other residual risk or hazard arising from work piece sharp or hot tool.

Always check that the cutting tool product you are using is approved to run at the selected speed.If

non suitable cutting conditions are selected, coolant can splash, and swarf can escape over the sides

of the guard.

Do not operate the machine with the door removed. Isolate the machine before cleaning the machine.

The guards enclosing the work zone (including the vision panels) are designed to have sufficient

impact resistance to protect the operator from the ejection of tips from standard tools, or similar

objects. It is important for the operator to be aware that the guards cannot provide comprehensive

protection against all possible circumstances, including machine misuse.

It can be foreseen that the customer can load a cutter of larger diameter, or of special design with a

large tip. Should additional hazards be envisaged then the customer must complete a risk

assessment, and take all necessary additional protective measures.

RELEASE TRAPPED PERSON:

Step1: Press the Emergency Stop Button to cut off power to the machine spindle motor and other

electrical accessories.

Step2: Turn the Forward/Reverse switch to “OFF”

Step3: If the operation person was trapped while machining, manual scroll up and down by quill

feed handle. Pull the handle out slightly to rotate if freely to a new position. The quill may be

locked into position by rotating the quill lock clockwise. Then manually reverse the spindle.

05

OPERATION MANUAL

OperationCutting Fluid suggest as:1. MULTICUT S-750

Semi-Synthetic water based metalworking fluid

Viscosity at 40CST: 60

Suitable for all metal material. Popularly be used for stainless, alloy steel and aluminum alloy

cutting material

2. Unicut-FG15

Grease type cutting oil

Viscosity at 40CST: 10 mm2/s

Iginition point: 170°C

Suitable for aluminum alloy and copper alloy non-iron metal

Cutting Fluid Selection: Please use good quality cutting oil for turning. It is forbidden that use

flammable liquid as coolant oil such as alcohol, gasoline etc. The cutting fluid is chooses by user for

purpose of machining. Client shall refer the MSDS of cooling fluid to using suitable protection

measures. Clean the cutting fluid tank at least once in 6 months to prevent biological or

Microbiological hazard.

Electrical Supply:Voltage Steady state voltage: 0,9 to 1,1 of nominal voltage. Frequency 0,99 to 1,01 of nominal

frequency continuously; 0,98 to 1,02 short time.

Harmonics Harmonic distortion not exceeding 10 % of the total r.m.s. voltage between live

conductors for the sum of the 2nd through to the 5th harmonic.

Voltage interruption Supply interrupted or at zero voltage for not more than 3 ms at any random time

in the supply cycle with more than 1 s between successive interruptions.

Voltage dips Voltage dips not exceeding 20 % of the peak voltage of the supply for more than one

cycle with more than 1 s between successive dips.

Environment Requirement The minimum requirement for all electrical equipment is correct operation between air temperature

of +5oC and +45oC.

Electrical equipment is capable of operating correctly when the relative humidity does not exceeding

50% at a maximum temperature of +45oC.

Electrical equipment is capable of operating correctly at altitude up to 1000 m.

Electrical equipment is designed to withstand to protected against the effects of transportation, and

storage temperature within a range of -25oC to +55oC and for short periods not exceeding 24h at up

to + 70oC.

Avoid exposing to vibration environment.

Avoid exposing to direct sunlight or heat rays.

Have to connect to the factory grounding system correctly

Away from electric magnetic interference source sites, such welding, discharge machine.

06

OPERATION MANUAL

Warning Label Position

!

!

! !

!

WARNING

DANGER

WARNING WARNING

WARNING

Moving Parts.Can cause injury.Keep hands away.

EntanglementHazard.

Keep your hands away from therunning tooling.

Cutting tools can kill or injure.Operating by qualifed personnel only.

Hazardous voltage can shock, burn, or cause death.Do not service before disconnecting power.Only authorizedpersonnel can check electric circuit.

Shearing Hazard.

Transmission parts can cause injury.Keep hand away from it.Please turn off the power before to do any maintenance work.

07

OPERATION MANUAL

MAIN DIMENSIONS:TOM-2SG,2VSG,3HG,3VHG

TOM-4K,4VK,5K,5VK

A

CB

DEF G

42〞45" 49〞50〞

10〞

50〞

/ /

A

C

DE

B

/

TOM-5K,TOM-5VK

2100mm 83''

1600mm (63'')

1450mm (57'')

0-406mm (0''-16'')

0-305mm (0''-12'')

171-482mm (7''-19'')

228-533mm (9''-21'')

( )

2200mm

1750mm (69'')

1700mm (67'')

0-406mm (0''-16'')

0-610mm (0''-24'')

255-720mm (10.5''-28.5'')

254-864mm (10''-34'')

(83'') 2450mm

2000mm (79'')

1700mm (67'')

0-420mm (0''-16.5'')

0-610mm (0''-24'')

(96.5'') 2550mm

2000mm (79'')

1700mm (67'')

0-508mm (0''-20'')

0-610mm (0''-24'')

(100.5'')A

B

C

D

E

F

G

TOM-2SG,TOM-2VSG TOM-3HG,TOM-3VHG TOM-4K,TOM-4VKSIZEModel

08

OPERATION MANUAL

SP

EC

IFIC

AT

OO

NS

:

3HP

Φ85

.725

mm

(3.3

7'')

Φ85

.725

mm

(3.3

7'')

Φ85

.725

mm

(3.3

7'')

Φ85

.725

mm

(3.3

7'')

Φ10

0mm

(3.9

3'')

Φ10

0mm

(3.9

3'')

Φ10

5mm

(4.1

3'')

Φ10

5mm

(4.1

3'')

80-2

720R

PM

160-

5440

RP

M(1

6 S

peed

s st

anda

rd)

(8 S

peed

s st

anda

rd)

60-4

200R

PM

(Var

iabl

e)

60-4

200R

PM

(Var

iabl

e)

70-3

600R

PM

(10

Spe

eds)

70-3

600R

PM

(10

Spe

eds)

70-3

900R

PM

(Var

iabl

e)

70-3

900R

PM

(Var

iabl

e)

80-2

720R

PM

160-

5440

RP

M(1

6 S

peed

s st

anda

rd)

(8 S

peed

s st

anda

rd)

TOM-2

SG

3HP

TOM-2

VSG

3HP

TOM-3

HG

5HP

TOM-4

K

5HP

TOM-5

K

3HP

TOM-3

VHG

5HP

TOM-4

VK

5HP

R8(

NS

T30

)R

8(N

ST

30)

R8(

NS

T30

)N

ST

40N

ST

40R

8(N

ST

30)

NS

T40

NS

T40

TOM-5

VK

MODEL

Sp

ind

le m

oto

r

Sp

ind

le t

aper

Qu

ill

dia

met

er

Sp

ind

le s

pee

ds

Qu

ill

feed

s

Hea

d t

ilt

T-s

lot

(wid

th×

trough n

um

ber×

pit

ch)

Max

wei

gh

t o

f w

ork

pie

ce

Tab

le s

ize

Lo

git

ud

inal

tra

vel

(X

)

Cro

ss t

rav

el (

Y)

Ver

tica

l tr

avel

(Z

)

Ram

tra

vel

Mac

hin

e dim

ensi

on (

L×

W×

H)

Mac

hin

e w

eig

ht

Pac

kin

g d

imen

sio

n

△C

olo

r:S

tan

dar

d-M

ach

ine

Gra

y.

△P

ow

er:5

0H

Z/6

0H

Z,

3p

has

e, 1

10

V/2

20

V/2

30

V/3

80

V4

15

V/4

40

V

　　

0.04

mm

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')0.

04m

m

0.08

mm

(0

.003

0'')

0.15

mm

(0

.006

0'')

(0.0

015'

')

45°

For

war

d &

Bac

k

90°

Rig

ht &

Lef

t

45°

For

war

d &

Bac

k

90°

Rig

ht &

Lef

t90

°R

ight

& L

eft

90°

Rig

ht &

Lef

t

16m

m×

3×64

mm

35

0kgs

　

(77

0 lb

s)

1067

×23

0mm

(42

''×9'

') S

tand

ard

1244

×23

0mm

(49

''×9'

') O

ptio

nal

762m

m (

30'')

914m

m (

36'')

305m

m (

12'')

406m

m (

16'')

305m

m (

12'')

1600

×14

50×

2100

mm

1000

kgs

(220

lbs

)

1450

×14

50×

1900

mm

16m

m×

3×65

mm

40

0kgs

　

(88

0 lb

s)

1143

×25

4mm

(45

''×10

'') S

tand

ard

1270

×25

4mm

(50

''×10

'') O

ptio

nal

914m

m (

36'')

406m

m (

16'')

406m

m (

16'')

610m

m (

24'')

1750

×17

00×

2200

mm

1280

kgs

(281

6 lb

s)

1500

×16

50×

1980

mm

16m

m×

3×65

mm

50

0kgs

　

(11

00 l

bs)

1270

×25

4mm

(50

''×10

'') S

tand

ard

800m

m (

3.15

'')

420m

m (

16.5

'')

420m

m (

16.5

'')

610m

m (

24'')

2000

×17

00×

2450

mm

1500

kgs

(363

0 lb

s)

1500

×16

50×

2100

mm

16m

m×

3×65

mm

60

0kgs

　

(13

20 l

bs)

1270

×25

4mm

(50

''×10

'') S

tand

ard

620m

m(6

50m

m S

addl

e) (

24.4

'')

760m

m(5

10m

m S

addl

e) (

30'')

420m

m (

16.5

'')

508m

m (

20'')

610m

m (

24'')

2000

×17

00×

2550

mm

1900

kgs

(440

0 lb

s)

1500

×16

50×

2200

mm

09

OPERATION MANUAL

INSTALLATION:

UNCRATING:

SHORTAGES:

TOM-5K,TOM-5VK

555mm ''

740mm (29.13'')

615mm (24.21'')

950mm (37.40'')

(21.85 )

555mm ''

755mm (29.72'')

615mm (24.21'')

985mm (38.78'')

(21.85 )

580mm ''

840mm (33.07'')

630mm (24.80'')

1080mm (42.52'')

(22.83 )

590mm ''

840mm (33.07'')

640mm (25.20'')

1095mm (43.11'')

(23.23 )

A

B

C

D

TOM-2SG,TOM-2VSG TOM-3HG,TOM-3VHG TOM-4K,TOM-4VKSIZEModel

Read and understand this entire installation section before beginning the installation procedure.

Floor Plan, Layout and Space requirements.

Carefully remove protective crating so machine and parts are not marred or damaged. In the event

or damage in transit, IMMEDIATELY notify the distributor from whom the machine was

purchased, as well as the transportation company making delivery.

Check shipment carefully, against the itemized packing list. In case of shortages, report them

IMMEDIATELY to the distributor from whom the machine was purchased.

10

OPERATION MANUAL

CLEANING:

POSITIONING HEAD UPRIGHT:

WARNING

Thoroughly clean protective coating from machine with suitable cleaning solution.

Loosen four locknuts (# 157, page 35 ), out to detent and rotate head to vertical position.

Proceed with alignment of head as described on page 9. Tighten nuts evenly, using normal

pressure. Care should be taken to avoid excessive tightening since this will cause distortion in the

quill. Tighteen all nuts to 25 ft. 1bs. tcrque, then repeat to 5. ft. Lbs.

IT IS NOT RECOMMENDED THAT GASOLINE OR ANY OTHER GIGRLY

INFLAIVIMABLE

CLEANING AGENT BE USED.

Do not move the table, knee, saddle or ram until all ways have been well cleaned and lubricated.

Then,by hand, move table, saddle, and knee to limit stop in one direction. Clean and lubricate

exposed ways and then move each unit to the opposite limit stop and similarly clean and lubricate

the exposed ways. Loosen bolts to unlock ram and move forward and backward the full length to

clean and lubricate.

11

OPERATION MANUAL

LIFTING THE MACHINENote position of ram and table when lifting with sling.

PROPER LIFTING SLING

(4) BOLTS TIGHTE TO

47 FT. LBS TORQUE

BEFORE LIFTING

TIGHTEN RAM LOCKING

BOLTS BEFORE LIFTING

MOVE TABLE AGAINST

COLUMN

INSTALLED GROSS

WEIGHT OF MACHINE

APPROX. 2640 LBS.

12

OPERATION MANUAL

LIFTING AND PLACING ON SOLID FOUNDATION:

LEVELING MACHINE:

HANDLES:

NOTE

Machine should be lifted by placing a sling under the ram as illustrated on page 6.

The column and base are a one piece casting. When setting machine on a concrete foundation, it

is advisable to use a little grout (thin mortar) to take care of any unevenness in the concrete as well

as to provide a solid foundation at all points.

When setting machine on a floor that is uneven, shims should be used to correct this condition.

See Figure 2 for installation layout.

Set machine by leveling the work table lengthwise and crosswise with a precision level.

When crating, the three ball crank han lies are sometimes turned to face the machine. In these

cases the handles should be reversed boore operating.

Before securing machine to floor (i.e. tightening hold down bolts)' make certain all four corners

are making contact with floor or shims, after machine is leveled. If this is not done, it is possible to

twist the column and put a bind in the ways.

IT IS RECOMMENDED THAT THE MACHINE BE SECURED TO THE

FLOOR TO PREVENT MOVEMENT OR TIPPING DUE TO OFF-CENTER

LOADING.

13

OPERATION MANUAL

CONNECTING POWER SUPPLY:To connect the power have a qualified delectrician proceed as follows:

1. Check motor wiring to ensure it is compatible with power supply.

2. Connect machine wiring to power supply making sure connection complies to all local

electrical code.

3. Check for correct spindle rotation. In the HIGHSPEED range, the spindle should rotate

clockwise when viewed from the top of the machine.

NOTE

DRUM SWITCH AND HI-NEUTRAL-LO LEVER MUST BE IN HI RANGE

Figure 2. Installation Layout

14

OPERATION MANUAL

ALIGNMENT OF HEAD:

LUBRICATION:

NOTE

In case of precision work where it is necessary to have head perfectly square with the table. use

method described below. To set head square with table, see Figures 3 & 4. This must be done with

ram adapter (#2, page 28) on ram (#10, page 28) , by adjusting ram adapter through vertical

adjusting wormshaft (#8, page 28). Loosen four locknuts (# 157. page 36), but leave some drag

on them for fine adjustment. To square head to table in the longitudinal axis, mount indicator as

shown in Figure 4.

Do not operate until properly lubricated:

(A) Way surfaces and lead screws

Sunoco waylube #80 or equivalent.

(B) Milling Heads(Spindle Bearings)

S.A.E. 10 or lOW light oil.

(C) Motors are greased for life of bearings.

WHEN INDICATING AS IN FIGURE 3. IT SHOULD BE

NOTED THAT THE TABLE IS FITTED TO BE SLIGHTLY

HIGHER IN FRONT. USUALLY ABOUT 0005"

Figure 4. Head Alignment Y Axis

Figure 3. Head Alignment Y Axis

15

OPERATION MANUAL

ADJUSTMENT OF TABLE GIB.

ADJUSTMENT OF SADDLE GIB.

ADJUSTMENT OF KNEE GIB.

The table is provided with a full length tapered

gib (#43, page 28) in the saddle, and an adjusting

screw on the left side. To take up gib, tighten gib

adjusting screw (#41 . page 28) slightly and repeat

until a slight drag is felt when moving the table

by hand.

A tapered gib (#49, page 28) is used for adjusting

the saddle bearing on the knee. This forms a guide

for the saddle. To tighten gib, remove chip wiper

and use the same method as described above.

Replace chip wiper after gib has been adjusted.

Remove chip wiper and adjust screw until smooth

movement is attained. Replace chip wiper.

Figure 5. Saddle/Table Gib

(# 43, page 28)

Figure 6.Saddle-Knee Gib

(# 49, page 28)

Figure 7, Knee-Columm Gib

(# 55, page 28)

16

OPERATION MANUAL

CLAMPING TABLE, SADDLE AND KNEE:When milling with longitudinal table feed only,

it is advisable to clamp the knee to the column

and the saddle to the knee to add rigidity to these

members and provide for heaviercuts with a

minimum of vibration. The saddle locking lever

is located on the left-hand side of saddle

Excessive pressure can cause slight table bind.

Use moderate clamping pressure, as this will

hold saddle sufficiently.

The table clamp levers are located on the front

of saddle and should always be clamped when

longitudinal movement is not required.

The knee clamping levers are at the left front of

the knee. Below the elevating crank, and on the

left side of the knee back alongside the column.

The clamp on the front of knee is only a tension

brake and should be left clamped unless the knee

is being raised or lowered. This clamp will not

lock the knee completely. The two clamps on the

left rear of the knee should only be used when the

knee will not be moved.

17

OPERATION MANUAL

REMOVING TABLE:

REMOVING TABLE:

Remove the following: ball crank, handles, dial holders and bearing brackets. Tum the lead screw

all the way out and slide the table from the saddle. See Fig.8.

Follow the same procedures as removing table; however; it is necessary to remove the entire front

bracket assembly. Next, remove the cross feed nut bracket which call only be done by removing

the table. See Fig. 8.

18

OPERATION MANUAL

Fig

ure

8. L

ongi

tudi

nal

and

Cro

ss F

eed

Ass

embl

y

19

OPERATION MANUAL

ASSEMBLY INSTRUCTIONS FOR MOUNTING

2VSG VARIDRIVE HEAD TO RAM ADAPTOR

OPERATING INSTUCTIONS:

SPEED CHANCH HAND WHEEL (16, Figure 9) :

LUBRICATION:

Insert the four (4) tee bolts into the ram adaptor and position them to match the bolt holes in the

head.

Slide the head onto the bolts, insert the spacers and washers and secure with the nuts.

Tighten all nuts to 25 ft. 1bs. Of torque, and then repeat to 50 ft. 1bs.

DO NOT attempt to change spindle RPM unless the motor is running. Dial speeds will only be

approximate. Belt wear will cause a slight variaion in speeds from what is indicated on the dial.

When tightening or loosening the drawbar (# 109, page 37), it is necessary to lock the spindle. To do

this, use the spindle brake (3) which is located on the left side of the belt housing, turning it either

right or left until it binds. Make sure the quill is raised all the way.

Drawber (# 14, page 37) has 7/16-20 right hand thread and should be tightened with normal

pressure using wrench furnished with machine. To loosen collet, back off drawbar and if collet

does not open, given top of drawbar a slight tap. Spindle has non-sticking taper and collet should

release readily.

The useful life of the 2VSG Head will be determined to a large extent by whether proper lubrication

methods are followed. Carefully follow the lube plate recommendations and avoid substitutions.

CAUTIONIMPROPER TIGHTENING OF THESECOULD CAUSEA CHOPPY

QUILL MOVEMENT

20

OPERATION MANUAL

Figure 9. 2VSG 3VHG(4VK) Milling Aitachment

21

OPERATION MANUAL

SPINDLE BRAKE (#3, Figure 9) :

FORWARD-REVERSE SWITCH (#1, Fig. 9) :

HI-NEUTRAL-LO LEVER (#15, Fig. 9) :

Brake lever can be moved in either direction to stop spindle. When locking spindle, lever should

be moved right or left and then raised. There are no adjustments on brake so it must be replaced

when worm out.

This is the motor reversing switch. When the head is in direct drive (High Range), the motor and

spindle are turning the same direction. When the head is in "Back Gear" (Low Range), the spindle

runs backwards unless the motor direction is reversed.

The lever is used to put the head into either direct drive or backgear, Rotate the spindle by hand to

facilitate meshing of clutch or gears.

Neutral can be obtained at mid-way position, and is provided to permit free spindle rotation for

indicating and set-up.

After an extended period of use, the neutral position may cause noise by allowing the c1tuch teeth

to rub each other. This can be corrected by loosening set screw (#50-2, page 37), and reversing the

position of the detent plate (#50-1, page 37).

In high speed (Direct Drive), the spindle is driven by tapered clutch teeth. If the clutch is not

meshed tightly, clutch rattle will be heard. This can be corrected by moving the detent plate

upward as the clutch wears. This is also the reason for possible loss of neutral, requiring the

reversal of the detent plate.

CAUTION

CAUTION

BE CERTAIN THAT THE SPINDLE BRAKE IS RELEASED BEFORE STARTING THE MOTOR. THIS IS IMPORTANT AS THE MOTOR CAN BE DAMAGED IF SWITCH IS TURNED ON WITH BRAKE IN LOCKED POSITION.

DO NOT shift Hi-Lo Lever while motor is running.

22

OPERATION MANUAL

POWER FEED ENGAGEMENT CRANK (#4, Fig. 9) :

QUILL FEED SELECTOR (#5, Fig. 9) :

FEED REVERSE KNOB (#7, Fig. 9) :

MANUAL FEED HANDWHEEL (#6, Fig. 9) :

IMPORTANT:

Engages power feed worm gear. When lever is in right hand hole, power feed is engaged. To

disengage, pull knob out and turn crank in clockwise or down direction and move to opposite

position.

This crank is used to select the feed rate to be used. It is shifted by pulling knob out and turning

from one position toanother, Feed rates are stamped oncover below each hole. Feed is more

readily engaged with spindle running.

Position of this knob depends upon direction of spindle rotation. If boring with right hand cutting

tools, pull feed handle towards operator until clutch becomes engaged.

Neutral position is between forward and reverse position. It is recommended that the handle be

left in neutral position when not in use.

Feed reversing knob should be in neutral position and feed control lever (#8, Fig. 9) engaged.

Clockwise rotation of handwheel moves quill down. Manual Feed Handwheel and quill feed

handwheel may be disengaged by moving them out ward approximately 1/8".

It is recommended that the Power Feed worm gear be disengaged

whenever the power feed is not required. This will avoid unnecessary

wear on power feed worm gear.

NOTE

CAUTION

HANDLE MUST BE MOVED IN CLOCKWISE DIRECTION TO ENGAGE OR DISENGAGE POWER FEED. IF HANDLE IS MOVED COUNTERCLOCKWISE NO DAMAGE WILL BE DONE, BUT NOTHING WILL HAPPEN.

POWER FEED GEAR MAY BE ENGAGED WHILE SPINDLE IS TURNING, HOWEVER, IT SHOULD BE ENGAGED SLOWLY TO AVOID DAMAGE TO THE WORM GEAR. THE GEAR MAY BE DISENGAGED AT ANY TIME. DO NOT USE POWER FEED AT SPEED ABOVE 3000 RPM.

23

OPERATION MANUAL

QUILL FEED HANDLE (#13, Fig. 9) :

QUILL STOP KNOB (#14, Fig. 9) :

MICROMETER NUT (#11, Fig. 9) :

QUILL LOCK (#10, Fig. 9) :

FEED CONTROL LEVER (#8. Fig. 9) :Engages over-load clutch on pinion shaft when moved left and will stay engaged until either quill

stop comes in contact with micrometer adjusting nut forcing feed control lever to disengage

automatically, or released manually by moving lever to right.

NOTE

NOTE

CAUTION

The feed control lever must be engaged in order to use manual feed controls,

The Quill Feed Handle and Manual Feed Handwheel may be taken off when

not in use.

The Feed Control Lever is carefully set at plant to disengage automatically

when quill stop goes against micrometer adjusting nut or against throw out

pin at top. However, if this should go out of adjustment, it may easily be

brought back by regulating the socket set screw located at bottom of tripping

rod (item no. 144 page 35).

WHEN ADJUSTING THE SOCKET SET SCREW, CHECK AUTOMATIC DISENGAGEMENT IN BOTH DIRECTIONS: THAT IS WITH QUILL-STOP NUT (#161, PAGE 35) AGAINST THE FEED TRIP LEVER (#145, PAGE 36) FORE DOWN POSITION. AND AGAINST REVERSE TRIP BALL LEVER (#183, PAGE 35) FOR THE UPPOSITION.

May be removed by simply pulling handle off. It is recommended that handle be disengaged when using power feed.

It used to disengage power feed in either direction as well as acting as a depth stop when working to a given depth.

This nut is used for setting of depths. Each graduation on nut indicates. 001" of depth , it reads directly to scale mounted along side of it. Depths may be obtained by setting micrometer nut in conjunction with quill stop.

This is a friction lock to be used when quill is in stationary position such as for milling. It is recommended this lock be used whenever quill movement is not desired.

24

OPERATION MANUAL

RAM POSITION:

RECOMMENDATIONS:

CAUTION

CAUTION

CAUTION

OPERATING INSTRUCTIONS

NOTEIt is recommended that on heavy milling work. head should be kept as close to column as possible, where maximum rigidity is obtained.

DO NOT TRY TO CHANGE SPINDLE SPEED ON 2VSG VARIDRIVE HEAD UNTIL MOTOR IS RUNNING. THIS COULD CAUSE PARTS BREAKAGE.

Spindle Feeds are adjusted by turning speed change handwheel (#27, page 37) on the front of the

belt housing. There are two ranges shown; 60 to 500 and 500 to 4200.

60-500RPM is obtained through the back-gear drive and is referred to as low range. To engage the

back-gears, use the lever marked Hi-Neutral-Lo on the right side of the head. Move this lever to

the "LO" position and use low range on the variable speed dial.

When shifting to "LO." DO NOT FORCE THE LEVER if the back gears do not mesh.

Hold the lever so that the gears are clear of one another, rotate the spindle nose by hand until the

gears line up, then put the unit in "LO" (back gear).

CARE SHOULD BE TAKEN TO LOCK RAM SECURELY AFTER SETTING.

THIS CLUTCH SHOULD NOT BE TAMPERED WITH IN THE FIFLD.

Ram can be moved by loosening two ram lock studs (# 119, page 27) on turret (# 124, page 27)

and moving to desired position.

Use 2,3, or 4 flute end mills. Eight flute end mills are usually not as satisfactory for general

milling. When using shell mills, face mills or any other tooling, proper machining practice should

be observed.

Power feed can be used for drills up to 3/8" diameter in mild tool steel. Overload clutch is preset

to hold up to 200 1bs. Down pressure on quill. Use manual feed for drills over 3/8".

25

OPERATION MANUAL

REMOVING THE MOTOR (See Fig. 10) :

CAUTIONDO NOT SHIFT THE HI-NEUTRAL-LO LEVER WHEN THE FEED GEAR IS ENGAGED.

500-4200RPM is direct drive and is the high range. The same procedure as previously described

is used to select this range except the Hi-Neutral-Lo lever is set in the Hi position.

Wear on the van -drive belt will cause a slight change in the speeds to that shown in windows

(# 16-2, page 37) on the dial. This can be corrected as follows. Crank the speed change handwheel

(# 16, Figure 9) snugly against the high speed stop. (T his will be near the 4200 reading on the

dial.Il.lse a techometer to determine the spindle speed, then turn the pivot stud (# 39, page 37),

after loosening the jam nut (Item # 96 page 37) until the spindle speed registers 4200 on the

tachometer.tighten jam nut.

Now reposition the speed dial plate to match the tachometer reading. T his is done by loosening

the Hexnut (# 14, page37) until the spindle speed registers 4200 on the tachometer; tighten jam

nut.

Run the head to the lowest speed of either range and shut off the motor. This puts the Vari-Drive

belt in the best position for disassembly.

1. DISCONNECT THE POWER and then remove the switch from the side of the belt housing.

2. Remove the cover (# 50-1, page 37 ) (8. Figure 10) at the lower end of the motor shaft. Use

two cover screws (# 50-2, page37 ) (A) to fasten the spring (# 8, page 37 ) (C) on the lower

the motor shaft, to the lower motor van-drive pulley (# 45, page 37 ). This will reduce the

hazard of personal injury that is always present when a heavy spring is under compression.

When the pulley, spring retainer (# 9, page 37 ) and spring are securely fastened as a single

unit, crank the speed change handwheel (# 16, Figure 9 ) to top speed position.

3. Now remove the screws (# 111, page 37 ) (D) that fasten the motor to the belt housing. The

motor should be lifted slightly and pulled firmly away from the spindle and toward the rear of

the belt housing. This will pull the vari-drive belt (# 4, page 37 ) deeply into the spindle

pulley (# 44, page 37 ) providing the slack needed to ship the belt over the motor pulley

(# 45, page 37 ).

4. Now lift the motor high enough to rest the motor base GENTLY on the adjusting screw

(# 39. page 37 ) (E) seen directly in front of the motor flange. The belt can now be slipped

over the lower pulley and the motor removed from the housing.

26

OPERATION MANUAL

Figure 10. Removing the Motor (Side View)

27

OPERATION MANUAL

CHANGING VARI-DRIVE BELT (Figure 11)

Complete the previous procedures for removing the motor, then remove the three screws

(# 14, page 37 ) (A. Fig. 11 ) and lift out the top bearing cap (# 13, page 37 ) (B). Looking down

inside of the housing, locate and remove two socket head cap screws (# 123, page 37 ) and sleeves

(# 38, page 37 ) (C). Next, remove the six screws (# 137, page 37 ) (D), then holding the belt

housing (E) to the base (# 50 page 37 ).

Remove the old belt (# 4, page 37 ) and replace it with a new belt. Do not use a substitute belt.

purchased from other than a # 383032B-13 of Bando V/S Belt. Vibration and heat could result

from the use of the wrong belt.

Figure 11, Removing the Var-Drive Belt

28

OPERATION MANUAL

CHANGING TIMING BELT (Figure 12)

Complete the operation for removing the motor. Then put the Hi-Neutral-Lo lever (# 15, Figure 9)

in the Lo position, remove the drawbar (# 109, page 37) (A, Figure 12) and lower the spindle.

Remove screws (# 12, page 37 ) (B) holding the upper and lower housings (#82, page 37)

together, including the two lower screws (C) in speed changer bracket just below the speed

dial.

A slight blow under the speed changer bracket (# 16 page 37) may be needed to separate the

upper housing (D) form its base.

As the housings are being separated, the HTD belt (E) (# 63, page 37 ) still connects them,

resisting the separating movement. The separation can be assisted by gently pushing the belt

off the large pulley (#62, page 37) as the upper housing is being raised.

Remove the old belt and replace with a new belt.

Figure 12, Removing Timing Belt

29

OPERATION MANUAL

GENERAL SPEED RECOMMENDATIONS

TABLE OF CUTTING SPEEDS AND FEEDS

Feet Per Minute

Rough Rough and Light and

Moterial to be Cut Cut Finish Finish Cut

Feet Per Minute 15 20 25 30 40 50 60 70 80 90 100

Di ameter, Inches Revolutions Per Minute

1/16" 917 1222 1528 1833 2445 3056 3667 4278 4889 5500 6112

1/8" 458 611 764 917 1222 1528 1833 2139 2445 2750 3056

3/16" 306 407 509 611 815 1019 1222 1426 1630 1833 2037

1/4" 229 306 382 458 611 764 917 1070 1375 1375 1528

5/16" 183 244 306 367 489 611 733 856 978 1100 1222

3/8" 153 204 255 306 407 509 611 713 815 917 1019

7/16" 131 175 218 262 349 437 524 611 698 786 873

1/2" 115 153 191 229 306 382 458 535 611 688 764

5/8" 91 122 153 183 244 306 367 428 489 550 611

3/4" 76 102 127 153 204 255 306 357 407 458 509

7/8" 65 87 109 131 175 218 262 306 349 393 437

1" 57 76 95 115 153 191 229 267 306 344 382

11/8" 50 67 84 102 136 170 204 238 272 306 340

11/4" 45 61 76 91 122 153 183 214 244 275 306

13/8" 41 55 69 83 111 139 167 194 222 250 278

11/2" 38 50 63 76 102 127 153 178 204 229 255

15/8" 35 47 58 70 94 118 141 165 188 212 235

13/4" 32 43 54 65 87 109 131 153 175 196 218

17/8" 30 40 50 61 81 105 122 143 163 183 204

2" 28 38 47 57 76 95 115 134 153 172 199

0000 000 000 000 000 000 000 000 000 000 000

00000 0000 0000 0000 000 000 000 000 000 000 000

0000 0000 0000 0000 0000 000 000 000 000 000 000

00000 0000 0000 0000 0000 0000 0000 000 000 000 000

0000 0000 0000 0000 0000 0000 0000 0000 0000 000 000

00000 0000 0000 0000 0000 0000 0000 0000 0000 0000 000

0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

00000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

000000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

000000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

000000 00000 0000 0000 0000 0000 0000 0000 0000 0000 0000

00000000 00000 00000 0000 0000 0000 0000 0000 0000 0000 0000

00000 00000 00000 0000 0000 0000 0000 0000 0000 0000 0000

00000 00000 00000 00000 0000 0000 0000 0000 0000 0000 0000

00000 00000 00000 00000 0000 0000 0000 0000 0000 0000 0000

00000 00000 00000 00000 0000 0000 0000 0000 0000 0000 0000

00000 00000 00000 00000 00000 0000 0000 0000 0000 0000 0000

00000 00000 00000 00000 00000 0000 0000 0000 0000 0000 0000

00000 00000 00000 00000 00000 0000 0000 0000 0000 0000 0000

00000000 00000 00000 00000 00000 00000 0000 0000 0000 0000 0000

Cost iron-Soft-(Under 200 Brinnell)

Cost iron-Med-(200-300 Brinnell)

Cost iron-Hard-(Over 200 Brinnell)

Steel (Chrome Nickel 40-45 Shore)

Steel (Stai nless)

Steel (Low Carbon)

Steel(High Carbon)

Bronze(Medium)

Bronze(Hard)

Brass(Hard)

Copper

Duraluminum

Alu minum

70

55

40

30

60

80

40

90

65

100

150

400

600

80-90

60-70

50-60

40

80

90

50

120

90

150

200

----

----

120

90

70

50

90

140

70

150

130

200

300

600

1000

30

OPERATION MANUAL

Figure 13. 2SG 3HG Milling Head

31

OPERATION MANUAL

1. REVERSING SWITCH is used to obtain clockwise or counter clockwise rotation

of spindle.

Note: Due to back gear construction, when machine is running in low speed range; spindle

rotation is opposite to that of high speed range. Therefore forward on your reversing

switch becomes reverse switch in low speed range.

2. SPINDLE BRAKE Lever con be moved in either direction to stop spindle; however, when locking spindle,

lever should be moved to right or left and then raised.

CAUTION: Be certain that the spindle brake is released before starting the motor. This

is important as the motor can be damaged if switch is left on with brake in

locked position.

3. HIGH LOW SPEED CLUTCH CONTROL is cirectly in front of motor.

When knob is in position, as shown on picture, clutch is in high speed position. To put clutch

into low speed position turn lever to the extreme right. It is necessary to rotate spindle while

engaging high speed clutch. This can be accomplished by either turning spindle nose by hand

or by turning drawbar knob using wrench, providing drawbar is pulled up tightly.

CAUTION: Do not shift clutch while motor is running.

4. BACK GEAR CONTROL is used in conjunction with the high low speed clutch

control ab ove back gear control handle is stamped IN and OUT. When back gear control handle

is in OUT position, which is the position furthest from face of machine, then HIGH LOW speed

clutch control should be locatd as illustrated in photograph. With these controls in position as

explained, head is set for operation in high speed range (660-2720 RPM).

When back gear control lever moved to IN position and HIGH LOW speed clutch control

moved to extreme right then the head is ready for operation in the low speed range

(80-325 RPM).

32

OPERATION MANUAL

2

34

67

8

9 10

11

12

15

16

1617

1819

1

1314

24

24

23

31

31

32

32

33

3337

38

39

40

41

42

4344

4446

50

4851

49

5960

61

52

53

545556

5358

62

64

64

7475

77

79

8081

82

8384

8586 87

88 89 94

90 91 9293

95 96 97

98

102103

104

105

132

134120

118

119126 123108

133

C130

99

76

110125

128131127

124

A87

33

OPERATION MANUAL

BASIC MACHINE 2SG-2VSG-3HG-3VHG (C Part)

ITEM No.

ITEM No.

C1

C2

C3

C4

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C23

C24

C31

C32

C33

C37

C38

C39

C40

C41

C42

C43

C44

C46

C48

C49

C50

C51

C52

C53

C54

C55

C56

C58

C59

C60

C61

C62

C64

C65

C66

C74

C75

C76

C77

C78

C79

C80

C81

C82

C83

C84

C85

C86

C87

C88

C89

C90

C91

C92

C93

C94

C95

C96

C97

C98

C99

C100

C102

C103

C104

C105

C108

C110

C118

C119

C120

C121

C123

C124

C125

C126

C127

C128

C130

C131

C132

C133

C134

FC65

A87

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

3

1

2

2

2

2

5

5

5

1

1

1

1

2

2

2

1

2

14

1

2

1

1

19

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

2

1

Quill Housing Adjusting Gear

Ram Adapter

Scale-Head Rotation

Nut

Vertical Adjusting Worm

Worm Thrust Washer

Vertical Adjusting Worm Shaft

Worm Key

Ram

Eyebolts

Washer

Socket Cap Screw

Roll Dowel Pin

Angle Plate

Round HD Drive Screw

Adapter Pivot Pin

Chamfered & Hardened Washer

Adapter Locking Bolt

Table 42" or 48"

Oil Mesh for Work table

Stop Piece T-Bolt

Table Stop Piece

Hex Nut

Table Lock Bolt Handle(6 ea for square way)

Saddle Lock Bolt (6 ea for square way)

Saddle Lock Plunger (6 ea for square way)

Socket HD Cap Screw

Gib Adjusting Screw

Table Stop Bracket

Saddle/Table Gib

Felt Wipers

Table Lock Plunger

Table Lock Bolt Handle

Saddle/Knee Gib

Saddle Knee Wiper Plate (iron)

Oval Head Screw

Saddle

Column Wiper Holder(iron)

Knee Wiper Felt

Knee/Column Gib

Allen Cap Screw

Knee Wiper Felt

Chip Guards-Upper

Chip Guards-Middle

Chip Guards-Lower

Knee 12"

Stop Screw

Knee Lock Shaft Assembly(non for 2SG,2VSG)

Set Screw (non for 2SG,2VSG)

Jam Nut

Key

Washer

Bevel Gear

Set Screw

Sealed Ball Bearing

Bearing Retainer Ring

Socket Head Cap Screw

Elevating Screw Assembly

Handle

Elevating Crank

Gearshaft Clutch Insert

Dial Lock Nut

Dial with 100 Graduations

Dial Holder


Bearing Retaining Ring

Grease Sealed Bearing

Bearing Cap

Key

Elevating Shaft for 12"Knee


Bevel Pinion

Set Screw

Column

Washer

Key


Pedestal

Elevating Screw Nut



Copper bolt

Spider

Ram Lock Stud

Ram Pinion

Ram Pinion Handle

Chamfered Hardened Washer

Turret

Gib Screw Nut

Gib Screw

Lock Bar

Screw

Oil Mesh for Machine Column

Ram/Turret Gib

Cover - Back

Scale -Turret

Cover - Left

Raise Handle (Square way only)

Fix Ring

Q'TY Q'TYDESCRIPTION DESCRIPTION

34

OPERATION MANUAL

1

2C83

C83

ND50

3

45

67

8

9

10

11

12

13

76

14

15

16

17

18

1

2

C83

3

4

5

14

18

14

1

2

3

4

5

6

78

9

10

28

2627

24

24

22

9

21

35

OPERATION MANUAL

LEADSCREW ASSEMBLY 2SG-2VSG-3HG-3VHG (C Part)

ITEM No.

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

D16

D18

D21

D22

D24

D26

D27

D28

C83

ND50

3

3

3

3

3

9

3

2

6

12

1

1

1

3

1

1

1

1

1

1

1

1

1

3

1

Jam Nut

Ball Crank Handle

Dial Lock Nut


Dial Holder

Socket Cap Screw


Grease Sealed Ball Bearings (6204Z)

Roll Pin

Socket Cap Screw

Left Bearing Bracket

Right Bearing Bracket

Grease Seal Ball Bearing (6204ZZ)

Key

Longitudinal Feed Screw 42"、49"、50"

Socket Cap Screw

Longitudinal Feed Nut

Socket Cap Screw

Longitudinal Feed Nut Bracket

Cross Feed Nut

Stop Screw

Cross Feed Screw for 12" Knee

Cross Feed Bearing Bracket

Handle

X axis ball screw cap for motor end of table

Q'TYDESCRIPTION

36

OPERATION MANUAL

TOM-2SG,3HG

1

2

3

4

5

5

6

7

31-A

9

10

11

1213

14

15

16

17

18

19

20

B2422

23

70A

25

27

28

29

29

29

30

31

3233

34

35

36

40

41

42

4345

49

50

51

52

56

58

59

59

60

61

62 64

65

66

6768

69

70

71

72

73

74 75

76

77

7879

80 81

87

85

57

84

83

88

C121

B191

89

90

37

OPERATION MANUAL

2SG 3HG HEAD TOP HOUSING (A Part)

ITEM No.

ITEM No.

A1

A2

A3

A4

A5

A6

A7

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A22

A23

A25

A27

A28

A29

A30

A31

A31A

A32

A33

A34

A35

A36

A40

A41

A42

A43

A45

A49

A50

A51

A52

A56

A57

A58

A59

A60

A61

A62

A64

A65

A66

A67

A68

A69

A70

A70A

A71

A72

A73

A74

A75

A76

A77

A78

A79

A80

A81

A83

A84

A85

A87

A88

A89

A90

B24

B191

C121

1

1

1

1

2

1

1

4

2

1

1

1

3

2

4

1

1

1

1

1

1

1

1

1

4

1

1

1

2

1

1

1

1

2

2

1

2

2

1

1

5

1

1

1

1

2

1

1

1

1

1

1

2

2

6

1

1

1

1

1

1

3

3

3

1

1

1

1

1

1

2

2

1

1

1

1

1

1

Drawbar for R.8 Collet

Drawbar Washer

Upper Bearing Locknut

Bearing Sleeve Locknut

Ball Bearing

Upper Bearing Spacer (small)

Upper Bearing Spacer (large)

Compression Spring

Socket Set Screw

Spindle Pulley Bearing Sleeve

Jam Nut

External Lock Washer

Brake Ring Screw

Spring

Machine Screw

Brake Lock stud

Brake Assembly

Spindle Pulley

Spindle Pulley Hub

V'Belt

Timing Belt

Timing Belt Pulley

Flat Head Screw

Hex Jam Nut

Black Plastic Ball Handle 5/16"

Spindle Clutch Lever

Cam Ring

Dust cover

Cam Ring Pin

Socket Set Screw M6x30L

Brake Lock Handle

Hex Jam Nut M6

Wave Washers (WW10)

1/2" Washers

Motor Mounting Studs

Belt Housing

Motor Locknut

Motor Locknut Handle

Motor Pulley

Gear Housing Cover

Round HD Screw

Socket Set Screws 1/8"

Bull Gear Key

Splindle Gear Hub

Splindle Bull Gear Assembly

Bearing

Countershaft

Key

Countershaft Gear

Dowel Pin

Back Gear Shifter Fork

Gear Housing

Dowel Pin

Roll Pins

Socket Cap Screw

Power Feed Warning sign

Hi-Low speed sign

Ball Bearing

Snap Ring

Lockwasher

Bearing Locknut

Hex Nut Hardened

Vertical Tee Bolt

Vertical Bolt Washer

Back Gear Shift Crank

Roll Pin

Back Gear Shift Bushing

Shift Crank

Gearshift Plunger

Compression Spring

Belt Guard Assembly

Belt Housing Fix Ring (TOM-2SG only)

Motor

Head Plate

Speed Change Plate

Black Plastic Ball 1"Dia

Black Plastic Ball

Gear lever Handle


38

OPERATION MANUAL

49

48193

65

24

24

88A

143

142

150

151

151

151A

2223 21

20

129A

141A

39

OPERATION MANUAL

2SG,2VSG,3HG,3VHG HEAD (B Part)

ITEM No.

ITEM No.

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B21

B22

B23

B24

B25

B27

B28

B29

B31

B32

B33

B34

B36

B37

B40

B41

B42

B43

B44

B47

B49

B50

B55

B56

B57

B59

B60

B61

B62

B63

B64

B65

B66

B67

B73

B74

B75

B76

B77

B78

B79

B80

B81

B83

B84

B85

B86

B87

B88

B88A

B89

B90

B91

B92

B93

B94

B95

B96

B97

B98

B99

B100

B101

B102

B103

B104

B106

B107

B108

B110

B111

B112

B113

B114

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

RD.HD.Screw

Bevel Pinion Washer

Feed Bevel Pinion

Feed Worm Gear Shaft Sleeve

Worm Cradle Bushing

Setscrew

Worm Gear Spacer

Feed Drive Worm Gear

Feed Drive Worm Gear Shaft

Worm Shaft Key

Key

Locknut

Washer

Cluster Gear Key

Feed Reverse Bevel Gear

Feed Engage Pin

Worm Gear Cradle

Worm Gear Cradle Throw-out

Shift Sleeve

Gearshift Plunger

Compression Spring

Roll Pin

Shift Crank

Black Plastic Ball 1/4"

Cap Screw

Cluster Gear Shaft Upper Bearing

Cluster Gear Assembly

Cluster Gear Key

Cluster Gear Shaft

Snap Ring

Bevel Gear Bearing

Bevel Gear Thrust Spacer

Feed Driving Gear

Key

Feed Drive Gear

Needle Bearing

Bushing

Worm

Feed Worm Shaft Bushing

Feed Worm Shaft Thrust Washer

Feed Reverse Bevel Gear(include B48

Bushing)

Feed Reverse Clutch

Reverse Clutch Rod

Roll Pin

Feed Worm Shaft

Pin

Feed Shift Rod

KP.Set Screw

Key

Feed Gear Shift Fork

Cluster Gear Shift Crank

Cork mat

Cluster Gear Cover

Cap Screw

Cap Screw

Clutch Ring Pin

Clutch Ring

Socket Set Screw

Brass Plug

Overload Clutch Locknut

Safety Clutch Spring

Overload Clutch

Overload Clutch Sleeve

Round Head Screw

Mock-it Lockscrew

Socket Set Screw

Lockscrew

Socket Set Screw

Compression Spring

Compression Spring- special

Overload Clutch Lever Spring

Plunger

Quill Pinion Shaft Bushing

Pinion Shaft Worm Gear Spacer

Overload Clutch Worm Gear

Overload Clutch Ring

Snap Ring

Dowel Pin

Overload Clutch Trip Lever

Overload Clutch Washer

Snap Ring

Clutch Arm Cover

Socket Set Screw

Chem Blacked Locknut

Dowel Pin

Cam Rod

Trip Handle

Feed Trip Bracket

Cap Screw

Socket Set Screw

Feed Reverse Knob Stud

Reverse Knob

Snap Ring

Hand Wheel Clutch

Steel Ball


40

OPERATION MANUAL

49

48193

65

24

24

88A

143

142

150

151

151

151A

2223 21

20

129A

141A

41

OPERATION MANUAL

2SG,2VSG,3HG,3VHG HEAD (B Part)

ITEM No.

ITEM No.

B115

B116

B117

B118

B119

B120

B121

B123

B124

B125

B127

B128

B129

B129A

B130

B131

B132

B133

B134

B135

B136

B137

B138

B139

B140

B141

B141A

B142

B143

B144

B145

B146

B148

B149

B150

B151

B151A

B152

B153

B155

B156

B157

B158

B159

B160

B161

B162

B163

B164

B165

B166

B168

B169

B170

B171

B172

B173

B174

B175

B176

B177

B178

B181

B182

B183

B184

B185

B186

B187

B188

B189

B190

B191

B192

B193

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

2

2

1

1

1

4

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Compression Spring

Handwheel Clutch Spring Screw

Roll Pin

Cam Rod Sleeve Assy

Roll Pin

Compression Spring

Trip Plunger

Trip Plunger Bushing

Feed Trip Plunger

Handwheel

Spindle

Quill Skirt

Locknut

Spindle fixed block (NT30)

Lockwasher

Bearing

Sleeve (Specialized)

Nose-Piece

Spindle Dirt Shield

Bearing

Bearing Spacer-Large

Bearing Spacer-Small

Bearing

Screw

Special Socket Set Screw( For R8

Spindle)

Collect Alignment Serew 6x6( For R8

Spindle)

M8x16 Screw (30#)

Quill

Bushing 4x3mm (tin)- For Iron B133

Socket Set Screw

Feed Trip Lever

Trip Lever Pin

Quill Lock Sleeve

Lock Handle

Socket Set Screw

Felt Washer

Felt

Quill Lock Bolt

Quill Lock Sleeve Tapped

T-Bolt Assy

Lower Clamping Bolt Spacer

Locknut

Chem Blacked RD.HD.Screws

Micrometer Scale

Snap Ring

Quill Micro-stop Nut

Micrometer Nut

Quill Stop Knob

Quill Stop Micro-screw

Screw

Quill Pinion Shaft

Screw Pin

RD.Head Screw

Roll Pin

Key

Pinion Shaft Hub Screw

Steel Ball

Compression Spring

Rack Feed Handle Hub

Pinion Shaft Hub Sleeve

Spring Cover

Clock Spring(Clock Spring Assy)

Socket Set Screw

Lockscrew

Reverse Trip Ball Lever

Feed Reverse Trip Plunger

Reverse Trip Ball Lever Screw 5/16"

Worm Gear

Key

Socket Set Screw

Addition Worm Shaft

Pinion Shaft Hub Handle

Black Plastic Ball Handles

Quill Housing

Oil Cup 1/8PTx1/8PH


42

OPERATION MANUAL

110

111

130

02

06A

06

04

05

08

09

10

01

101

136

11

12

1920 16B 17 16A 19 16 22 29 23 32

38 37 123 39

36

31

35

34

42

43

43A

49

47

41 40

44

07

106 107

45

46

17C

122

120

48

103

17A

17B

63

03

68

69

126

61

62

93

64

65

66

67

65

21125

40

2524

24A

27

27A

28

18

13

52A14

106

15

06B

30

33

56

5455

57A

52A

52B

55A

5258

59

14A

50B

50

14B

50A

70

71

100

73

72

74

76

75

77

78

79

77

80

105

115

82

81

53

109

108

B193 131 104 137 A70 85 87 89 92B 90 91A 57 94 92

931169388 92A

102138

A70A

83

97

9520

43

OPERATION MANUAL

2VSG, 3VHG, 4VK, SVK, 3KVHF(NC) HEAD TOP HOUSING(VS Part)

ITEM No.

ITEM No.

VS1

VS2

VS3

VS4

VS5

VS6

VS6A

VS6B

VS7

VS8

VS9

VS10

VS11

VS12

VS13

VS14

VS14A

VS15

VS16

VS16A

VS16B

VS17

VS17A

VS17B

VS17C

VS18

VS19

VS20

VS21

VS22

VS23

VS24

VS24A

VS25

VS26

VS27

VS27A

VS28

VS29

VS30

VS31

VS32

VS33

VS34

VS35

VS36

VS37

VS38

VS39

VS40

VS41

VS42

VS43

VS43A

VS44

VS45

VS46

VS47

VS48

VS49

VS50

VS50A

VS50B

VS51

VS52

VS52A

VS52B

VS53

VS54

VS55

VS55A

VS56

VS57

VS57A

VS58

VS59

VS60

VS61

VS62

VS63

FVS63

VS64

VS65

VS66

VS67

VS68

VS69

VS70

VS71

VS72

VS73

VS74

VS75

VS76

VS77

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

4

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

Speed Change Plate Pivot Stud

Cotter Pin

Washer

Spindle Pulley Bearing Sliding

Housing

Ball Bearing

Ball Bearing

Adjustable-Driven Varidisc

Stationary-Driven Varidisc

Brake Bearing Cap

Brake Sheo Assembly

Brake Sheo Pivot Sleeve

Brake Spring

Belt Housing Base

Gear Cover-SWI

Cap Screw

Set Screw

Brake Lock Bushing

Jam Nut

Spring Pin

Brake Lock Shaft

Handle fix Block

Set Screw

Jam Nut

Brake Lock Handle

Bakelite Ball Handle

Plastic Handle

Turning Block Shaft

Finger Pivot Stud

Set Screw

Jam Nut

Timing Belt Pulley

Belt

Belt

Bull Gear Pinion Bearing Cap

Ball Bearing

Bull Gear Pinion

Bull Gear Pinion Counter Shaft

Key

Key

Timing Pulley Clutch

Key 8x7x25L

Key 8x8x12L

Splined Gear Hub

Spindle Bull Gear Assembly

Bearing Sleeve

Ball Bearing Gear Sleeve Washer

Ball Bearing


Belt Housing

Stationary Motor Varidisc

Socket Set Screw

Belt

Adjustable Motor Varidisc Assembly

Bushing

Key 7x7x52L (Copper)

Key 6x6x52L

Snap Ring

Spring for Varidisc Motor Shaft

Adjustable Varidisc Spring Collar

Socket Cap Screw

Motor Pulley Cover

Socket Cap Screw

Top Bearing Cap

Socket Cap Screw

Socket Cap Screw

Ball Bearing

Speed Change Housing

Vari-Speed Dial

Face Plate

Socket Cap Screw M6x35L

Washer ∮6

Nut M6xP1.0

Screw M6x25L

Full Dog Socket Set Screw

Copper Bushing

Screw 1/8"x1/4"

Worm Gear

Speed Changer Spur Gear

Pin

Copper Bushing

Washer

Speed Change Shaft

Fix Pin

Speed Change Handwheel

Plate

Handle

Speed Change Chain Drum

Pin

Pin

Chain

Chain front Screw

Nut

Chain end Screw

Speed Change Plate

Washer

Pivot Sleeve

44

OPERATION MANUAL

110

111

130

02

06A

06

04

05

08

09

10

01

101

136

11

12

1920 16B 17 16A 19 16 22 29 23 32

38 37 123 39

36

31

35

34

42

43

43A

49

47

41 40

44

07

106 107

45

46

17C

122

120

48

103

17A

17B

63

03

68

69

126

61

62

93

64

65

66

67

65

21125

40

2524

24A

27

27A

28

18

13

52A14

106

15

06B

30

33

56

5455

57A

52A

52B

55A

5258

59

14A

50B

50

14B

50A

70

71

100

73

72

74

76

75

77

78

79

77

80

105

115

82

81

53

109

108

B193 131 104 137 A70 85 87 89 92B 90 91A 57 94 92

931169388 92A

102138

A70A

83

97

9520

45

OPERATION MANUAL

2VSG, 3VHG, 4VK, SVK, 3KVHF(NC) HEAD TOP HOUSING(VS Part)

ITEM No.

ITEM No.

VS78

VS79

VS80

VS81

VS82

VS83

VS85

VS86

VS87

VS88

VS89

VS90

VS91A

VS92

VS92A

VS92B

VS93

VS94

VS95

VS96

VS97

VS98

VS100

VS101

VS102

VS103

VS104

VS105

VS106

VS107

VS108

VS109

VS110

VS111

VS115

VS116

VS120

VS122

VS123

VS125

VS126

VS129

VS130

VS131

VS135

VS136

VS137

VS138

B193

A70

A70A

1

1

1

1

1

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

3

1

2

1

1

1

1

1

1

4

1

1

4

4

2

1

1

1

4

2

1

12

6

1

1

1

1

Bearing Spacer

Bearing Spacer

Snap Ring

Bearing Locknut

Gear Housing

Compression Spring

Studs

Set Screw

Clutch Gear Shaft

Pin

Hi-Low Detent Plate

Hi-Low Detent Punger

Spring(long)

Hi-Low Pinion Block

Socket Cap Screw

Washer

Locket Cap Screw

Hi-Low Shift Crank

Hex Cap Nut

Jam Nut

Snap Ring

Timing Pulley Clutch Washer

Timing Pulley Clutch Snap Ring

Ventilator

Set Bolt

Washer

Copper Chip

Washer

Copper Spacer

Copper Chip

Drawbar Washer

Drawbar

Motor

Hex HD Screw

Lock Washer

Washer

See Screw 1/8"

Washer

Socket Cap Screw

Worm Gear Washer

Washer

Socket Cap Screw

Washer

Flat HD Socket Cap Screw

Oblong Key

Socket Cap Screw

Socket Cap Screw

Oil bell

Oil Cup 1/8PTx1/8PH


Hi-Low speed sign


46

OPERATION MANUAL

TOM-4K, 5K (FA)

31-A

1

2

3

4

5

5

6

7

9

10

11

1213

14

15

16

17

18

19

20

22

23

25

29

30

31

3233

3334

35

36

37

70A

39

40

A40

41

42

45

49

50

51

52

5657

58

59

59

60

61

6264

65

66

6768

69

70

71

72

73

74

76

77

7879

8081

82

83

84

88

90

28

27

A36

43

47

OPERATION MANUAL

4K,5K HEAD TOP HOUSING (FA Part)

ITEM No.

ITEM No.

FA1

FA2

FA3

FA4

FA5

FA6

FA7

FA9

FA10

FA11

FA12

FA13

FA14

FA15

FA16

FA17

FA18

FA19

FA20

FA22

FA23

FA25

FA27

FA28

FA29

FA30

FA31

FA31A

FA32

FA33

FA34

FA35

FA36

A36

FA37

FA39

FA40

A40

FA41

FA42

FA43

FA45

FA49

FA50

FA51

A52

FA56

FA57

FA58

FA59

FA60

FA61

FA62

FA64

FA65

FA66

FA67

FA68

FA69

FA70

FA70A

FA71

FA72

FA73

FA74

FA76

FA77

FA78

FA79

FA80

FA81

FA82

FA83

FA84

FA88

FA90

1

1

1

1

2

1

1

4

3

1

1

1

3

2

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

2

2

1

1

2

2

1

1

5

1

1

1

1

2

1

1

1

1

1

1

2

2

6

1

1

1

1

1

1

4

4

1

1

1

1

1

1

1

1

1

Drawbar For NT40 Collet

Drawbar Washer

Upper Bearing Locknut

Bearing Sleeve Locknut

Ball Bearing

Upper Bearing Spacer (small)

Upper Bearing Spacer (large)

Compression Spring

Socket Set Screw

Spindle Pulley Bearing Sleeve

Jam Nut

External Lock Washer

Brake Ring Screw

Spring

Machine Screw

Brake Lock stud

Brake Assembly

Spindle Pulley

Spindle Pulley Hub

V'Belt

Timing Belt

Timing Belt Pulley

Flat Head Screw

Hex Jam Nut

Cam Ring Nut

Spindle Clutch Lever

Cam Ring

Dust cover

Cam Ring Pin


Brake Lock Handle

Hex Jam Nut M6


Wave Washers (WW10)

M6x25L Screw

Motor Mounting Studs

Belt Housing

1/2" Washers

Head Plate

Belt Housing

Motor Locknut 3/8"

Motor Locknut Handle

Motor Pulley

Gear Housing Cover

Round HD Screw

Socket Set Screws 1/8"

Bull Gear Key

Spindle Gear Hub

Spindle Bull Gear Assembly

Bearing

Countershaft

Key

Countershaft Gear

Dowel Pin

Back Gear Shifter Fork

Gear Housing

Dowel Pin

Roll Pins

Socket Cap Screw


Hi-Low speed sign

Ball Bearing

Snap Ring

Lockwasher

Bearing Locknut

Vertical Tee Bolt

Hex Nut Hardened

Back Gear Shift Crank

Roll Pin

Back Gear Shift Bushing

Shift Lock Nut

Label-Power Feed Speed

Gearshift Plunger

Compression Spring

Motor

Speed Change Plate


48

OPERATION MANUAL

TOM-4K,4VK,5K,5VK (FB)

65

143

1

23

4

5

67 8 9

10

11

12

13

14

15

16

17 18

19

2223

24 25 26

27

28

29

33

36-1

31

32

3435

36

37

40

161

162

163

164

168

4243 44

47

4148

48

49

4950

55

5657

59

6061

6262-1

6364

66

67

68

69

7071

72

73

74

75

76

77

78

7980

81

82

89

87

88

85

B88A

90

9192-1

929394

9596

979899

100

B102

B141A

B129A

101

103

104

105

106

107

108

110

111112

113

114

115

116

117 118

119

120

121

123

124

125

127

128

129

131

133

134

135

136

137

138

139

142

144

145146

148

149

152153

155156

157

158

159160

150

151

151

151A

165166 180

171

172170

B193178

177

169176 175

175-2

175-1

175-3185184

183

191

190

189188

187

186

192

84

86

49

OPERATION MANUAL

4K,4VK,5K,5VK HEAD (FB Part)

ITEM No.

ITEM No.

FB1

FB2

FB3

FB4

FB5

FB6

FB7

FB8

FB9

FB10

FB11

FB12

FB13

FB14

FB15

FB16

FB17

FB18

FB19

FB22

FB23

FB24

FB25

FB26

FB27

FB28

FB29

FB31

FB32

FB33

FB34

FB36

FB37

FB40

FB41

FB42

FB43

FB44

FB47

FB49

FB50

FB55

FB56

FB57

FB59

FB60

FB61

FB62

FB63

FB64

FB65

FB66

FB67

FB68

FB69

FB70

FB71

FB72

FB73

FB74

FB75

FB76

FB77

FB78

FB79

FB80

FB81

FB83

FB84

FB85

FB86

FB87

FB88

B88A

FB89

FB90

FB91

FB92

FB93

FB94

FB95

FB96

FB97

FB98

FB99

FB100

FB101

B102

FB103

FB104

FB105

FB106

FB107

FB108

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

RD.HD.Screw

Bevel Pinion Washer

Feed Bevel Pinion

Feed Worm Gear Shaft Sleeve

Worm Cradle Bushing

Setscrew

Worm Gear Spacer

Feed Drive Worm Gear

Feed Drive Worm Gear Shaft

Worm Shaft Key

Key

Locknut

Washer

Cluster Gear Key

Feed Reverse Bevel Gear

Feed Engage Pin

Worm Gear Cradle

Worm Gear Cradle Throw-out

Shift Sleeve

Label - Power Feed

Shift Crank

Steel Ball

Set Screw

Set Screw

Cluster Gear Shaft Upper Bearing

Cluster Gear Assembly

Cluster Gear Key

Cluster Gear Shaft

Snap Ring

Bevel Gear Bearing

Bevel Gear Thrust Spacer

Feed Driving Gear

Key

Feed Drive Gear

Needle Bearing

Bushing

Worm

Feed Worm Shaft Bushing

Feed Worm Shaft Thrust Washer

Feed Reverse Bevel Gear (include

B48 Bushing)

Feed Reverse Clutch

Reverse Clutch Rod

Roll Pin

Feed Worm Shaft

Pin

Feed Shift Rod

KP.Set Screw

Key

Feed Gear Shift Fork

Cluster Gear Shift Crank

Cork mat

Cluster Gear Cover

Cap Screw

Label - Power Feed Speed

Shift Crank

Steel Ball

Set Screw

Set Screw

Cap Screw

Clutch Ring Pin

Clutch Ring

Socket Set Screw

Brass Plug

Overload Clutch Locknut

Safety Clutch Spring

Overload Clutch

Overload Clutch Sleeve

Round Head Screw

Mock-it Lockscrew

Socket Set Screw

Lockscrew

Socket Set Screw

Compression Spring

Compression Spring- special

Overload Clutch Lever Spring

Plunger

Quill Pinion Shaft Bushing

Pinion Shaft Worm Gear Spacer

Overload Clutch Worm Gear

Overload Clutch Ring

Snap Ring

Dowel Pin

Overload Clutch Trip Lever

Overload Clutch Washer

Snap Ring

Clutch Arm Cover

Socket Set Screw

Chem Blacked Locknut

Dowel Pin

Cam Rod

Trip Handle

Black Plastic Ball

Feed Trip Bracket

Cap Screw

Socket Set Screw


50

OPERATION MANUAL

4K,4VK,5K,5VK HEAD (FB Part)

ITEM No.

ITEM No.

FB110

FB111

FB112

FB113

FB114

FB115

FB116

FB117

FB118

FB119

FB120

FB121

FB123

FB124

FB125

FB127

FB128

FB129

B129A

FB130

FB131

FB133

FB134

FB135

FB136

FB137

FB139

B141A

FB142

FB143

FB144

FB145

FB146

FB148

FB149

FB150

FB151

FB151A

FB152

FB153

FB155

FB156

FB157

FB158

FB159

FB160

FB161

FB162

FB163

FB164

FB165

FB166

FB168

FB169

FB170

FB171

FB172

FB173

FB174

FB175

FB176

FB177

FB178

FB181

FB182

FB183

FB184

FB185

FB186

FB187

FB188

FB189

FB190

FB191

FB192

B193

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

2

1

1

1

2

1

1

1

1

1

1

1

2

2

1

1

1

4

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Feed Reverse Knob Stud

Reverse Knob

Snap Ring

Hand Wheel Clutch

Steel Ball

Compression Spring

Handwheel Clutch Spring Screw

Roll Pin

Cam Rod Sleeve Assy

Roll Pin

Compression Spring

Trip Plunger

Trip Plunger Bushing

Feed Trip Plunger

Handwheel

Spindle

Quill Skirt

Quill Lock

Spindle fixed block

Lockwasher

Bearing

Nose-Piece

Spindle Dirt Shield

Bearing

Bearing Spacer-Large

Bearing Spacer-Small

Spindle Dirt Shield

M8x16 Screw

Quill

Bushing 4x3mm (copper )-SWI

Socket Set Screw

Feed Trip Lever

Trip Lever Pin

Quill Lock Sleeve

Lock Handle

Socket Set Screw

Felt Washer

Felt

Quill Lock Bolt

Quill Lock Sleeve Tapped

T-Bolt Assy

Lower Clamping Bolt Spacer

Locknut

Chem Blacked RD.HD.Screws

Micrometer Scale

Snap Ring

Quill Micro-stop Nut

Micrometer Nut

Quill Stop Knob

Quill Stop Micro-screw

Screw

Quill Pinion Shaft

Screw Pin

RD.Head Screw

Roll Pin

Key

Pinion Shaft Hub Screw

Steel Ball

Compression Spring

Rack Feed Handle Hub

Pinion Shaft Hub Sleeve

Spring Cover

Clock Spring(Clock Spring Assy)

Socket Set Screw

Lockscrew

Reverse Trip Ball Lever

Feed Reverse Trip Plunger

Reverse Trip Ball Lever Screw 5/16"

Worm Gear

Key

Socket Set Screw

Addition Worm Shaft

Pinion Shaft Hub Handle

Black Plastic Ball Handles

Quill Housing

Oil Cup 1/8PTx1/8PH


51

OPERATION MANUAL

51 51

51 51

51

52

53

5354

55

55

56

56

56

56

58

5960

61

62

6364

C6566

6765

69

71 71

7476

77

78

79

80

81

82

8384

85 86 87 88 89

9091

92 93

94

95 96 97

98

99

100

13

10

11

13

23

2425

27

3132

33

37 383940

41

42

43

44

44

46

48

49 24

50

50

136

132

107 106

C130

C132

C134

112

113

114

108

109

105

104

103

102

110

111

124

C108

133

127128

123

118

119

120

110A125

130

131129

52

OPERATION MANUAL

BASIC MACHINE 4K,4VK,5K,5VK (FC Part)ITEM No.

ITEM No.

FC1

FC3

FC10

FC11

FC13

FC23

FC24

FC25

FC27

FC31

FC32

FC33

FC37

FC38

FC39

FC40

FC41

FC42

FC43

FC44

FC46

FC48

FC49

FC50

FC51

FC52

FC53

FC54

FC55

FC56

FC58

FC59

FC60

FC61

FC62

FC63

FC64

FC65

C65

FC66

FC67

FC69

FC71

FC74

FC76

FC77

FC78

FC79

FC80

FC81

FC82

FC83

FC84

FC85

FC86

FC87

FC88

FC89

FC90

FC91

FC92

FC93

FC94

FC95

FC96

FC97

FC98

FC99

FC100

FC102

FC103

FC104

FC105

FC106

FC107

FC108

C108

FC109

FC110

FC110A

FC111

FC112

FC113

FC114

FC118

FC119

FC120

FC123

FC124

FC125

FC126

FC127

FC128

FC129

FC130

C130

FC131

FC132

C132

FC133

C134

FC136

1

1

1

1

3

1

2

1

1

2

2

2

4

4

4

1

1

1

1

2

2

2

1

2

14

1

2

1

2

19

1

1

1

1

1

1

1

2

1

1

1

1

10

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

2

1

1

1

1

1

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

1

1

Quill Housing Adjusting Gear

Scale-Head Rotation

Ram

Eyebolts

Socket Cap Screw

Table

Gib

Gib Block

Gib Block

Stop Piece T-Bolt

Table Stop Piece

Hex Nut

Saddle Lock Bolt Handle

Saddle Lock Bolt

Saddle Lock Plunger

Socket HD Cap Screw

Gib Adjusting Screw

Table Stop Bracket

Saddle/Table Gib

Rudder Felt Wipers

Table Lock Plunger

Table Lock Bolt Handle

Saddle/Knee Gib

Saddle Knee Wiper Plate (iron)

Cap Screw

Saddle

Column Wiper Holder (iron)

Knee Rubber Felt Wipers

Knee/Column Gib

Allen Cap Screw

Knee Rubber Felt Wipers

Chip Guards-Upper

Chip Guards-Middle

Chip Guards-Lower

Knee

Limit Switch Bracket

Limit Switch

Raise Handle

Knee Lock Shaft Assembly

Set Screw

Gib Block

Gib Block

Cap Screws

Jam Nut

Washer

Bevel Gear

Set Screw

Sealed Ball Bearing


Worm Gear

Elevating Screw Assembly

Handle

Elevating Crank

Gearshaft Clutch Insert

Dial Lock Nut


Dial Holder


Bearing Retaining Ring


Bearing Cap

Key

Elevating Shaft


Bevel Pinion

Set Screw

Column

Washer

Spring


Pedestal

Elevating Screw Nut


Washer

Cap Screw

Limit Switch Block


Set Screw

Worm Gear

Copper bolt

Elevating Motor

Cap Screw

Nut

Machine Mat

Spider

Ram Lock Stud

Ram Pinion

Chamfered Hardened Washer

Turret

Gib Screw Nut

Gib Screw

Lock Bar

Screw

Locking Bolt

Ram Pinion Screw

Oil Mesh for Machine Column

Ram/Turret Gib

Control Box for Power Table Raising

Cover - Back

Graduations Ruler

Cover - Left

Cover for Power Table Raising Screw


53

OPERATION MANUAL

TOM-4K,4VK,5VK ELECTRIC CONTROL DIAGRAM

54

OPERATION MANUAL

20

11

12

7

1097

8

976

5

7

2421

4

3

2

1

9

15 16 17 18 19

1421137

A

BH

I

A

GFE C D

AUTO-LUBRICATION SYSTEMA.

B.

C.

D.

E.

F.

G.

H.

I.

Left Knee

Right Knee

Saddle X-Axis Leadscrew

Left Saddle Y-Axis Gib

Saddle Y-Axis Leadscrew

Right Saddle Y-Axis Gib

Front Saddle

Saddle Z-Axis Leadscrew

Back Saddle

Item NO. Parts NO. Description Q.T.Y

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

9001A

9008

9003

9007

9002

9002

9005

9002

9008

9004

9013

9002

9006

9007

9002

9002

9002

9002

9002

9002

9009

9010

9011

9012

Electric Lubricator


Thimble Set

Outside Steel Wire Soft Tube

Aluminum Pipe

Aluminum Pipe

Elbowjoint

Aluminum Pipe


A Type Distributor

Nylon Tubing

Aluminum Pipe

A Type Distributor


Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Washer

Pipe Chip

joint of Ratio Distribtion

T-joint

1

2

7

1

1

1

11

1

5

1

1

1

1

1

1

1

1

1

1

1

19

19

6

1

55

OPERATION MANUAL

20 15

9

13 21 14

3

42

1

3

5

11

12

7

1067

8

16 17 18 19

BH

I

A

GFE C D

SHOT LUBRICATION SYSTEMA.

B.

C.

D.

E.

F.

G.

H.

I.

Left Knee

Right Knee

Saddle X-Axis Leadscrew

Left Saddle Y-Axis Gib

Saddle Y-Axis Leadscrew

Right Saddle Y-Axis Gib

Front Saddle

Saddle Z-Axis Leadscrew

Back Saddle

Item NO. Parts NO. Description Q.T.Y

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

9001A

9008

9003

9014

9002

9008

9005

9002

9008

9004

9013

9002

9006

9007

9002

9002

9002

9002

9002

9002

9009

9010

9011

Shot Lubricator

Socket Head CaD Screw

Thimble Set

Washer

Aluminum Pipe


Elbowloint

Aluminum Pipe


A Type Distributor

Nylon Tubing

Aluminum Pipe

A Type Distributor


Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Aluminum Pipe

Washer

Pipe Chip

Joint of Ratio Distribtion

1

4

7

2

1

2

3

1

2

1

1

1

1

1

1

1

1

1

1

1

19

19

6

56

OPERATION MANUAL

CIRCUIT DRAWING

57

OPERATION MANUAL

CE Box Size

58

OPERATION MANUAL

Documents

This manual should be studied and understood by each operator · 2014/35/EU, EN 60204-1, EN 13128, Electromagnetic Compatibility Directive 2014/30/EU, EN61000-6-2 and EN61000-6-4