The True Leader in Advanced Post-Printing Finishingifinishingsystem.com/wp-content/uploads/2019/03/df-56.pdf · 14050 Simone Dr., Shelby Twp., Michigan 48315 , U.S.A. Fax: 775-587-5352

Digital Finishing Group14050 Simone Dr., Shelby Twp., Michigan 48315 , U.S.A. Fax: 775-587-5352 Email: [email protected] Website: www.ifinishingsystem.com

Digital Finishing GroupThe True Leader in Advanced Post-Printing Finishing

DF 56 – The Highest Productive and Versatile Slitter, Cutter, Creaser, Perforator, and More all-in-one System

Computer Controlled

vacuum high pile feeder:

• 16” loading capacity is standard. 22” is optional.

• Hi-tech ADF™(anti double feeing) design makes double feeding virtually impossible

• No mark or scuff

Vacuum table sheet

registration table

Cross & Jump Perforation Module

• Up to 24 cross perforations in one sheet pass .

• Up to 12 jump perforations in one sheet per perf head

• Up to 6 jump perforation heads can be installed

Window’s based

control system

• Easy to use. • Optional remote

operating and remote tech service via internet

Cutting Module

• Up to 32 cuts in one sheet pass.

Creasing Mechanism

• Up to 24 creases in one sheet pass.

Slitting Modules

• Two slots for different combinations

• Software or manual adjusted positions

• One DF 56 can replace four stand alone machines. (slitter, cutter, creaser, and perforator)

• Slit, cut and crease up to 56 sheets per minute. Crease up to 120 sheets per minute

• Metal block design for long last and easy service

• Upgradable to DFF 56 easily(inline folder)• Multiple patents pending.

Proudly designed and

manufactured in the U.S.A.

The DF 56 slits, cuts, creases, jump perforates and cross perforates sheets up to 13” by 40” in one sheet pass. It can produce the

full range of business cards, greeting cards, post cards, wedding cards, flyers, photos, brochures, and more, both with and without

creases and perforations up to 400 GSM.

DF 56IFS



Proudly designed and

manufactured in the U.S.A.

Slit, Cut, Crease, Cross Perf and Jump Perf in One sheet Pass

DF 56 – The Highest Productive and high Versatile All-in-On

Typical example: from

one sheet pass, you will get

4-up full bleed folded cards

(from a 12” x 18” stock) with

“L” type tear-able perforations

Cross and

Jump Perf

ABC

ABC

ABC

ABC

ABC

ABC

ABC

ABC

“T” Perforated

“L” Perforated

Some Perf Examples

Standard jump perf head (lengthwise direction): 2Optional 3, or 4 or 5 or 6

Each jump perf head can do up to 12 perf segments in one sheet pass

Y (crosswise direction): up to 24 cross perf in one sheet pass

More Perf Examples

Manual

tear off



Some more examples of cards and documents

Slit, Cut, Crease, Cross Perf and Jump Perf in One sheet Pass



DF 56F 200 DFF 56+ =It takes less than a minute to upgrade DF 56 to DFF 56 . DF 56 and F 200 can work as two stand alone machines

Full bleed multi-row folding

Full bleed, folded

Remotely operate and tech service via internet (optional)

Some new benefits only from DF 32 (not any other OEM can provide)

DFF 56 DFF 56 Both DF56 and DFF 56



Gut Width “R”

Gut Width “L”

DF56 guarantees – the difference between gutter width “L” and “R” is less than 0.002” for entire 40” length sheet

DFG uses high precision gutter slit technology

DF 56 guarantees – There is no image shift (green on blue) for small or large card

DFG uses industry’s exclusive slitting and cutting technology

Sheets move direction

Good

Not Good

Some problems DF 56 solved (it is very difficult for high speed digital production)

Good Image Squareness

*DFG’s guarantees depends on materials

Sheets move direction



Quantum III Feeder™ - the most advanced vacuum belt, high pile top feeder (patent pending)

Quantum III Feeder™ - This AI (Artificial Intelligent) feeder uses high speed 32 bits embedded computer and high precision sensors to control all feeding process. It makes your job much easy.

Accept up to 8” sheets. (upgradable to 22”)• Sheet size from 8” x 8” to 13” x 21” (up to 40” with long sheet kit, from

5” x 5” with short sheet kit)• Sheet weight from 75 gsm to 450 gsm• Can feed up to 18,000 sheet per hour (11” sheet)

• No suck flow manual adjustment needed• No side blow (air knife) flow manual adjustment needed• No manual fence adjustment needed (gap between sheets and fence)• No manual table vacuum suck flow adjustment needed

Quantum III Feeder™ - This AI feeder

• Makes sheets double feeding physically virtually impossible and• No marking or scuffing (It uses anti static and dust free belt)• No or minimum feeding hesitation and it can be a• “Walk away” operation (No operator present needed when feeding)

This AI Feeder maintains top several sheets separated when needed

Feeding belt

The Quantum III Feeder™ will keep this gap at its best size by computer and sensors. (no manual adjustment needed)

Fence

Quantum III Feeder™ is a AI feeder

Quantum III Feeder™ uses an additional registration on exit vacuum

table of the feeder to maintain sheet squareness before getting feeding rollers. (there were lots of complains of sheet squareness from belt type high speed thick sheets feeding. Quantum III Feder™ got it solved)

• It compensates the sheet width

error from sheet manufacturer.

• It also compensates sheet

width shrink or expansion

An additional registration

Negative air pressure to assist sheets squareness

Due to continuous product improvement, specifications and other tech info are subject to change without notice.. Feeding quality is material dependent



Standard 16” capacity advanced

vacuum pile feeder (optional 22”

Quantum II™ feeder is available )

This patent pending feeding technology

virtually eliminates double feeding. The

table always moves up or down or stays

at its optimal position during each

feeding cycle. It also eliminates marking

and scuffing.

Vacuum table sheet registration

system

Interchangeable Cross Perf Module

Interchangeable Jump Perf Module

CutterModule

CreaseMechanism

Interchangeable Slit Modules

Slitter Modules

Position adjusted by software or manually. This

interchangeable module design makes the machine more

versatile and significantly reduces both operational cost

and machine down time. Patent Pending. Score modules

are optional

Cutter Module

Premium hardened US-produced tool steel to ensure a

longer life and low cost reshaping. Fully automatic

cutting force control, based on paper weight gsm and

width. (by software)

Creaser

Comes with a 10 year warranty. The soft touch

technology based matrix design results in a superior

quality of creasing. Fully automatic crease depth

control, based on paper weight gsm. (by software)

Jump Perf Module

Standard is two perf head. Optional up to 6 perf

head. It can makes up to 72 perf line segment for

one sheet pass

Cross Perf Module

You can do up to 24 cross perforations in one

sheet pass. A optional negative crease module can

be installed at this position.

This high tech F200 fold is

a direct response to the

need for a faster folder to

keep up with the demands

of today's market while

retaining high accuracy and

repeatability. The F 100 can

make more than 10,000

folded cards per hour. It can

handle a wide variety of

paper sizes and thicknesses,

with a maximum size and

thickness of 14.5” and 400

gsm.

F100

two stage knife fold



• It take less than a minute to change

• The perf force, speed, travel are all controlled by software.

• You can change it to Negative Creasing Modules too.

Interchangeable Cross Perforation Module.


• You can change it to score modules

Interchangeable Jump Perforation Module.

Interchangeable Margin Slit Module.

Interchangeable Center Slit Module.


• Slit position are adjusted by software for 1 or 2 or 4 pairs slitting blades. You can also change them manually

• For more than 4 pairs of blades, slit position are adjustment manually (Max. 12 pairs)

• You can also change it to score module


• Slit position are adjusted by software for 1 or 2 or 4 pairs slitting blades. You can also change them manually

• For more than 4 pairs of blades, slit position are adjustment manually (Max. 12 pairs)

• You can also change it to score module

Some Interchangeable Modules

New Picture come soon



Speed: SCC up to 56 sheets per minute (2 cuts and 1 crease on 11” sheet) . Crease up to 120 sheets per minute (11” center crease).

Sheet size: 8” x 8” to 13” x 19”`(40” with optional long sheet kit)Minimum finished size: 1” x 2” (cut and creaser only)Minimum finished folded card:: 3.25” x 4”Sheet weight: 105 gsm to 400 gsm (perforation up to 300 gsm)Vacuum feeder loading capacity: 8” standard. 16 and 22” is optionalReceiving capacity: 6.5” for DF56. conveyor is optional# of jobs: unlimited job can stored and easy recalled from hard disk

Maximum cuts for one sheet pass: 32Maximum creases for one sheet pass: 24Maximum cross perf for one sheet pass:24Maximum jump perf for one sheet pass: 72 segmentsPower: Single phase. 115 V, 60 Hz, 6A or 230V, 50 Hz, 4AMachine size: 108” (L) x 30” (D) x 48” (H) Shipping Weight: 700 lbs.

Specifications*:

* Material dependent

High Productive and High Versatile

Digital Finishing

SystemDF 56IFS



Due to continuous product improvement, specifications are subject to change without notice. The Data will change for different type of materials.. Duplo’s data is for reference only. Please contact www.duplousa.com for its latest machine speed and price info.

ACF Series – Creaser, perforation and

Knife Folders. World’s fastest at its class

– up to 9,000 sheets per hour

ACF 1500 / ACF 1200 / ACF 1100

C Series – Creasers

World’s fastest – up to 9,000 sheets

per hour

C1500 / C1200 / C1100 / C1000 / PC0

/ PC20 /PC10

IDF Series – Directly connect to a

printing press. Inline card slit, cut,

crease, and fold all in one. World’s first

and only

You might also interest:

SCCF Series – Slit, cut, crease, fold and moreSCC Series – Slit, cut, crease and moreSCCF 65 / SCCF 40 / SCC 65 / SCC40

DFF series – Slit, Cut, Crease, two dimensional perforation and Knife Fold and more. World’s fastest and most versatile – DFF 75 / DFF 32

World’s first and only

DF series – Slit, Cut, Crease, two dimensional perforation and more. World’s fastest and most versatile – DF 75 / DF 32

Documents

The True Leader in Advanced Post-Printing Finishingifinishingsystem.com/wp-content/uploads/2019/03/df-56.pdf · 14050 Simone Dr., Shelby Twp., Michigan 48315 , U.S.A. Fax: 775-587-5352