Digital Finishing Groupifinishingsystem.com/wp-content/uploads/2019/03/NL-F... · 2019. 3. 21. · Digital Finishing Group 14050 Simone Dr., Shelby Twp., Michigan 48315 , U.S.A. Fax:

Digital Finishing Group14050 Simone Dr., Shelby Twp., Michigan 48315 , U.S.A. Fax: 775-587-5352 Email: [email protected] Website: www.ifinishingsystem.com

Digital Finishing GroupThe True Leader in Advanced Post-Printing Finishing

NL F – Next Level Digital Finishing Line, the World’s highest productive and most versatile, either offline or inline to Digital Presses

Proudly designed and

manufactured in the U.S.A.

The NL F slits, cuts, positive and negative creases, two dimensionally perforates, scores and folds in one

sheet pass. It can produce the full range of flyers, brochures, business cards, greeting cards, post cards, gift

cards, sleeve, wedding cards, photos, and more, both with and without folding and perforating.

NL F 150

• Can also be used as inline

solution to most Digital

Presses up to 150 PPM by

using a IDF kit

In one sheet pass

The Most Versatile System

• Slit,

• Cut,

• Positive crease,

• Negative crease,

• Sheet move direction jump

perforation,

• Sheet cross direction perforation,

• Score,

• Knife fold

• PartialDiffPosition™

• DigiFlyWheel™

• AccuSlitterDriving™

• The most accurate

machine (At the family

of middle to high end

machines)

The World’s First and Only

Highest Productive• The world’s highest

productive Machine

• As twice fast as the

competition's fastest

machine.

Exclusive Technologies used

The most Versatile

• One NL F can replace five stand alone machines. (slitter, cutter, creaser, perforator and folder)• Metal block design for long lasting and easy service• Inline finishing eliminates post printing finishing labors• Multiple patents pending.



Proudly designed and

manufactured in the U.S.A.NL F – To fold in line by adding a knife folder

Add an

optional F200

knife folder to

Fold inline

NLF 200NL F +=

Cost less than

NL FMake up to

18,000

folders per

hour (up to

350 gsm)

2 times faster than

any digital knife

folder

Positive crease

Negative creaseCut

Cross perf

Jump perf

Cut

Slit

Slit



Connect to Your

Digital Press via

IDF kit from our

company

NL F– Offline or Inline to your digital presses Proudly designed and manufactured

in the U.S.A.

NL 100

• No finishing labor

anymore

• Finishing and

printing completed

at same time

Offline Operation

The World’s only Inline solutions for extensive digital Finishing

Load sheets to

this top pile

vacuum feeder

Feeder Capacity:

• Standard: 8 “

• Optional 16”

or 22”

NL 100

Inline Operation

Connect to Your

Digital Press via

IDF kit from our

company

Load sheets to

this top pile

vacuum feeder

• No printed

sheets handling

between

printing and

finishing



NL F – The most versatile Proudly designed and


In one sheet pass, The standard NL F can make

• 32 cuts

• 24 positive creases

• 24 negative creases

• 24 jump perforations (sheet move

direction, partial or full length)

• 24 cross perorations (partial or full

length)

• 10 slits

• Center, single, Z, letter, Accordion,

double parallel, gate fold and more

Typical example: from

one sheet pass, you will get

4-up full bleed folded cards

(from a 12” x 18” stock) with

“L” type tear-able perforations

Cross and

Jump Perf

ABC

ABC

ABC

ABC

ABC

ABC

ABC

ABC

Manual

tear off

• 6 slits

• 2 scores

• and more

With optional IDF (inline document finishing)

kit, The NL F can direct connect to the most

digital press up to 150 PPM

Positive Crease

Negative Crease

In one sheet pass, with options, NL F can add:

Good for perfect book covers and some high end Z folders



NL F – Speed Rating (2 methods) Proudly designed and


NL 100’s SCC rate: Up to 100

sheets per minute for 8.5 x 11”

sheets (SEF)

• 2 slits

• 2 cuts

• 2 crease

Cross Perforation

Jump Perforation

IFS’s SCCP rate: Up to 65

sheets per minute for 8.5 x 11”

sheets (SEF)

• 2 slits

• 2 cuts

• 1 crease

• 1 jump perforation

• 1 cross perforation

In order to direct connect finishing machine to todays’ digital press for inline finishing, SCC rate of 75 Sheets per minute is

a minimum. It needs some very advanced sheet position technology.

Check here: Duplo’s DC 746 rated 50 sheets

per minute

Our lowest NL 100 rated as twice fast as the competition's fastest machine

Can DC 746 do 32

with perforations?



Some examples of cards and documents

Slit, Cut, Crease, Cross Perf, Jump Perf and Multi-row Fold in One sheet Pass

“L” or “T” Perforated

Standard jump perf head (lengthwise direction): 2Optional 3, or 4 or 5 or 6Each jump perf head can do up to 12 perf segments in one sheet passY (crosswise direction): up to 24 cross perf in one sheet pass

More Perf Examples



Some problems NL F solved (They are very difficult for high speed digital finishing)

Not Good

Good Image Squareness

Good

It happened very often in high speed machines

Long Conveyor

and Vacuum Table

sheet side

registration system

• This system put

image squareness

in specification.

• It compensates

the sheet width

error from sheet

manufacturer.

• It compensates

sheet shrink or

expansion from

printing process

Gut Width “R”

Gut Width “L” The difference between gutter width “L”

and “R” is less than 0.005” for entire length sheet (up to 40’)

Sheets move direction

NL F uses high precision gutter slit technology (solid metal block, no sheet metal)

And Vacuum Table used

Long conveyor used

NL F guarantees – There is no image shift (green on blue) for small or large card

Sheets move direction

Good

Not Good

CutterModule

CreaseMechanism

Interchangeable Slit Modules

The NL F cuts first then Slit. So it always moves sheets as one piece. Most machines in the market slit first then cut. So when they feed small cards, (for instance, business cards), at the last several rows, they move 3 or more separated strips by rollers. It is difficult at high speed without image shift.



• It takes less than a minute to change

• The perf force, speed, travel are all controlled by software.

New Picture will come soon


• You can change it to some other modules

Interchangeable Jump Perforation Module.

Interchangeable Margin Slit Module.

Interchangeable Center Slit Modules.


• Slit positions are adjusted by software

• You can also change it to other modules


• Slit positions are adjusted by software for

• You can also change them to other module

Some Interchangeable Modules

Interchangeable Cross Perforation Module.

There are 10 pairs of slit blades for standard NL F / NL machinesYou can opt up to 16 pairs of slit blades. They are all adjusted by software

There are 2 jump perforation blades for standard NL F / NL machinesYou can opt up to 6 perforation blades.



SCC up to 80 /100 / 125 page per minute (2 slits, 2 cuts and 1 crease)

Sheet size: 8” x 8” to 13” x 19”(40” with optional long sheet kit for offline)8” x 8” to 13” x 19” for inline to digital presses

Minimum finished size: 1” x 2” Sheet weight: 105 gsm to 450 gsm (perforation up to 300 gsm)Vacuum feeder loading capacity: 8” is standard (16” and 22” are optional)Receiving capacity: 6.5” for Tray. 28” conveyor receiver is an optional

Standard slitters: 10 pairs adjusted by softwareOptional slitters up to 14 pairs all adjusted by softwareMaximum cuts for one sheet pass: 32Maximum Positive creases for one sheet pass: 24Optional Negative creases for one sheet pass: 24 is MaximumMaximum cross perf for one sheet pass:24Maximum standard jump perf for one sheet pass: 12 segmentsMaximum jump perf with options: 72 segmentsStandard jump perf head: 2. Optional jump perf head: 3,4,5 or 6 A set of cross perforation tool (from 1” to 13’) is standardIDF kit (inline document Finishing Kit): optional for inline finishingF200 inline knife folder is optional for NL linePower: Single phase. 115 V, 60 Hz, 8A or 230V, 50 Hz, 5AMachine size: 108” (L) x 30” (D) x 48” (H) Shipping Weight: 1,200 /1,300 /1,400 lbs

NL F 80 / 100 /125 Specifications*:

* The specification are Material dependent

SCCP up to 65 / 75 / 85 sheets per minute (2 slits, 2 cuts ,1 crease, 1 sheet move direction perf and 1 sheet cross direction perf)Fold speed: up to 14,000 / 16,000 /18,000 folders per hour

Slitter Module - Software controlled slit positions and driving speed

NL F can make this full bleed Z fold in one sheet pass. It is almost impossible for other company’s machines to do it

(Front and tail edge cuts, left and right side slits, one positive crease, one negative crease, two jump perforations and one cross perforation in one sheet pass

Due to continuous product improvement, specifications are subject to change without notice. The Data will change for different type of materials.. Duplo’s data is for reference only. Please contact www.duplousa.com for its latest machine speed and price info.

Waste material is directed to the outside waste bin (no waste fill up inside machine

Positive crease

Negative creaseCut

Cross perf

Jump perf

Cut

Slit

Slit



C Series – Creasers

World’s fastest – up to 9,000 sheets

per hour

Due to continuous product improvement, specifications are subject to change without notice. The Data will change for different type of materials.. Duplo’s data is for reference only. Please contact www.duplousa.com for its latest machine speed and price info.

ACF Series – Creaser, perforation and

Knife Folders. World’s fastest at its class

– up to 9,000 sheets per hour

C Series – Creasers

World’s fastest – up to 9,000 sheets

per hour

IDF Series – Directly connect to a

printing press. Inline card slit, cut,

crease, and fold all in one. World’s first

and only

You might also interest:

SCCF Series – Slit, cut, crease, fold and moreSCC Series – Slit, cut, crease and more

DFF series – Slit, Cut, Crease, two dimensional perforation and Knife Fold and more. World’s fastest and most versatile (except for some of our own models)

Low cost inline to digital press

DF series – Slit, Cut, Crease, two dimensional perforation and more. World’s fastest and most versatile (except for some of our own models)

Documents

Digital Finishing Groupifinishingsystem.com/wp-content/uploads/2019/03/NL-F... · 2019. 3. 21. · Digital Finishing Group 14050 Simone Dr., Shelby Twp., Michigan 48315 , U.S.A. Fax: