The overall contest could be altered up to 25% per the ...AWS Specification AWS Classification A5.10 ER4043 SHIELDING Flux Gas Composition Flow Rate Gas Cup Size Electrode-Flux (Class)

Welding Update

The overall contest could be altered up to 25% per the National

Technical Committee between now and contest day in Louisville. The

Drawings and Procedures are as follows:

FCAW Drawing – Utilize WPS 108-71T1

GMAW Drawing – Utilize WPS 104-035 GMAW-S

GTAW Drawing – Utilize WPS 103-4043

SMAW Drawing – Utilize WPS’s 101-7018, 106-6010, and 107-7024

OFC Drawing High School – No WPS

OFC Drawing College/Post-Secondary – No WPS

Good Luck to you all!

5/14/19

UNLESS OTHERWISESPECIFIED

DIMENSIONS ARE IN INCHES

TITLE

SIZEA

SkillsUSAWelding Contest

FCAW-G

ALL PROCESSES TO BECOMPLETED WITH THEMATERIALS PROVIDED

1. WELD IN ACCORDANCE WITHWPS# WPS108-71T12. TACK ENTIRE ASSEMBLY ASINDCATED IN DRAWING VIEWS INANY POSITION PRIOR TOWELDING3. WELD COMPLETE ASSEMBLYWITH PLATE A FLAT TO THETABLE4. ALL VERTICAL WELDS TO BEUPHILL

ID QTY DESCRIPTION

A 1 0.25 X 8 X 18.5 SteelPlate

B 3 5/16 x 3 x 3 x 10 SteelAngle

D 2 0.25 x 6 x 10 SteelPlate

E 1 0.25 x 3 x 10 SteelPlate

SHEET 1 OF 1

E

A

B

B

B

D

D18.500

1.250

6.000

8.000

2.0001/4

1/4

1/43.250

1/4

52.5

1/4

2-8

4.250



TITLE

SIZEA

SHEET 1 OF 1


GMAW


1. WELD IN ACCORDANCE WITHWPS# WPS104-035 GMAW-S2. TACK ENTIRE ASSEMBLY ASINDCATED IN DRAWING VIEWS INANY POSITION PRIOR TOWELDING3. WELD COMPLETE ASSEMBLYWITH PLATE A FLAT TO THETABLE4. ALL VERTICAL WELDS TO BEDOWNHILL

A

B

BB

C

10.500

3/163/16

3/16

3/163/16

ID QTY DESCRIPTION

A 1 10 ga. (0.1345) x 9.5 x10.5

B 5 10 ga. (0.1345) x 2.75 x6.5 Gusset

C 4 10 ga. (0.1345) x 6.5 x 7

3/163/16

3/16

3/16

A DETAIL A.500

3.250

1.000

C

C

B

C

4.375

3/16

3/16



TITLE

SIZEA

SHEET 1 OF 1


GTAW

ALL PROCESSES TO BECOMPLETED WITH THE MATERIALSPROVIDED1. WELD IN ACCORDANCE WITHWPS# 1022. TACK ENTIRE ASSEMBLY ASINDCATED IN DRAWING VIEWS INANY POSITION PRIOR TO WELDING3. WELD COMPLETE ASSEMBLYWITH PLATE A FLAT TO THE TABLE4. ALL VERTICAL WELDS TO BEUPHILL5. ALL OUTSIDE CORNER WELDSSHALL SHOW COMPLETEPENETRATION

B

1.875

CJP1-3

CJP

CJP

1-3CJP

CJP1-3

CJP

1/8

2-51/8

ID QTY DESCRIPTION

A 2 0.125 x 4 x 4 Aluminum

B 3 0.125 x 1.875 x 4Aluminum

C 1 0.125 x 2 x 5.657Aluminum

D 1 0.125 x 4 x 4 Aluminum(Triangle)

B

BA

A

C

D



TITLE

SIZEA

SHEET 1 OF 1


SMAW


1. WELD IN ACCORDANCE WITHWPS# 101,106,1072.TACK ENTIRE ASSEMBLY ASINDCATED IN DRAWING VIEWS INANY POSITION PRIOR TO WELDING3. WELD COMPLETE ASSEMBLYWITH PLATE A FLAT TO THE TABLE4. ALL VERTICAL WELDS TO BEUPHILL

B

4.000

1.2501/4107

1/4101

1/4 101

1/4 3-7 106

1/4 1071/4107

1/4 101

1/4 106

106 Root101 Balance5

E

D

BD

B

A

ID QTY DESCRIPTION

A 1 0.25 X 8 X 18.5 SteelPlate

D 2 0.25 x 6 x 10 SteelPlate

C 2 3 x 5.0# x 10 SteelChannel

B 1 5/16 x 3 x 3 x 10 SteelAngle

E 1 0.25 x 3 x 10 SteelPlate

7.250

107 1/4

106 1/4 3-7



TITLE

SIZEA

SHEET 1 OF 1

National SkillsUSAWelding ContestOFC High School


1. LAYOUT IN ANY POSITION

2.CUTTINGTO BE COMPLETEDWITH PLATE FLAT ON TABLE

30º Bevel

ID Qty Title

A 1 0.5 x 12 x 12 SteelPlate

A

2.5004.000

7.500

4.500

3.500

2.5003.500

7.000

9.500

0 3.500

0 1.375

Page 1 of 1

WPS 101

SkillsUSAWelding Procedure Specification

4 By NP

Welding Process(es)

Supporting PQR(s)

SMAW

Prequalified

Type:

JOINTType Butt / T-Joint

Backing Material A-36

Root Opening Root Face Dimension1/8” ±1/16” 0" - 1/8"

Groove Angle Radius (J-U)45 Deg. N/A

Method N/A

BASE METALSMaterial Spec.

Type or Grade

Thickness: Groove ( )

Fillet ( )

1/8

Unlimited

in

A-36 A-36to

to

Diameter (Pipe, ) 4in

FILLER METALSAWS Specification

AWS Classification

A5.1

SHIELDINGFlux Gas

CompositionFlow Rate

Gas Cup Size

Electrode-Flux (Class)N/A

N/A

N/AN/AN/A

N/A

POSITIONPosition of Groove FilletVertical Progression:

1G,2G,3G,4G 1F,2F,3F,4F

ELECTRICAL CHARACTERISTICSTransfer Mode (GMAW):

Current:

OtherTungsten Electrode (GTAW):

Size Type

N/A

N/A N/A

TECHNIQUEStringer or Weave Bead

Multi-pass or Single Pass (per side)

Number of Electrodes

Electrode Spacing: LongitudinalLateral

Angle

Contact Tube to Work Distance

Peening

Interpass Cleaning

BothSingle / Multiple

1N/AN/AN/A

N/A

N/AChip slag and wire brush

PREHEATPreheat Temp., Min.

Interpass Temp., Min. Max.

POSTWELD HEAT TREATMENT

Temp. Time

60 Deg.F

N/A N/A

OR

N/A N/A

Date

Revision

3/4-

-

- Unlimited

Thickness Up to 3/4" Temperature

Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

WPS No. WPS 101

Authorized By EN/BG

Date 5/10/2019

5/10/2019

N/A

N/A

N/A

N/A

E-7018

Backing

Back Gouge

Manual Machine AutoSemi-Auto

Yes

Yes

Single Weld Double Weld

Up Down

Short-Circuiting Globular Spray

AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

No

Layer/Pass Process Filler Metal Class Diameter Cur. Type Amps Volts Travel Speed Other Notes

All SMAW E-7018 1/8 DCEP 90-150 N/A 4-10 ipm


1/8” ±1/16”

45°

Page 1 of 1

WPS 103


4 ByDate 5/10/2019 NP

Supporting PQR(s)

GTAW

Prequalified

Type:

JOINTType T-Joint / Corner

Backing Material N/A

Root Opening Root Face Dimension0 0

Groove Angle Radius (J-U)30-90 N/A

Method N/A


Type or Grade


Fillet ( )

Unlimited

Unlimitedin

6061 to 6061to

Diameter (Pipe, ) N/A


AWS Classification

A5.10

ER4043

SHIELDINGFlux Gas


Gas Cup Size


N/A

100%Argon100%Argon15-25 CFH

3/8" Min. (#6)


All All


Current:


Size Type

N/A

3/32" EWCe2





Angle


Peening

Interpass Cleaning

StringerMultiple/Single

1N/AN/AN/A

N/A

N/A




Temp. Time

60 Deg.F

N/A N/A N/A N/A

Date

Revision

N/A-

-

- N/A


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

WPS No. WPS 103

Authorized By EN/BG

Welding Process(es)

5/10/2019

N/A

N/A

N/A

N/A

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

No


All GTAW ER4043 3/32" AC 0-175 N/A 4-8 ipm AC Bal. 65-75%EN

AC Hz. 60 - 120

1/8” ±1/16”

Page 1 of 1

WPS 104


WPS 104 4WPS No. By NP

Welding Process(es)

Supporting PQR(s)

GMAW-S

Prequalified

Type:

JOINTType T-Joint


Root Opening Root Face DimensionN/A N/A

Groove Angle Radius (J-U)N/A N/A

Method N/A


Type or Grade


Fillet ( )

N/A

Unlimitedin

A 36 A 36to

to



AWS Classification

A5.18

ER70S-6

SHIELDINGFlux Gas


Gas Cup Size


N/A35-45 CFH

1/2" - 3/4"


All All


Current:


Size Type

N/A

N/A N/A





Angle


Peening

Interpass Cleaning

StringerSingle

1N/AN/AN/A

1/4” to 3/8”





Temp. Time

60 Deg.F

N/A N/A N/A N/A

Authorized By Date

Revision

N/A-

-

- N/A


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

EN

Date 5/10/2019

5/10/2019

N/A

N/A

N/A

N/A

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

No


All GMAW ER70S-6 0.035" DCEP 90-150 16-20 6-8 ipm WFS 140-350 ipm

M75-ArC-2575%Argon/25%CO2

Page 1 of 1

WPS 106


3 By NP

Welding Process(es)

Supporting PQR(s)

SMAW

Prequalified

Type:

JOINTType T-Joint


Root Opening Root Face Dimension

Groove Angle Radius (J-U) N/AN/A

N/A N/A

Method N/A

N/A N/A


Type or Grade


Fillet ( )Unlimited

in

A-36 A-36to

to

Diameter (Pipe, )in


AWS Classification

A5.1

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


AllAll


Current:


Size Type

N/A

N/A N/A





Angle


Peening

Interpass Cleaning

BothMultiple/Single

1N/AN/AN/A

N/A





Temp. Time

60 Deg.F

N/A N/A N/A N/A

Date

Revision

-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

WPS No. WPS 106

Authorized By EM/BG

Date 5/10/2019

5/10/2019

N/A

N/A

N/A

N/A

E-6010

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

No



N/A N/A

1/8” ±1/16”

45°

Page 1 of 1

WPS 107


2 By NP

Welding Process(es)

Supporting PQR(s)

SMAW

Prequalified

Type:

JOINTType T-Joint


Root Opening Root Face Dimension

Groove Angle Radius (J-U) N/AN/A

N/AN/A

N/AN/A

N/AN/A

Method N/A


Type or Grade


Fillet ( )Unlimited

in

A-36 A-36to

to

Diameter (Pipe, )in


AWS Classification

A5.1

SHIELDINGFlux Gas


Gas Cup Size


N/A

N/AN/AN/A

N/A


1F,2F


Current:


Size Type

N/A

N/A N/A





Angle


Peening

Interpass Cleaning

BothMultiple/Single

1N/AN/AN/A

N/A





Temp. Time

60 Deg.F

N/A N/A N/A N/A

Date

Revision

-

-

-


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

WPS No. WPS 107

Authorized By EN/BG

Date 5/10/2019

5/10/2019

N/A

N/A

N/A

N/A

E-7024

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

No



Page 1 of 1

WPS 108


2 ByDate 5/10/2019 NP

Welding Process(es)

Supporting PQR(s)

FCAW-G

Prequalified

Type:

JOINTType T-Joint, Butt, Flanged


Root Opening Root Face Dimension0 N/A

Groove Angle Radius (J-U)N/A N/A

Method N/A


Type or Grade


Fillet ( )

Unlimited

Unlimitedin

A-36 A-36to

to



AWS Classification

A5.20

E71T-1

SHIELDINGFlux Gas


Gas Cup Size


N/A

75%Argon/25%CO235-45 CFH

1/2" - 3/4"


All All


Current:


Size Type

N/A

N/A N/A





Angle


Peening

Interpass Cleaning

BothMultiple/Single

1N/AN/AN/A

1/2" to 3/4"





Temp. Time

60 Deg.F

N/A N/A N/A N/A

Date

Revision

N/A-

-

- N/A


Over 3/4" to 1-1/2"

Over 1-1/2" to 2-1/2"

Over 2-1/2"

WELDING PROCEDURE

WPS No. WPS 108

Authorized By EN/BG 5/10/2019

N/A

N/A

N/A

N/A

Backing

Back Gouge


Yes

Yes


Up Down


AC DCEP DCEN Pulsed

PWHT Required

Prequalified

No

No


All FCAW-G E71T-1M 0.045 DCEP 24-26 5-12 WFS:340-500ipm200-260

1/8” ±1/16”

45°

Documents

The overall contest could be altered up to 25% per the ...AWS Specification AWS Classification A5.10 ER4043 SHIELDING Flux Gas Composition Flow Rate Gas Cup Size Electrode-Flux (Class)