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The Modular Multilevel DC Converters for
MVDC and HVDC Applications
Xin Xiang
Department of Electrical and Electronic Engineering
Imperial College London
This dissertation is submitted for the degree of
Doctor of Philosophy
Jan. 2019
Declaration
I hereby declare that except where specific reference is made to the work of others, the contents
of this dissertation are original and have not been submitted in whole or in part for consideration
for any other degree or qualification in this, or any other University. This dissertation is the
result of my own work and includes nothing which is the outcome of work done in
collaboration, except where specifically indicated in the text. The work within was conducted
from October 2014 to October 2018 under the supervision of Professor Timothy C Green at
Imperial College London.
The copyright of this thesis rests with the author and is made available under a Creative
Commons Attribution Non-Commercial No Derivatives licence. Researchers are free to copy,
distribute or transmit the thesis on the condition that they attribute it, that they do not use it for
commercial purposes and that they do not alter, transform or build upon it. For any reuse or
redistribution, researchers must make clear to others the licence terms of this work.
Xin Xiang
Jan. 2019
Acknowledgements
I would like to express the deepest gratitude to my supervisor Prof. Timothy C. Green for the
excellent guidance, invaluable insights and fantastic opportunities over the past four years,
which greatly broadened my horizon and knowledge.
Special thanks to Dr. Yunjie Gu for the numerous discussion and inspiration in my whole
Master and Ph.D. research career. Special thanks to Dr. Xiaotian Zhang for the valuable support
and advice on the lab-scale converter prototypes.
Thanks to the engineers and researchers from State Grid and Alstom Grid for providing me
with their industrial view and suggestion on this work.
Special thanks to my viva examiners, Prof. Jon C. Clare and Prof. Paul D. Mitcheson, for giving
me excellent advice on this thesis, and I really enjoyed the productive and fruitful discussion.
Thanks to all of my friends and colleagues at the Control and Power Research Group in
Imperial College, in particular Dr. Adria Junyent-Ferre, Dr. Michael Merlin, Dr. Thomas Luth,
Dr. Paul Judge, Dr. Geraint Chaffey, Mr. James Wylie, Mr. Thiago Mendonca, Mr. Yu Sang,
Mr. Joan Marc Rodriguez-Bernuz, Mr. Juilecio Santos-Laranjeira, Mr. Yitong Li, Mr. Sohail
Mian, Mr. Caspar Collins, Dr. Richard Silversides, Dr. Philip Clemow, Dr. Nathaniel Bottrell,
Dr. Alwyn Elliot, Dr. Javier Pereda-Torres, Dr. Caitrona Sheridan, Dr. Claudia Spallarossa,
Miss Linnea Luuppala, Dr. Tony Beddard, Dr. Yousef Pipelzadeh and Dr. Mark Collins in the
Maurice Hancock Smart Energy Laboratory.
Thanks to all of my other friends in both UK and China for making these four years so
enjoyable and unforgettable.
Finally, I would like to express my utmost thanks to my beloved parents for their immense
support and encourage over these four years.
Abstract
A dc structure for an electrical power system is seen to have important advantages over an ac
structure for the purpose of renewable energy integration and for expansion of transmission
and distribution networks. There is also much interest and strong motivation to interconnect
the existing point-to-point dc links to form multi-terminal and multi-voltage dc networks,
which can make full use of the benefits of a dc scheme across various voltage levels and also
increase the flexibility and ease the integration of both centralized and distributed renewable
energy.
This thesis investigates both high step-ratio dc-dc conversion to interface dc systems with
different voltage levels and low step-ratio dc-dc conversion to interconnect dc systems with
similar but not identical voltages (still within the same voltage level). The research work explores
the possibility of combining the relatively recent modular multilevel converter (MMC)
technology with the classic dc-dc circuits and from this proposes several modular multilevel
dc converters, and their associated modulation methods and control schemes to operate them,
which inherit the major advantages of both MMC technologies and classic dc-dc circuits. They
facilitate low-cost, high-compactness, high-efficiency and high-reliability conversion for the
medium voltage level and high voltage level dc network interconnection.
For medium voltage level cases, this thesis extends the classic LLC dc-dc circuit by introducing
MMC-like stack of sub-modules (SMs) in place of the half-bridge or full-bridge inverter in the
original configuration. Two families of resonant modular multilevel dc converters (RMMCs)
are proposed covering high step-ratio and low step-ratio conversion respectively. A phase-shift
modulation scheme is further proposed for these RMMCs that creates an inherent feature of
balancing SM capacitor voltages, provides a high effective operating frequency for reducing
system footprint and offers a wide operating range for flexible conversion.
For high voltage level cases requiring a high step-ratio conversion, a modular multilevel dc-
ac-dc converter based on the single-active-bridge or dual-active-bridge structure is explored.
The operating mode developed for this converter employs a near-square-wave ac current in
order to decrease both the volt-ampere rating requirement for semiconductor devices and the
energy storage requirement for SM capacitors. For low step-ratio cases, a single-stage modular
multilevel dc-dc converter based on a buck-boost structure is examined, and an analysis method
is created to support the choice of the circulating current frequency for minimum current
stresses and reactive power losses.
Theoretical analysis of and operating principles for all of these proposed modular multilevel
dc converters, together with their associated modulation methods and control schemes, are
verified by both time-domain simulation at full-scale and experimental tests on down-scaled
prototypes. The results demonstrate that these medium voltage and high voltage dc-dc
converters are good candidates for the interconnection of dc links at different voltages and
thereby make a contribution to future multi-terminal and multi-voltage dc networks.
Contents
Contents ........................................................................................................................................................ ix
List of Figures ............................................................................................................................................. xiii
List of Tables ............................................................................................................................................. xvii
Abbreviations .............................................................................................................................................. xix
Nomenclature .............................................................................................................................................. xxi
Chapter 1 Introduction ............................................................................................................................ 1
1.1 Background .................................................................................................................................... 1
1.2 Multiple Voltage Power System .................................................................................................... 2
1.2.1 High Voltage Transmission System ....................................................................................... 3
1.2.2 Low Voltage Distribution System ......................................................................................... 5
1.2.3 Medium Voltage Collection and Distribution System ........................................................... 7
1.3 Multi-terminal and Multi-Voltage DC Networks ......................................................................... 10
1.4 Motivations and Challenges for DC-DC Converters ................................................................... 14
1.5 Research Questions ...................................................................................................................... 16
1.6 Thesis Outline .............................................................................................................................. 17
1.7 Author’s Publications Based on This Work ................................................................................. 19
1.7.1 Journal Papers ...................................................................................................................... 19
1.7.2 Conference Papers ............................................................................................................... 20
1.7.3 Role of Main Co-Authors .................................................................................................... 21
Chapter 2 Literature Review and Technology Current Status .............................................................. 23
2.1 DC-DC Converters in the Low Voltage Level ............................................................................. 23
2.1.1 Non-isolated Circuits ........................................................................................................... 23
2.1.2 Isolated Circuits ................................................................................................................... 25
2.2 DC-DC Converters in the Medium Voltage Level ....................................................................... 27
2.2.1 Cascaded Configuration ....................................................................................................... 27
2.2.2 Switching Capacitor Configuration ..................................................................................... 27
2.2.3 Multilevel Configuration ..................................................................................................... 28
2.2.4 Modular Configuration ........................................................................................................ 29
2.2.5 Resonant Configuration ....................................................................................................... 31
2.3 DC-DC Converters in the High Voltage Level ............................................................................ 32
2.3.1 Front-to-Front Configuration ............................................................................................... 38
2.3.2 Direct-Chain-Link Configuration ........................................................................................ 40
2.4 Chapter Summary......................................................................................................................... 41
Chapter 3 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications ..... 43
3.1 Topology Derivation and Description .......................................................................................... 44
3.2 Operating Principle and Flexible Phase-shift Modulation ........................................................... 45
3.2.1 Basic Operation with Highest Step-ratio Conversion .......................................................... 48
3.2.2 General Operation with Flexible Modulation ...................................................................... 50
3.3 Circuit Performance Analysis ...................................................................................................... 55
3.3.1 SM Stack Rating .................................................................................................................. 56
3.3.2 Wide Step-ratio Range in Operation .................................................................................... 66
3.3.3 Inherent Voltage-balancing Capability ................................................................................ 67
3.3.4 DC Fault Management ......................................................................................................... 69
3.3.5 Challenges and Limitations.................................................................................................. 70
3.4 Variety of Configurations ............................................................................................................ 71
3.4.1 Bipolar and Monopolar Configurations ............................................................................... 71
3.4.2 Modular Configurations ....................................................................................................... 73
3.5 Derivative Topologies .................................................................................................................. 79
3.6 Medium Voltage Application Examples ...................................................................................... 81
3.6.1 Simulation Results for Single Circuit .................................................................................. 81
3.6.2 Simulation Results for Further Configurations .................................................................... 90
3.7 Experiment Results Analysis ....................................................................................................... 96
3.7.1 Highest Ratio Conversion .................................................................................................... 97
3.7.2 Flexible Modulation ............................................................................................................. 98
3.7.3 Inherent Voltage-balancing Capability .............................................................................. 102
3.7.4 Linearity of Step-ratio Values ............................................................................................ 104
3.8 Chapter Summary....................................................................................................................... 104
Chapter 4 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications .... 107
4.1 Evolution from High-step Ratio RMMC ................................................................................... 108
4.2 Operating Principle and Modulation Scheme ............................................................................ 110
4.2.1 Basic Operation with Lowest Step-ratio Conversion ......................................................... 112
4.2.2 General Operation with Flexible Modulation .................................................................... 114
4.3 SM Stack Rating ........................................................................................................................ 116
4.3.1 Stack Semiconductor Volt-ampere Rating ......................................................................... 118
4.3.2 Stack Capacitive Energy Storage ....................................................................................... 121
4.4 Variety of Configurations .......................................................................................................... 124
4.5 Medium Voltage Application Examples .................................................................................... 126
4.5.1 Simulation Results for Single Circuit ................................................................................ 126
4.5.2 Simulation Results for Further Configurations .................................................................. 133
4.6 Experimental Results Analysis................................................................................................... 135
4.6.1 Lowest Ratio Conversion ................................................................................................... 135
4.6.2 Flexible Modulation ........................................................................................................... 137
4.6.3 Inherent Voltage-balancing Capability .............................................................................. 139
4.6.4 Linearity of Step-ratio Values ............................................................................................ 141
4.7 Chapter Summary....................................................................................................................... 141
Chapter 5 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications ...... 143
5.1 Topology Derivation and Description ........................................................................................ 144
5.2 Operating Principle and Near-square-wave Modulation ............................................................ 145
5.3 Energy Management and Control Solution ................................................................................ 152
5.4 Circuit Performance Analysis .................................................................................................... 156
5.4.1 SM Stack Rating ................................................................................................................ 156
5.4.2 DC Link Capacitor Sizing .................................................................................................. 161
5.4.3 Wide Step-Ratio Range in Operation ................................................................................ 162
5.4.4 Soft-Switching Operation .................................................................................................. 163
5.4.5 Challenges and Limitations................................................................................................ 164
5.5 Assessment of Simulation Analysis ........................................................................................... 165
5.5.1 Near-square-wave and Soft-switching ............................................................................... 167
5.5.2 Energy Management and Voltage Balancing ..................................................................... 170
5.5.3 Reversal Power Flow Operation ........................................................................................ 171
5.6 Experimental Results Analysis................................................................................................... 172
5.6.1 Near-square-wave and Soft-switching ............................................................................... 173
5.6.2 Energy Management and Voltage Balancing ..................................................................... 174
5.6.3 CSM Operation and VSM Operation ................................................................................. 176
5.7 Chapter Summary....................................................................................................................... 177
Chapter 6 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications.............. 179
6.1 Circuit Operation and Current Loop Analysis ........................................................................... 180
6.2 Equivalent Circuit and Choice of Frequency ............................................................................. 183
6.2.1 Equivalent circuit of DC Component ................................................................................ 184
6.2.2 Equivalent circuit of AC Component ................................................................................ 185
6.2.3 Choice of Circulating Current Frequency .......................................................................... 186
6.3 Further Application for Derivative Topologies .......................................................................... 191
6.4 Assessment of Simulation Analysis ........................................................................................... 196
6.4.1 Symmetrical Conversion .................................................................................................... 197
6.4.2 Asymmetrical Conversion ................................................................................................. 199
6.4.3 Bipolar Conversion ............................................................................................................ 201
6.5 Experimental Results Analysis................................................................................................... 203
6.6 Appendix .................................................................................................................................... 207
6.6.1 General Analysis for Buck-Boost Configuration ............................................................... 207
6.6.2 Asymmetrical Voltage Conversion for Buck-Boost Configuration ................................... 207
6.6.3 General Analysis for Buck Configuration ......................................................................... 208
6.7 Chapter Summary....................................................................................................................... 208
Chapter 7 Conclusion ......................................................................................................................... 211
7.1 Resonant Modular Multilevel DC Converters for MVDC Applications .................................... 211
7.2 Non-Resonant Modular Multilevel DC Converters for HVDC Applications ............................ 213
7.3 Future Work ............................................................................................................................... 215
Reference .................................................................................................................................................... 219
Appendix ......................................................................................................................................................... 1
A.1 Resonate Modular Multilevel DC Converter Prototypes .................................................................. 1
A.2 Non-Resonate Modular Multilevel DC Converter Prototypes ......................................................... 2
List of Figures
Figure 1.1. Change in power generation. ........................................................................................................ 2
Figure 1.2. HVAC transmission infrastructure. .............................................................................................. 3
Figure 1.3. HVDC transmission infrastructure. .............................................................................................. 4
Figure 1.4. Cost comparison between HVAC and HVDC. ............................................................................. 5
Figure 1.5. LVAC distribution infrastructure. ................................................................................................ 6
Figure 1.6. LVDC distribution infrastructure. ................................................................................................ 7
Figure 1.7. MVAC collection and distribution infrastructure. ........................................................................ 9
Figure 1.8. MVDC collection and distribution infrastructure. ........................................................................ 9
Figure 1.9. Multi-terminal dc network with identical voltage. ..................................................................... 12
Figure 1.10. Multi-terminal dc network with similar but not identical voltages ........................................... 12
Figure 1.11. Multi-voltage dc network with HVDC and MVDC infrastructures. ........................................ 13
Figure 1.12. Multi-voltage dc network with MVDC and LVDC infrastructures. ......................................... 14
Figure 2.1. Classic buck converter. ............................................................................................................... 24
Figure 2.2. Classic boost converter. .............................................................................................................. 24
Figure 2.3. Classic buck-boost converter. ..................................................................................................... 24
Figure 2.4. Full bridge configuration of single-active-bridge and dual-active-bridge converter. ................. 26
Figure 2.5. Full bridge configuration of LLC resonant converter. ................................................................ 26
Figure 2.6. Cascaded configuration .............................................................................................................. 27
Figure 2.7. Switching capacitor configuration .............................................................................................. 28
Figure 2.8. Multilevel boost converter. ......................................................................................................... 29
Figure 2.9. Multiple module configuration of full-bridge bidirectional DAB and LLC. .............................. 30
Figure 2.10. Resonant dc transformer. .......................................................................................................... 32
Figure 2.11. Half-bridge SM based modular multilevel converter ............................................................... 33
Figure 2.12. Thyristors-based line-commutated converter ........................................................................... 34
Figure 2.13. IGBT-based self-commutated two-level converter................................................................... 34
Figure 2.14. Variations of the basic MMC ................................................................................................... 37
Figure 2.15. Front-to-front based MMCs for dc-ac-dc conversion.. ............................................................. 39
Figure 2.16. Direct-chain-link based MMCs for dc-dc conversion. ............................................................. 41
Figure 3.1. Basic high step-ratio resonant modular multilevel dc converter. ............................................... 45
Figure 3.2. Operation waveforms of the resonant tank. ................................................................................ 47
Figure 3.3. Operation waveforms with 𝑦 = 4, 𝑥 = 5,𝑁 = 5. ....................................................................... 49
Figure 3.4. SM operation waveforms.. ......................................................................................................... 49
Figure 3.5. Operation waveforms with 𝑦 = 3, 𝑥 = 5,𝑁 = 5. ....................................................................... 51
Figure 3.6. Operation waveforms with 𝑦 = 3, 𝑥 = 4,𝑁 = 5. ....................................................................... 55
Figure 3.7. Comparison for operation required volt-ampere rating. ............................................................. 60
Figure 3.8. Comparison for operation required volt-ampere rating. ............................................................. 60
Figure 3.9. Comparison for stack energy deviation and operation required capacitive energy storage. ....... 65
Figure 3.10. Comparison for stack energy deviation and operation required capacitive energy storage. ..... 65
Figure 3.11. Step-ratio range of the basic high step-ratio RMMC. ............................................................... 66
Figure 3.12. Step-ratio range of the basic high step-ratio RMMC. ............................................................... 67
Figure 3.13. Analysis of inherent voltage-balancing capability. .................................................................. 69
Figure 3.14. Bipolar configuration of the basic high step-ratio RMMC. ...................................................... 72
Figure 3.15. Monopolar configuration of the basic high step-ratio RMMC. ................................................ 73
Figure 3.16. Multi-module configuration of the basic high step-ratio RMMC. ............................................ 74
Figure 3.17. Four-module example of the enhanced multi-module configurations for module transformer
insulation. ...................................................................................................................................................... 76
Figure 3.18. Multi-module configuration of the bipolar high step-ratio RMMC.......................................... 77
Figure 3.19. Multi-module configuration of the monopolar high step-ratio RMMC. ................................... 78
Figure 3.20. Multi-module configuration of the full-bridge high step-ratio RMMC. ................................... 79
Figure 3.21. LLC-based RMMC. .................................................................................................................. 79
Figure 3.22. Buck-based RMMC. ................................................................................................................. 80
Figure 3.23. Buck-Boost-based RMMC. ...................................................................................................... 80
Figure 3.24. Flyback-based RMMC. ............................................................................................................ 80
Figure 3.25. Multi-voltage dc network with MVDC and LVDC infrastructures. ......................................... 82
Figure 3.26. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic high step-ratio
RMMC. ......................................................................................................................................................... 84
Figure 3.27. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic high step-ratio
RMMC in reverse power flow. ..................................................................................................................... 86
Figure 3.28. Simulation results for the modulation with 𝑦 = 3 and 𝑥 = 5 of the basic high step-ratio
RMMC. ......................................................................................................................................................... 88
Figure 3.29. Simulation results for the modulation with 𝑦 = 3 and 𝑥 = 4 of the basic high step-ratio
RMMC. ......................................................................................................................................................... 89
Figure 3.30. Simulation results for the bipolar configuration. ...................................................................... 92
Figure 3.31. Simulation results for the monopolar configuration. ................................................................ 93
Figure 3.32. Simulation results for the multi-module configuration. ............................................................ 96
Figure 3.33. Experimental results for the modulation with 𝑦 = 4 and 𝑥 = 5. .............................................. 98
Figure 3.34. Experimental results for the modulation with 𝑦 = 3 and 𝑥 = 4. .............................................. 99
Figure 3.35. Experimental results for the modulation of 𝑦 = 2 and 𝑥 = 3. ............................................... 100
Figure 3.36. Experimental results for the modulation with 𝑦 = 1 and 𝑥 = 5. ............................................ 101
Figure 3.37. Experimental results for the modulation of 𝑦 = 1 and 𝑥 = 4. ............................................... 102
Figure 3.38. Experimental results of average voltages of each SM capacitor during ten 2π cycles under
different modulation cases. ......................................................................................................................... 103
Figure 3.39. Experimental results of high-side voltages versus low-side voltage under different modulation
cases. ........................................................................................................................................................... 104
Figure 4.1. Basic high step-ratio RMMC. ................................................................................................... 108
Figure 4.2. Low step-ratio RMMC. ............................................................................................................ 109
Figure 4.3. Voltage waveforms with 𝑦 = 4, 𝑥 = 5,𝑁 = 5. ........................................................................ 112
Figure 4.4. Current flow with 𝑦 = 4, 𝑥 = 5,𝑁 = 5. ................................................................................... 113
Figure 4.5. Voltage waveforms with 𝑦 = 3, 𝑥 = 5,𝑁 = 5. ........................................................................ 115
Figure 4.6. Current flow with 𝑦 = 3, 𝑥 = 5,𝑁 = 5. ................................................................................... 116
Figure 4.7. Illustration of the power conversion process. ........................................................................... 118
Figure 4.8. Comparison for operation required volt-ampere rating. ........................................................... 120
Figure 4.9. Comparison for stack energy deviation and operation required capacitive energy storage. ..... 123
Figure 4.10. Bipolar configuration of the basic low step-ratio RMMC. ..................................................... 124
Figure 4.11. Full-bridge push-pull configuration of the basic low step-ratio RMMC. ............................... 125
Figure 4.12. Bipolar full-bridge configuration of the basic low step-ratio RMMC. ................................... 126
Figure 4.13. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic low step-ratio
RMMC ........................................................................................................................................................ 129
Figure 4.14. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic low step-ratio
RMMC in reverse power flow. ................................................................................................................... 130
Figure 4.15. Simulation results for the modulation with 𝑦 = 3 and 𝑥 = 5 of the basic low step-ratio
RMMC ........................................................................................................................................................ 132
Figure 4.16. Simulation results for the bipolar full-bridge configuration.. ................................................. 134
Figure 4.17. Experimental results for the modulation with 𝑦 = 4 and 𝑥 = 5. ........................................... 137
Figure 4.18. Experimental results for the modulation with 𝑦 = 3 and 𝑥 = 5. ........................................... 139
Figure 4.19. Experimental results of average voltages of each SM capacitor during ten 2π cycles under
different modulation cases. ......................................................................................................................... 140
Figure 4.20. Experimental results of high-side voltages versus low-side voltage for different modulation
cases. ........................................................................................................................................................... 141
Figure 5.1. High step-ratio modular multilevel dc-ac-dc converter. ........................................................... 145
Figure 5.2. Voltage and current waveforms in one operation cycle. .......................................................... 146
Figure 5.3. Equivalent circuits and operation analysis. .............................................................................. 149
Figure 5.4. Energy management of dc components. ................................................................................... 154
Figure 5.5. Energy management of ac components. ................................................................................... 154
Figure 5.6. Control scheme for this high step-ratio modular multilevel dc-ac-dc converter. ..................... 155
Figure 5.7. Comparison for operation required volt-ampere rating. ........................................................... 158
Figure 5.8. Comparison for stack energy deviation and operation required capacitive energy storage with
different modulation schemes. .................................................................................................................... 160
Figure 5.9. Comparison for stack energy deviation and operation required capacitive energy storage with
different operation frequencies. .................................................................................................................. 160
Figure 5.10. DC link capacitor energy deviation. ....................................................................................... 162
Figure 5.11. Step-ratio range. ..................................................................................................................... 163
Figure 5.12. Multi-voltage dc network with HVDC and MVDC infrastructures. ...................................... 165
Figure 5.13. Simulation results of the stack voltage and current.. .............................................................. 168
Figure 5.14. Simulation results of the rectifier voltage and current. ........................................................... 169
Figure 5.15. Simulation results of the energy balance.. .............................................................................. 171
Figure 5.16. Simulation results of the stack voltage and current in reverse power flow.. .......................... 172
Figure 5.17. Experimental results of the SM stack, arm inductor and rectifier voltages and currents........ 174
Figure 5.18. Experimental results of the energy balance. ........................................................................... 175
Figure 5.19. Experimental results of different operation schemes .............................................................. 176
Figure 6.1. Current loops in the standard single-phase dc-ac MMC. .......................................................... 181
Figure 6.2. Current loops in the proposed modular multilevel dc-dc conversion. ...................................... 182
Figure 6.3. DC component analysis and comparison. ................................................................................. 184
Figure 6.4. Equivalent circuit analysis of the proposed direct-chain-link negative-output buck-boost
converter.. ................................................................................................................................................... 185
Figure 6.5. AC component analysis and comparison. ................................................................................. 186
Figure 6.6. Current loops in the direct-chain-link positive-output buck-boost converter ........................... 191
Figure 6.7. Equivalent circuit analysis of the direct-chain-link positive-output buck-boost converter.. .... 192
Figure 6.8. Current loops in the direct-chain-link buck converter .............................................................. 193
Figure 6.9. Equivalent circuit analysis of the direct-chain-link buck converter ......................................... 193
Figure 6.10. Application examples for different direct-chain-link dc-dc converters.. ................................ 194
Figure 6.11. Derivative arrangements and topologies ................................................................................ 196
Figure 6.12. Simulation results in the symmetrical conversion.. ................................................................ 199
Figure 6.13. Simulation results in the asymmetrical conversion. ............................................................... 201
Figure 6.14. Simulation results in the bipolar conversion .......................................................................... 202
Figure 6.15. Experimental results of the stack voltages and currents in the symmetrical conversion. ....... 204
Figure 6.16. Experimental results of average voltages of each SM capacitors during ten ac cycles in the
symmetrical conversion. ............................................................................................................................. 204
Figure 6.17. Experimental results of the variation of the step-ratio. ........................................................... 206
Figure 6.18. Experimental results of average voltages of each SM capacitors during ten ac cycles in the
asymmetrical conversion period. ................................................................................................................ 206
Figure 6.19. Experimental results of full range operation at various step-ratio conversion. ...................... 206
Figure A.1. High step-ratio RMMC prototype with TI-DXP controller system. ............................................ 1
Figure A.2. Low step-ratio RMMC prototype with TI-DXP controller system. ............................................ 2
Figure A.3. High step-ratio modular multilevel dc-ac-dc converter prototype with OPAL-RT controller
system. ............................................................................................................................................................ 3
Figure A.4. Low step-ratio modular multilevel dc-dc converter prototype with OPAL-RT controller
system. ............................................................................................................................................................ 3
List of Tables
Table 3.1. Simulation parameters of the basic high step-ratio RMMC for application examples ................ 82
Table 3.2. Power device losses analysis for the highest step-ratio conversion case ..................................... 89
Table 3.3. Experimental prototype parameters of the basic high step-ratio RMMC .................................... 97
Table 4.1. Simulation parameters of the basic low step-ratio RMMC for application examples ............... 127
Table 4.2. Power device losses analysis for the lowest step-ratio conversion case .................................... 132
Table 4.3. Experimental prototype parameters of the basic low step-ratio RMMC ................................... 135
Table 5.1. Simulation parameters of the high step-ratio modular multilevel dc-ac-dc converter ............... 166
Table 5.2. Experimental prototype parameters of the high step-ratio dc-ac-dc converter .......................... 172
Table 6.1. Simulation parameters of the low step-ratio direct-chain-link negative-output buck-boost
converter ..................................................................................................................................................... 197
Table 6.2. Experimental prototype parameters of the low step-ratio direct-chain-link negative-output buck-
boost converter. ........................................................................................................................................... 203
Abbreviations
HVAC High Voltage Alternating Current
HVDC High Voltage Direct Current
MVAC Medium Voltage Alternating Current
MVDC Medium Voltage Direct Current
LVAC Low Voltage Alternating Current
LVDC Low Voltage Direct Current
IGBT Insulated-Gate Bipolar Transistor
MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor
SAB Single Active Bridge
DAB Dual Active Bridge
MMC Modular Multilevel Converter
LCC Line-Commutated Converter
CSC Current Source Converter
VSC Voltage Source Converter
AAC Alternate Arm Converter
FTF Front-to-Front
BTB Back-to-Back
DCL Direct-Chain-Link
RMMC Resonant Modular Multilevel DC Converter
CCM Continuous Current Mode
DCM Discontinuous Current Mode
SQW Square Wave
PWM Pulse Width Modulation
NLM Nearest Level Modulation
RMS Root-Means-Square
PI Proportional–integral
ZCS Zero-current-switching
ZVS Zero-voltage-switching
Nomenclature
Common Symbols
𝑃𝑇 Total power throughput
𝑅 Overall step-ratio between high-side voltage and low-side voltage
𝑟𝑆 SM stack modulation ratio
𝑟𝑇 Transformer turns-ratio
𝑣𝐻𝑆,𝐿𝑆 High-side and low-side dc terminal voltages
𝑣𝑆𝑇 SM stack voltage
𝑣𝑆𝑀 Single SM voltage
𝑣𝐶 Single SM capacitor voltage
𝑣𝑃,𝑆 Transformer primary-side and secondary-side voltages
𝑖𝐻𝑆,𝐿𝑆 High-side and low-side dc terminal currents
𝑖𝑆𝑇 SM stack current
𝑖𝑃,𝑆 Transformer primary-side and secondary-side currents
𝑁 SM total number
𝑓𝑠 Switching frequency
𝑇𝑠 Switching cycle
𝛾 Maximum ripple percentage for SM capacitor voltage
𝑆𝑆𝑇 Normalized value of stack semiconductor volt-ampere rating
𝑅𝑆𝑆𝑇 Normalized value of required stack semiconductor volt-ampere rating
𝐸𝑆𝑇 Normalized value of stack capacitive energy storage
𝑅𝐸𝑆𝑇 Normalized value of required stack capacitive energy storage
∆𝐸𝑆𝑇 Single stack energy deviation
𝑋−𝑑𝑐 Subscript for dc component of 𝑋
𝑋−𝑎𝑐 Subscript for ac component of 𝑋
𝑋−𝑚𝑎𝑥 Subscript for maximum value of 𝑋
𝑋−𝑚𝑖𝑛 Subscript for minimum value of 𝑋
𝑋−𝑝𝑡𝑝 Subscript for peak-to-peak value of 𝑋
𝑋∗ Superscript for reference value of 𝑋
𝑋𝑘 Superscript for value of 𝑋 for kth SM in one single stack
𝑋𝑗 Superscript for value of 𝑋 for jth stack
𝑋𝑗𝑘 Superscript for value of 𝑋 for kth SM in jth stack
⌊𝑋⌋ Floor (the largest integer less than or equal to 𝑋)
Symbols for Chapters 3 and Chapter 4
𝑃𝐷𝑇 Power directly transferred between two dc terminals
𝑃𝑆𝑇 Power processed through the SM stack
𝑣𝐶 Average value of all the SM capacitor voltages
𝑣𝑢𝑝,𝑙𝑜𝑤 Upper switch voltage and lower switch voltage of the SM
𝑣𝐿𝑚 Magnetizing inductor voltage
𝑣𝑏 DC bias capacitor voltage
𝑣𝑑𝑖𝑓 Differential capacitor voltage
𝑣𝑆1,𝑆2,𝑆3,𝑆4 Rectifier voltages
𝑖𝑢𝑝,𝑙𝑜𝑤 Upper switch current and lower switch current of the SM
𝑖𝐿𝑚 Magnetizing inductor current
𝑖𝑟 Resonant current
𝑖𝑆1,𝑆2,𝑆3,𝑆4 Rectifier currents
𝑦, 𝑥 Positive stage and negative stage SM number
𝑁𝑆𝑇 Total number of SM stacks
𝑁𝑃 Total pair number of the module circuits
𝑓𝑒 Effective frequency
𝑓𝑝,𝑛 Positive stage and negative stage resonant frequency
𝑇𝑒 Effective cycle
Symbols for Chapter 5
𝑣𝐶𝑇,𝐶𝐵 High-side dc link capacitor voltages
𝑣𝐿𝑇,𝐿𝐵 Top arm and bottom arm inductor voltages
𝑣𝐷1,𝐷2,𝐷3,𝐷4 Rectifier diode voltages
𝑖𝐶𝑇,𝐶𝐵 High-side dc link capacitor currents
𝑖𝐷1,𝐷2,𝐷3,𝐷4 Rectifier diode currents
∆𝑖𝑑𝑐,𝑎𝑐 Extra dc and ac current components for stack energy balancing
𝑛𝑇,𝐵 SM number in top stack and bottom stack
𝑓𝑜 Operation frequency
𝑓𝑟 SM rotation and selection frequency
𝑇𝑜 Operation cycle
𝐷 Duty-cycle of the square-wave current
∆𝐷 Duty-cycle adjustment
𝐶ℎ Control headroom
Symbols for Chapter 6
𝑅 Step-ratio between output voltage and input voltage
𝑣𝑖𝑛 Input dc source voltage
𝑉𝑑𝑐 Amplitude of 𝑣𝑖𝑛
𝑣𝑜𝑢𝑡 Output ac load voltage in dc-ac conversion
𝑣𝑜 Output dc load voltage in dc-dc conversion
𝑣𝑓 Inductive filter voltage
𝑣𝑎𝑐 Voltage across the ac load in dc-ac or voltage across ac filter in dc-dc
𝑉𝑎𝑐 Amplitude of 𝑣𝑎𝑐
𝑣𝑆𝑀𝑇,𝑆𝑀𝐵 Sum of SM capacitor voltages in top stack or bottom stack
𝑖𝑖𝑛 Input dc source current
𝐼𝑑𝑐 Amplitude of 𝑖𝑖𝑛, dc component of the stack current
𝑖𝑜𝑢𝑡 Output ac load current in dc-ac conversion
𝑖𝑜 Output dc load current in dc-dc conversion
𝑖𝑓 Inductive filter current
𝑖𝑎𝑐 Current through the ac load in dc-ac conversion
𝑖𝑎𝑐
2 AC component of the stack current
𝑖𝑐𝑖𝑟 Circulating current
𝑛𝑇,𝐵 SM number in top stack and bottom stack
𝜔 Angular frequency of the ac voltage and ac current
𝑓 Frequency of the ac voltage and ac current
𝑇 Cycle of the ac voltage and ac current
𝜃 Phase difference between the ac voltage and ac current
𝑚𝑑𝑐𝑇,𝑑𝑐𝐵 DC modulation index of top stack and bottom stack
𝑚 AC modulation index of top stack and bottom stack
𝛿𝑇,𝐵 Redundancy ratio for the dc components of stack voltage
Chapter 1 Introduction
1.1 Background
The crucial challenges on climate change and pollution problems with fossil energy are driving
the huge demand for both centralized and distributed renewable energy worldwide, and it is
the electrical power system that always serves as the backbone for renewable energy
generation, transmission and distribution.
The generation capacity and penetration of renewable energy are growing fast in last decade,
and they are expected to keep growing rapidly in the next decades, shown in Figure 1.1 (a) and
Figure 1.1 (b) [1]–[3]. Currently, the largest wind farm power station and photovoltaic (PV)
park power station in the world have already reached 8 GW capacity and 1.5 GW capacity
respectively [4], [5], and the total penetration of wind and PV generation in Europe has
approached 20% of the whole capacity [6]. In the near future, the development of offshore
wind farm generation in Europe is planned to reach 25 GW at 2020 and 70 GW at 2030 [7],
and the penetration of renewable energy has great ambition to overtake the traditional fossil
energy in many countries.
(a)
Utility-scale capacity additions, 2010-2017gigawatts
35
30 nonrenewablerenewable
25
20
15
10
5
02010 2011 2012 2013 2014 2015 2016 2017
29%36%
54%
40%51%
67%62%
49%
7
6
5
4
3
2
1
0Q1
2017 otherrenewables
solar
wind
photovoltaic
Q2 Q3 Q4
Utility-scale renewable capacity additionsgigawatts
2 Introduction
(b)
Figure 1.1. Change in power generation. (a) Renewable energy addition from 2010 to 2017. (b)
Renewable energy prediction in 2035.
The renewable energy generation has many different features and characterisers compared to
the traditional fossil energy generation. For example, the centralized large-scale renewable
energy generation is usually located in offshore areas or remote areas on land, so in both cases
they are far away from the metropolitan load centres [8]–[10]. The large number of distributed
small-scale renewable energy generations require different types of integration technologies
for connection to distribution networks [11], [12]. These new features and characterisers of
renewable energy generation and integration have raised many new challenges for modern
power systems and they are also gradually reshaping the structures of power systems from tops
to their tails.
1.2 Multiple Voltage Power System
Electrical power systems around the world have been evolved nearly 140 years into structures
with multiple voltage levels [13]. The transmission systems for large-scale electrical power
transfer are configured at high voltage level (extra high voltage level) [14] to decrease the
current value through the cables or overhead lines (OHL) for a reduced operational cost, while
the residential small distribution systems are configured at low voltage level [15] to decrease
the insulation and protection equipment cost and also reduced risk of harm for human beings.
1.2 Multiple Voltage Power System 3
City-level or district-level large distribution systems normally serve as an intermediate stage
between the high voltage (extra high voltage) transmission and low voltage distribution, and
some cites also have an intermediate stage between the generation voltage and transmission
voltage. These two intermediate stage systems are usually set at medium voltage level between
(high voltage level and low voltage level) to trade-off the capital cost and operational cost.
1.2.1 High Voltage Transmission System
For the top of power system structure, i.e. the high voltage or extra high voltage transmission
system, the 50/60 Hz ac scheme has long been the dominant form [16], [17] and the dominance
of ac can be traced back to the ability of a transformer [18] to increase the voltage at which
power is transmitted to achieve good efficiency of transmission without a large penalty in cost
or power loss within the transformer itself. The step-up high-voltage transformer increases the
voltage at the sending end and the step-down transformer decreases the voltage at the receiving
end. A simple illustration of high voltage alternating current (HVAC) infrastructure is shown
in Figure 1.2.
Figure 1.2. HVAC transmission infrastructure.
With the breakthrough of power semiconductor and power electronics technologies in recent
decades, high voltage dc (HVDC) transmission has become feasible [19], [20] and the stage is
set for dc and ac electrical power systems to compete again after the famous technical dispute
between Thomas Edison and Nikola Tesla [21], [22]. Compared to HVAC transmission system,
HVDC needs two extra power electronics stations, one at each end of a link, to fulfil the high
voltage ac-dc and dc-ac conversion, shown in Figure 1.3. An HVDC link can be further
classified according to the types of power semiconductors and converter topologies in the ac-
dc and dc-ac stations. The conventional current source converter (CSC) features a current in
the dc line that is constant (in the short term). It is mostly commonly implemented with line-
Step-up Transformer
50/60 Hz
Step-downTransformer
Generator Centre
Load Centre
Sending End Receiving EndHVAC Transmission
4 Introduction
commutated thyristor valves. The voltage source converter (VSC) features a dc voltage that is
constant (in the short term). It has come to prominence more recently and is normally based on
self-commutated insulated gate bipolar transistors (IGBT) valves.
Figure 1.3. HVDC transmission infrastructure.
Compared with HVDC transmission, HVAC is a relatively mature and robust choice for short
and medium distance transmission. However, when the transmission range increases to long
distances, HVAC has to face some severe challenges. In the case of underground and undersea
cables, the capacitance becomes rapidly significant when cable length is large. The consequent
capacitive charging current detracts from the capacity for carrying current for power
transmission and considerably limits the transmission capability. In the case of overhead line
(OHL), the series inductance of the line becomes dominant in long-distance ac transmission,
which results in both phase shift and voltage drops for HVAC transmission. HVDC
transmission would not have the difficulties with transmission distance experienced under ac
since there is no capacitive shunt current or inductive voltage drop in the dc cable or dc OHL.
In addition, HVDC transmission has advantages in system footprint over ac transmission
because in ac transmission the root-mean-square (RMS) value of voltage that sets the ac power
is a factor of √2 less than the peak value whereas a dc system can utilise the peak value
continuously. This is also especially useful in utilising the voltage insulation and way-leave to
its full potential. The argument around the current rating is less clear since the limit is often
thermal and so the RMS current is the limit not the peak value for both ac and dc systems.
HVAC and HVDC transmission systems are the two commercially available schemes to
connect the large-scale centralized renewable energy generation to load centre, and these ac
and dc technologies compete with each other on cost [23], [24], shown in Figure 1.4 (a) and
Figure 1.4 (b). It is well-known that HVAC has the advantage of relatively inexpensive
terminal cost whereas HVDC has expensive power converter stations. On the other hand, the
Step-up Transformer
Step-downTransformerSending End Receiving End
HVDC Transmisson
0 Hz Generator
CentreLoad
Centre
CSC or VSC CSC or VSC
1.2 Multiple Voltage Power System 5
route cost in HVAC rises much more sharply with distance than that in HVDC because of the
different transfer capability limits. Over short distances HVAC is favoured for its lower
terminal costs but beyond some threshold distance, the advantage of lower route costs favours
HVDC. The cross-over distance for the cost of HVAC and HVDC is reported to be in the region
of 80 km for subsea cable transmission systems [25]–[27] and in the region of 700 km for OHL
transmission systems [28], [29]. Further, the threshold cross-over point will move closer to the
original point as the transmission power increases.
Recognizing both the power rating and transmission distance of the large-scale centralized
renewable energy generation are increasing fast and they will keep growing in the future [7],
[10], [30], HVDC transmission is becoming the preferred choice for centralized large-scale
renewable energy integration. Several large power HVDC projects were commissioned in
recent decade, and many of them are under construction or under development now [31]–[34].
In the major trend of renewable energy generation, HVDC transmission is expected to take a
very important proportion in future high voltage transmission structures.
(a) (b)
Figure 1.4. Cost comparison between HVAC and HVDC. (a) Subsea cable transmission for offshore
renewable energy generation. (b) OHL transmission for remote land renewable energy generation.
1.2.2 Low Voltage Distribution System
For the tail of power system structure, i.e. the low voltage distribution system, the 50/60 Hz ac
structure is also the dominant scheme. The distribution system normally serves in an
HVDC
Transmission Distance (km)
Ove
rall
Cos
t
HVAC
80 12040 160 2000 240 Transmission Distance (km)
Ove
rall
Cos
t
500 750250 1000 15000 1250
HVDCHVAC
6 Introduction
unidirectional sense to service consumption across the network from a central bulk supply point
and is largely passive in nature. Thanks to the integration of a large amount of distributed
generation in the last decade, the low voltage distribution system is now developing into a
flexible bidirectional active network for future smart power systems [35], [36], and the low
voltage distribution system is trying to find a more efficient, more cost-effective and more
controllable structure to integrate the distributed renewable energy and residential loads [37]–
[40].
In the low voltage alternating current (LVAC) distribution infrastructure that prevails today,
shown in Figure 1.5, the system needs two conversion steps to integrate the distributed PV,
wind and storage energy into the system and also needs the two-stage conversion to satisfy the
digital, motor, lighting and electrical vehicle (EV) loads. The two-step conversion at both
generation side and load side complicates the distribution system structure and also increases
the capital cost and power losses.
Figure 1.5. LVAC distribution infrastructure.
If the system utilises a low voltage direct current (LVDC) structure, shown in Figure 1.6, it
only needs a single conversion step to connect the distributed renewable generations, energy
ModernBallast
Digital
PV Wind Storage
Motor Lighting EV
LVAC Distribution
1.2 Multiple Voltage Power System 7
storage and different types of loads. Compared with the ac infrastructure, the dc scheme is more
compatible with both the distributed renewable sources and residential loads. It has advantages
of simple structure, low capital cost and high efficiency because it avoids the extra dc-ac and
ac-dc conversion that exist in the ac scheme, and it also have the potential to increase power
quality and provide greater resilience against power surge and irregular loads [41]–[44].
Figure 1.6. LVDC distribution infrastructure.
Thanks to these benefits, LVDC distribution system received much interest from both academic
research and industrial development [45]–[49], and it has been extensively investigated and
prototyped in recent years [50]–[52]. With the rapid development of distributed renewable
energy and new demand for EV charging, LVDC system is expected to be a very important
constitute of future low voltage distribution structures.
1.2.3 Medium Voltage Collection and Distribution System
Between the top and tail of the power system structure, there are medium voltage collection
and distribution systems. One of the most common applications for medium voltage collection
system is to connect the offshore wind farms to HVAC or HVDC transmission system, and the
medium voltage distribution system is usually built in metropolitan load centre. The ac
structure is the almost the universal choice in the traditional power systems, but the fast
development of HVDC transmission and the promising prospect of LVDC distribution provide
PV Wind Storage
ModernBallast
Digital Motor Lighting EV
LVDC Distribution
8 Introduction
an impetus to consider dc schemes in medium voltage level [53]–[55]. The space that can be
provided for medium voltage system in offshore areas and city areas are both very limited, but
the power rating of offshore wind farms and load centre demand are expected to keep
increasing. It requires more compact and more efficiency medium voltage systems to address
this problem, and dc schemes could be a good choice [56]–[60].
The infrastructures of traditional medium voltage alternating current (MVAC) collection and
distribution with HVAC transmission and HVDC transmission are shown in Figure 1.7 (a) and
Figure 1.7 (b) respectively. The MVAC collection system needs a back-to-back conversion for
the generation converters and then uses a 50/60 Hz low frequency transformer to step up the
voltage to medium voltage level. Similarly, the MVAC distribution system uses a 50/60 Hz
low frequency transformer to step down the voltage and then requires a back-to-back or ac-dc
conversion at low voltage level for different type of loads.
The infrastructures of medium voltage direct current (MVDC) collection and distribution
system are shown in Figure 1.8 (a) and Figure 1.8 (b) respectively [61]–[63]. For HVAC
transmission scheme, the MVDC collection system and distribution system only need one
conversion step for generation converters and load converters, and they also remove the bulky
low frequency medium transformers that exist in the MVAC system. However, they require a
high ratio dc-dc converter to step up or step down the voltage and also need a dc-ac or ac-dc
converter to interface the ac transmission system. The efficiency of MVDC system for HVAC
transmission scheme would not have advantages but the system footprint could be reduced
because the medium voltage power electronics converters can be operated with medium or high
switching frequency for high power density and the dc system itself also has the footprint
advantage over ac system as analysed in Section 1.2.1. For HVDC transmission scheme, the
advantages of the MVDC collection system and distribution system become clearer. They
conversion step is decreased at both low voltage level and high voltage level compared to the
traditional MVAC system, which leads to less power losses and higher system efficiency.
Further, the MVDC system not only removes the low frequency MVAC transformers, but
opens up the possibility to replace the low frequency HVAC transformers with high voltage
high step-ratio dc-dc converters. In this manner, the MVDC footprint can be considerately
reduced compared to the MVAC system [64]–[67].
1.2 Multiple Voltage Power System 9
(a) (b)
Figure 1.7. MVAC collection and distribution infrastructure. (a) For HVAC transmission scheme. (b)
For HVDC transmission scheme.
(a) (b)
Figure 1.8. MVDC collection and distribution infrastructure. (a) For HVAC transmission scheme. (b)
For HVDC transmission scheme.
Because of the advantages in power density and power efficiency, and also thanks to the rapid
development of HVDC transmission and LVDC distribution, MVDC collection system and
distribution system have attracted great attention recently and some demonstration projects
have already been commissioned or announced [68]–[72]. The infrastructure of MVDC system
is naturally more compatible with HVDC and LVDC than MVAC counterparts, and the
essential benefits of compact footprint and high efficiency are very attractive for offshore wind
MV Step-up Transformer
LV AC-DC-AC Converter
Wind Turbine Generator
HV Step-up Transformer
HVAC Transmission
MV Step-down Transformer
LV AC-DC-AC Converter
HV Step-down Transformer
DC or AC LV Distribution
MVAC Collection and Distribution
HV AC-DC Converter
MV Step-up Transformer
LV AC-DC-AC Converter
Wind Turbine Generator
HV Step-up Transformer
HVDC Transmission
HV AC-DC Converter
MV Step-down Transformer
LV AC-DC-AC Converter
HV Step-down Transformer
DC or AC LV Distribution
MVAC Collection and Distribution
MV Step-up DC-DC Converter
LV AC-DC Converter
Wind Turbine Generator
MV Step-down DC-DC Converter
DC or AC LV Distribution
LV DC-AC Converter
MVDC Collection and Distribution
HV Step-up Transformer
HVAC Transmission
HV Step-down Transformer
HVDC Transmission
HV Step-up DC-DC Converter
MV Step-up DC-DC Converter
LV AC-DC Converter
Wind Turbine Generator
HV Step-down DC-DC Converter
MV Step-down DC-DC Converter
DC or AC LV Distribution
LV DC-AC Converter
MVDC Collection and Distribution
10 Introduction
farms and metropolitan load centre applications. Considering these factors, MVDC systems are
expected to become a very important complement of the traditional MVAC scheme in future
medium voltage structures.
1.3 Multi-terminal and Multi-Voltage DC Networks
Combining and summarising the analysis and comparison in Section 1.2.1 to Section 1.2.3, it
can be observed that the large integration of both centralized and distributed renewable energy
has brought a profound impact on traditional power systems and is gradually reshaping their
traditional structures from top to tail. DC infrastructure is seen to have essential advantages
and potentials in various voltage levels of power system and is expected to play an important
role in future smart power systems.
Nowadays, most of the existing dc systems are of a point-to-point configuration and they
transmit large amounts of power in unidirectional way, from large-scale generation to a load
centre, or from a country with cheap energy to a country with expensive energy. To increase
the flexibility and reliability of dc systems, there is a strong motivation to interconnect the
point-to-point dc links to form multi-terminal dc networks as has happened for ac networks.
This allows for greater flexibility in power flow with less equipment compared to multiple
equivalent point-to-point systems and it also allows for greater reliability because redundancy
can be provided through additional cables or OHL.
The conventional CSC-HVDC transmission system has been explored first to form multi-
terminal dc networks [73]. However, the line-commutated converter (LCC) in CSC-HVDC
system requires a strong ac grid to guarantee the correct commutation of the thyristor valves,
which constrains the important applications for weak ac networks, such as offshore wind farms
and remote grids. For related reasons, CSC-HVDC system is not grid-forming and does not
have black start capability. Further, the dc current in the CSC-HVDC system cannot change
direction meaning that it is the dc bus polarity that has to be inverted if the power flow is to be
reversed in the dc link. This affects the choice of insulation materials that can be used, the
possible speed of reversals and may cause some issues for cable or OHL lifespan. It also means
that multi-terminal operation is very constrained, especially for renewable energy integration,
1.3 Multi-terminal and Multi-Voltage DC Networks 11
and only a handful of three-terminal versions exist in practice [73]–[75]. Additionally, the
phase of the generated ac current in CSC-HVDC system is always lagging with respect to the
ac voltage phase. This means the CSC-HVDC system needs a large amount of capacitive
reactive power to be available as compensation in the ac network to which the dc link connects.
VSC-HVDC technology, on the other hand, does not possess the same limitations as CSC-
HVDC since the full-controllable IGBT and self-commutated valves can exercise good control
over the current and accomplish complete four-quadrant (𝑃 + 𝑗𝑄) power conversion. It has the
capability of voltage support and black-start for weak ac grids and the good current control
results in low harmonic distortion that in turn requires only small harmonic filters. Bidirectional
power flow can be realised by changing the dc current direction leading to easier formation of
multi-terminal arrangements and opening up use of insulation materials that would not need to
withstand polarity reversal. Because of these technical considerations, VSC-HVDC has been
regarded as the preferred technology for multi-terminal dc networks. There are several such
projects already brought into operation or in the plan phase, including a 423 MW 160 kV three-
terminal multi-terminal VSC-HVDC project in Nan'ao, China (2013) [76], a 800 MW ±200 kV
five-terminal VSC-HVDC project in Zhoushan, China (2014) [77], a 7.5 GW MW ±500 kV
six-terminal VSC-HVDC project in Zhangbei, China (2021) [78] and the Atlantic Wind
Connection project on the east coast of the USA with up to 12 terminals [79].
In the multi-terminal projects commissioned to date, the interconnected dc links in each
individual project are configured with identical dc voltage because they are constructed at the
same time and they are located in the same area, illustrated in Figure 1.9. For future multi-
terminal dc networks, the system will probably need to interconnect the individually disparate
links which were built in different time periods and located in different areas. Taking the North
Sea as an example, there will be around 15 HVDC links [34],[80]–[83] and very few has same
voltage. Noting that the voltage rating of dc systems are not currently standardized and
technology innovation and the quest for high power transfer have led to many different voltages
being used, the dc link voltages in one multi-terminal dc networks can be different (but still
within the same voltage level) in the coming years, as shown in Figure 1.10, and it will require
several low step-ratio dc-dc converters as the interface in the system for voltage transformation
[84], [85].
12 Introduction
Figure 1.9. Multi-terminal dc network with identical voltage.
Figure 1.10. Multi-terminal dc network with similar but not identical voltages (still within the same
voltage level).
On the basis of Figure 1.10, there is also much interest and great ambition to make one step
further to interconnect dc links of both same voltage level and different voltage levels [86]–
[89], and this is also the last key step to form a whole multiple voltage dc power system, which
can make full use of the benefits of dc scheme from top to tail and further increase the flexibility
and ease the integration for both centralized and distributed renewable energy.
A simple illustration of multi-voltage dc network including HVDC and MVDC infrastructures
[65], [90]–[92] is shown in Figure 1.11. The MVDC collection and distribution systems are
interconnected into the HVDC multi-terminal system by several high step-ratio dc-dc
converters. From the analysis and discussion in Section 1.2.1 and Section 1.2.3, this dc network
AC-DC
AC-DC
DC-AC
DC-AC
HVAC Grid
HVAC Grid
HVAC Grid
HVAC GridMulti-terminal DC Network with Identical Voltage
Low Step-Ratio DC-DC
Low Step-Ratio DC-DC
AC-DC
AC-DC
DC-AC
DC-AC
HVAC Grid
HVAC Grid
HVAC Grid
HVAC Grid
Multi-terminal DC Network with Similar but not Identical Voltages (within the Same Voltage Level)
1.3 Multi-terminal and Multi-Voltage DC Networks 13
might not only possess the low-cost advantages for long distance transmission but also show
good conversion efficiency and reduced system footprint for both offshore wind farms
collection system and metropolitan load centre distribution system. The block of MVDC
distribution in Figure 1.11 can be further decomposed and an illustrative example of multi-
voltage dc network with MVDC and LVDC infrastructures [71], [72], [93]–[95] is shown in
Figure 1.12. This dc network provides two different approaches to interconnect MVDC and
LVDC systems. For relatively large LVDC generation and distribution systems, the LVDC
parts are interconnected to the medium voltage link by one high step-up dc-dc converter (for
the generation network) and one high step-down dc-dc converter (for the load network). For
relatively small LVDC generation and distribution systems, the generator and load are
interconnected at low voltage to form a dc microgrid first and then connected to a medium
voltage link by a high step-ratio dc-dc converter. The medium voltage links for these two
approaches can be different, and they are connected by a low step-ratio dc-dc converter. Based
on the analysis and comparison in Section 1.2.2 and Section 1.2.3, this MVDC and LVDC
distribution network is more compatible with the distributed renewable energy and residential
loads than traditional ac distribution network, which may reduce the capital cost and increase
the overall efficiency.
Figure 1.11. Multi-voltage dc network with HVDC and MVDC infrastructures.
Low Step-Ratio DC-DC
Low Step-Ratio DC-DC
AC-DC
AC-DC
DC-AC
DC-AC
HVAC Grid
HVAC Grid
HVAC Grid
HVAC Grid
MVDC Collection
Multi-voltage DC Network with HVDC and MVDC infrastructures
MVDC Distribution
High Step-Ratio DC-DC
High Step-Ratio DC-DC
14 Introduction
Figure 1.12. Multi-voltage dc network with MVDC and LVDC infrastructures.
1.4 Motivations and Challenges for DC-DC Converters
Multi-voltage dc networks interconnect dc network sub-systems of different voltages and it is
an important step toward forming multiple voltage dc power systems. Dc-dc converters are one
of the most essential equipment in these dc networks. They play an equivalent role to the
transformer in ac systems, that is, they interconnect different voltages but they offer greater
functionality for the system. Besides providing interconnection for dc links or dc systems of
different voltages, dc-dc converters can also interconnect dc links of different configurations
(monopolar, symmetrical monopole and bipolar configuration), different groundings, different
manufactures and different converter topologies (CSC and VSC). Further, dc-dc converters can
also provide some attractive benefits for dc network protection, such as fault current limitation,
fault current interruption and firewall-like separation. In addition, dc-dc converters could also
enhance operation and control of dc networks, including power flow control (important where
the number of dc links exceeds the number of terminals) and voltage drop compensation (for
very long distance transmission).
Nonetheless, there also exists many technical challenges and difficulties for dc-dc converters
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High Step-upDC-DC
Low Step-Ratio DC-DC
PV Battery
HVAC Transmission
HVDC Transmission
Large LVDC Distributed Generation Small LVDC Distributed Microgrid
High Step-DownDC-DC
High Step-RatioDC-DC
Large LVDC Load Distribution
Multi-voltage DC Network with MVDC and LVDC Infrastructures
ModernBallast
Digital Lighting
EV
1.4 Motivations and Challenges for DC-DC Converters 15
in multi-voltage dc network interconnection. The discussion in Section 1.3 and the illustrations
of infrastructure in Figure 1.11 and Figure 1.12 have shown that multi-voltage dc networks
require high step-ratio dc-dc conversion to interface dc systems with different voltage levels and
require low step-ratio dc-dc conversion to interconnect dc links with similar but not identical
voltages. High step-ratio dc-dc converters would choose a shunt connection [96], [97] with the
higher voltage sub-system to interface the lower voltage sub-system. Considering the voltage
ratings and power ratings of different sub-systems in a multiple voltage power system structure,
the voltage step-ratio requirement between a high voltage line to a low voltage line would be
around 10:1 and the power throughput of the high step-ratio dc-dc converter would be around
1:10 of the link power of the higher voltage system [92], [98]–[100]. Low step-ratio dc-dc
converters should be directly integrated into the higher voltage sub-systems. Since the
interconnected dc links are in the same voltage level with similar power rating, the step-ratio
requirement for the low step-ratio dc-dc converters should be close to 1:1 and the power
throughput of the low step-ratio dc-dc converters needs to be about 1:1 of the whole link power
[101]–[103].
The combination of voltage rating, power rating and step-ratio requirements for these dc-dc
converters in multi-voltage dc network interconnection is a new application for power
electronics and a fresh area of research. It requires new circuit topologies and operating
principles to accomplish these conversions in a low-cost, high-compactness, high-efficiency
and high-reliability fashion.
The cost, density, efficiency and reliability are the most important four challenges and
considerations in the design and operation of dc-dc converters for the multi-voltage dc network
interconnection. Firstly, the total number and power rating of the semiconductor devices in
these converters should be carefully managed to reduce the capital cost because these high
voltage and medium voltage applications would usually need a large number of semiconductor
devices and their cost accounts for a major part of the overall cost. Also, the energy storage
rating of passive components in these dc-dc converters need to be constrained to increase the
power density and reduce the platform footprint cost, especially in offshore cases and in
densely developed city centre cases. Further, the conduction losses and switching losses of
these converters have to be limited to increase the overall power efficiency and reduce the
16 Introduction
operational cost over a long lifetime service. Moreover, these dc-dc converters must have fault-
tolerant operation to address the faults from the converters themselves and keep their reliability
at high value to decrease the cost of planned and unplanned outages. These converters should
also have protection schemes (with or without additional equipment) to deal with the faults
from the dc network and reduce the damage cost for semiconductor devices and passive
components.
1.5 Research Questions
This key work of thesis investigates the potential high step-ratio and low step-ratio dc-dc
converters for multi-voltage dc network interconnection, and it sets out to address the following
research questions.
1. What are the best structures for high voltage dc-dc conversion, recognising that multiple
individual semiconductor switches will need to be used?
2. How can the modular multilevel technologies that have been proved very successful in
high voltage ac-dc conversion be adapted and applied to medium voltage and high
voltage dc-dc conversion?
3. How can the key metrics of cost, density, efficiency and reliability be improved for
modular multilevel dc converters?
4. Are different approaches needed to address the high step-ratio conversion and low step-
ratio conversion?
5. What are the application areas that suit resonant and non-resonant modular multilevel
dc converters?
These questions will be addressed through a three-step process that is applied to a variety of
circuit topologies that are known from the literature or were created when looking for new
applications. The three steps are (i) to analyse the circuits to define operating principles and
size principal components, (ii) to simulate the circuits at the power ratings envisaged for
commercial use and (iii) to confirm the analysis and simulation by comparison to operation of
experimental prototypes at reduced ratings.
1.6 Thesis Outline 17
1.6 Thesis Outline
A general introduction to the multi-voltage dc networks and the motivations and challenges for
dc-dc converters in medium voltage level and high voltage level power networks have been
given earlier in Chapter 1. Before addressing the research questions set out in Section 1.5,
Chapter 2 presents a review of the literature and discusses the technology current status of dc-
dc converters for applications at various voltage levels.
This thesis explores both (i) the high step-ratio dc-dc conversion to interface dc systems with
different voltage levels and (ii) the low step-ratio dc-dc conversion to interface dc systems with
similar but not identical voltages (still in the same voltage level). Chapter 3 and Chapter 4 focus
on resonant approaches for MVDC networks, and Chapter 5 and Chapter 6 concentrate on non-
resonant solutions for HVDC networks.
Chapter 3 describes proposals for a family of resonant modular multilevel dc converters
(RMMCs) which accomplishes bidirectional high step-ratio connection between MVDC and
LVDC distribution networks. Circuit analysis is undertaken to establish the design equations
to be used for sizing components. A modulation scheme is devised that enables flexibility in
the choice of voltage step-ratio value and exploits inherent voltage-balancing of the sub-
module (SM) capacitors.
Chapter 4 presents a step-by-step circuit evolution which drives the basic high step-ratio
RMMC to a basic low step-ratio RMMC and further creates a new family of low step-ratio
RMMCs which achieves bidirectional interface between two MVDC distribution links with
similar but not identical voltages. Examination of the circuit operation will show that this low
step-ratio RMMC family inherits all the operational benefits from the high step-ratio RMMC
family in Chapter 3, and this low step-ratio family also demonstrates an additional advantage
of extremely low rating requirement for both semiconductor devices and SM capacitors.
Considering the technical difficulties and limitations of RMMC families for high voltage level
interconnection, two non-resonant modular multilevel dc converters are presented in Chapter
5 and Chapter 6 for high step-ratio and low step-ratio conversion in HVDC networks.
18 Introduction
A modular multilevel dc-ac-dc converter based on single-active-bridge or dual-active-bridge
structure is explored in Chapter 5. It is examined for the purpose of unidirectional or
bidirectional connection between an HVDC terminal and an MVDC network where the high
step-ratio low power throughput conversion applies. Operation with near-square-wave current
is proposed for this single-phase converter in order to decrease the volt-ampere rating
requirement for semiconductor devices and reduce the energy storage requirement for SM
capacitors.
Noting that multi-stage conversion, in the case of Chapter 5 using an intermediate ac stage,
invariably increases the overall cost, system footprint and power losses, Chapter 6 presents a
single-stage direct-chain-link modular multilevel buck-boost converter which is suitable for
low step-ratio high power throughput conversion between two dc terminals with similar but
not identical voltages. The circuit employs an ac circulating current to balance the stack
energies and the design approach described includes the identification of the circulating
frequency choice for the minimum current stresses and reactive power losses in the conversion.
In Chapter 7, the various threads of the study are drawn together and the main advantages and
limitations of the various dc-dc converters presented in Chapter 3 to Chapter 6 are summarised.
From this, conclusions are drawn, the contributions of the thesis identified and some items for
future work discussed.
The down-scaled experimental prototypes for the dc-dc converters in Chapter 3 to Chapter 6
are demonstrated in Appendix. These include resonant modular multilevel dc converters with
DXP controller system for high step-ratio and low step-ratio conversion and non-resonant
modular multilevel dc converters with OPAL-RT controller system for high step-ratio and low
step-ratio conversion.
1.7 Author’s Publications Based on This Work 19
1.7 Author’s Publications Based on This Work
1.7.1 Journal Papers
[1] X. Zhang, M. Tian, X. Xiang, J. Pereda, T. C. Green and X. Yang, “Large Step Ratio Input-
Series-Output-Parallel Chain-Link DC-DC Converter,” IEEE Trans. on Power Electron.
(Online Published, Early Access).
[2] Y. Gu, Y. Li, H. Yoo, T. Nguyen, X. Xiang, H. Kim, A. Junyent-Ferre, T. C. Green,
“Transfverter: Imbuing Transformer-like Properties in an Interlink Converter for Robust
Control of a Hybrid AC-DC Microgrid,” IEEE Trans. on Power Electron. (Online Published,
Early Access).
[3] X. Xiang, X. Zhang, G. P. Chaffey and T. C. Green, “A Modular Multilevel DC-DC
Converter with a Compact Sub-Module Stack Suited to Low Step-Ratios,” in IEEE Trans. on
Power Del. vol. 34, no. 1, pp. 312-323, Feb. 2019.
[4] X. Zhang, X. Xiang, T. C. Green and X. Yang, “A Push-Pull Modular Multilevel Converter
Based Low Step-Up Ratio DC Transformer,” in IEEE Trans. on Ind. Electron., vol. 66, no. 3,
pp. 2247-2256, Feb. 2019.
[5] X. Xiang, X. Zhang, T. Luth, M. M. C. Merlin and T. Green, “A Compact Modular
Multilevel DC-DC Converter for High Step-ratio MV and HV Use,” in IEEE Trans. on Ind.
Electron., vol. 65, no. 9, pp. 7060-7071, Sept. 2018.
[6] X. Xiang, X. Zhang, G. P. Chaffey and T. C. Green, “An Isolated Resonant Mode Modular
Converter with Flexible Modulation and Variety of Configurations for MVDC Application,”
in IEEE Trans. on Power Del., vol. 33, no. 1, pp. 508-519, Feb. 2018.
[7] X. Zhang, X. Xiang, T. C. Green and X. Yang, “Operation and Performance of Resonant
Modular Multilevel Converter with Flexible Step Ratio,” in IEEE Trans. on Ind. Electron., vol.
64, no. 8, pp. 6276-6286, Aug. 2017.
20 Introduction
[8] X. Xiang, X. Zhang, Y. Gu, G. P. Chaffey and T. C. Green, “Analysis and Choice of
Circulating Current Frequency in Chain-link Modular Multilevel DC-DC Converters,” IEEE
Trans. on Power Electron. (In Peer Review).
[9] X. Xiang, Y. Gu and T. C. Green, “Comparison of HVAC, LFAC and HVDC for Large-
scale Offshore Wind Farm Connection,” IEEE Trans. on Sustain. Energy. (In Peer Review).
[10] Y, Qiao, X. Zhang, X. Xiang, X. Yang and T. C. Green, “Active Trapezoidal Current
Modulation for Bidirectional High Step Ratio Modular DC-DC Converters,” IEEE Trans. on
Power Electron. (In Peer Review).
1.7.2 Conference Papers
[11] X. Xiang, X. Zhang, G. P. Chaffey, Y. Gu and T. C. Green, “Analysis and Investigation
on the Fundamental Frequency of Chain-link Modular Multilevel DC-DC Converter for Low
Step-Ratio High-Power MVDC Applications,” 10th Energy Conversion Congress and
Exposition, Portland, OR, pp.2963-2969, 2018.
[12] Y. Sang, A. Junyent-Ferre, X. Xiang and T. C. Green, “Analysis and Control of a Parallel
DC Collection System for Wind Turbines with Single Active Bridge Converters,” 10th Energy
Conversion Congress and Exposition, Portland, OR, pp.1005-1012, 2018.
[13] X. Xiang, X. Zhang, G. P. Chaffey, Y. Gu and T. C. Green, “The isolated resonant modular
multilevel converters with large step-ratio for MVDC applications,” 18th Workshop on Control
and Modeling for Power Electronics, Stanford, CA, pp. 1-6, 2017.
[14] X. Xiang, M. M. C. Merlin and T. C. Green, “Cost analysis and comparison of HVAC,
LFAC and HVDC for offshore wind power connection,” 12th AC and DC Power Transmission
Conference, Beijing, pp. 1-6, 2016.
[15] X. Xiang, M. M. C. Merlin and T. C. Green, “A New Modulation Method for Resonant
Modular Multilevel DC/DC Converter with Flexible Ratio Operation and Inherent Balance
Capability in HVDC Application,” in 2nd International CIGRE HVDC, Shanghai, pp. 1-6,
2016.
1.7 Author’s Publications Based on This Work 21
1.7.3 Role of Main Co-Authors
Dr. Xiaotian Zhang was a post-doctoral researcher in Prof. Timothy C. Green’s group from
2012 to 2015 and became an Associate Professor at Xi’an Jiaotong University, China in 2015.
He proposed the non-isolated high step-ratio RMMCs with fixed modulation scheme in 2013
and 2014 [91], [99]. I developed this idea and proposed the isolated high step-ratio RMMCs
with flexible modulation schemes in 2016, presented in Chapter 3, and I further evolved the
high step-ratio RMMCs to low step-ratio RMMCs in 2017, presented in Chapter 4. Dr. Xiaotian
Zhang offered advice on analysis of resonant circuits and his experimental test system was
adapted for the investigations of RMMCs reported in this thesis. He is named as a co-author
on many of the papers.
Dr. Thomas Luth was a Ph.D. student in Prof. Timothy C. Green’s group from 2010 to 2014
and worked on non-resonant modular multilevel dc-dc converters. The work of the high step-
ratio modular multilevel dc-ac-dc converter in Chapter 5 builds on his preliminary work [97]
and he is named as a co-author in the paper arising from this chapter.
Dr. Michael Merlin was a post-doctoral researcher in Prof. Timothy C. Green’s group from
2013 to 2017 and worked on control and topology of modular multilevel converter for HVDC
applications. He provided advice on the control of the high step-ratio modular multilevel dc-
ac-dc converter in Chapter 5, and he is named as a co-author in the paper arising from this
chapter.
Dr. Yunjie Gu was a post-doctoral researcher in Prof. Timothy C. Green’s group from 2016 to
2018 and became a Research Fellow in 2018. He worked on advanced control and networking
of power conversion systems. He provided mathematical analysis and derivation advice on the
low step-ratio modular multilevel dc-dc converter in Chapter 6, and he is named as a co-author
in the paper arising from this chapter.
Dr. Geraint Chaffey was a Ph.D. student in Prof. Timothy C. Green’s group from 2012 to 2016
and worked on analysis of fault current and protection in HVDC networks. He provided
assistance on the use of the OPAL-RT controller system and helped draft several papers.
Chapter 2 Literature Review and Technology
Current Status
As identified in Chapter 1, there will be important roles for both high step-ratio and low step-
ratio dc-dc converters in future multi-voltage dc networks. As a step towards satisfying these
emerging demands and overcoming the difficulties presented in Section 1.4, this Chapter
examines the published literature concerning dc-dc converter technologies for applications at
various voltage levels and provides a detailed analysis and comparison of the advantages and
disadvantages of the common dc-dc converter types. This chapter also sets out to describe and
clarify the recent focus of research and trends in development of medium voltage and high
voltage dc-dc conversion with the intention of identifying the inspiration and pathways to find
promising new dc-dc solutions that address the challenges in the interconnection of multi-
voltage dc networks.
2.1 DC-DC Converters in the Low Voltage Level
At the low voltage level, dc-dc conversion has been extensively investigated for several
decades to achieve conversion at various step-ratios with high power efficiency and high power
density [104]–[107]. The topologies can be generally classified into non-isolated circuits and
isolated circuits.
2.1.1 Non-isolated Circuits
The classic buck converter, boost converter and buck-boost converters [108], shown in Figure
2.1–Figure 2.3, are often considered as the starting points for creation of further advanced non-
isolated topologies in this voltage level [104]–[107], and most of these advanced dc-dc
24 Literature Review and Technology Current Status
topologies, to some extent, can be seen as derivations, variations or combinations from these
classic circuits.
(a) (b)
Figure 2.1. Classic buck converter. (a) Unidirectional version. (b) Bidirectional version.
(a) (b)
Figure 2.2. Classic boost converter. (a) Unidirectional version. (b) Bidirectional version.
(a) (b)
Figure 2.3. Classic buck-boost converter. (a) Unidirectional version. (b) Bidirectional version.
The semiconductor power switches in Figure 2.1–Figure 2.3 utilise IGBTs for illustration, but
they can be replaced by metal-oxide-semiconductor field-effect transistor (MOSEFT) directly
for high frequency (hundreds of kilohertz) conversion. The variety of auxiliary soft-switching
vLS
Lm vHS CHS
CLS
S
D vLS
Lm vHS CHS
CLS
S1
S2
vLS
Lm vHSCHS
CLS S
D
vLS
Lm vHSCHS
CLS
S1
S2
Lm
vHS CHS
vLSCLS +
S
D
Lm
vHS CHS
vLSCLS +
S1
S2
2.1 DC-DC Converters in the Low Voltage Level 25
circuits [109]–[111], active/passive clamp arrangements [112]–[114] and coupled-
inductor/built-in-transformer structures [115]–[118] can be all used in these typical dc-dc
converters to realise the high frequency soft-switching operation, decrease the voltage/current
stress on semiconductor switch/diode and develop the voltage step-ratio range.
2.1.2 Isolated Circuits
Turning to the isolated low voltage level dc-dc converters, the classic forward converter and
flyback converter [108] can be seen as isolated version of buck converter and buck-boost
converter respectively for unidirectional conversion and their circuit analysis is similar to the
unidirectional buck and buck-boost circuit. Apart from the forward and flyback converters, the
widespread single-active-bridge (SAB) / dual-active-bridge (DAB) converter [119]–[121] and
LLC resonant converter [122]–[124] are also popular solutions in low-voltage isolated dc-dc
conversion. Figure 2.4 and Figure 2.5 demonstrate the single-phase full-bridge configuration
of SAB/DAB and LLC converters and there are many different variations and derivations,
including the three-phase version [125], [126], half-bridge vision [127], [128] and multilevel
version [129]–[131]. There are also many choices for the modulation methods [132]–[134] to
increase efficiency and widen operation range, but the basic operating principles are almost the
same. The internal transformer provides galvanic isolation and facilitates the high step-ratio
conversion. All the switches can achieve soft-switching for high efficiency conversion, and the
switching frequency is usually operated at tens or hundreds of kilohertz, so the power density
is another important advantage of SAB/DAB and LLC converters.
(a)
Ll
Lm N2N1 CLS vLS
SH1 SH3
SH2 SH4
vHS
DL1 DL3
DL2 DL4
CHS
26 Literature Review and Technology Current Status
(b)
Figure 2.4. Full bridge configuration of single-active-bridge and dual-active-bridge converter. (a)
Unidirectional single-active-bridge converter. (b) Bidirectional dual-active-bridge converter.
(a)
(b)
Figure 2.5. Full bridge configuration of LLC resonant converter. (a) Unidirectional version. (b)
Bidirectional version.
These typical dc-dc converters (including both non-isolated and isolated) have the common
advantages of low-cost circuit design, high power density and high power efficiency in low
voltage dc conversion but this does not scale to medium voltage or high voltage ranges.
Switches in these topologies have to process the dc terminal voltage and/or dc terminal current
Ll
Lm N2N1 CLS vLS
SH1 SH3
SH2 SH4
vHS
SL1 SL3
SL2 SL4
CHS
Lm N2N1 CLS vLS
SH1 SH3
SH2 SH4
vHS
DL1 DL3
DL2 DL4
CHS
LrCr
Lm N2N1 CLS vLS
SH1 SH3
SH2 SH4
vHS
SL1 SL3
SL2 SL4
CHS
LrCr
2.2 DC-DC Converters in the Medium Voltage Level 27
with high switching frequency and therefore are not readily extended to the medium voltage
and high voltage applications, but they provide the promising basic structures for further
modifications and configurations.
2.2 DC-DC Converters in the Medium Voltage Level
For medium voltage dc-dc conversion (at least one dc terminal voltage in the medium voltage
range), the main solutions published concentrate on the advanced configurations of the classic
dc-dc circuits and develop their voltage rating for medium voltage level applications.
2.2.1 Cascaded Configuration
The simple cascaded configuration of the classic dc-dc circuits [135]–[137], shown in Figure
2.6, could develop the step-ratio limitation and avoid extreme duty-cycle of power switches in
the high step-ratio connection between LVDC and MVDC, but it is very hard for this type of
configurations to solve the problem of high voltage stress on the high-voltage side switch/diode
and the problem of high current stress on the low-voltage side switch/diode.
Figure 2.6. Cascaded configuration
2.2.2 Switching Capacitor Configuration
The switching capacitor configuration [138]–[140] is another approach for high step-ratio
conversion between LVDC and MVDC, show in Figure 2.7. It boosts the LVDC voltage by
fast switching of the connections of the capacitors and a large step-ratio conversion can be
achieved. It has partial self-balanced capability and it supports modular design without
changing the main circuit. However, it also has to face the issue of large current through the
low-voltage side switch and face the disadvantages that all the switches and diodes are operated
vLS
Lm1
vHSCHS1CLS
D1
S1
Lm2
CHS2S2 CHSN
D2
28 Literature Review and Technology Current Status
in hard switching mode. These factors result in large power losses and low conversion
efficiency.
Figure 2.7. Switching capacitor configuration
2.2.3 Multilevel Configuration
The traditional multilevel technologies of the neutral-point-clamped structure [141], [142] and
the flying-capacitor structure [143], [144] have been applied to the non-isolated classic dc-dc
circuits in order to partition the terminal voltage equally across many power devices and
thereby achieve an overall voltage rating applicable to the medium voltage level. Two basic
three-level boost converters are shown in Figure 2.8 as examples of this approach. The main
circuit maintains almost the same configuration as the classic boost converter in Figure 2.2 (a),
and it can be extended to an n-level configuration and thereby accomplish a high step-ratio
power conversion between LVDC and MVDC. The duty-cycle of each switch can be operated
in a normal range to avoid the extreme duty-cycle difficulty often seen in high step-ratio
conversion, and the passive inductor is also smaller than the original boost converter thanks to
vLS
Lm
vHS
CHS1
CLS S
D1
D2
DN1
DN2
CHSN
CO
DO
CS1
CSN
2.2 DC-DC Converters in the Medium Voltage Level 29
the benefit of multilevel operation and its high effective switching frequency. However, the
balancing of the voltages of the dc capacitors is a major challenge when the number of voltage
levels is high. Also, all the power devices are operated in hard-switching conditions, which
leads to relatively large switching losses in high frequency operation. Further, these multilevel
configurations do not provide fault-tolerance operation, and so it is hard for them to achieve a
high system reliability.
(a) (b)
Figure 2.8. Multilevel boost converter. (a) Neutral-point-clamped structure. (b) Flying-capacitor
structure.
2.2.4 Modular Configuration
The multiple module concept is a good solution to extend the application of isolated classic dc-
dc converters for medium voltage level conversion [65], [121], [145], [146]. The input-series-
output-parallel configurations of modular full-bridge DAB and LLC converters are presented
in Figure 2.9 as two illustrative examples of this topology family. The high-voltage side circuits
are connected in series to support the medium voltage dc terminal stress, and the low-voltage
side circuit are connected in parallel to share the current stress. These modular converters
inherit all the operational advantages from the original single circuit, including the soft-
switching operation for high efficiency conversion, high switching frequency for highly-
compact design and galvanic isolation for high step-ratio voltage transformation, and the
vLS
Lm CH1
S1
D1
S2
vHS
CH2
CLS
D2
vLS
Lm CH
S2
S1
CF1
CLS
vHS
D1
D2
30 Literature Review and Technology Current Status
modular design itself is also a very important factor in medium voltage and high voltage
applications for high system reliability. The modular DAB configuration has been also widely
applied for ac-ac conversion, and it has been considered as the key circuit for solid state
transformers (SST) in ac system [147]–[150].
(a)
(b)
Figure 2.9. Multiple module configuration of full-bridge bidirectional DAB and LLC. (a) Input-series-
output-parallel modular DAB. (b) Input-series-output-parallel modular LLC resonant converter.
vLSvHSDAB Module 1
DAB Module 2
DAB Module Nm
Ll
Lm N2N1 CLS
SH1 SH3
SH2 SH4
SL1 SL3
SL2 SL4
CHS
vLSvHSLLC Module 1
LLC Module 2
LLC Module Nm
Lm N2N1 CLS
SH1 SH3
SH2 SH4
SL1 SL3
SL2 SL4
CHS
LrCr
2.2 DC-DC Converters in the Medium Voltage Level 31
However, these modular converters and their derivative topology families all need
sophisticated algorithms to balance the voltage and current in each module circuit, which raised
challenges in the practical operation although solutions have been presented [151], [152].
Moreover, the requirements placed on the insulation of the transformer windings and other
components because of the large differences between the potentials of the primary side and
secondary side would lead to some serious design challenges especially when the dc terminal
voltage reaches high and the module number becomes large. Additional, the breakdown of any
single module transformer could cause the whole system failure, so the system reliability would
be undermined.
2.2.5 Resonant Configuration
Beyond the well-known configurations and topologies discussed in the preceding sections, the
resonant dc transformer offers an alternative direction for medium voltage dc-dc conversion.
The basic resonant topology is proposed in [153], [154], and unidirectional and bidirectional
circuits are shown in Figure 2.10 (a) and Figure 2.10 (b) respectively. Series connected
thyristors are utilised in these circuits to withstand the dc terminal voltage and their conduction
losses can be reduced compared to the IGBT switches. The anti-parallel configuration of
thyristors in Figure 2.10 (b) facilitates bidirectional conversion following the principle
established in conventional thyristors-based line-commutated converters. The bidirectional
configuration can realise reversal of the power flow without changing dc terminal voltage
polarity, making it more suitable for multi-terminal dc network interconnection [155]. The
resonant operation facilitates achieving soft-switching of all switches, so the switching losses
are very low [90], [156]. However, the resonant capacitors in these circuits have to face a high
voltage stress which is even higher than the high-side terminal voltage, and this issue will cause
design difficulty and insulation challenge. Further, the anti-parallel configuration at both the
low-voltage and high-voltage sides leads to a high cost for the large number of semiconductor
devices. Moreover, these resonant converters would also need auxiliary passive circuits to
ensure adequate static and dynamic sharing of voltage stress in the series-connected thyristors.
32 Literature Review and Technology Current Status
(a)
(b)
Figure 2.10. Resonant dc transformer. (a) Unidirectional version. (b) Bidirectional version.
2.3 DC-DC Converters in the High Voltage Level
Most of the drawbacks and difficulties in Figure 2.6–Figure 2.10 could be overcome by
applying the ideas of the modular multilevel converter (MMC) [157] to the dc-dc case. The
MMC concept combines constructional and reliability advantages of modular design with the
CHS vHSvLS CLS Cr
Lr1 Lr2
TL11 TL31
TL21 TL41
TL1N TL3N
TL2N TL4N
DH11 DH31
DH21 DH41
DH1N DH3N
DH2N DH4N
CHS vHSvLS CLS Cr
Lr1 Lr2
TL11 TL31
TL21 TL41
TL1N TL3N
TL2N TL4N
TH11 TH31
TH21 TH41
TH1N TH3N
TH2N TH4N
2.3 DC-DC Converters in the High Voltage Level 33
high effective switching of multilevel operation, in turn leading to both good efficiency and
little requirement for passive filtering. It also scales very well to medium voltage and high
voltage level conversion.
The original MMC based half-bridge SM was proposed for high voltage and high power ac-dc
or dc-ac conversion [157], shown in Figure 2.11. It has been very successful in HVDC
transmission over the last decade [31]–[33], [158], [159] and is set to have a profound impact
on future multi-terminal and multi-voltage dc networks [76]–[78], [80]–[83].
Figure 2.11. Half-bridge SM based modular multilevel converter
Compared to the thyristor-based line-commutated / current source converter (LCC/CSC),
shown in Figure 2.12, [28], [29], this IGBT-based self-commutated converter is a voltage
sourced converter (VSC). In contrast to the LCC, it can be operated across all four quadrants
of the real-reactive power plane and is capable of operating in weak ac grids and indeed of
black-starting ac grid. It achieves bidirectional power flow without changing the polarity of the
dc terminal voltage.
vDC
SMB
SMT
vAC
LBT
LBB
SMBT1
SMBTN
SMB B1
SMB BN
LCT
LCB
SMCT1
SMCTN
SMCB1
SMCB N
LAT
LAB
SMAT1
SMATN
SMA B1
SMA BN
34 Literature Review and Technology Current Status
Figure 2.12. Thyristors-based line-commutated converter
Figure 2.13. IGBT-based self-commutated two-level converter
Compared to the traditional two-level converter [28], [160], shown in Figure 2.13, which is
also an IGBT-based self-commutated voltage source converter, the MMC topology in Figure
2.11 has advantages in many aspects. First, the modular configuration is convenient to be
extended for high voltage and high power conversion, and the system reliability could stay at
very high value with redundancy design [161], [162]. Redundant SMs can be inserted into the
stack and faulty SMs could be bypassed without interrupting normal operation. Second, the
vDCLDC1
LDC2
vAC
LA,B,C
TAT1
TATN
TAB1
TABN
TBT1
TBTN
TBB1
TBBN
TCT1
TCTN
TCB1
TCBN
vDC
vAC
CDC1
LA,B,C
CDC2
SAT1
SATN
SAB1
SABN
SBT1
SBTN
SBB1
SBBN
SCT1
SCTN
SCB1
SCB N
2.3 DC-DC Converters in the High Voltage Level 35
multilevel operation does not need to use series-connected press-pack IGBTs [163] as required
in a two-level converter (to ensure integrity of the current path after a device failure).
Meanwhile, the multilevel operation also leads to low harmonic contents and so the filter value
in MMC is much smaller than two-level converter. Third, the nearest level modulation (NLM)
[157], [164], [165] with low switching frequency can be utilised for MMC which leads to much
lower switching losses than pulse width modulation (PWM) between two levels in which every
switch must switch at every instance and this further decreases the design difficulty of thermal
management in high power rating conversion.
Many variations of the basic MMC have been proposed to improve the dc fault handing
capability [166]–[170] and reduce the system footprint [171]–[174]. Some examples are shown
in Figure 2.14, including the full-bridge SM based MMC, the half-bridge SM and full-bridge
SM based hybrid MMC, the double-clamp SM based MMC, the hybrid cascaded multilevel
converter and the alternate arm converter (AAC). Also, considerations have been given to the
SM semiconductor design to decrease the conduction losses in the SMs and expand their
voltage/current limitation [175], which can increase the overall power efficiency and system
power rating closer to that of a thyristor-based LCC.
(a)
vDC
SMB
SMT
vAC
LBT
LBB
SMBT1
SMBTN
SMB B1
SMB BN
LCT
LCB
SMCT1
SMCTN
SMCB1
SMCB N
LAT
LAB
SMAT1
SMATN
SMA B1
SMA BN
36 Literature Review and Technology Current Status
(b)
(c)
(d)
vDC
SMF
SMF
vAC
LBT
LBB
SMBTH
SMBTF
SMB BH
SMB BF
LCT
LCB
SMCTH
SMCTF
SMCB H
SMCB F
LAT
LAB
SMATH
SMATF
SMA BH
SMA BF SMH
SMH
NH NF
vDC
SMB
SMT
vAC
LBT
LBB
SMBT1
SMBTN
SMB B1
SMB BN
LCT
LCB
SMCT1
SMCTN
SMCB1
SMCB N
LAT
LAB
SMAT1
SMATN
SMA B1
SMA BN
vDC
CDC1
CDC2
SAT1
SATN
SA B1
SA BN
SBT1
SBTN
SB B1
SB BN
SCT1
SCTN
SCB1
SCB N
vAC
SMA1 SMA N
SMB1 SMB N
SMC1 SMCN LA,B,C
SM
2.3 DC-DC Converters in the High Voltage Level 37
(e)
Figure 2.14. Variations of the basic MMC. (a) Full-bridge SM based MMC [167], [170]. (b) Half-bridge
SM and full-bridge SM based hybrid MMC [169]. (c) Double-clamp SM based MMC [167]. (d) Hybrid
cascaded multilevel converter [171], [172]. (e) Alternate arm converter [171], [173], [174].
Despite the fact that the original MMC topology in Figure 2.11 and its variations in Figure 2.14
are all ac-dc conversion technology, the modular multilevel concept of these structures can be
generalized and applied for dc-dc conversion with the expectation that, the operational
advantages of modularity, flexibility, and controllability could be inherited. Furthermore, the
MMC technology is developing very fast, spurred on by numerous commercial VSC-HVDC
transmission projects, and the overall cost of this technology is being driven down [26], [27].
Based on these factors, recent research work on medium voltage and high voltage dc-dc
conversion is shifting to concentrate on the adoptions and reconfigurations of the latest ac-dc
MMC technology to form modular multilevel dc-dc converters [87], [176], [177] for both high
step-ratio and low step-ratio applications. This trend can be expected to continue, and perhaps
dominate, in next decade due to the huge impact and cost-saving potential of MMC technology.
SA B1
SA BN
SB B1
SB BN
SCB1
SCB N
vDC
SMB
SMT
vAC
LBT
LBB
SMBT1
SMBTN
SMB B1
SMB BN
LCT
LCB
SMCT1
SMCTN
SMCB1
SMCB N
LAT
LAB
SMAT1
SMATN
SMA B1
SMA BN
SAT1
SATN
SBT1
SBTN
SCT1
SCTN
CDC1
CDC2
LDC1
LDC2
38 Literature Review and Technology Current Status
The MMC-based dc-dc converters reported to date can be classified into two broad groups
according to the arrangements and functions of the SM stacks as will now be discussed.
2.3.1 Front-to-Front Configuration
The first group of MMC-based dc-dc converters uses two ac-dc MMCs coupled via their ac
terminals to accomplish a dc-ac-dc conversion [87]. This has been called a front-to-front (FTF)
configuration to contrast with connection via the dc terminals which is commonly referred to
as a back-to-back (BTB) configuration. The three-phase version and single-phase version are
illustrated in Figure 2.15 (a) and Figure 2.15 (b) respectively. Not only do they inherit all the
benefits of the ac-dc MMC they can also block the propagation of dc fault current from either
side to the other side. The internal ac-stage waveform and frequency can be freely chosen to
prioritise the increase in overall efficiency or decrease in the converter volume or a
combination of the two [178]–[180]. The transformer-coupled configuration can provide
galvanic isolation and the turns-ratio provides for a wide choice of voltage conversion. The
transformer-less configuration may offer advantages in system footprint and overall efficiency
[88]. There are also many choices of SM type and stack configuration that could be made to
suit particular application requirements [87], [103], [181]–[183], and the relatively maturity of
the sub-system technologies and the commercial experience in ac-dc MMCs can contribute a
lot to the practical design and implementation of these front-to-front dc-dc converters.
However, the front-to-front converter has the disadvantage that the full throughput power is
processed twice through the pair of MMC converters. The double-conversion arrangement
leads to low power device utilisation (each phase leg has to process 1/3 or 1/2 of the power
throughput) and high power losses. Further, the configuration is also bulky because there are
12 SM stacks in the three-phase version or 8 stacks in the single-phase version. Each stack
requires a large volume of capacitive energy storage and needs isolation clearances to
neighbouring stacks and the valve hall walls. Thus, the power density is poor and the cost will
be high for installation on offshore platforms or in substations where land is expensive [26],
[64]. In addition, it also needs a rotation and selection algorithm to balance all the SM capacitor
voltages and the hard-switching condition might need improvement for some medium voltage
application cases.
2.3 DC-DC Converters in the High Voltage Level 39
(a)
(b)
Figure 2.15. Front-to-front based MMCs for dc-ac-dc conversion. (a) Three-phase version. (b). Single-
phase version.
vLS
LLSA T
LLSA B
LLSC T
LLSC B
LLSB T
LLSB B
vAC1
vHS
LHSA T
LHSA B
LHSC T
LHSC B
LHSB T
LHSB B
vAC2
= N1
N2
vAC1vAC2
= rT
SMHSA T1
SMHSA TN
SMHSAB1
SMHSABN
SMHSBT1
SMHSBTN
SMHSB B1
SMHSB BN
SMHSCT1
SMHSCTN
SMHSCB1
SMHSCBN
SMLSA T1
SMLSA TN
SMLSBT1
SMLSBTN
SMLSCT1
SMLSCTN
SMLSCT1
SMLSCTN
SMLSBT1
SMLSBTN
SMLSA T1
SMLSA TN
vLS
LLS1
LLS2
LLS3
LLS4
vAC1
vHS
LHS3
LHS4
LHS1
LHS2
vAC2
= N1
N2
vAC1vAC2
= rT
SMHS11
SMHS1N
SMHS31
SMHS3N
SMHS21
SMHS2N
SMHS41
SMHS4N
SMLS11
SMLS1N
SMLS31
SMLS3N
SMLS21
SMLS2N
SMLS41
SMLS4N
40 Literature Review and Technology Current Status
2.3.2 Direct-Chain-Link Configuration
Another group of MMC-based dc-dc converters uses only one MMC-like configuration
(single-phase MMC leg or multi-phase MMC legs) to accomplish a single-stage direct dc-dc
conversion [176], [184]. This is usually called as direct-chain-link (DCL) configuration. The
basic single-phase leg and two-phase legs (push-pull) version are illustrated in Figure 2.16 (a)
and Figure 2.16 (b) respectively. Three-phase variations and bipolar arrangements can be
provided similarly [185]–[188], and the filter design can be either a passive configurations [85],
[189], or an active configurations [190]–[192]. Based on this direct-chain-link concept, many
further topologies can be derived for multiport configurations [193], [194]. All of these direct-
chain-link modular multilevel dc-dc converters avoid an explicit internal ac stage in the
conversion process. An important feature is that, a fraction of the SMs in the stack are utilised
on both high-voltage side and low-voltage side, and therefore there are expected advantages in
power device utilisation, overall conversion efficiency and system footprint, especially in
comparison to the front-to-front circuits. However, the direct-chain-link dc-dc converters also
need to overcome some technical difficulties before they can be applied to the dc network
interconnection. Firstly, although there is no separate and explicit ac stage in the conversion
process, the circuits still rely on internal-circulating ac currents to balance the stack energies in
normal operation. These currents could cause large current amplitude stresses and power losses
for both SM switches and filters in the operation [195], [196]. Moreover, the filter design in
these circuits need to overcome some challenges, notably, to avoid the extremely large
inductance in a passive filter [185], [197] or reduce the expense of an active filter with SMs
arrangement [188], [192]. Further, this direct dc-dc conversion cannot block high-voltage side
dc fault current if half-bridge SMs are utilised in stack. The low-side dc terminal has a path for
fault current through the diodes of the half-bridge SMs (similar in nature to the dc fault current
path in classic ac-dc MMC [167]), and extra fast protection equipment would be required for
these converters in the dc network interconnection. Lastly, all the SM switches are operated in
hard switching condition and a control algorithm is needed to balance the SM capacitor
voltages.
2.4 Chapter Summary 41
(a) (b)
Figure 2.16. Direct-chain-link based MMCs for dc-dc conversion. (a) Single-phase leg version. (b).
Two-phase legs (push-pull) version.
2.4 Chapter Summary
Dc-dc power conversion has always been an important research area in power electronics. In
recent years, medium voltage and high voltage dc-dc conversion has emerged as a vigorous
topic to support the increased interest in dc technology for renewable energy integration and
electricity networks expansion.
Following the rapid development and great success of the ac-dc MMC since it was first
proposed nearly two decades ago, there has been much interest and research work on adoptions
and reconfigurations of this technology to form modular multilevel dc converters for both high
step-ratio and low-step-ratio dc-dc applications. The emphasis on this approach is expected to
continue, and perhaps even dominate, in the next decade ahead due to the huge impact and
cost-saving potential of MMC technology. The two large groups of modular multilevel dc-dc
topologies, namely the front-to-front and direct-chain-link MMC-based dc-dc converters, have
potential to solve the major difficulties that exist in attempting to scale-up the classic dc-dc
circuits discussed in Section 2.1 and Section 2.2 for medium voltage and high voltage
vHS
LT
LB
vLS Filter
Filte
r
SMB1
SMB N
SMT1
SMTN
vHS
LT2
LB2
LT1
LB1
vLSFilter
SMT11
SMT1N
SMT21
SMT2N
SMB11
SMB1N
SMB21
SMB2N
42 Literature Review and Technology Current Status
applications. However, these new dc-dc topologies also raise many new issues and problems
that have to be addressed, such as the low power device utilisation, low power density and high
power losses for front-to-front configurations and high current stress, expensive filter design
and complicate energy balancing for direct-chain-link configurations.
The MMC technology and its recent variations provide inspiration and a possible path toward
favourable dc-dc solutions that overcome the challenges of cost, density, efficiency and
reliability in multi-voltage dc networks interconnection. Nonetheless, there still needs to be
much effort in the enhancement and development of this technology for specific medium
voltage level or high voltage level, high step-ratio or low step-ratio dc-dc conversion.
The challenge for the work reported in this thesis is to explore the further possibility of
combining the up-to-date MMC technology (noted Section 2.3) with the classic dc-dc circuits
(noted in Section 2.1 and Section 2.2) in order to systematically propose several competitive
modular multilevel dc converters, and then to devise suitable modulation methods and control
schemes. The intention is that the new circuits not only inherit the main advantages from both
MMC technologies and classic dc-dc circuits but also avoid the major disadvantages from these
two. The objectives are to achieve low-cost, high-compactness, high-efficiency and high-
reliability conversion for medium voltage level and high voltage level dc interconnection and
thereby make a contribution to realising multi-voltage dc networks.
Across the next four chapters (Chapter 3 to Chapter 6), the new modular multilevel dc
converters and their associated modulation methods and control schemes will be explored for
the combinations of high step-ratio and low step-ratio, medium voltage level and high voltage
level.
Chapter 3 High Step-ratio Resonant Modular
Multilevel DC Converter for MVDC Applications
This chapter introduces a family of resonant modular multilevel dc converters (RMMCs) for
bidirectional high step-ratio conversion between MVDC and LVDC distribution networks.
First, a basic high step-ratio RMMC topology is proposed in Section 3.1, which can be seen as
an extension from the classic LLC resonant circuit by introducing MMC-like stack of SMs in
place of the half-bridge or full-bridge inverter in the original configuration. It inherits the
advantages of the original LLC circuit from LVDC applications, and so soft-switching
operation is achieved for all the switches to decrease switching losses and increase power
efficiency. It utilises the MMC-like structure to support the MVDC stress and the modular
structure can provide high reliability.
Second, a phase-shift modulation scheme for this converter is further proposed in Section 3.2.
The effective switching frequency for resonant operation can be several times greater than that
of each SM, which has benefit for stack physical volume reduction. Moreover, this phase-shift
modulation creates an inherent balancing mechanism that ensures all the SM capacitor voltages
are balanced. The available flexibility in the choice of phase-shift value and SM duty-cycle
provides a wide range of step-ratio values. Design guidelines are derived and presented, and
modulation constraints are determined so that soft-switching and inherent-balancing capability
are maintained for all the step-ratio cases.
The overall performance of the basic high step-ratio RMMC is investigated in detail in Section
3.3, which includes the analysis of SM stack rating, step-ratio range and the voltage and current
stresses. Some of the key parameters are compared with other popular MMC-based dc-dc
alternatives to demonstrate the merits of this circuit for medium voltage level high step-ratio
applications.
44 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
As an extension, it will be shown that this basic high step-ratio RMMC can serve as a starting
point for variety of further configurations. A series of derived topologies is discussed in Section
3.4 and Section 3.5. These derivative configurations form a family of high step-ratio RMMCs,
which shares all the operational advantages of the basic RMMC but addresses its limitations in
order to satisfy a wider range of specifications for MVDC and LVDC interconnection.
The results of full-scale simulation examples and down-scaled prototype experiments are
provided and analysed in Section 3.6 and Section 3.7 to verify the theoretical analysis and
demonstrate the potential for practical high step-ratio applications.
3.1 Topology Derivation and Description
The topology of the basic high-step ratio RMMC is derived from the classic LLC circuit with
an MMC-like stack replacing the primary-side half-bridge or full-bridge inverter configuration,
and its detailed schematic is shown in Figure 3.1. The high-voltage side (MVDC side) circuit
contains a stack of 𝑁 half-bridge SMs to support the high-side terminal voltage 𝑣𝐻𝑆 and it is
also connected to the primary winding 𝑁1 of the internal transformer. The leakage inductance
of the transformer can be served as the resonant inductance 𝐿𝑟, and the magnetizing inductor
𝐿𝑚 appears in parallel and provides the return path for the dc current component. An active
full-bridge rectifier/inverter (𝑆1, 𝑆2, 𝑆3, 𝑆4) with fully controllable IGBT devices is utilised to
connect the secondary winding 𝑁2 to the low-side (LVDC side) capacitor 𝐶𝐿𝑆, enabling the
bidirectional power conversion.
The arrows in Figure 3.1 denote the reference directions of the stack voltage 𝑣𝑆𝑇, SM voltage
𝑣𝑆𝑀 , upper switch voltage 𝑣𝑢𝑝 , lower switch voltage 𝑣𝑙𝑜𝑤 , SM capacitor voltage 𝑣𝐶 ,
transformer voltage on the primary side 𝑣𝑃 and secondary side 𝑣𝑆, stack current 𝑖𝑆𝑇, secondary-
side current 𝑖𝑆, upper switch current 𝑖𝑢𝑝 and lower switch current 𝑖𝑙𝑜𝑤. The turns-ratio of the
internal transformer is denoted as 𝑟𝑇=𝑁1/𝑁2, and the stack modulation ratio is defined as 𝑟𝑆 =
𝑣𝐻𝑆/𝑟𝑇𝑣𝐿𝑆, indicating the voltage conversion achieved within the SM stack itself. The overall
step-ratio of this converter is denoted as 𝑅 = 𝑣𝐻𝑆/𝑣𝐿𝑆 = 𝑖𝐿𝑆/𝑖𝐻𝑆, where 𝑣𝐻𝑆 and 𝑖𝐻𝑆 are the
3.2 Operating Principle and Flexible Phase-shift Modulation 45
voltage and current on the high-voltage side while 𝑣𝐿𝑆 and 𝑖𝐿𝑆 are the voltage and current on
the low-voltage side.
Figure 3.1. Basic high step-ratio resonant modular multilevel dc converter.
3.2 Operating Principle and Flexible Phase-shift Modulation
This SM stack is utilised to support the high-side MVDC terminal voltage. By switching either
𝑦 or 𝑥 SM capacitors into the circuit (0 < 𝑦 < 𝑥 ≤ 𝑁) for equal durations, a symmetrical
square-wave voltage 𝑣𝑃 can be obtained and imposed across the primary winding of the
internal transformer. The positive stage is defined as 𝑦 SMs switched in, the stack voltage is
less than 𝑣𝐻𝑆 and a positive voltage across 𝐿𝑚. In the negative stage, 𝑥 SMs are switched in
and the voltage across 𝐿𝑚 is negative. This symmetrical square-wave voltage excites an energy
exchange between the SM capacitors (𝐶1 to 𝐶𝑁) and the resonant inductor 𝐿𝑟, which together
constitute the resonant tank of this high step-ratio RMMC. The dc component of the stack
current, 𝑖𝑆𝑇−𝑑𝑐 , passes through the magnetizing inductor while the ac component of stack
current, 𝑖𝑆𝑇−𝑎𝑐 , flows into the primary winding of transformer and becomes the secondary-side
current 𝑖𝑆 with turns-ratio conversion. The secondary-side current 𝑖𝑆 flows through 𝑆1 and 𝑆4
Lr
C2
CN
vSM2
vSMN S1 S3
S2 S4
Lm CLSN2
C1
vSM1
iST
vS
T
N1
vST
CHS
Upper Switch
Lower Switch
Sub-module(SM)
iS
vP
iLS
iHS
vHS
vLS
iup
ilow
vlow
vup
vC
46 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
when it is positive and the resonant tank is being charged in this period, while 𝑆2 and 𝑆3
conduct when 𝑖𝑆 is negative and the resonant tank is discharging for this duration.
The voltage relationship derived from the positive and negative stages can be written as (3.1)
and (3.2) respectively, given the assumptions that all of the SM capacitor voltages are well-
balanced at their average value 𝑣𝐶 and the voltage across 𝐿𝑟 is far smaller than the dc terminal
voltages 𝑣𝐻𝑆 and 𝑣𝐿𝑆.
𝑣𝐻𝑆 − 𝑦𝑣𝐶 = 𝑟𝑇𝑣𝐿𝑆 (3.1)
𝑣𝐻𝑆 − 𝑥𝑣𝐶 = −𝑟𝑇𝑣𝐿𝑆 (3.2)
Then, the overall step-ratio 𝑅 between the high-side voltage 𝑣𝐻𝑆 and low-side voltage 𝑣𝐿𝑆 is
described in (3.3) and the average voltage of the SM capacitors 𝑣𝐶 is derived (3.4).
𝑅 =𝑣𝐻𝑆
𝑣𝐿𝑆= 𝑟𝑆𝑟𝑇 =
𝑥 + 𝑦
𝑥 − 𝑦𝑟𝑇 (3.3)
𝑣𝐶 =2𝑣𝐻𝑆
𝑥 + 𝑦=
2𝑟𝑇𝑣𝐿𝑆
𝑥 − 𝑦 (3.4)
For resonant frequency, the proposed RMMC has some differences with the classic LLC circuit
since it has two resonant frequencies in one cycle. In the positive stage, the capacitors of 𝑦
SMs join a resonant circuit with inductor 𝐿𝑟 , and its resonance assists the switches of the
inserted SMs to achieve soft-switching operation. The remaining 𝑁 − 𝑦 SMs are bypassed in
this stage. The inserted 𝑦 capacitors are in series connection with inductor 𝐿𝑟 , and so the
resonant frequency in this positive stage, 𝑓𝑝, is presented in (3.5) under the assumption that
each SM capacitance equals 𝐶𝑆𝑀. Likewise, the resonant frequency in negative stage, 𝑓𝑛, is
given in (3.6), in which 𝑥 SM capacitors are deployed in the stack in series with 𝐿𝑟 and 𝑁 − 𝑥
SMs are bypassed in this stage.
𝑓𝑝 =√𝑦
2𝜋 ∙ √𝐿𝑟𝐶𝑆𝑀
(3.5)
3.2 Operating Principle and Flexible Phase-shift Modulation 47
𝑓𝑛 =√𝑥
2𝜋 ∙ √𝐿𝑟𝐶𝑆𝑀
(3.6)
To balance all the SM capacitor voltages in operation and also to increase the frequency of the
stack voltage 𝑣𝑆𝑇 and square-wave voltage 𝑣𝑃 for converter volume reduction, a phase-shift
modulation scheme is developed here. All the upper switches of the SMs are operated with a
duty-cycle value of (𝑥 + 𝑦)/2𝑥, and each SM switching sequence keeps a phase-shift value of
2𝜋/𝑥 with respect to the previous one. In this manner, the SM voltages will form a sequence
of voltage pulses with a phase-shift value of 2𝜋/𝑥 and the SM capacitors can join the circuit
resonant operation according to a preset sequence for voltage balancing. Also, the frequency
of the stack voltage 𝑣𝑆𝑇 and square-wave voltage 𝑣𝐿𝑚 will be increased to 𝑥/(𝑥 − 𝑦) times
greater than that of each SM switching frequency 𝑓𝑠, which could largely reduce the volume of
the passive components, including the dc link capacitors, SM capacitors, resonant inductor and
internal transformer. The voltage frequency of 𝑣𝑆𝑇 and 𝑣𝐿𝑚 is denoted as the effective
frequency 𝑓𝑒 in this circuit, and it is normally chosen at a value between 𝑓𝑝 and 𝑓𝑛 (𝑓𝑝 < 𝑓𝑒 =
𝑥
𝑥−𝑦𝑓𝑠 < 𝑓𝑛), which would make the RMMC operated in continuous current mode (CCM) in
positive stage and in discontinuous current mode (DCM) in negative stage to trade-off the
conduction losses and switching losses for the best overall efficiency [91]. The square-wave
voltage 𝑣𝑝, stack current 𝑖𝑆𝑇 and magnetizing inductor current 𝑖𝐿𝑚 are depicted in Figure 3.2
to illustrate the normal operation of the resonant tank of this RMMC.
Figure 3.2. Operation waveforms of the resonant tank.
fe
vP
iLm0 t
rTvLS
rTvLS
iST
v 1
48 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
3.2.1 Basic Operation with Highest Step-ratio Conversion
For further explanation of the operating principle in each SM, a detailed example with 𝑦 = 4
and 𝑥 = 𝑁 = 5 is given in Figure 3.3, in which the voltage waveform of each SM (𝑣𝑆𝑀1, 𝑣𝑆𝑀2,
𝑣𝑆𝑀3, 𝑣𝑆𝑀4, 𝑣𝑆𝑀5) is coloured black when the upper switch of this SM is on (SM capacitor
inserted) and coloured red when the lower switch is on (SM capacitor bypassed). For the stack
voltage 𝑣𝑆𝑇 and magnetizing inductor voltage 𝑣𝐿𝑚 , the waveforms are coloured red for the
positive stages and black for the negative ones. In the circuit operation diagrams, solid arrows
indicate the current direction when power flow is from the high-side terminal to the low-side
terminal, and dash arrows for current flow when the power flow is reversed. For the SMs, the
bold black box means this SM is inserted into the resonant path and the current passes through
its capacitor (meaning that the upper switch of this SM is on and the lower is off) while the
pink box means this SM is bypassed (meaning that the upper switch of this SM is off and the
lower is on). The SM operation waveforms with upper switch detail and lower switch detail
are provided in Figure 3.4 (a) and Figure 3.4 (b) respectively. 𝑣𝑢𝑝 and 𝑣𝑙𝑜𝑤 are the voltages
across the upper switch and lower switch, and 𝑖𝑢𝑝 and 𝑖𝑙𝑜𝑤 are the currents through the upper
switch and lower switch.
In Figure 3.3, it can be seen that each SM voltage waveform has one red negative pulse in each
2π cycle. This pulse takes 10% period of a 2π cycle and keeps 0.4π phase-shift with respect to
the same pulses of the previous SM. It means that each SM capacitor is inserted into the circuit
with 90% period of a 2π cycle, and each SM insertion is phase-shifted by 0.4π with respect to
the previous one. It can be found that there are four SM capacitors inserted into the stack to
join the resonant operation in each positive stage, which equals 10% period of a 2π cycle. The
remaining one SM is bypassed, and each of five SMs rotates to play this bypassed role for one
positive stage. Since the negative stage SM number equals the SM total number (𝑥 = 𝑁) in this
example, all of the five SM capacitors are switched into the circuit and join the resonance in
each negative stage, which also equals 10% period of a 2π cycle. The effective frequency 𝑓𝑒
(1/𝑇𝑒) of the stack voltage 𝑣𝑆𝑇 and square-wave voltage 𝑣𝐿𝑚 is 5 times of the SM switching
frequency 𝑓𝑠 (1/𝑇𝑠) in this case (𝑇𝑠 = 5𝑇𝑒 = 2π), and the resonant frequency for positive stage
and negative stage can be derived from (3.5) and (3.6) respectively.
3.2 Operating Principle and Flexible Phase-shift Modulation 49
Figure 3.3. Operation waveforms with 𝑦 = 4, 𝑥 = 5,𝑁 = 5.
(a) (b)
Figure 3.4. SM operation waveforms. (a) Upper switch. (b) Lower switch.
Substituting the individual SM capacitor voltage (𝑣𝐶1 , 𝑣𝐶2 , 𝑣𝐶3 , 𝑣𝐶4 , 𝑣𝐶5) into the average
value equations (3.1) and (3.2), the voltage relationship of each SM capacitor for a 2π cycle is
0
0
0
0
0
vC1
vC2
vC3
vC4
vC5
Ts=5Te=2πvSM1
vSM2
vSM3
vSM4
vSM5
t
t
t
t
tvST
Te
t
0 t
0.4π
SM1
SM3
SM4
SM5
SM2
Positive Stage (P1)
Negative Stage (N)
Positive Stage (P2)
Negative Stage (N)
P1 N P2 N
vP,vLm
vC0.5vC0.5
5vC4vC
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
t
vup
fn fn fn fn fn
fp fp fp fp
0
iupvCiST
0
ilow
t
iST
vC
vlow
fp
50 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
derived and summarised in (3.7). In the equation, 𝐀𝟓,𝟒 is defined as the operation matrix, and
it denotes there are five SMs switched into the stack for the negative stage and four for the
positive stage. “1” means the SM upper switch is on and its capacitor is inserted in the circuit
whereas “0” means the lower switch is on and the capacitor is bypassed. The first five rows
represent the five individual positive stages of a 2π cycle and the sixth row indicates the
common negative stage with all the five SMs deployed. The individual SM capacitor voltage
can be found from (3.7) and are written in (3.8). It means that all the SM capacitor voltages of
this converter naturally balance at the value of 2𝑣𝐻𝑆/9 as an inherent feature of this phase-shift
modulation without the need for extra voltage adjustment. In the meantime, the overall step-
ratio can be also derived from (3.7) as 9𝑟𝑇 in this case.
[𝐀𝟓,𝟒 𝟏𝟓×𝟏
𝟏𝟏×𝟓 −1] ∙ [
𝒗𝑪𝒊
𝑟𝑇𝑣𝐿𝑉] = [
𝟏𝟓×𝟏
1] ∙ 𝑣𝐻𝑆 (3.7)
with 𝐀𝟓,𝟒 =
[ 0 1 1 1 11 0 1 1 11 1 0 1 11 1 1 0 11 1 1 1 0]
and 𝒗𝑪𝒊 =
[ 𝑣𝐶1
𝑣𝐶2 𝑣𝐶3 𝑣𝐶4
𝑣𝐶5 ]
𝑣𝐶1 = 𝑣𝐶2 = 𝑣𝐶3 = 𝑣𝐶4 = 𝑣𝐶5 = 𝑣𝐶 =2𝑣𝐻𝑆
9 (3.8)
According to (3.3), this operational example has achieved the highest step-ratio conversion of
this RMMC with five SM configuration (𝑁 = 5) since both the positive stage number y and
negative stage number 𝑥 have selected the maximum values they can have (𝑦 = 4, 𝑥 = 5), and
it is also the most basic operation case for this RMMC because there is only one SM in the
rotation for voltage balancing.
3.2.2 General Operation with Flexible Modulation
In the general operation cases, the value of 𝑦 and 𝑥 can be flexibly chosen from their minimum
to maximum in the modulation (1 ≤ 𝑦 ≤ 𝑥 − 1, 𝑦 + 1 ≤ 𝑥 ≤ 𝑁) to provide a wide operation
range and satisfy various high-step ratio dc connection.
3.2 Operating Principle and Flexible Phase-shift Modulation 51
To explain the general operation and flexible modulation more in detail, a further example is
illustrated in Figure 3.5 with 𝑦 = 3 and 𝑥 = 𝑁 = 5 to show the operating principle when
positive stage SM number 𝑦 ranges from its minimum to maximum (1 ≤ 𝑦 ≤ 𝑥 − 1, 𝑥 = 𝑁).
Figure 3.5. Operation waveforms with 𝑦 = 3, 𝑥 = 5,𝑁 = 5.
Since the negative stage SM number still equals the SM total number (𝑥 = 𝑁), the negative
stage operation is the same as that in Figure 3.3, and the positive stage and negative stage
periods still equal 10% period of a 2π cycle (π/𝑁). However, the positive stage operation
becomes different because only three SM capacitors join the resonance path. It means that two
(𝑁 − 𝑦 = 2) consecutive SMs are modulated out of the stack in sequence for each positive
stage and each SM is bypassed for two consecutive positive stages in each 2π cycle. It can be
seen in Figure 3.5 that the negative pulse period (π/𝑁) and phase-shift value (2π/𝑁) keep
the same value as that in Figure 3.3 but each SM voltage waveform has two consecutive
negative pulses in a 2π cycle. It also means that the SM switching frequency in this case is
0
0
0
0
0
vC1
vC2
vC3
vC4
vC5
2Ts=5Te=2π
t
t
t
t
t
Te
t
0 t
0.4π
P1 N P2 N
vSM1
vSM2
vSM3
vSM4
vSM5
vST
vP,vLm
SM1
SM3
SM4
SM5
SM2
Positive Stage (P1)
Negative Stage (N)
Positive Stage (P2)
Negative Stage (N)
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
5vC
3vC
vC
vC
52 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
increased twice to generate the same effective frequency (2𝑇𝑠 = 5𝑇𝑒 = 2π) as the highest
operation case in Figure 3.3, and the duty-cycle of each SM upper switch is decreased from
90% to 80% ((𝑁 + 𝑦)/2𝑁). According to (3.5) and (3.6), the negative resonant frequency
would not change compared to the basic conversion case while the positive stage frequency
would be slightly reduced.
The voltage relationship with operation matrix of 𝐀𝟓,𝟑 for a 2π cycle is given in (3.9). The
inherent balancing for SM capacitor voltages is still achieved and the capacitors adopt the
voltage expression in (3.10). The step-ratio in this operation case is 4𝑟𝑇.
[𝐀𝟓,𝟑 𝟏𝟓×𝟏
𝟏𝟏×𝟓 −1] ∙ [
𝒗𝑪𝒊
𝑟𝑇𝑣𝐿𝑉] = [
𝟏𝟓×𝟏
1] ∙ 𝑣𝐻𝑆 (3.9)
with 𝐀𝟓,𝟑 =
[ 0 0 1 1 11 0 0 1 11 1 0 0 11 1 1 0 00 1 1 1 0]
and 𝒗𝑪𝒊 =
[ 𝑣𝐶1
𝑣𝐶2 𝑣𝐶3 𝑣𝐶4
𝑣𝐶5 ]
𝑣𝐶1 = 𝑣𝐶2 = 𝑣𝐶3 = 𝑣𝐶4 = 𝑣𝐶5 = 𝑣𝐶 =𝑣𝐻𝑆
4 (3.10)
The operating principle and rotation mechanism will be the same as this example when positive
stage SM number 𝑦 is further decreased to 1 and 2. There will be 𝑁 − 𝑦 consecutive SMs
modulated out of the stack in sequence for each positive stage and each SMs is bypassed for
𝑁 − 𝑦 consecutive positive stages in each 2π cycle ((𝑁 − 𝑦)𝑇𝑠 = 𝑁𝑇𝑒 = 2π). The phase-shift
value is kept at 2𝜋/𝑁, and the value of the positive or negative stage period in square-wave
voltage and the value of each negative pulse period in SM voltages remain at 𝜋/𝑁, but the total
number of the consecutive negative pulses for each SM modulation needs to follow the value
of 𝑁 − 𝑦 . In this manner, it could systematically solve the voltage balancing issue when
positive stage SM number y ranges from the minimum to maximum (1 ≤ 𝑦 ≤ 𝑥 − 1, 𝑥 = 𝑁).
Then, the final example is given in Figure 3.6 with 𝑦 = 3, 𝑥 = 4 and 𝑁 = 5 to display the
general operating principle when negative stage SM number 𝑥 also ranges from the minimum
to maximum (1 ≤ 𝑦 ≤ 𝑥 − 1, 𝑦 + 1 ≤ 𝑥 ≤ 𝑁).
3.2 Operating Principle and Flexible Phase-shift Modulation 53
It can be seen in Figure 3.6 (a) and Figure 3.6 (b) that there are only four (𝑥 = 4 < 𝑁 = 5)
SMs inserted into the stack and participate in the resonant operation in each 2π cycle
((𝑥 − 𝑦)𝑇𝑠 = 𝑥𝑇𝑒 = 2π), and these four SMs are defined as the active SMs. The operation
scheme of these four SMs is the same as the operation explained in Figure 3.3 and Figure 3.5,
and the positive stage SM number 𝑦 can still be modulated from 1 to 3. The main difference is
that the remaining one SM is bypassed throughout this 2π cycle and defined as the redundant
SM, which is denoted by blue colour in both Figure 3.6 (a) (SM5 is redundant SM) and Figure
3.6 (b) (SM4 is redundant SM).
To balance the active SMs and redundant SM, it needs an “external” phase-shift scheme for
the redundant SM among different 2π cycles besides the “internal” phase-shift within each 2π
cycle for the active SMs, which means that each of the five SMs rotates to play the redundant
role for a 2π cycle. Figure 3.6 (a) shows that SM5 is bypassed throughout the first 2π cycle, and
the other four SMs resonate with inductor 𝐿𝑟. The phase-shift value between the four active
SMs in the first 2π cycle is increased to 0.5π (2𝜋/𝑥), and the value of the positive or negative
stage period and the value of each negative pulse period are adjusted to 12.5% period of a 2π
cycle (𝜋/𝑥). When the second 2π cycle begins, SM5 replaces the role of SM4 and participates
in the resonant operation while SM4 is bypassed for the whole cycle and plays the redundant
role, as shown in Figure 3.6 (b). The voltage relationships with operation matrix of 𝐀𝟒,𝟑 in these
two 2π cycles are described in (3.11) and (3.12) respectively.
[𝐀𝟒,𝟑 𝟏𝟒×𝟏
𝟏𝟏×𝟒 −1] ∙ [
𝒗𝑪𝒊𝟏
𝑟𝑇𝑣𝐿𝑉] = [
𝟏𝟒×𝟏
1] ∙ 𝑣𝐻𝑆 (3.11)
[𝐀𝟒,𝟑 𝟏𝟒×𝟏
𝟏𝟏×𝟒 −1] ∙ [
𝒗𝑪𝒊𝟐
𝑟𝑇𝑣𝐿𝑉] = [
𝟏𝟒×𝟏
1] ∙ 𝑣𝐻𝑆 (3.12)
with 𝐀𝟒,𝟑 = [
0 1 1 11 0 1 11 1 0 11 1 1 0
] ,𝒗𝑪𝒊𝟏 = [
𝑣𝐶1
𝑣𝐶2 𝑣𝐶3
𝑣𝐶4
] and 𝒗𝑪𝒊𝟐 = [
𝑣𝐶1
𝑣𝐶2 𝑣𝐶3
𝑣𝐶5
].
In the next (third) 2π cycle, SM3 replaces and SM4 returns to take part in the resonance again.
From (3.11) and (3.12), it can be derived all of the SM capacitor voltages are still inherently
54 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
balanced and their voltages adopt the value in (3.13). The step-ratio can be also obtained from
(3.11) and (3.12) as 7𝑟𝑇 in this case.
𝑣𝐶1 = 𝑣𝐶2 = 𝑣𝐶3 = 𝑣𝐶4 = 𝑣𝐶5 = 𝑣𝐶 =2𝑣𝐻𝑆
7 (3.13)
The operating principle and rotation mechanism will be the same as this example when
negative stage SM number 𝑥 is further decreased to 2 and 3. There will be 𝑁 − 𝑥 consecutive
SMs modulated out of the stack in sequence as the redundant SMs for each 2π cycle and each
redundant SM is bypassed for 𝑁 − 𝑥 consecutive 2π cycles. This “external” phase-shift scheme
could systematically solve the voltage balancing issue when negative stage SM number 𝑥 also
ranges from the minimum to maximum (𝑦 + 1 ≤ 𝑥 ≤ 𝑁).Within each 2π cycle, The value of
the phase-shift angle between active SMs and the value of the positive/negative stage period
should be adjusted to 2𝜋/𝑥 and 𝜋/𝑥 respectively, and the total number of the consecutive
negative pulses for each SM modulation needs to follow the value of 𝑥 − 𝑦.
(a)
0
0
0
0
0
vC1
vC2
vC3
vC4
vC5
T1s=4Te=2π
t
t
t
t
t
t
0 t
Te
0.5π
vC0.50.5vC
P1 N P2 N
vSM1
vSM2
vSM3
vSM4
vSM5
vST
vP, vLm
SM1
SM3
SM4
SM5
SM2
Positive Stage (P1)
Negative Stage (N)
Positive Stage (P2)
Negative Stage (N)
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
3vC
4vC
3.3 Circuit Performance Analysis 55
(b)
Figure 3.6. Operation waveforms with 𝑦 = 3, 𝑥 = 4,𝑁 = 5. (a) First 2π cycle. (b) Second 2π cycle.
Besides, since all the SMs take turns to be the redundant SMs, the faulty or unhealthy SMs can
be bypassed directly without interrupting the system operation as that in the classic MMC
[157], [161].
3.3 Circuit Performance Analysis
After the detailed description for operating principle and modulation scheme in previous
section, the performance of this high step-ratio RMMC is analysed in this section and the
operational advantages and limitations discussed. It mainly focuses on the SM stack rating,
step-ratio range, inherent-balancing capability and voltage/current stresses.
0
0
0
0
0
vC1
vC2
vC3
vC4
vC5
T2s=4Te=2π
t
t
t
t
t
t
0 t
Te
0.5π
vC0.50.5vC
P1 N P2 N
vSM1
vSM2
vSM3
vSM4
vSM5
vST
vP, vLm
SM1
SM3
SM4
SM5
SM2
Positive Stage (P1)
Negative Stage (N)
Positive Stage (P2)
Negative Stage (N)
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
3vC
4vC
56 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
3.3.1 SM Stack Rating
The physical volume and cost of SM stack are important metrics for MMC-based converters
and the required rating of the SM stack is the crucial factor, which includes the stack
semiconductor volt-ampere rating and stack capacitive energy storage.
3.3.1.1 Stack Semiconductor Volt-ampere rating
For a general MMC-based dc-dc converter, the normalised stack semiconductor volt-ampere
rating, 𝑆𝑆𝑇, can be defined as a ratio of the sum of the semiconductor volt-ampere rating to the
converter power throughput PT, shown in (3.14), where 𝑣𝑆𝑀𝑗𝑘 and 𝑖𝑆𝑀𝑗𝑘 are the rated voltage
and current of kth (half-bridge) SM power device in jth stack, 𝑁𝑗 is the number of the SMs in
jth stack and 𝑁𝑆𝑇 is the number of stacks in the circuit.
𝑆𝑆𝑇 =2∑ ∑ 𝑣𝑆𝑀𝑗𝑘
𝑁𝑗
𝑘=1𝑁𝑆𝑇𝑗=1 𝑖𝑆𝑀𝑗𝑘
𝑃𝑇=
2∑ 𝑖𝑆𝑀𝑗𝑘 ∑ 𝑣𝑆𝑀𝑗𝑘𝑁𝑗
𝑘=1𝑁𝑆𝑇𝑗=1
𝑃𝑇 (3.14)
To keep the power devices working safely within their rated voltage and current, the sum of
the 𝑣𝑆𝑀𝑗𝑘 for jth stack should be larger than the maximum value (absolute value) of jth stack
voltage and 𝑖𝑆𝑀𝑗𝑘 also needs to be larger than the maximum value (absolute value) of jth stack
current. In this manner, 𝑆𝑆𝑇 must be larger than 𝑅𝑆𝑆𝑇, which is defined as the operation required
volt-ampere rating normalised to 𝑃𝑇 and it leads to the minimum volt-ampere rating
requirement for SM stack semiconductors without considering power device safety margin.
The detailed relationship is presented in (3.15), and it needs to note that the units of numerator
and denominator in (3.14) and (3.15) are the same, so 𝑆𝑠𝑝 and 𝑅𝑠𝑝 are both ratio value without
unit.
𝑆𝑆𝑇 ≥ 𝑅𝑆𝑆𝑇 =2∑ 𝑚𝑎𝑥 |𝑣𝑆𝑇𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝑆𝑇𝑗|
𝑁𝑆𝑇𝑗=1
𝑃𝑇 (3.15)
With the analysis in (3.1) and (3.2), the stack voltage 𝑣𝑆𝑇 of the proposed high step-ratio
RMMC can be given in (3.16), which is comprised of a dc offset 𝑣𝐻𝑆 and an square-wave ac
3.3 Circuit Performance Analysis 57
component 𝑟𝑇𝑣𝐿𝑆. The stack current 𝑖𝑆𝑇 also has both dc and ac components. The dc component
𝑖𝑆𝑇−𝑑𝑐 is the average value of 𝑖𝑆𝑇 over each effective cycle 𝑇𝑒, which come from the high-side
terminal and flows back through the transformer magnetizing inductor, and the ac component
𝑖𝑆𝑇−𝑎𝑐 is the resonant current of this circuit, which goes through the transformer winding and
becomes the secondary-side current 𝑖𝑆 with turns-ratio conversion. It can be described as
(3.17) given the fact that the time difference between resonant cycle and effective cycle is short
and the stack current value in this short time difference is negligible.
𝑣𝑆𝑇(𝑡) = 𝑣𝐻𝑆 ∓ 𝑟𝑇𝑣𝐿𝑆 = 𝑣𝐻𝑆 − 𝑠𝑔𝑛 (𝑠𝑖𝑛2𝜋
𝑇𝑒𝑡)
𝑟𝑇𝑣𝐻𝑆
𝑅 (3.16)
𝑖𝑆𝑇(𝑡) = 𝑖𝑆𝑇−𝑑𝑐(𝑡) + 𝑖𝑆𝑇−𝑎𝑐(𝑡) = 𝑖𝐻𝑆 + 𝐼𝑟 𝑠𝑖𝑛2𝜋
𝑇𝑒𝑡 (3.17)
The amplitude of the resonant ac component current 𝐼𝑟 can be derived from (3.18) and
expressed in (3.19) under the assumption that there is no power losses in the whole conversion
process.
∫ 𝑣𝐿𝑚(𝑡)𝑖𝑆𝑇−𝑎𝑐(𝑡)𝑑𝑡𝑇𝑒
0
= 2∫ 𝑟𝑇𝑣𝐿𝑆𝐼𝑟 𝑠𝑖𝑛2𝜋
𝑇𝑒𝑡𝑑𝑡
𝑇𝑒2
0
= 𝑣𝐿𝑆𝑖𝐿𝑆𝑇𝑒 (3.18)
𝐼𝑟 =𝜋𝑖𝐿𝑆
2𝑟𝑇=
𝜋𝑅𝑖𝐻𝑆
2𝑟𝑇 (3.19)
Then, substituting the results of (3.16), (3.17) and (3.19) into (3.15), the operation required
volt-ampere rating for SM stack of this high step-ratio RMMC, 𝑅𝑆𝑆𝑇−𝐻𝑆𝑅, is shown in (3.20).
𝑅𝑆𝑆𝑇−𝐻𝑆𝑅𝑆 =𝜋𝑅2 + (𝜋 + 2)𝑅𝑟𝑇 + 2𝑟𝑇
2
𝑅𝑟𝑇 (3.20)
To make a fair comparison with other MMC stack based dc-dc alternatives, the volt-ampere
rating of the secondary-side rectifiers S1–S4 in this converter should be also taken into
consideration.
58 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
The rectifiers need to withstand the low-side terminal voltage, and their maximum voltage
stress is shown in (3.21). The secondary-side current goes through S1 and S4 in the positive
stage and goes through S2 and S3 in the negative stage. Hence, the maximum current on
rectifiers is expressed in (3.22). Thus, the operation required volt-ampere rating of the
secondary-side rectifiers is obtained in (3.23).
𝑣𝑆1−𝑚𝑎𝑥 = 𝑣𝑆2−𝑚𝑎𝑥 = 𝑣𝑆3−𝑚𝑎𝑥 = 𝑣𝑆4−𝑚𝑎𝑥 =𝑣𝐻𝑆
𝑅 (3.21)
𝑖𝑆1−𝑚𝑎𝑥 = 𝑖𝑆2−𝑚𝑎𝑥 = 𝑖𝑆3−𝑚𝑎𝑥 = 𝑖𝑆4−𝑚𝑎𝑥 =𝜋𝑅𝑖𝐻𝑆
2 (3.22)
𝑅𝑆𝑆1 = 𝑅𝑆𝑆2 = 𝑅𝑆𝑆3 = 𝑅𝑆𝑆4 =𝜋
2 (3.23)
Then, combining the results in (3.20) and (3.23), the overall required volt-ampere rating
(including both SM stack and rectifiers) of this high step-ratio RMMC is given in (3.24).
𝑅𝑆𝑆𝑇−𝐻𝑆𝑅 = 𝑅𝑆𝑆𝑇−𝐻𝑆𝑅𝑆 + 4𝑅𝑆𝑆1 =𝜋𝑅2 + (3𝜋 + 2)𝑅𝑟𝑇 + 2𝑟𝑇
2
𝑅𝑟𝑇 (3.24)
The stack volt-ampere rating expression for the standard transformer-coupled front-to-front
MMC (see Figure 2.15 in Section 2.3.1), 𝑅𝑆𝑆𝑇−𝐹𝑇𝐹, is given in (3.25) based on the analysis in
[180], [181], where 𝑁𝐻𝑆𝑆𝑇 and 𝑁𝐿𝑆𝑆𝑇 are the total stack number in the high-voltage side and in
the low-voltage side, 𝑣𝐻𝑆𝑆𝑇𝑗 and 𝑖𝐻𝑆𝑆𝑇𝑗 are the voltage and current of jth stack in the high-
voltage side, 𝑣𝐿𝑆𝑆𝑇𝑗 and 𝑖𝐿𝑆𝑆𝑇𝑗 are the voltage and current of jth stack in the low-voltage side.
It is worth noting that the calculation process in (3.25) is derived for the transformer-coupled
three-phase front-to-front MMC configuration in Figure 2.15 (a), but the result of (3.25) can
be applied directly to the transformer-coupled singe-phase front-to-front configuration in
Figure 2.15 (b).
𝑅𝑆𝑆𝑇−𝐹𝑇𝐹 =2∑ 𝑚𝑎𝑥 |𝑣𝐻𝑆𝑆𝑇𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝐻𝑆𝑆𝑇𝑗|
𝑁𝐻𝑆𝑆𝑇𝑗=1
𝑃𝑇+
2∑ 𝑚𝑎𝑥 |𝑣𝐿𝑆𝑆𝑇𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝐿𝑆𝑆𝑇𝑗|𝑁𝐿𝑆𝑆𝑇𝑗=1
𝑃𝑇
3.3 Circuit Performance Analysis 59
= 2 ∙6
𝑣𝐻𝑆𝑖𝐻𝑆𝑚𝑎𝑥 |
1
2𝑣𝐻𝑆 −
1
2
𝑟𝑇
𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡| ∙ 𝑚𝑎𝑥 |
1
3𝑖𝐻𝑆 +
2
3
𝑅
𝑟𝑇𝑖𝐻𝑆𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡|
+2 ∙6
𝑣𝐻𝑆𝑖𝐻𝑆𝑚𝑎𝑥 |
1
2
𝑣𝐻𝑆
𝑅−
1
2
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡| ∙ 𝑚𝑎𝑥 |
1
3𝑅𝑖𝐻𝑆 +
2
3𝑅𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡|
=4𝑅2 + 18𝑅𝑟𝑇 + 2𝑟𝑇
2
𝑅𝑟𝑇 (3.25)
The required semiconductor volt-ampere rating for the direct-chain-link based MMC (see
Figure 2.16 in Section 2.3.2), 𝑅𝑆𝑆𝑇−𝐷𝐶𝐿, has two different expressions for the whole step-ratio
range. When the step-ratio value 𝑅 ≥ 2, the derivation process and result are given in (3.26)
based on the analysis in [184], [198], where 𝑁𝑆𝑇𝑇 and 𝑁𝑆𝑇𝐵 are the total stack number in the
top arms and in the bottom arms, 𝑣𝑆𝑇𝑇𝑗 and 𝑖𝑆𝑇𝑇𝑗 are the voltage and current of jth stack in top
arms, 𝑣𝑆𝑇𝐵𝑗 and 𝑖𝑆𝑇𝐵𝑗 are the voltage and current of jth stack in bottom arms. The formula in
(3.26) is derived for the single-phase leg direct-chain-link MMC configuration in Figure 2.16
(a), but it can be also applied directly to two-phase legs push-pull configuration in Figure 2.16
(b). For the case of 𝑅 < 2, the detailed expression will be presented in next chapter for low
step-ratio analysis and comparison.
𝑅𝑆𝑆𝑇−𝐷𝐶𝐿 =2∑ 𝑚𝑎𝑥 |𝑣𝑆𝑇𝑇𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝑆𝑇𝑇𝑗|
𝑁𝑆𝑇𝑇𝑗=1
𝑃𝑇+
2∑ 𝑚𝑎𝑥 |𝑣𝑆𝑇𝐵𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝑆𝑇𝐵𝑗|𝑁𝑆𝑇𝐵𝑗=1
𝑃𝑇
= 2 ∙1
𝑣𝐻𝑆𝑖𝐻𝑆𝑚𝑎𝑥 |
𝑅 − 1
𝑅𝑣𝐻𝑆 −
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡| ∙ 𝑚𝑎𝑥 |𝑖𝐻𝑆 + 2(𝑅 − 1)𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡|
+2 ∙1
𝑣𝐻𝑆𝑖𝐻𝑆𝑚𝑎𝑥 |
𝑣𝐻𝑆
𝑅+
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡| ∙ 𝑚𝑎𝑥 |−(𝑅 − 1)𝑖𝐻𝑆 + 2(𝑅 − 1)𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡|
=4𝑅2 + 10𝑅 − 12
𝑅 (3.26)
The detailed comparison results among these three MMC-based dc-dc converters are presented
in Figure 3.7 with the transformer turns-ratio 𝑟𝑇 = 1, in which the SM stacks take all the duty
for the high step-ratio voltage conversion, and the results with the case of 𝑟𝑇 = 5 are provided
60 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
in Figure 3.8, in which the internal transformers undertake the major task of voltage conversion
for the proposed RMMC and front-to-front MMC.
Figure 3.7. Comparison for operation required volt-ampere rating (𝑟𝑇 = 1).
Figure 3.8. Comparison for operation required volt-ampere rating (𝑟𝑇 = 5).
From Figure 3.7 and Figure 3.8, it can be seen that the values of 𝑅𝑆𝑆𝑇−𝐻𝑆𝑅 , 𝑅𝑆𝑆𝑇−𝐷𝐶𝐿 and
𝑅𝑆𝑆𝑇−𝐹𝑇𝐹 are all increased as step-ratio rises, which indicates that the high step-ratio
conversion would need larger volt-ampere rating requirement for semiconductors than that in
low step-ratio conversion for all of the three topologies. More importantly, the value for the
proposed high step-ratio RMMC, 𝑅𝑆𝑆𝑇−𝐻𝑆𝑅 , is generally below 40 (normalised to power
throughput) for the case of 𝑟𝑇 = 1 (stack modulation ratio dominant) and below 20 for the case
Step-Ratio R
Ope
ratio
n R
equi
red
Vol
t-am
pere
Rat
ing
RS S
T
6 107 8 9
RSST-FTF
RSST-HSR
RSST-DCL40
20
80
0
60
Step-Ratio R
Ope
ratio
n R
equi
red
Vol
t-am
pere
Rat
ing
RS S
T
6 107 8 9
RSST-FTF
RSST-HSR
RSST-DCL40
20
80
0
60
3.3 Circuit Performance Analysis 61
of 𝑟𝑇 = 5 (transformer turns-ratio dominant) in the presented high step-ratio conversion range.
These values are smaller than 𝑅𝑆𝑆𝑇−𝐹𝑇𝐹 and 𝑅𝑆𝑆𝑇−𝐷𝐶𝐿 for the front-to-front and direct-chain-
link based MMC alternatives, and they demonstrate the advantage of the proposed RMMC in
both stack ratio dominant case and transformer ratio dominant case, which may imply that the
proposed RMMC could save some physical volume and cost in its semiconductor design in the
high step-ratio applications compared to other MMC-based dc-dc topologies [87], [176].
In addition, it is worth noting that the results in Figure 3.7 and Figure 3.8 represent the situation
that the SM stacks shoulder the task for the variable step-ratio operation. If the converter in the
operation process only needs to satisfy one fixed voltage step-ratio, the stack modulation ratio
and transformer turns-ratio of this RMMC can find an optimum combination in the circuit
design process to achieve a minimum value of 𝑅𝑆𝑆𝑇 based on the formula of (3.24). Also, it
needs to mention the difference of semiconductor voltage and current rating is not considered
in the analysis of 𝑅𝑆𝑆𝑇. The stack ratio dominant case leads to lower stack voltage but higher
current according to (3.16) and (3.17), which may need less power device number but with
higher current rating requirement, while the transformer ratio dominant case results in higher
stack voltage but lower current, which would require more power device number but with lower
current requirement.
3.3.1.2 Stack Capacitive Energy Storage
Similarly to (3.13), the stack capacitive energy storage, normalised to the power throughput, is
defined as 𝐸𝑆𝑇 and given by (3.27), where 𝐶𝑗𝑘 and 𝑣𝐶𝑗𝑘∗ are the capacitance value and the
reference voltage for kth SM in jth stack.
𝐸𝑆𝑇 =∑ ∑
12𝐶𝑗𝑘𝑣𝐶𝑗𝑘
∗2𝑁𝑗
𝑘=1𝑁𝑆𝑇𝑗=1
𝑃𝑇 (3.27)
The stack capacitors need to absorb and release the energy fluctuations from the varying current
flow of the stacks, so the SM capacitor voltage varies in the operation. The peak-to-peak range
of the capacitive energy storage is expressed in (3.28), where 𝑣𝐶𝑗𝑘−𝑚𝑎𝑥 and 𝑣𝐶𝑗𝑘−𝑚𝑖𝑛 are the
62 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
maximum and minimum voltage allowed for kth SM capacitor in jth stack, and 𝛾 is the
maximum ripple percentage (𝑣𝐶𝑗𝑘−𝑚𝑎𝑥 = (1 + 𝛾)𝑣𝐶𝑗𝑘∗ , 𝑣𝐶𝑗𝑘−𝑚𝑖𝑛 = (1 − 𝛾)𝑣𝐶𝑗𝑘
∗ ).
𝐸𝑆𝑇−𝑝𝑡𝑝 =∑ ∑ (
12𝐶𝑗𝑘𝑣𝐶𝑗𝑘−𝑚𝑎𝑥
2 −12𝐶𝑗𝑘𝑣𝐶𝑗𝑘−𝑚𝑖𝑛
2 )𝑁𝑗
𝑘=1𝑁𝑆𝑇𝑗=1
𝑃𝑇
=∑ ∑ {
12𝐶𝑗𝑘[(1 + 𝛿)𝑣𝐶𝑗𝑘
∗ ]2−
12𝐶𝑗𝑘[(1 − 𝛿)𝑣𝐶𝑗𝑘
∗ ]2}
𝑁𝑗
𝑘=1𝑁𝑆𝑇𝑗=1
𝑃𝑇= 4𝛾𝐸𝑆𝑇 (3.28)
To balance the SM voltages within the nominal range, the value of 𝐸𝑆𝑇−𝑝𝑡𝑝 should be larger
than the operation generated energy deviation 𝐺𝐸𝐷𝑆𝑇−𝑝𝑡𝑝, which is defined a ratio of the sum
of the peak-to-peak energy deviation of each stack to the converter power throughput 𝑃𝑇, as
shown in (3.29), where ∆𝐸𝑆𝑇𝑗 denotes the energy deviation of jth stack and it depends on the
varying stack voltage and current in the operation.
𝐸𝑆𝑇−𝑝𝑡𝑝 ≥ 𝐺𝐸𝐷𝑆𝑇−𝑝𝑡𝑝 =∑ (𝑚𝑎𝑥 ∆𝐸𝑆𝑇𝑗 − 𝑚𝑖𝑛 ∆𝐸𝑆𝑇𝑗)
𝑁𝑆𝑇𝑗=1
𝑃𝑇
= ∑ (𝑚𝑎𝑥∆𝐸𝑆𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝑗
𝑃𝑇)
𝑁𝑆𝑇
𝑗=1 (3.29)
The operation required stack capacitive energy storage 𝑅𝐶𝐸 is then defined as 𝐺𝐸𝐷𝑆𝑇−𝑝𝑡𝑝/4𝛾,
which should be smaller than the value of 𝐸𝑆𝑇, and the expression is given in (3.30).
𝐸𝐶𝐸 ≥ 𝑅𝐸𝑆𝑇 =𝐺𝐸𝐷𝑆𝑇−𝑝𝑡𝑝
4𝛾=
1
4𝛾∑ (𝑚𝑎𝑥
∆𝐸𝑆𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝑗
𝑃𝑇)
𝑁𝑆𝑇
𝑗=1 (3.30)
In this manner, the operation required SM stack capacitive energy storage of this high step-
ratio RMMC, 𝑅𝐶𝐸−𝐻𝑆𝑅, is presented in (3.31). With (3.16), (3.17) and (3.19), its stack energy
deviation is given in (3.32).
𝑅𝐸𝑆𝑇−𝐻𝑆𝑅 =1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇−𝐻𝑆𝑅
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇−𝐻𝑆𝑅
𝑃𝑇) (3.31)
3.3 Circuit Performance Analysis 63
∆𝐸𝑆𝑇−𝐻𝑆𝑅
𝑃𝑇=
1
𝑣𝐻𝑆𝑖𝐻𝑆∫ 𝑣𝑆𝑇(𝑡)𝑖𝑆𝑇(𝑡)𝑑𝑡
𝑡
0
= ∫ {1 − 𝑠𝑔𝑛 [𝑠𝑖𝑛2𝜋𝑥
𝑇𝑠(𝑥 − 𝑦)𝑡]
𝑟𝑇
𝑅} ∙
𝑡
0
[1 +𝜋𝑅
2𝑟𝑇𝑠𝑖𝑛
2𝜋𝑥
𝑇𝑠(𝑥 − 𝑦)𝑡] 𝑑𝑡 (3.32)
It is worth noting that this high step-ratio RMMC needs dc link capacitors at dc terminals, but
the sum of their required capacitive energy store are smaller than that in SM stack, and their
capacitance can be largely reduced by interleave configuration with phase-shift operation. With
these considerations, they are not taken account into the comparison of SM stack energy storage
requirement with other MMC-based dc-dc converters.
For a transformer-coupled front-to-front MMC (including three-phase and sing-phase) and
direct-chain-link MMC (including single-phase leg and two-phase leg with 𝑅 ≥ 2 ), the
expressions of the required stack capacitive energy store and the relevant stack energy
deviations are provided in (3.33)–(3.38) based on the analysis in [198]–[200].
𝑅𝐸𝑆𝑇−𝐹𝑇𝐹 =1
4𝛾∑ (𝑚𝑎𝑥
∆𝐸𝐻𝑆𝑆𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝐻𝑆𝑆𝑇𝑗
𝑃𝑇)
𝑁𝐻𝑆𝑆𝑇
𝑗=1
+1
4𝛾∑ (𝑚𝑎𝑥
∆𝐸𝐿𝑆𝑆𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝐿𝑆𝑆𝑇𝑗
𝑃𝑇)
𝑁𝐿𝑆𝑆𝑇
𝑗=1
=1
4𝛾(𝑚𝑎𝑥
6∆𝐸𝐻𝑆𝑆𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
6∆𝐸𝐻𝑆𝑆𝑇𝑗
𝑃𝑇) +
1
4𝛾(𝑚𝑎𝑥
6∆𝐸𝐿𝑆𝑆𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
6∆𝐸𝐿𝑆𝑆𝑇𝑗
𝑃𝑇) (3.33)
6∆𝐸𝐻𝑆𝑆𝑇𝑗
𝑃𝑇=
6
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
1
2𝑣𝐻𝑆 −
1
2
𝑟𝑇
𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ (
1
3𝑖𝐻𝑆 +
2
3
𝑅
𝑟𝑇𝑖𝐻𝑆𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) 𝑑𝑡
𝑡
0
= ∫ (−2 𝑠𝑖𝑛22𝜋
𝑇𝑠𝑡 +
2𝑅2 − 𝑟𝑇2
𝑅𝑟𝑇𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡 + 1)
𝑡
0
𝑑𝑡 (3.34)
6∆𝐸𝐿𝑆𝑆𝑇𝑗
𝑃𝑇=
6
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
1
2
𝑣𝐻𝑆
𝑅−
1
2
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ (
1
3𝑅𝑖𝐻𝑆 +
2
3𝑅𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) 𝑑𝑡
𝑡
0
64 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
= ∫ (−2𝑠𝑖𝑛22𝜋
𝑇𝑠𝑡 + 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡 + 1)
𝑡
0
𝑑𝑡 (3.35)
𝑅𝐸𝑆𝑇−𝐷𝐶𝐿 =1
4𝛾∑ (𝑚𝑎𝑥
∆𝐸𝑆𝑇𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝑇𝑗
𝑃𝑇)
𝑁𝑆𝑇𝑇
𝑗=1
+1
4𝛾∑ (𝑚𝑎𝑥
∆𝐸𝑆𝑇𝐵𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝐵𝑗
𝑃𝑇)
𝑁𝑆𝑇𝐵
𝑗=1
=1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇𝑇𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝑇𝑗
𝑃𝑇) +
1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇𝐵𝑗
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝐵𝑗
𝑃𝑇) (3.36)
∆𝐸𝑆𝑇𝑇𝑗
𝑃𝑇=
1
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
𝑅 − 1
𝑅𝑣𝐻𝑆 −
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ [𝑖𝐻𝑆 + 2(𝑅 − 1)𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡] 𝑑𝑡
𝑡
0
= ∫ [−2(𝑅 − 1)
𝑅𝑠𝑖𝑛2
2𝜋
𝑇𝑠
𝑡 +2𝑅2 − 4𝑅 + 1
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠
𝑡 +𝑅 − 1
𝑅]
𝑡
0
𝑑𝑡 (3.37)
∆𝐸𝑆𝑇𝐵𝑗
𝑃𝑇=
1
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
𝑣𝐻𝑆
𝑅+
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ [−(𝑅 − 1)𝑖𝐻𝑆 + 2(𝑅 − 1)𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡] 𝑑𝑡
𝑡
0
= ∫ [2(𝑅 − 1)
𝑅𝑠𝑖𝑛2
2𝜋
𝑇𝑠
𝑡 +𝑅 − 1
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠
𝑡 −𝑅 − 1
𝑅]
𝑡
0
𝑑𝑡 (3.38)
The analysis and comparison results with high step-ratio 𝑅 = 9, switching frequency 𝑓𝑠 =
500 Hz and maximum ripple 𝛾 = 10% are given in Figure 3.9 and Figure 3.10 for the case of
𝑟𝑇 = 1 and 𝑟𝑇 = 5 respectively.
First, it can be observed that the stack energy of the RMMC in each effective cycle
((𝑥 − 𝑦)𝑇𝑠 = 𝑥𝑇𝑒) is naturally balanced in both cases as the front-to-front and direct-chain-link
configurations, which means the dc energy from the dc terminal and ac energy from the
resonant tank balance each other in the SM stack without the requirement for extra adjustments.
Moreover, the required stack energy storage sum for this RMMC is about 4.5 kJ/MVA in the
stack ratio dominant case and about 2.3 kJ/MVA in the transformer ratio dominant case, which
are both clearly smaller values than those for front-to-front and direct-chain-link circuits with
3.3 Circuit Performance Analysis 65
the same operation conditions. So, there would be some saving in SM capacitor volume and
cost with this RMMC compared to the other MMC-based dc-dc alternatives.
Figure 3.9. Comparison for stack energy deviation and operation required capacitive energy storage
(𝑅 = 9, 𝑟𝑇 = 1, 𝑓𝑠 = 500 Hz, 𝑦 = 4, 𝑥 = 5, 𝛾 = 10%,𝑅𝐸𝑆𝑇−𝐻𝑆𝑅 ≈ 4.5 kJ/MVA, 𝑅𝐸𝑆𝑇−𝐹𝑇𝐹 ≈ 30 kJ/
MVA, 𝑅𝐸𝑆𝑇−𝐷𝐶𝐿 ≈ 22.5 kJ/MVA).
Figure 3.10. Comparison for stack energy deviation and operation required capacitive energy storage
(𝑅 = 9, 𝑟𝑇 = 5, 𝑓𝑠 = 500 Hz, 𝑦 = 2, 𝑥 = 5, 𝛾 = 10%,𝑅𝐸𝑆𝑇−𝐻𝑆𝑅 ≈ 2.3 kJ/MVA, 𝑅𝐸𝑆𝑇−𝐹𝑇𝐹 ≈ 8.0 kJ/
MVA, 𝑅𝐸𝑆𝑇−𝐷𝐶𝐿 ≈ 22.5 kJ/MVA).
Additionally, it need to note that there is also an optimized combination of the stack modulation
ratio and transformer turns-ratio in the circuit design process for this RMMC to achieve a
minimum value of 𝑅𝐸𝑆𝑇 for the fixed ratio conversion, but this combination would not match
Stac
k E
nerg
y D
evia
tion
(kJ/
MV
A)
0.0 0.4 0.8 1.2 1.6 2.0
14.0
10.0
6.0
2.0
-2.0
ΔESTBj/PT
6ΔELSSTj/PT
ΔESTTj/PT
6ΔEHSSTj/PT
ΔEST-HSR/PT
Stac
k E
nerg
y D
evia
tion
(kJ/
MV
A)
0.0 0.4 0.8 1.2 1.6 2.0
10.5
7.5
4.5
1.5
-1.5
ΔESTBj/PT
6ΔELSSTj/PT
ΔESTTj/PT
6ΔEHSSTj/PT
ΔEST-HSR/PT
66 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
the optimum design for minimum 𝑅𝑆𝑆𝑇 as introduced in previous sub-section, which may need
a trade-off design between the minimum semiconductor cost and minimum capacitor volume.
3.3.2 Wide Step-ratio Range in Operation
To analyse the step-ratio flexibility of this RMMC during operation (i.e. once the transformer
turns-ratio is decided in the circuit design), the minimum and maximum expression for overall
step-ratio 𝑅 with fixed transformer turns-ratio 𝑟𝑇 are presented in (3.39) and (3.40)
respectively. In (3.39), the positive stage number 𝑦 selects the minimum value while the
negative stage number 𝑥 chooses the maximum (𝑦 = 1, 𝑥 = 𝑁). In (3.40), both the positive
stage number 𝑦 and negative stage number 𝑥 select their maximum values (𝑦 = 𝑥 − 1, 𝑥 = 𝑁).
𝑅𝑚𝑖𝑛 = 𝑟𝑆−𝑚𝑖𝑛𝑟𝑇 =𝑁 + 1
𝑁 − 1𝑟𝑇 (3.39)
𝑅𝑚𝑎𝑥 = 𝑟𝑆−𝑚𝑎𝑥𝑟𝑇 = (2𝑁 − 1)𝑟𝑇 (3.40)
Since the positive stage number 𝑦 and negative stage number 𝑥 can be flexibly chosen from
their minimum to maximum values (1 ≤ 𝑦 ≤ 𝑥 − 1, 𝑦 + 1 ≤ 𝑥 ≤ 𝑁) in the modulation, it
could provide 𝑁(𝑁 − 1)/2 combinations to satisfy various high step-ratio application cases
and gives a large degree of flexibility for the converter in the operation process.
Figure 3.11. Step-ratio range of the basic high step-ratio RMMC (𝑁 ≤ 10 and 𝑟𝑇 = 1).
Step
-rat
io V
alue
s (R)
Positive Stage SM Number (y)
Negati
ve Stag
e SM N
umbe
r
(x = 10
)
x = 2
x = 3
x = 4
x = 5
x = 8
x = 7
x = 6
x = 9
3.3 Circuit Performance Analysis 67
Figure 3.12. Step-ratio range of the basic high step-ratio RMMC (𝑁 ≤ 10 and 𝑟𝑇 = 5).
The overall step-ratio values when 𝑁 ≤ 10 for the case of 𝑟𝑇 = 1 and 𝑟𝑇 = 5 are plotted in
Figure 3.11 and Figure 3.12 respectively as two illustration examples to show the wide step-
ratio ranges of this RMMC. It can be seen that there are 45 different step-ratio choices available
for this RMMC, and the step-ratio value gap between different y-x combinations could be
bridged by adjusting the switching frequency and effective frequency [91], [99].
3.3.3 Inherent Voltage-balancing Capability
For the analysis of inherent voltage-balancing capability, the relationships of the SM capacitor
voltages in general operation can be expressed in (3.41).
[𝐀𝒙,𝒚 𝟏𝒙×𝟏
𝟏𝟏×𝒙 −1] ∙ [
𝒗𝑪𝒊
𝑟𝑇𝑣𝐿𝑉] = [
𝟏𝒙×𝟏
1] ∙ 𝑣𝐻𝑆 (3.41)
with 𝒗𝑪𝒊 =
[ 𝑣𝐶1
𝑣𝐶2 𝑣𝐶3
⋮𝑣𝐶𝑥 ]
.
As long as the value of 𝑦 and 𝑥 are mutually prime, the operation matrix of 𝐀𝒙,𝒚 will have the
full rank and all the SM capacitor voltages (𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶𝑥) are linearly independent
Step
-rat
io V
alue
s (R)
Positive Stage SM Number (y)
Negati
ve Stag
e SM N
umbe
r
(x = 10
)
x = 2
x = 3
x = 4
x = 5
x = 8
x = 7
x = 6
x = 9
68 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
in the equation. This is named as the “prime” discipline, and in this condition, each SM
capacitor voltage adopts the expression in (3.42) and the converter has the voltage inherent-
balancing capability.
𝑣𝐶1 = 𝑣𝐶2 = 𝑣𝐶3 = ⋯ = 𝑣𝐶𝑁 = 𝑣𝐶 =2𝑣𝐻𝑆
𝑥 + 𝑦 (3.42)
For example, the operation matrix 𝐀𝟓,𝟒 in (3.7), 𝐀𝟓,𝟑 in (3.9), 𝐀𝟒,𝟑 in (3.11) and (3.12) are all
full rank because the values of 𝑦 and 𝑥 are all mutually prime in these operational cases. So,
their SM capacitor voltages are all linearly independent in the equation, and each SM capacitor
voltage adopts the generalized expression in (3.42). However, if the positive stage number 𝑦
and negative stage number 𝑥 have common divisor, for example they are set with 2 and 4
respectively, the voltage relationship in each 2π cycle is described as (3.43).
[𝐀𝟒,𝟐 𝟏𝟒×𝟏
𝟏𝟏×𝟒 −1] ∙ [
𝒗𝑪𝒊
𝑟𝑇𝑣𝐿𝑉] = [
𝟏𝟒×𝟏
1] ∙ 𝑣𝐻𝑆 (3.43)
with 𝐀𝟒,𝟐 = [
0 0 1 11 0 0 11 1 0 00 1 1 0
] ,𝒗𝑪𝒊𝟏 = [
𝑣𝐶1
𝑣𝐶2 𝑣𝐶3
𝑣𝐶4
].
The solution of (3.43) is not unique since the operation matrix 𝐀𝟒,𝟐 is rank deficient. There is
at least one SM capacitor voltage becoming linearly dependent in the equation. As a result, a
complete inherent balancing is not guaranteed and this situation should be avoided in the
operation.
The inherent balancing analysis for all the possible combinations when 𝑁 ≤ 10 is shown in
Figure 3.13. It can be seen that, under all the conditions of 𝑦 = 𝑥 − 1, the converter always has
the inherent voltage-balancing capability since 𝑦 and 𝑥 do not have any common divisor and
the relevant operation matrix 𝐀𝒙,𝒚 has full rank. In other words, the SM capacitor voltages will
be always self-balanced in the highest step-ratio conversion. Also, if the value of 𝑥 is a prime
number, the inherent balancing capability will exist in the converter regardless the value of 𝑦,
3.3 Circuit Performance Analysis 69
and so a prime number of 𝑥 is highly recommended in the converter design and modulation
process.
Figure 3.13. Analysis of inherent voltage-balancing capability (𝑁 ≤ 10).
3.3.4 DC Fault Management
Providing effective dc fault management would be desirable for dc-dc converters especially
when they interconnect two sub-systems with different voltage levels [72], [92], [201]. This
high step-ratio RMMC has this advantage because it can make use of the intermediate ac stage
to prevent the short circuit fault propagating from one side to the other side.
A fault on the high-voltage side will ground the primary stacks but the secondary-side active
rectifier can prevent flow of fault current from the low-voltage side to the fault. In the case of
a fault on the low-voltage side, the primary stack remains in full control of the currents as they
have sufficient SM voltage to withstand the high-side terminal voltage.
This dc-ac-dc conversion itself provides a good dc fault management without any extra
protection equipment.
Posi
tive
Sta
ge S
M N
umbe
r (y)
Negative Stage SM Number (x)
70 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
3.3.5 Challenges and Limitations
Based on the analysis in (3.42), the maximum voltage stress on upper switch and lower switch
of each SM of this high step-ratio RMMC is given in (3.44), and the voltage stress on
secondary-side rectifiers is rewritten in (3.45) from (3.21).
𝑣𝑢𝑝𝑛−𝑚𝑎𝑥 = 𝑣𝑙𝑜𝑤𝑛−𝑚𝑎𝑥 =2𝑣𝐻𝑆
𝑥 + 𝑦, (𝑛 = 1, 2,⋯𝑁) (3.44)
𝑣𝑆1−𝑚𝑎𝑥 = 𝑣𝑆2−𝑚𝑎𝑥 = 𝑣𝑆3−𝑚𝑎𝑥 = 𝑣𝑆4−𝑚𝑎𝑥 =𝑣𝐻𝑆
𝑅=
(𝑥 − 𝑦)𝑣𝐻𝑆
(𝑥 + 𝑦)𝑟𝑇 (3.45)
From (3.17) and (3.19), the current stress on SM switches equals the maximum value of stack
current and the expression is given in (3.46). The maximum current stress on rectifiers is
rewritten in (3.47) from (3.22).
𝑖𝑢𝑝𝑛−𝑚𝑎𝑥 = 𝑖𝑙𝑜𝑤𝑛−𝑚𝑎𝑥 =2𝑟𝑇 + 𝜋𝑅
2𝑟𝑇𝑖𝐻𝑆, (𝑛 = 1, 2,⋯𝑁) (3.46)
𝑖𝑆1−𝑚𝑎𝑥 = 𝑖𝑆2−𝑚𝑎𝑥 = 𝑖𝑆3−𝑚𝑎𝑥 = 𝑖𝑆4−𝑚𝑎𝑥 =𝜋𝑅
2𝑖𝐻𝑆 (3.47)
When the high-side terminal voltage increases, the voltage stress for this high step-ratio
RMMC would need more SM number in the stack to support the sum of dc terminal voltage
and transformer primary-side voltage, which would increase the design complexity for the
phase-shift modulation, especially the tiny value for the phase-shift angle between a large
number of SMs and the short period time for each negative pulse in each SM. In the meantime,
the choice for effective frequency would be challenging since the difference between positive
stage resonant frequency and negative stage resonant frequency becomes large when the SM
total number keeps increasing.
If the current rating increases, it may cause more serious difficulties for this basic RMMC.
From (3.47), the basic full-bridge rectifiers have to carry all the current on the secondary-side
circuit and the single switch arrangement would face challenges when current rating
3.4 Variety of Configurations 71
requirement keep rising. Also, these rectifiers need to pass through the current with the short
and fast cycle effective cycle 𝑇𝑒 rather than the longer and slower switching cycle 𝑇𝑠 which the
SM switches on the primary side go through with.
Combining these two factors, the most challenging aspects for the power rating expansion of
this RMMC would be the current stress on secondary-side single rectifiers and the total number
limitation on primary-side SMs. The internal transformer with higher turns-ratio could provide
solution to interconnect lower low-side terminal voltage, but it cannot address the restrictions
on high-side voltage rating and low-side current rating. As a result, this basic high step-ratio
RMMC is more suitable to serve as a high step-ratio but small power rating interface between
MVDC and LVDC distribution networks. For higher power rating and higher step-ratio
(connecting lower 𝑣𝐿𝑆 is not considered here) conversion, it faces technical difficulties.
3.4 Variety of Configurations
Fortunately, though, this basic high step-ratio RMMC can lend itself to be the starting point
and building block for further configurations. The extended topologies are proposed and
discussed in this section to overcome the inherent challenges in single circuit operation and
accomplish the higher power rating and higher step-ratio conversion.
3.4.1 Bipolar and Monopolar Configurations
Firstly, by combining two basic high step-ratio RMMC stacks into positive and negative poles
and inserting one medium frequency transformer between the high-voltage side and low-
voltage side, the bipolar configuration is derived in Figure 3.14. The high-voltage side has been
developed as a typical single-phase MMC but operated in resonant mode as described in
Section 3.2, and the low-voltage side rectifiers are still formed of IGBTs for bidirectional
power flow. The SM switches are modulated in the same way as the single RMMC operation,
but the top stack and bottom stack need to keep a phase shift value of half effective cycle (𝜋/𝑥,
𝑥 is the SM number in the negative stage). The modulation difficulty and the effective
frequency for each stack stay the same, but the high-side voltage rating and overall step-ratio
are both doubled. The expression of the generalized step-ratio of this bipolar high step-ratio
72 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
RMMC is given in (3.48), and all the SM capacitor adopt the voltage in (3.49). However, it
needs to note that the current amplitude on the secondary-side rectifiers in this bipolar
configuration is increased to twice of that in basic RMMC, so the power rating of this converter
would not be extended a lot in practical applications.
𝑅 =𝑣𝐻𝑆
𝑣𝐿𝑆=
2(𝑥 + 𝑦)
𝑥 − 𝑦𝑟𝑇 (3.48)
𝑣𝐶𝑇𝑛 = 𝑣𝐶𝐵𝑛 =𝑣𝐻𝑆
𝑥 + 𝑦, (𝑛 = 1, 2,⋯𝑁) (3.49)
Secondly, if the top stack and bottom stack work in the same switching sequence, the primary
winding of the transformer can be inserted between the two stacks, forming the monopolar
configuration, shown in Figure 3.15. The dc terminal voltage at both side will be doubled of
that in basic RMMC while the current amplitude and frequency could keep the same condition
as those in basic RMMC. In this manner, the power rating will be increased to twice of the
basic RMMC but the step-ratio is the same.
Figure 3.14. Bipolar configuration of the basic high step-ratio RMMC.
N1
CHS+
CHS-
iST
iSTT iSTB
iHS
vHS
Top Stack
Bottom Stack
SMT2
SMT1
SMT4
SMT3
SMTN
SMB2
SMB1
SMB4
SMB3
SMBN
N2
S1 S3
S2 S4
CLSvS
iS
iLS
vLS
Lm
LrT
LrB
3.4 Variety of Configurations 73
Figure 3.15. Monopolar configuration of the basic high step-ratio RMMC.
It can be seen that the bipolar and monopolar configurations could extend either step-ratio or
power rating to some extent without increasing the difficulties for stack modulation design and
effective frequency choice, but they are still strictly constrained due to the current stress
limitation on the secondary-side rectifiers.
3.4.2 Modular Configurations
Thanks to the internal transformer isolation in the circuit, the concept of multi-module
configuration can be also applied to the basic high step-ratio RMMC as the classic modular
DAB or LLC converter, and the difficulties and limitations for step-ratio and power rating in
single circuit operation could be overcome. The basic high step-ratio RMMC serves as the
module circuit and the total number of the module circuit is scalable for various conversion
requirement, as shown in Figure 3.16. To decrease the requirements of dc capacitance for both
terminals, two module circuits for a pair are placed in parallel with the second module phase-
shifted by 𝜋/𝑥 with respect to the first to offset the resonant current ripple imposed in the
LrT
LrB
CHS
Top Stack
Bottom Stack
N1
L m
iSTT
iSTB
iHS
vHS
SMT2
SMT1
SMT4
SMT3
SMTN
N2
S1 S3
S2 S4
CLS
vS
iS
iLS
vLS
SMB2
SMB1
SMB4
SMB3
SMBN
74 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
capacitors of the high-voltage dc terminal, and the switching frequency of each module circuit
is adjustable to balance the current within one pair. Then, the various pairs are placed in series
and have a phase-shift angle of 𝜋/𝑥𝑁𝑃 (𝑁𝑃 is the total pair number of the module circuits) with
respect to the previous pair in order to alleviate the filtering demand on the low-voltage side.
Since all the modules are operated in the same way as in the single circuit RMMC, the operation
benefits stated before will all remain in this multi-module configuration.
Figure 3.16. Multi-module configuration of the basic high step-ratio RMMC.
The high-side voltage rating of this multi-module configuration can be developed to 𝑁𝑃 times
of that in the basic high step-ratio RMMC, and the overall voltage step-ratio between high-side
terminal and low-side terminal is given in (3.50). The maximum voltage and current stress on
the each SM switches are described as (3.51) and (3.52), and the stress on each rectifier is
expressed in (3.53) and (3.54). The total pair number of the module circuits can be flexibly
configured to meet various conversion specification requirements, and the voltage/current
CLS11
CLS12
CLSNp1CHSNp
CLSNp2
iHS11
iHS12
iHSNp1
iHSNp2
iLS11
iLS12
iLSNp1
iLSNp2
iST11
iST12
iSTNp1
iSTNp2
T12
vS12
TNp1
vSNp1
TNp2
vSNp2
CHS1
Pair 1
Pair Np
T11
vS11
iHSvHS
iLSvLS
SMN
p21
SMN
p22
SMN
p23
SMN
p24
SMN
p2N
SMN
p11
SMN
p12
SMN
p13
SMN
p14
SMN
p1N
SM12
1
SM12
2
SM12
3
SM12
4
SM12
N
SM11
1
SM11
2
SM11
3
SM11
4
SM11
N
3.4 Variety of Configurations 75
limitation on single power device would be no longer the obstacle to realise the large step-ratio
and large power rating interconnection between MVDC and LVDC distribution networks.
𝑅 =𝑣𝐻𝑆
𝑣𝐿𝑆=
𝑥 + 𝑦
𝑥 − 𝑦𝑟𝑇𝑁𝑝 (3.50)
𝑣𝑢𝑝−𝑚𝑎𝑥 = 𝑣𝑙𝑜𝑤−𝑚𝑎𝑥 =2𝑣𝐻𝑆
(𝑥 + 𝑦)𝑁𝑝 (3.51)
𝑖𝑢𝑝−𝑚𝑎𝑥 = 𝑖𝑙𝑜𝑤−𝑚𝑎𝑥 =(2𝑟𝑇𝑁𝑝 + 𝜋𝑅)𝑖𝐻𝑆
4𝑟𝑇𝑁𝑝 (3.52)
𝑣𝑆1−𝑚𝑎𝑥 = 𝑣𝑆2−𝑚𝑎𝑥 = 𝑣𝑆3−𝑚𝑎𝑥 = 𝑣𝑆4−𝑚𝑎𝑥 =(𝑥 − 𝑦)𝑣𝐻𝑆
(𝑥 + 𝑦)𝑟𝑇𝑁𝑝 (3.53)
𝑖𝑆1−𝑚𝑎𝑥 = 𝑖𝑆2−𝑚𝑎𝑥 = 𝑖𝑆3−𝑚𝑎𝑥 = 𝑖𝑆4−𝑚𝑎𝑥 =𝜋𝑅𝑖𝐻𝑆
4𝑁𝑝 (3.54)
On the down side, the multi-module arrangement of dc-dc circuits would always bring about
insulation challenge and reliability concern for the module transformers and these difficulties
are common issues for all of the similar input-series-output-parallel topologies for medium
voltage or high voltage applications. The multi-module configuration of this high step-ratio
RMMC could alleviate these difficulties and has some benefits over the traditional modular
DAB or LLC converter in this aspect.
On the one hand, because the SM stack itself could contribute a significant part for voltage
conversion, the required module transformer number in Figure 3.16 is much less than that
needed in modular DAB or LLC circuits for the same overall step-ratio conversion. It would
increase the system reliability because it decreases the system failure rate caused by the
breakdown of any single module transformer. In the meantime, the maximum insulation
voltage between the transformer primary side and secondary side in modular DAB or LLC
converter has to be the difference between high-side terminal voltage 𝑣𝐻𝑆 and low-side
terminal voltage 𝑣𝐿𝑆 [92], [121], but the maximum transformer insulation voltage in Figure
3.16 would be smaller than the difference between 𝑣𝐻𝑆 and 𝑣𝐿𝑆.
76 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
On the other hand, the transformer position in the Figure 3.16 is adjustable to reduce the
insulation requirement between module circuit transformers. In a four-module configuration
example shown in Figure 3.17, the SM stack in the first pair is placed before its module
transformer but the second pair is placed after. The operating principle remains the same as
Figure 3.16 but the transformer insulation voltage between the first pair and second pair is
reduced.
Figure 3.17. Four-module example of the enhanced multi-module configurations for module
transformer insulation.
Similarly, the bipolar and monopolar high step-ratio RMMC can also serve as the building
block and module circuit for multi-module configuration, and the multi-module design of the
bipolar and monopolar RMMC are shown in Figure 3.18 and Figure 3.19 respectively. The
module circuits are placed in series on the high-voltage side and in parallel on the low voltage-
side. For each module circuit, there is also a phase-shift value of 𝜋/𝑥𝑁𝑚 (𝑁𝑚 is the total
CLS11
CLS12
CLS21CHS2
CLS22
iHS11
iHS12
iHS21
iHS22
iLS11
iLS12
iLS21
iLS22
iST11
iST12
iST21
iST22
T12
vS12
T21
vS21
T22
vS22
CHS1
Pair 1
Pair 2
T11
vS11
iHSvHS
iLSvLS
SM11
1
SM11
2
SM11
3
SM11
4
SM11
N
SM12
1
SM12
2
SM12
3
SM12
4
SM12
N
SM211
SM212
SM213
SM214
SM21N
SM221
SM222
SM223
SM224
SM22N
3.4 Variety of Configurations 77
number of the module circuits) with respect to the previous module in order to mitigate the
current ripple on the low-voltage side. Further, the primary-side circuits of Figure 3.18 and
Figure 3.19 can be developed to a full-bridge arrangement to double the power rating
(secondary-side power device limitation is not considered here) and remove the requirement
for high-side dc link capacitors, as shown in Figure 3.20. In each full-bridge high step-ratio
RMMC module, the SMs in stack 1 and stack 4 are operated in the same switching sequence
and constitute one resonant loop, while stack 2 and stack 3 resonate in another loop with the
opposite current direction. Thus, the resonant currents sum at the module transformer and
cancel at the high-side dc terminal, which increases the power rating twice compared to the
bipolar or monopolar RMMC and also removes all the dc link capacitors on high-voltage side.
The phase-shift scheme between different modules keeps the same as that in multi-module
bipolar or monopolar RMMC in order to reduce the capacitance on the low-voltage side.
Figure 3.18. Multi-module configuration of the bipolar high step-ratio RMMC.
N11
CHS1+
CHS1-
iST1
iST1T
iST1B
Top Stack
Bottom Stack
SM1T2
SM1T1
SM1T4
SM1T3
SM1TN
SM1B2
SM1B1
SM1B4
SM1B3
SM1BN
N12 vS1
iLS1
CLS1
iHS
vHS
vLS
Bipolar RMMC Module 1
Bipolar RMMC Module 2
Bipolar RMMC Module Nm
iLS
78 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
Figure 3.19. Multi-module configuration of the monopolar high step-ratio RMMC.
Monopolar RMMC Module 2
Monopolar RMMC Module Nm
Monopolar RMMC Module 1
vLS
vHS
iLS
CHS1
Top Stack
Bottom Stack
N11
iST1T
iST1B
iHS
SM1T2
SM1T1
SM1T4
SM1T3
SM1TN
N21
CLS1
vS1
iLS1
SM1B2
SM1B1
SM1B4
SM1B3
SM1BN
3.5 Derivative Topologies 79
Figure 3.20. Multi-module configuration of the full-bridge high step-ratio RMMC.
3.5 Derivative Topologies
The basic high-step ratio RMMC is derived from the classic isolated LLC circuit with an MMC-
like stack replacing the original single-switch half-bridge or full-bridge configuration, shown
in Figure 3.21.
Figure 3.21. LLC-based RMMC.
N11 iST1
iST13
iST14
Stack 13
SM132
SM131
SM134
SM133
SM13N
SM142
SM141
SM144
SM143
SM14N
N12 vS1
iLS1
CLS1
iHS
vHS
vLS
Full-bridge RMMC Module 1
Full-bridge RMMC Module 2
Full-bridge RMMC Module Nm
iLS
iST11
iST12
SM112
SM111
SM114
SM113
SM11N
SM122
SM121
SM124
SM123
SM12N
Stack 11
Stack 14
Stack 12
Lr
Lm
SM1
SMN
N2N1 CLS vLSvHS CHS
Lr
Lm N2N1 CLS vLSvHS CHS
Cr
80 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
Actually, this derivation methodology is not just limited to the LLC resonant circuit. It can be
generalized and applied to other classic dc-dc circuits for medium voltage level high step-ratio
conversion. The application examples for buck-based RMMC, buck-boost-based RMMC and
flyback-based RMMC are shown in Figure 3.22–Figure 3.24 respectively.
Figure 3.22. Buck-based RMMC.
Figure 3.23. Buck-Boost-based RMMC.
Figure 3.24. Flyback-based RMMC.
The operating principle and modulation scheme of these derivative high step-ratio RMMCs are
similar to the LLC-based basic high step-ratio RMMC described in Section 3.2. By switching
either 𝑦 or 𝑥 SM capacitors into the stack for equal durations, a symmetrical square-wave
vLS
Lm vHS CHS
CLS
SM1
SMN
Lr
vLS
Lm vHS CHS
CLS
Lm
vHS CHS
vLSCLS
SM1
SMN
Lr
+
vHS CHS
vLSCLS +
vLSCLS
vHS CHS
vLSCLS
vHS CHS
SM1
SMN
Lr
3.6 Medium Voltage Application Examples 81
voltage can be generated in the circuit and excites a resonance between SM capacitors and
resonant inductor 𝐿𝑟 to assist all the SM switches achieve soft-switching operation. As long as
the value of 𝑦 and 𝑥 are mutually prime in the phase-shift modulation, each SM capacitor
voltage will be inherently balanced in the operation. The stack rating requirement could be also
small for these derivative RMMCs because the effective frequency for the stack is higher than
the switching frequency for the individual SM. The current stress on secondary-side rectifiers
and the total number limitation on primary-side SMs would be also the most challenging issues
for these circuits to expand their power limitation, but these circuits could also have variety of
further configurations to alleviate or overcome this difficulty.
3.6 Medium Voltage Application Examples
To verify the theoretical analysis in this chapter, this section conducts a set of medium voltage
level full-scale simulations and also explores some practical application examples. The
transformer turns-ratio of all the example converters in this section has been set as 𝑟𝑇 = 1 in
order to clearly and fully demonstrate the flexibility and capability of SM stack in high step-
ratio voltage conversion.
3.6.1 Simulation Results for Single Circuit
Recognizing the voltage and current limits of up-to-date power devices, the basic RMMC in
Figure 3.1 is suitable to accomplish a high step-ratio (4 ≤ 𝑅 ≤ 9) but small power rating
( 0.7 MW ≤ 𝑃𝑇 ≤ 1 MW ) conversion between MVDC and LVDC distribution networks.
Redrawing the multi-voltage network of Figure 1.12 for illustration in Figure 3.25, the basic
RMMC can serve as the bidirectional interface to realise the power connection between an
MVDC link and a small LVDC distributed microgrid, shown as the pink box in the right side
of Figure 3.25.
82 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
Figure 3.25. Multi-voltage dc network with MVDC and LVDC infrastructures.
Table 3.1. Simulation parameters of the basic high step-ratio RMMC for application examples
Symbol Description Value
𝑃𝑇 Power Throughput 0.7 MW–1.0 MW
𝑣𝐻𝑆 High-side Terminal Voltage 10 kV
𝑣𝐿𝑆 Low-side Terminal Voltage 1.1 kV–2.5 kV
𝐿𝑚 Magnetizing Inductance 0.98 mH
𝑟𝑇 Transformer Turns-ratio 1:1
𝐿𝑟 Resonant Inductance 15.6 µH
𝑁 SM Number 5
𝐶𝑘 SM Capacitance (𝑘 = 1,2, … ,5) 950 µF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑓𝑠 Switching Frequency 500 Hz–1000 Hz
𝐸𝑆𝑇 Normalised Stack Capacitive Energy Storage 11.5 kJ/MVA
𝑆
Power Switches Selected Type ABB 5SNA1500E330305
Power Switches Rated Voltage 3300 V
Power Switches Rated Current 1500 A
𝑆𝑆𝑇 Normalised Semiconductor Volt-ampere Rating 69.3
PV Wind Battery
ModernBallast
Digital Motor Lighting
Large Step-upLarge Power Rating
DC-DC
Low Step-Ratio DC-DC
PV Battery
HVAC Transmission
HVDC Transmission
Large LVDC Distributed Generation Small LVDC Distributed Microgrid
High Step-RatioSmall Power Rating
DC-DC
Large LVDC Load Distribution
Multi-voltage DC Network with MVDC and LVDC Infrastructures
ModernBallast
Digital Lighting
EV
≈10 kV
≈1kV ≈1kV
≈1kV
>10 kV <20 kV
Large Step-downLarge Power Rating
DC-DC
3.6 Medium Voltage Application Examples 83
The detailed parameters of an example converter with 5 SMs configuration are listed in Table
3.1. The SM capacitances used in the simulation were deliberately given a ± 10% variation
from the nominal capacitance to reflect manufacturing tolerances. Based on the analysis in
(3.14) and (3.28), it can be found this converter has implemented a relatively low-cost and
highly-compact SM stack design, in which the normalised semiconductor volt-ampere rating
𝑆𝑆𝑇 is 69.3 (including both SM stack and rectifiers) and the stack capacitive energy storage
𝐸𝑆𝑇 is 11.5 kJ/MVA.
Firstly, the simulation results for the highest step-ratio conversion with 𝑦 = 4 and 𝑥 = 𝑁 = 5
are demonstrated in Figure 3.26. From the circuit parameters in Table 3.1, the positive and
negative resonant frequency are approximately 2.6 kHz and 2.9 kHz respectively, so, for the
resonance performance and conversion efficiency, the switching frequency is chosen as 550
Hz and effective frequency is 2.75 kHz (𝑇𝑠 = 5𝑇𝑒 = 2π). Figure 3.26 (a) and Figure 3.26 (b)
shows that the capacitor of SM1 is inserted into the stack for 90% period of a 2π cycle before
being bypassed for the remaining 10% period, which is one of the five individual positive
stages in a 2π cycle. The SM capacitors participate in the resonance with 𝐿𝑟 and thus assist all
the SM switches achieve the soft-switching operation. In Figure 3.26 (c), all the SM capacitor
voltages are inherently well-balanced at round 2.2 kV without any extra voltage adjustment,
and the phase-shift angle between the adjacent ones is 0.4π as expected. Lastly, it can be seen
from Figure 3.26 (d) that the transformer voltage on the secondary side 𝑣𝑆 is ± 1.11 kV and so
the step-ratio value in this case is 9:1. The amplitude of the stack current is about 1050 A, and
it verifies the theoretical analysis in (3.17) and demonstrates the power throughput for this
conversion case is 0.7 MW.
(a)
84 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(b)
(c)
(d)
Figure 3.26. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic high step-ratio
RMMC (𝑅 = 9: 1, 𝑃𝑇 = 0.7 MW). (a) Voltage and current of the upper switch in SM1, 𝑣𝑢𝑝 and 𝑖𝑢𝑝. (b)
Voltage and current of the lower switch in SM1, 𝑣𝑙𝑜𝑤 and 𝑖𝑙𝑜𝑤. (c) SM capacitor voltages 𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3,
𝑣𝐶4, 𝑣𝐶5. (d) Transformer voltage on the secondary side 𝑣𝑆 and stack current 𝑖𝑆𝑇.
3.6 Medium Voltage Application Examples 85
Results for reverse power flow (low-side to high-side) are shown in Figure 3.27. Operation is
seen to be essentially the same as in Figure 3.26, with the same voltage values and resonant
frequencies but the current directions have been all reversed. It is worth noting that the SM
capacitor voltage waveform in Figure 3.27 (c) is similar to that in Figure 3.26 (c), but it can be
seen in detail that the voltage trends of each SM capacitor are actually in the opposite sense
due to the change of the current flow.
(a)
(b)
(c)
86 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(d)
Figure 3.27. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic high step-ratio
RMMC in reverse power flow (𝑅 = 9: 1, 𝑃𝑇 = −0.7 MW). (a) Voltage and current of the upper switch
in SM1, 𝑣𝑢𝑝 and 𝑖𝑢𝑝 . (b) Voltage and current of the lower switch in SM1, 𝑣𝑙𝑜𝑤 and 𝑖𝑙𝑜𝑤 . (c) SM
capacitor voltages 𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (d) Transformer voltage on the secondary side 𝑣𝑆 and stack
current 𝑖𝑆𝑇.
Then, the simulation results for 𝑦 = 3 and 𝑥 = 𝑁 = 5 are given in Figure 3.28 to show the
modulation flexibility in positive stage. The positive resonant frequency is decreased to about
2.3 kHz in this case, so the effective frequency of the square wave voltage is adjusted to 2.6
kHz in the operation (2𝑇𝑠 = 5𝑇𝑒 = 2π). It can be seen in Figure 3.28 (a) and Figure 3.28 (b)
that there are two SMs modulated out of the stack for each positive stage and each SM is
bypassed for two positive stages in each 2π cycle. The phase-shift value between the adjacent
SMs still keeps the value of 0.4π, but the SM duty-cycle has been decreased to 80%. All the
SM capacitor voltages are self-balanced at about 2.5 kV as expected, shown in Figure 3.28 (c).
From Figure 3.28 (d), the transformer secondary-side voltage is ± 2.5 kV and so the step-ratio
in this conversion is 4:1. The amplitude of the stack current is about 500 A, which still reaches
good agreement with the result of (3.17), and the power throughput in this case is also 0.7 MW.
Lastly, the SM number in the negative stage is further adjusted to 4 (𝑦 = 3, 𝑥 = 4 and 𝑁 = 5)
to demonstrate the flexible modulation in negative stage, and the simulation results are shown
in Figure 3.29. Since there are only 4 active SMs resonating with 𝐿𝑟 in a 2π cycle (𝑇𝑠 = 4𝑇𝑒 =
2π), the switching frequency is set at 600 Hz to match the range of resonant frequencies. In
Figure 3.29 (a), SM1 is operated as an active SM in this 2π cycle and participates in the
resonance. It is inserted into the stack for a duty-cycle of 87.5% and removed from the stack
3.6 Medium Voltage Application Examples 87
for 12.5%. All these five SMs take turns to be the redundant SM, which is bypassed in the
whole specific 2π cycle and the capacitor voltage keeps a constant value. It can be observed
from Figure 3.29 (b) that SM4 (purple line) is operated as the redundant SM in the whole first
2π cycle and SM5 (green line) replaces it when time goes to 1.7 ms. From Figure 3.29 (a) and
Figure 3.29 (b), the soft-switching and inherent balancing are still achieved, and the amplitude
of 𝑣𝑆 and 𝑖𝑆𝑇 are adjusted to 1.43 kV and 830 A, shown in Figure 3.29 (c), which further verifies
the theoretical analysis in (3.3) and (3.17).
(a)
(b)
(c)
88 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(d)
Figure 3.28. Simulation results for the modulation with 𝑦 = 3 and 𝑥 = 5 of the basic high step-ratio
RMMC (𝑅 = 4: 1, 𝑃𝑇 = 0.7 MW). (a) Voltage and current of the upper switch in SM1, 𝑣𝑢𝑝1 and 𝑖𝑢𝑝1.
(b) Voltage and current of the upper switch in SM2, 𝑣𝑢𝑝2 and 𝑖𝑢𝑝2. (b) SM capacitor voltages 𝑣𝐶1, 𝑣𝐶2,
𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (c) Transformer voltage on the secondary side 𝑣𝑆 and stack current 𝑖𝑆𝑇.
(a)
(b)
3.6 Medium Voltage Application Examples 89
(c)
Figure 3.29. Simulation results for the modulation with 𝑦 = 3 and 𝑥 = 4 of the basic high step-ratio
RMMC (𝑅 = 7: 1, 𝑃𝑇 = 0.7 MW). (a) Voltage and current of the upper switch in SM1, 𝑣𝑢𝑝 and 𝑖𝑢𝑝. (b)
SM capacitor voltages 𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (c) Transformer voltage on the secondary side 𝑣𝑆 and
stack current 𝑖𝑆𝑇.
In addition to the operational model, a power losses estimate model [99], [201] based on IEC
61803 and IEC 62751 [202] was also built using manufacturer’s data for the chosen device
ABB 5SNA1500E330305 for both SMs and rectifiers. Each constituent of the power device
losses in the highest step-ratio conversion case (𝑅 = 9: 1, 𝑃𝑇 = 0.7 MW) is shown in Table 3.2.
Table 3.2. Power device losses analysis for the highest step-ratio conversion case
Constituents of Power Losses Value
SM Stack IGBT Conduction 6.377 kW
SM Stack IGBT Switching 1.545 kW
Rectifier IGBT Conduction 2.297 kW
Rectifier IGBT Switching 0.243 kW
Total Losses 10.462 kW
Percentage of Power Throughput 1.48%
The SM IGBT conduction loss is the largest constituent as expected, and its switching loss is
relatively low due to the soft-switching turn-on benefit. The rectifier IGBT losses is relatively
small because the current goes through its ant-parallel diode and it achieves both soft-switching
90 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
turn-on and switching turn-off operation. The overall losses of the power devices are 10.462
kW, which accounts for about 1.48% of the 0.7 MW power throughput. Considering the high
step-ratio conversion in the SM stack and an explicit ac stage in the conversion process, this
power loss percentage is a competitive result for the interconnection between an MVDC link
and an LVDC microgrid [59], [72], [146].
3.6.2 Simulation Results for Further Configurations
The maximum step-ratio of this basic RMMC is 9:1, and its high-side voltage rating is 10 kV
and its power rating limitation is about 1 MW with the safety margin for the selected power
devices in Table 3.1. To extend the maximum step-ratio, voltage rating and power rating, the
bipolar, monopolar and multi-module configurations of this basic RMMC are further explored
in this section.
Simulation for the bipolar configuration (see Figure 3.14) with 𝑦 = 4 and 𝑥 = 5 is provided in
Figure 3.30, in which the high-side voltage rating has been increased to 20 kV. Figure 3.30 (a)
and Figure 3.30 (b) confirm that the SM in top stack and bottom stack are operated with the
same duty-cycle but phase-shifted by 0.2π. All the SM capacitor voltages are still self-balanced
at about 2.2 kV, shown in Figure 3.30 (c) and Figure 3.30 (d). It can be derived from Figure
3.30 (e) and Figure 3.30 (f) that the overall step-ratio has been extended to 18:1, but the power
limitation is still constrained at about 1.0 MW due to the current amplitude limitation on the
secondary-side power switches.
(a)
3.6 Medium Voltage Application Examples 91
(b)
(c)
(d)
(e)
92 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(f)
Figure 3.30. Simulation results for the bipolar configuration (𝑅 = 18: 1, 𝑃𝑇 = 1.0 MW). (a) Voltage
and current of the upper switch in SMT1, 𝑣𝑢𝑝𝑇1 and 𝑖𝑢𝑝𝑇1. (b) Voltage and current of the upper switch
in SMB1, 𝑣𝑢𝑝𝐵1 and 𝑖𝑢𝑝𝐵1. (c) SM capacitor voltages of top stack 𝑣𝐶𝑇1, 𝑣𝐶𝑇2, 𝑣𝐶𝑇3, 𝑣𝐶𝑇4, 𝑣𝐶𝑇5. (d) SM
capacitor voltages of bottom stack 𝑣𝐶𝐵1, 𝑣𝐶𝐵2, 𝑣𝐶𝐵3, 𝑣𝐶𝐵4, 𝑣𝐶𝐵5. (e) Top stack current and bottom stack
current, 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵. (f) Transformer voltage on the secondary side 𝑣𝑆 and the sum of stack current
𝑖𝑆𝑇.
The results for the monopolar configuration (see Figure 3.15) are similar, and they are given in
Figure 3.31, in which the high-side voltage rating has been also developed to 20 kV. The top
stack and bottom stack are operated in the same switching sequence without phase shift, so the
SM waveforms are almost identical for the two stacks, shown in Figure 3.31 (a) and Figure
3.31 (b). From Figure 3.31 (c), the SM voltages are also inherently balanced at 2.2 kV without
extra adjustment. In Figure 3.31 (d), the power rating could be increased to about 2 MW with
the same power devices selected in Table 3.1, but the maximum step-ratio of this configuration
is the same as the basic RMMC.
(a)
3.6 Medium Voltage Application Examples 93
(b)
(c)
(d)
Figure 3.31. Simulation results for the monopolar configuration (𝑅 = 9: 1, 𝑃𝑇 = 2.0 MW). (a) Voltage
and current of the upper switch in SM1T or SM1B, 𝑣𝑢𝑝 and 𝑖𝑢𝑝. (b) Voltage and current of the lower
switch in SM1T or SM1B, 𝑣𝑙𝑜𝑤 and 𝑖𝑙𝑜𝑤. (c) SM capacitor voltages of top stack or bottom stack 𝑣𝐶1, 𝑣𝐶2,
𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (d) Transformer voltage on the secondary side 𝑣𝑆 and stack current 𝑖𝑆𝑇𝑇(𝑖𝑆𝑇𝐵).
94 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
To satisfy the large step-ratio (𝑅 ≈ 20) and large power rating (𝑃𝑇 ≈ 3 MW) conversion to
interconnect an MVDC link with a large LVDC generation network or distribution network, as
shown the pink boxes in the left side of Figure 3.25, the multi-module configuration with four-
module design (see Figure 3.16) is applied here and its simulation results are demonstrated in
Figure 3.32. The SM capacitance and resonant inductance in each module circuit are set with
10% variation for manufacture tolerance. The first two modules are paralleled as the first pair
and the last two modules are paralleled as the second pair. Firstly, the current and voltage on
each module are balanced, which can be observed in Figure 3.32 (a)–Figure 3.32 (d). Further,
the phase-shift angle within each pair is 0.2π and it can be found in the individual transformer
waveforms comparing Figure 3.32 (a) and Figure 3.32 (b) or Figure 3.32 (c) and Figure 3.32
(d). It contributes to the neutralization of the resonant current ripple on the high-side link
capacitors and the comparison results are given in Figure 3.32 (e). The switching sequences for
these two pairs have a 0.1π difference, shown in Figure 3.32 (a) and Figure 3.32 (c) or Figure
3.32 (b) and Figure 3.32 (d), and this alleviates the current ripple on the low-voltage side filters,
as illustrated in Figure 3.32 (f). This four-module example is designed for a 2.8 MW dc-dc
conversion from 20 kV to 1.11 kV, and the module number can be flexibly configured
following the analysis in Section 3.4.2 to meet the larger step-ratio and larger power rating
connection between MVDC and LVDC networks.
(a)
3.6 Medium Voltage Application Examples 95
(b)
(c)
(d)
(e)
96 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(f)
Figure 3.32. Simulation results for the multi-module configuration (𝑅 = 18: 1, 𝑃𝑇 = 2.8 MW). (a)
Transformer 𝑇11 secondary-side voltage 𝑣𝑆11 and stack current 𝑖𝑆𝑇11. (b) Transformer 𝑇12 secondary-
side voltage 𝑣𝑆12 and stack current 𝑖𝑆𝑇12. (c) Transformer 𝑇21 secondary-side voltage 𝑣𝑆21 and stack
current 𝑖𝑆𝑇21. (d) Transformer 𝑇22 secondary-side voltage 𝑣𝑆22 and stack current 𝑖𝑆𝑇22. (e) Comparison
of the high-side current for one module and high-side current for one pair, 𝑖𝐻𝑆11 and 𝑖𝐻𝑆11 + 𝑖𝐻12. (f)
Comparison of the low-side current for one pair and low-side current for all pairs, 𝑖𝐿𝑆11 + 𝑖𝐿𝑆12 and
𝑖𝐿𝑆11 + 𝑖𝐿𝑆12 + 𝑖𝐿𝑆21 + 𝑖𝐿𝑆22.
3.7 Experiment Results Analysis
To verify the theoretical analysis and simulation results, a down-scaled basic high step-ratio
RMMC prototype (see Figure A.1 in Appendix) was built with the circuit parameters given in
Table 3.3. It chooses digital signal processor TMS320F28335 from Texas Instrument (TI) as
the controller, and it utilises Infineon IGBT modules FF150R12ME3G as the SM power
switches. The volt-ampere ratings of power devices are oversized for safety considerations in
the laboratory, but the stack capacitive energy storage of this prototype is strictly configured
less than 12 kJ/MVA in the full range high step-ratio conversion, which is close to the
theoretical result in Section 3.3.1 and simulation examples in 3.6.1.
3.7 Experiment Results Analysis 97
Table 3.3. Experimental prototype parameters of the basic high step-ratio RMMC
Symbol Description Value
𝑣𝐻𝑆 High-side Terminal Voltage 400 V
𝑣𝐿𝑆 Low-side Terminal Voltage 42 V–100 V
𝐿𝑚 Magnetizing Inductance 3.31 mH
𝑟𝑇 Transformer Turns-ratio 1:1
𝐿𝑟 Resonant Inductance 208 µH
𝑁 SM Number 5
𝐶𝑘 SM Capacitance (𝑘 = 1,2, … ,5) 47 µF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑓𝑠 Switching Frequency 500 Hz–1000 Hz
3.7.1 Highest Ratio Conversion
Experimental results for the highest step-ratio conversion with 𝑦 = 4 and 𝑥 = 5 are shown in
Figure 3.33 first. The circuit parameters indicate resonant frequencies in the positive stage and
negative stage of 3.2 kHz and 3.6 kHz respectively. The switching frequency is set at 700 Hz
giving an effective frequency of 3.5 kHz (𝑇𝑠 = 5𝑇𝑒 = 2π). Each SM is designed with 90%
duty-cycle and the phase-shift angle between the adjacent ones is 0.4π. Figure 3.33 (a) shows
that zero-crossing of the resonant current is always after the step-change of SM voltage,
meaning that the current flows in the anti-paralleled diodes of the SM switches during each
turn-on operation and soft-switching is thereby achieved. In the meantime, the SM capacitor
voltage is inherently balanced at about 85 V as expected. The transformer voltage in Figure
3.33 (b) is a symmetrical square-wave and the low-side terminal voltage is about 42 V in this
conversion, which confirms the step-ratio is about 9:1 in this case.
98 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(a)
(b)
Figure 3.33. Experimental results for the modulation with 𝑦 = 4 and 𝑥 = 5. (a) SM1 capacitor voltage
𝑣𝐶1, SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) Transformer voltage on the secondary side 𝑣𝑆
and low-side terminal voltage 𝑣𝐿𝑆.
3.7.2 Flexible Modulation
The flexible modulation results are demonstrated in Figure 3.34 and Figure 3.35. With 𝑦 = 3
and 𝑥 = 4, the resonant frequencies are 2.8 kHz and 3.2 kHz respectively, so the switching
frequency and effective frequency are chosen at 750 Hz and 3.0 kHz (𝑇𝑠 = 4𝑇𝑒 = 2π). Also,
the duty-cycle and phase-shift value are adjusted to 87.5% and 0.5π accordingly in this case. It
can be observed from Figure 3.34 (a) that the SM switches still achieves soft-switching
vC1(50V/div)
vSM1(50V/div)
iST(2A/div)
200 μs/div
vLS(20V/div)
vS(20V/div)
iST(2A/div)
100 μs/div
3.7 Experiment Results Analysis 99
operation and the SM capacitor voltage is balanced at 110 V as expected. Figure 3.34 (b) shows
that the low-side terminal voltage is about 55 V and so the step-ratio value in this case is around
7:1. When the modulation is changed to 𝑦 = 2 and 𝑥 = 3, the switching frequency is designed
at 930 Hz since only three SMs participate in the resonance in each 2π cycle (the other two
SMs are bypassed as redundancy, 𝑇𝑠 = 3𝑇𝑒 = 2π), and the duty-cycle and phase-shift are set
at 83.3% and 0.67π respectively. Figure 3.35 (a) shows that all the operational benefits remain
and the SM capacitor voltage is self-balanced at 158 V. The low-side voltage is 79 V and the
overall step-ratio is 5:1 in this modulation scheme.
(a)
(b)
Figure 3.34. Experimental results for the modulation with 𝑦 = 3 and 𝑥 = 4. (a) SM1 capacitor voltage
𝑣𝐶1, SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) Transformer voltage on the secondary side 𝑣𝑆
and low-side terminal voltage 𝑣𝐿𝑆.
vC1(50V/div)
vSM1(50V/div)
iST(2A/div)
200 μs/div
vLS(50V/div)
iST(2A/div)
vS(20V/div)
100 μs/div
100 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(a)
(b)
Figure 3.35. Experimental results for the modulation of 𝑦 = 2 and 𝑥 = 3. (a) SM1 capacitor voltage
𝑣𝐶1, SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) Transformer voltage on the secondary side 𝑣𝑆
and low-side terminal voltage 𝑣𝐿𝑆.
The potential and possibility of this RMMC for low step-ratio conversion are demonstrated in
in Figure 3.36 and Figure 3.37 with the modulation of 𝑦 = 1 and 𝑥 = 5 and 𝑦 = 1 and 𝑥 = 4
respectively. The switching frequency needs to be operated at 2.0 kHz and 2.25 kHz to match
the range of circuit resonant frequencies. As the results show, the inherent balancing capability
and soft-switching operation still exist in the conversion. The SM voltages are balanced at 131
V and 158 V, and the low-side voltage is 263 V and 238 V respectively.
iST(5A/div)
vC1(100V/div)
vSM1(100V/div)
200 μs/div
vLS(50V/div)
iST(5A/div)
vS(50V/div)
100 μs/div
3.7 Experiment Results Analysis 101
It can be seen that this RMMC has the capability to achieve the low step-ratio conversion.
However, it needs to note that the SM voltage stress and rectifier voltage stress in these low
step-ratio conversion are relatively large and the SM switching frequency is much higher than
that in high step-ratio cases, which may pose serious challenges to both SM devices and
rectifier devices in the practical applications based on the analysis in (3.44) and (3.45). The
circuit topology and operating principle need some specific adjustment and development for
the low step-ratio conversion applications, which will be introduced and analysed in detail in
the next chapter.
(a)
(b)
Figure 3.36. Experimental results for the modulation with 𝑦 = 1 and 𝑥 = 5. (a) SM1 capacitor voltage
𝑣𝐶1, SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) Transformer voltage on the secondary side 𝑣𝑆
and low-side terminal voltage 𝑣𝐿𝑆.
vC1(100V/div)
vSM1(100V/div)
iST(20A/div)
200 μs/div
vLS(100V/div)
vS(100V/div)
iST(10A/div)
100 μs/div
102 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(a)
(b)
Figure 3.37. Experimental results for the modulation of 𝑦 = 1 and 𝑥 = 4. (a) SM1 capacitor voltage
𝑣𝐶1, SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) Transformer voltage on the secondary side 𝑣𝑆
and low-side terminal voltage 𝑣𝐿𝑆.
3.7.3 Inherent Voltage-balancing Capability
To fully demonstrate the inherent voltage-balancing capability, the average values of each SM
capacitor voltage during ten 2π cycles under the modulation of 𝑦 = 1,2,3,4, 𝑥 = 5 and 𝑦 =
1,2,3, 𝑥 = 4 are summarised in Figure 3.38.
vC1(100V/div)
vSM1(100V/div)
iST(10A/div)
200 μs/div
vLS(100V/div)
vS(100V/div)
iST(10A/div)
100 μs/div
3.7 Experiment Results Analysis 103
(a)
(b)
Figure 3.38. Experimental results of average voltages of each SM capacitor during ten 2π cycles under
different modulation cases. (a) 𝑦 = 1,2,3,4, 𝑥 = 5. (b) 𝑦 = 1,2,3, 𝑥 = 4.
It can be observed that all the SM capacitor voltages are balanced well around the theoretical
value of (3.42) when the negative stage number 𝑥 is set at 5, which is a prime number and it
cannot have any common divisor with the postage stage number 𝑦. In the modulation of 𝑥 =
4, it can be seen that the SM capacitor voltages are still inherently balanced with 𝑦 = 1 and 𝑦 =
3. However, this converter loses the self-balancing capability at 𝑦 = 2 because 𝑦 and 𝑥 have a
104 High Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
common divisor of 2 in this specific case and their SM capacitor voltages are not all linearly
independent in the operation equation, which validates the analysis in (3.43).
3.7.4 Linearity of Step-ratio Values
Finally, the relationships between the high-side voltage and low-side voltage in various high
step-ratio operation tests are shown in Figure 3.39. The step-ratio values demonstrate good
linearity under different modulation cases, and these experimental results also reach good
agreement with theoretical analysis in (3.3).
Figure 3.39. Experimental results of high-side voltages versus low-side voltage under different
modulation cases.
As a whole, the down-scaled experimental results from Figure 3.33–Figure 3.39 further verify
the theoretical analysis in Section 3.2 and simulations in Section 3.6.
3.8 Chapter Summary
A resonant modular multilevel dc converter (RMMC) based on a LLC resonant structure was
proposed in this chapter. It is intended to realise a bidirectional connection between MVDC
and LVDC networks.
3.8 Chapter Summary 105
The basic high step-ratio RMMC was derived from the classic LLC resonant circuit by
introducing MMC-like stack of SMs in place of the half-bridge or full-bridge inverter in the
original configuration. It inherits the soft-switching advantage from the original LLC circuit
and also inherits the modularity and high reliability characteristic from the MMC structure. A
phase-shift modulation scheme was developed for this converter that increases the effective
frequency of circuit to facilitate stack volume reduction and also provides inherent voltage
balancing of all the SM capacitors. There is flexibility in choices of phase-shift angle and SM
duty-cycle that can be used to cater for a wide range of step-ratio values. Design guidelines and
modulation constraints were also presented that maintain the soft-switching advantage and
inherent-balancing capability for all the step-ratio cases.
Analysis has shown that the required semiconductor volt-ampere rating and capacitive energy
storage in the SM stack of this converter are relatively small compared to the front-to-front and
direct-chain-link MMC-based dc-dc converters with the expectation that the footprint and cost
could be saved in the practical high step-ratio applications of MVDC and LVDC
interconnection.
It has been demonstrated that this basic high step-ratio RMMC can be employed as building
block for variety of further configurations, including monopolar, bipolar, full-bridge and multi-
module configurations. These various configurations form a family of high step-ratio RMMCs,
which addresses the limitations of step-ratio and power rating of the basic RMMC and satisfies
the higher step-ratio and higher power rating conversion specifications for MVDC and LVDC
interconnection. The approach to creating these derived configurations was also generalized
and applied to other classic dc-dc circuits for medium voltage level high step-ratio conversion.
The theoretical analysis and operating principles have been verified against full-scale
simulations of example converters and further verified against tests on a down-scaled
experimental converter. The results demonstrate that this LLC-based RMMC and its derivatives
family have good potential for operation as high step-ratio dc transformers between MVDC
and LVDC networks.
Chapter 4 Low Step-ratio Resonant Modular
Multilevel DC Converter for MVDC Applications
The investigation of high step-ratio RMMCs in Chapter 3 is now followed in this chapter by
exploration of a new family of low step-ratio RMMCs for bidirectional interconnection
between MVDC links with similar but not identical voltages.
A basic low step-ratio RMMC topology is proposed in Section 4.1, which is evolved from the
basic high step-ratio RMMC. The connection of these two basic RMMCs is presented and a
step-by-step circuit evolution is also provided.
The operating principle and modulation scheme for this low step-ratio RMMC are discussed in
Section 4.2. As expected from operation of the high-step-ratio counterpart, soft-switching is
achieved for all the SM switches of this converter and inherent voltage-balancing is also
realised for each SM capacitor. It will be shown that when the converter is applied for low step-
ratio conversion, the majority of the power throughput passes directly between the two dc links
and only a small fraction needs to be processed by the SM stack. This is an important
characteristic and implies that the required rating for SM stack in terms of semiconductor volt-
ampere rating and capacitive energy storage are very small and, in turn, this may save a lot of
physical space and cost in SM stack in practical low step-ratio applications. The detailed
quantitative analysis for this rating requirement advantage is provided in Section 4.3.
The further configurations and derivative topologies based on this basic low step-ratio RMMC
are analysed and discussed in Section 4.4, and as was the case for the high step-ratio RMMCs,
they form a family of low step-ratio RMMCs which accomplishes the higher voltage rating and
higher power rating conversion and also satisfy the interconnection requirements for various
dc terminal configurations.
108 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
Simulation and experiment results are presented and discussed in Section 3.6 and Section 3.7
to illustrate the validity of this low step-ratio RMMC family for low step-ratio MVDC
interconnection.
4.1 Evolution from High-step Ratio RMMC
The basic high step-ratio RMMC is redrawn in Figure 4.1 for analysis. If the low-voltage
terminal 𝑣𝐿𝑆 could be connected with the high-voltage terminal 𝑣𝐻𝑆 in series to form a new
high-voltage terminal 𝑣𝐿𝑆 + 𝑣𝐻𝑆 (the original high-voltage terminal 𝑣𝐻𝑆 becomes the new low-
voltage terminal), this high step-ratio RMMC converter would have the chance to be modified
to a low step-ratio RMMC (𝑅 = (𝑣𝐿𝑆 + 𝑣𝐻𝑆)/𝑣𝐻𝑆) and the value of 𝑣𝐿𝑆 turns to be the voltage
difference between the new high-side terminal (𝑣𝐿𝑆 + 𝑣𝐻𝑆) and the new low-side terminal
(𝑣𝐻𝑆).
Figure 4.1. Basic high step-ratio RMMC.
If the high-side circuit and low-side circuit in Figure 4.1 are grounded at the same point, the
positive terminal voltage of the low-side dc link should be close to the negative terminal voltage
of the high-side dc link due to the high step-ratio conversion and it only needs an extra dc
capacitor in the current path to eliminate this voltage difference and equalise the voltage of
these two terminals for series connection. This capacitor can be called as dc bias capacitor, and
it could also join the resonant operation with the resonant inductor and the SM capacitors. In
addition, noting that the flexibility of the stack modulation ratio is sufficient on its own to fulfil
the low step-ratio voltage transformation and that galvanic isolation is not always a
requirement, the internal transformer used in high step-ratio RMMCs could be removed in this
low-step RMMC with a consequential reduction in volume and increase in efficiency.
Lr
Lm N2N1 CLS vLSvHS CHS
S1
S2
S3
S4
SM1
SM2
SMy
SMx
SMN
4.1 Evolution from High-step Ratio RMMC 109
With this evolution path, the basic low step-ratio RMMC derived from the basic high step-ratio
RMMC is shown in Figure 4.2 (a), in which both the low-side terminal voltage and high-side
terminal voltage are negative, and the symmetrical positive configuration is provided in Figure
4.2 (b). The arrows in Figure 4.2 denote the reference of the voltages and currents in the circuit,
and the terminology is redefined here for clarification. The step-ratio between the high-voltage
terminal (MVDC link with higher voltage) and low-voltage terminal (MVDC link with lower
voltage) is defined as 𝑅 = 𝑣𝐻𝑆/𝑣𝐿𝑆 , and the capacitor 𝐶𝑑𝑖𝑓 supports the voltage difference
between 𝑣𝐻𝑆 and 𝑣𝐿𝑆 (𝑣𝑑𝑖𝑓 = 𝑣𝐻𝑆 − 𝑣𝐿𝑆 = 𝑅𝑣𝐿𝑆 − 𝑣𝐿𝑆). 𝑖𝐿𝑆 and 𝑖𝐻𝑆 are the currents passing
through the low-voltage terminal and high-voltage terminal, and their difference is the average
stack current 𝑖𝑠𝑡̅̅ ̅ ( 𝑖𝑠𝑡̅̅ ̅ = 𝑖𝐿𝑆 − 𝑖𝐻𝑆 = 𝑖𝐿𝑆 − 𝑖𝐿𝑆/𝑅 ). The detailed operating principle and
modulation scheme of this low step-ratio RMMC will be provided in next section.
(a)
(b)
Figure 4.2. Low step-ratio RMMC. (a) Negative configuration. (b) Positive configuration.
LmvLS
ir
Cdif
S1
S2
Lr Cb
vHS
vS1
vb vST
vLm iST
vdif
iHS
iLS
SM1
SM2
SMy
SMx
SMN
vHS
LmvLS
Lr Cb
ir
Cdif vS1
vb
vST
vLm
S2
S1
iST
vdif
iLS
iHS
SM1
SM2
SMy
SMx
SMN
110 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
4.2 Operating Principle and Modulation Scheme
The negative configuration is discussed here to illustrate the circuit operation, and the
principles are the same for the positive counterpart.
The resonant operation scheme introduced in Section 3.2 is applied for this low step-ratio
RMMC. By switching either 𝑦 or 𝑥 SM capacitors into the circuit (0 < 𝑦 < 𝑥 ≤ 𝑁) for equal
durations, a symmetrical square-wave voltage 𝑣𝐿𝑚 is imposed across the magnetizing inductor
𝐿𝑚 . This symmetrical square-wave voltage excites an energy exchange between the SM
capacitors (𝐶1 to 𝐶𝑁), the dc bias capacitor 𝐶𝑏 and the resonant inductor 𝐿𝑟, which together
constitute the resonant tank of this low step-ratio RMMC. The dc component of the stack
current goes through the magnetizing inductor while the ac component of stack current flows
into the resonant tank, denoted as resonant current 𝑖𝑟 . The resonant current flows onward
through 𝑆1 when it is positive and the resonant tank is being charged. During this time the high-
voltage terminal current, 𝑖𝐻𝑆, flows from the low-voltage terminal and differential capacitor
𝐶𝑑𝑖𝑓. 𝑆2 conducts when 𝑖𝑟 is negative and the resonant tank is discharging in this period to both
dc terminals and differential capacitor. The output voltage of this resonant tank as seen cross
S1, vs1, is a positive-biased square-wave because of the effect of the dc component voltage on
capacitor 𝐶𝑏. For illustration, a simple half-bridge rectifier (𝑆1 and 𝑆2) is shown in Figure 4.2,
connecting the resonant tank and the differential capacitor, and they can be formed of series
connection appropriate to the voltage difference between 𝑣𝐻𝑆 and 𝑣𝐿𝑆 . If 𝑆1 and 𝑆2 are
configured with reverse-blocked bidirectional switches, the capability for dc fault management
can be also obtained for this converter.
The voltage relationship of this low-step ratio RMMC in the positive stage and negative stage
is given in (4.1) and (4.2).
𝑣𝐿𝑆 = 𝑦𝑣𝐶 + 𝑣𝑏 (4.1)
𝑣𝐻𝑆 = 𝑣𝐿𝑆 + 𝑣𝑑𝑖𝑓 = 𝑥𝑣𝐶 + 𝑣𝑏 (4.2)
4.2 Operating Principle and Modulation Scheme 111
Since the average voltage across the magnetizing inductor 𝐿𝑚 is zero in steady state operation,
the average stack voltage 𝑣𝑠𝑡̅̅ ̅̅ will equal the low-side dc terminal voltage 𝑣𝐿𝑆 (𝑣𝑠𝑡̅̅ ̅̅ = 𝑣𝐿𝑆 ).
According to the voltage-time balance principle on inductor 𝐿𝑚 , and considering equal
durations for the positive and negative stages, the low-side terminal voltage 𝑣𝐿𝑆 is expressed
as (4.3).
𝑣𝐿𝑆 = 𝑣𝑠𝑡̅̅ ̅̅ =𝑥 + 𝑦
2𝑣𝐶 (4.3)
By substituting (4.3) into (4.1) and (4.2), the voltage on dc bias capacitor 𝑣𝑏 and the voltage
step-ratio are derived in (4.4) and (4.5). This converter is designed for low step-ratio conversion
and its maximum step-ratio value is limited to less than 3 with this operational scheme.
𝑣𝑏 =𝑥 − 𝑦
2𝑣𝐶 (4.4)
𝑅 =𝑣𝐻𝑆
𝑣𝐿𝑆=
3𝑥 − 𝑦
𝑥 + 𝑦≤ 𝑅𝑚𝑎𝑥 =
3𝑁 − 1
𝑁 + 1< 3 (4.5)
In the positive stage, the capacitors of 𝑦 SMs join a resonant circuit with capacitor 𝐶𝑏 and
inductor 𝐿𝑟 , and the resonant frequency in this positive stage, 𝑓𝑝 , is expressed in (4.6).
Likewise, the resonant frequency in negative stage, 𝑓𝑛 , is given in (4.7), in which 𝑥 SM
capacitors are deployed in the stack and resonate with 𝐶𝑏 and 𝐿𝑟.
𝑓𝑝 =√𝑦
2𝜋 ∙ √𝐿𝑟(𝐶𝑆𝑀 + 𝑦𝐶𝑏) (4.6)
𝑓𝑛 =√𝑥
2𝜋 ∙ √𝐿𝑟(𝐶𝑆𝑀 + 𝑥𝐶𝑏) (4.7)
The flexible phase-shift modulation scheme discussed in Section 3.2 can be also implemented
for this low step-ratio RMMC. The SMs are all operated with a duty-cycle value of (𝑥 + 𝑦)/2𝑥
at a switching frequency 𝑓𝑠 and they form a sequence of voltage pulses with a phase-shift value
of 2𝜋/𝑥. The effective frequency 𝑓𝑒 of the stack voltage 𝑣𝑆𝑇 and square-wave voltage 𝑣𝐿𝑚 will
112 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
be increased to 𝑥/(𝑥 − 𝑦) times of the SM switching frequency 𝑓𝑠, and 𝑓𝑒 is also normally set
at a value between 𝑓𝑝 and 𝑓𝑛 (𝑓𝑝 < 𝑓𝑒 =𝑥
𝑥−𝑦𝑓𝑠 < 𝑓𝑛 ) for good resonant performance and
overall efficiency.
4.2.1 Basic Operation with Lowest Step-ratio Conversion
For further illustration of the operating principles for this low step-ratio RMMC, a detailed
example of low step-ratio conversion ( 𝑦 = 4 and 𝑥 = 𝑁 = 5 ) with bidirectional power
conversion is given in Figure 4.3 and Figure 4.4.
Figure 4.3. Voltage waveforms with 𝑦 = 4, 𝑥 = 5,𝑁 = 5.
0
0
0
0
0
vC1
vC2
vC3
vC4
vC5
Ts=5Te=2πvSM1
vSM2
vSM3
vSM4
vSM5
t
t
t
t
tvST
t
0 t
0.4π
P1 N P2 N
vLm
vC0.5vC0.5
5vC4vC
Tet0
t0
vb
vS1
vC0.5
vC
4.2 Operating Principle and Modulation Scheme 113
Figure 4.4. Current flow with 𝑦 = 4, 𝑥 = 5,𝑁 = 5.
It can be seen that each SM capacitor is inserted into the circuit with 90% period of a 2π cycle,
and each SM insertion is phase-shifted by 0.4π from the previous one. The effective frequency
𝑓𝑒 (1/𝑇𝑒) is 5 times of the SM switching frequency 𝑓𝑠 (1/𝑇𝑠) in this operation example (𝑇𝑠 =
5𝑇𝑒 = 2π). Substituting the individual SM capacitor voltages (𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5) into the
equations (4.1) and (4.2), the voltage relationship in a 2π cycle is summarised in (4.8). The
individual SM capacitor voltage can be derived from (4.8) and expressed in (4.9). All the SM
capacitor voltages naturally balance at the value of 2𝑣𝐿𝑆/9 without requirement for extra
voltage adjustment.
Negative Configuration Positive Configuration
Negative Stage (N)
Negative Stage (N)
Positive Stage (P2)
Positive Stage (P1)
vLS
vHS
vLS
vHS
vLS
vHS
vLS
vHS vHS
vLS
vHS
vLS
vHS
vLS
vHS
vLS
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
114 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
[𝐀𝟓,𝟒 𝟏𝟓×𝟏
𝟏𝟏×𝟓 1] ∙ [
𝒗𝑪𝒊
𝑣𝑏] = [
𝟏𝟓×𝟏
𝑅] ∙ 𝑣𝐿𝑆 (4.8)
with 𝐀𝟓,𝟒 =
[ 0 1 1 1 11 0 1 1 11 1 0 1 11 1 1 0 11 1 1 1 0]
and 𝒗𝑪𝒊 =
[ 𝑣𝐶1
𝑣𝐶2 𝑣𝐶3 𝑣𝐶4
𝑣𝐶5 ]
𝑣𝐶1 = 𝑣𝐶2 = 𝑣𝐶3 = 𝑣𝐶4 = 𝑣𝐶5 = 𝑣𝐶 =2𝑣𝐿𝑆
9 (4.9)
Using equations (4.4) and (4.5), the average voltage across the dc bias capacitor is 𝑣𝐿𝑆/9 and
the step-ratio in this example is found to be 11:9. This is a specific case for the lowest step-
ratio conversion with 𝑁 = 5 configuration for this converter and it is obtained with 𝑦 and 𝑥
selected at their maximum values they can have in this case. Moreover, the SM switching
frequency is also the lowest to generate the same the effective frequency for circuit resonance.
4.2.2 General Operation with Flexible Modulation
Another example is given in Figure 4.5 and Figure 4.6 with 𝑦 = 3 and 𝑥 = 𝑁 = 5 to
demonstrate the general operation and modulation flexibility of this low step ratio RMMC. The
phase-shift value and effective frequency keep the same as that in Figure 4.3, but the duty-
cycle is decreased to 80% and each SM voltage has two consecutive negative pulses in a 2π
cycle (2𝑇𝑠 = 5𝑇𝑒 = 2π). The voltage relationship for this operation example is given in (4.10),
and each SM capacitor inherently adopts the voltage in (4.11). Based on (4.4) and (4.5), the dc
average voltage across 𝐶𝑏 is 𝑣𝐿𝑆/4 and the step-ratio in this example is 3:2.
[𝐀𝟓,𝟑 𝟏𝟓×𝟏
𝟏𝟏×𝟓 1] ∙ [
𝒗𝑪𝒊
𝑣𝑏] = [
𝟏𝟓×𝟏
𝑅] ∙ 𝑣𝐿𝑆 (4.10)
with 𝐀𝟓,𝟑 =
[ 0 0 1 1 11 0 0 1 11 1 0 0 11 1 1 0 00 1 1 1 0]
and 𝒗𝑪𝒊 =
[ 𝑣𝐶1
𝑣𝐶2 𝑣𝐶3 𝑣𝐶4
𝑣𝐶5 ]
.
4.2 Operating Principle and Modulation Scheme 115
𝑣𝐶1 = 𝑣𝐶2 = 𝑣𝐶3 = 𝑣𝐶4 = 𝑣𝐶5 = 𝑣𝐶 =𝑣𝐿𝑆
4 (4.11)
In general operation of this low step-ratio RMMC, the value of 𝑦 and 𝑥 for the positive stage
and negative stage can be also flexibly chosen from their minimum to maximum values (1 ≤
𝑦 ≤ 𝑁 − 1, 𝑦 + 1 ≤ 𝑥 ≤ 𝑁) to provide various choices for step-ratio value and satisfy various
dc connection specifications. All the SM capacitors voltage will be also self-balanced at
2𝑣𝐿𝑆/(𝑥 + 𝑦) as long as the value of y and x are mutually prime.
Figure 4.5. Voltage waveforms with 𝑦 = 3, 𝑥 = 5,𝑁 = 5.
0
0
0
0
0
vC1
vC2
vC3
vC4
vC5
2Ts=5Te=2π
t
t
t
t
t
t
0 t
0.4π
P1 N P2 N
vSM1
vSM2
vSM3
vSM4
vSM5
vST
vLm
5vC
3vC
vC
Te
t0
t0
vb
vS1
vC
vC
vC2
116 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
Figure 4.6. Current flow with 𝑦 = 3, 𝑥 = 5,𝑁 = 5.
4.3 SM Stack Rating
Besides the operational benefits in soft-switching, inherently-balancing and flexible
modulation which are inherited from the high step-ratio RMMCs of Chapter 3, the main
advantage for this low step-ratio RMMC is the low stack rating requirement.
The power conversion process of this low-ratio RMMC is illustrated in Figure 4.7. Figure 4.7
(a) is a representation of Figure 4.2 (a), showing the SM stack with average voltage and current
(𝑣𝑠𝑡̅̅ ̅̅ and 𝑖𝑠𝑡̅̅ ̅), and a simplified resonant tank and rectifier (R+R). As in the original, the high-
Negative Configuration Positive Configuration
Negative Stage (N)
Negative Stage (N)
Positive Stage (P2)
Positive Stage (P1)
vLS
vHS
vLS
vHS
vLS
vHS
vLS
vHS vHS
vLS
vHS
vLS
vHS
vLS
vHS
vLS
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
SM1
SM2
SM3
SM4
SM5
4.3 SM Stack Rating 117
side terminal voltage 𝑣𝐻𝑆 is the sum of the low-side terminal voltage 𝑣𝐿𝑆 and the voltage across
differential capacitor 𝑣𝑑𝑖𝑓 (𝑣𝐻𝑆 = 𝑣𝐿𝑆 + 𝑣𝑑𝑖𝑓). The current from the low-voltage terminal 𝑖𝐿𝑆
divides to flow in two loops (𝑖𝐿𝑆 = 𝑖𝐻𝑆 + 𝑖𝑠𝑡̅̅ ̅): that flowing via the high-voltage terminal, 𝑖𝐻𝑆,
directly transfers power between two dc terminals; that flowing via the SM stack, 𝑖𝑠𝑡̅̅ ̅, transfers
power to the stack which then re-enters the circuit through ac current developed in the resonant
tank. The rectifier passes power to the differential capacitor 𝐶𝑑𝑖𝑓, which then flows to the high-
voltage terminal alongside the direct transferred power. Therefore, the SM stack processes only
a fraction of the power throughput as made clearly by redrawing the circuit in Figure 4.7 (b)
and Figure 4.7 (c). The power directly transferred between two terminals, 𝑃𝐷𝑇, is the blue loop
in Figure 4.7 (c), and the power processed through the SM stack, 𝑃𝑆𝑇, is the green loop, which
sum to give the total power throughput 𝑃𝑇. These powers are described by the relationships
given in (4.12)–(4.14).
𝑃𝑇 = 𝑣𝐿𝑆𝑖𝐿𝑆 = 𝑣𝐻𝑆𝑖𝐻𝑆 = 𝑃𝐷𝑇 + 𝑃𝑆𝑇 (4.12)
𝑃𝐷𝑇 = 𝑣𝐿𝑆𝑖𝐻𝑆 = 𝑣𝐿𝑆
𝑖𝐿𝑆
𝑅=
𝑃𝑇
𝑅=
𝑣𝐿𝑆
𝑣𝐻𝑆 𝑃𝑇 (4.13)
𝑃𝑆𝑇 = 𝑣𝑠𝑡̅̅ ̅̅ ∙ 𝑖𝑠𝑡̅̅ ̅ = 𝑣𝐿𝑆(𝑖𝐿𝑆 − 𝑖𝐻𝑆) = (1 −1
𝑅)𝑃𝑇 = (1 −
𝑣𝐿𝑆
𝑣𝐻𝑆)𝑃𝑇 (4.14)
This low step-ratio RMMC is very suitable for low step-ratio conversion (1 < 𝑅 ≤ 2) to
interface two dc terminals with similar but not identical voltages. It can be seen from (4.13)
and (4.14) that, when the step-ratio of this converter is a little above 1 for low step-ratio
conversion, then the bulk of the power passes directly between two dc terminals and only a
small fraction is processed by the SM stack. If the step-ratio of this converter keeps increasing
to medium ratio range (2 < 𝑅 < 3), the majority of the power will go through the SM stack,
and the requirements for stack semiconductor volt-ampere rating and stack capacitive energy
storage will be both increased.
It is also important to note that there is only one stack in the circuit and the small fraction of
the power throughput, 𝑃𝑆𝑇, passes through the stack just once. Together, these features create
a substantial advantage in terms of stack rating requirement compared to the front-to-front and
118 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
direct-chain-link MMC in low step-ratio dc-dc applications. The analysis and comparison in
the following section will quantify those benefits.
(a) (b) (c)
Figure 4.7. Illustration of the power conversion process. (a) Principal current loops. (b)
Equivalent transformation. (c) Separation of power flows.
4.3.1 Stack Semiconductor Volt-ampere Rating
With the analysis in (4.1), (4.2) and (4.5), the stack voltage 𝑣𝑆𝑇 of this low step-ratio RMMC
is given in (4.15). It is a relatively square-wave voltage with a large dc offset. The stack current
𝑖𝑆𝑇 also has both dc and ac components, shown in (4.16), where the dc component is the
average value of 𝑖𝑆𝑇 over each effective cycle 𝑇𝑒 and the ac component is the resonant current
of this circuit.
𝑣𝑆𝑇(𝑡) = 𝑣𝐿𝑆 ∓𝑅 − 1
2𝑣𝐿𝑆 = 𝑣𝐿𝑆 − 𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑒𝑡) ∙
𝑅 − 1
2𝑣𝐿𝑆 (4.15)
𝑖𝑆𝑇(𝑡) = 𝑖𝑑𝑐(𝑡) + 𝑖𝑎𝑐(𝑡) =𝑅 − 1
𝑅𝑖𝐿𝑆 + 𝐼𝑟 𝑠𝑖𝑛
2𝜋
𝑇𝑒𝑡 (4.16)
Similarly with (3.18) and (3.19), the amplitude of the resonant current 𝐼𝑟 can be also derived
from the power balance relationship in (4.17) and written in (4.18).
vLS
Cdif
vHS
iHS
iLS
Lm
StackR+
R
vST
iST
vdif
vLS
Cdif
iHS
iLS
Lm
R+R
iST
vdif
vLS
vLSvHSCdif
iHS
iLS
Lm
StackR+
R
vST
iST
vdif
vLSPDT PT
PST
vLS
vLSvHS
iHS
Stack vST
4.3 SM Stack Rating 119
∫ 𝑣𝐿𝑚(𝑡)𝑖𝑟(𝑡)𝑑𝑡𝑇𝑒
0
=(𝑅 − 1)𝑣𝐿𝑆
2∙ 2∫ 𝐼𝑟𝑠𝑖𝑛
2𝜋
𝑇𝑒𝑑𝑡 = 𝑣𝐿𝑆(𝑖𝐿𝑆−𝑖𝐻𝑆)𝑇𝑒
𝑇𝑒2
0
(4.17)
𝐼𝑟 =𝜋𝑖𝐿𝑆
𝑅 (4.18)
Then, substituting the results of (4.15), (4.16) and (4.18) into (3.15), the operation required
volt-ampere rating for SM stack of this low step-ratio RMMC is shown in (4.19).
𝑅𝑆𝑆𝑇−𝐿𝑆𝑅𝑆 =𝑅2 + 𝜋𝑅 + 𝜋 − 1
𝑅 (4.19)
Also, the volt-ampere rating of the rectifiers S1 and S2 should be also taken into account for a
fair comparison with other MMC-based dc-dc converters. Based on the operation principle in
Section 4.2, the maximum voltage and current of S1 and S2 are expressed in (4.20) and (4.21)
respectively, and their operation required volt-ampere rating is shown in (4.22).
𝑣𝑆1−𝑚𝑎𝑥 = 𝑣𝑆2−𝑚𝑎𝑥 = 𝑣𝐻 − 𝑣𝐿 = (𝑅 − 1)𝑣𝐿𝑆 (4.20)
𝑖𝑆1−𝑚𝑎𝑥 = 𝑖𝑆2−𝑚𝑎𝑥 = 𝐼𝑟 =𝜋𝑖𝐿𝑆
𝑅 (4.21)
𝑅𝑆𝑆1 = 𝑅𝑆𝑆2 =𝜋(𝑅 − 1)
𝑅 (4.22)
Combining (4.19) and (4.22), the overall required volt-ampere rating (including both SM stack
and rectifiers) of this low step-ratio converter is obtained in (4.23).
𝑅𝑆𝑆𝑇−𝐿𝑆𝑅 = 𝑅𝑆𝑆𝑇−𝐿𝑆𝑅𝑆 + 2𝑅𝑆𝑆1 =𝑅2 + 3𝜋𝑅 − 𝜋 − 1
𝑅 (4.23)
According to the analysis in (3.25), the specific volt-ampere rating expression for the
transformer-less front-to-front MMC is presented in (4.24), including both three-phase and
single-phase configurations.
120 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
𝑅𝑆𝑆𝑇−𝐹𝑇𝐹 =4𝑅2 + 18𝑅 + 2
𝑅 (4.24)
For the direct-chain-link MMC, the volt-ampere rating expression has been given in (3.26) for
the case of the step-ratio value 𝑅 ≥ 2. When step-ratio value 𝑅 < 2, the calculation process
and result for its required semiconductor volt-ampere rating are presented in (4.25), including
both single-phase leg and two-phase leg configurations.
𝑅𝑆𝑆𝑇−𝐷𝐶𝐿 =2∑ 𝑚𝑎𝑥 |𝑣𝑆𝑇𝑇𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝑆𝑇𝑇𝑗|
𝑁𝑆𝑇𝑇𝑗=1
𝑃𝑇+
2∑ 𝑚𝑎𝑥 |𝑣𝑆𝑇𝐵𝑗| ∙ 𝑚𝑎𝑥 |𝑖𝑆𝑇𝐵𝑗|𝑁𝑆𝑇𝐵𝑗=1
𝑃𝑇
= 2 ∙1
𝑣𝐻𝑆𝑖𝐻𝑆𝑚𝑎𝑥 |
𝑅 − 1
𝑅𝑣𝐻𝑆 −
𝑅 − 1
𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡| ∙ 𝑚𝑎𝑥 |𝑖𝐻𝑆 + 2𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡|
+2 ∙1
𝑣𝐻𝑆𝑖𝐻𝑆𝑚𝑎𝑥 |
𝑣𝐻𝑆
𝑅+
𝑅 − 1
𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡| ∙ 𝑚𝑎𝑥 |−(𝑅 − 1)𝑖𝐻𝑆 + 2𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡|
=2𝑅2 + 14𝑅 − 12
𝑅 (4.25)
The detailed comparison results among the low step-ratio RMMC, transformer-less front-to-
front MMC and direct-chain-link MMC are provided in Figure 4.8.
Figure 4.8. Comparison for operation required volt-ampere rating.
Step-Ratio R
Ope
ratio
n R
equi
red
Vol
t-am
pere
Rat
ing
RS S
T
1 31.5 2 2.5
RSST-FTF
RSST-LSR
RSST-DCL
25
12.5
50
0
37.5
4.3 SM Stack Rating 121
It can be seen that the value for the low step-ratio RMMC, 𝑅𝑆𝑆𝑇−𝐿𝑆𝑅, is below 11 (normalised
to power throughput) in its whole step-ratio range (1 < 𝑅 < 3), and this value is much smaller
than 𝑅𝑆𝑆𝑇−𝐹𝑇𝐹 and 𝑅𝑆𝑆𝑇−𝐷𝐶𝐿 for the front-to-front and direct-chain-link MMC alternatives in
this same step-ratio range. This result indicate that this low step-ratio RMMC may save a large
amount of physical volume and cost in its SM stack semiconductor in the case of
interconnection of MVDC links with similar voltages.
4.3.2 Stack Capacitive Energy Storage
Similarly with (3.31), the operation required SM stack capacitive energy storage of this low
step-ratio RMMC is given in (4.26). Based on the analysis in (4.15), (4.16) and (4.18), the SM
stack energy deviation, ∆𝐸𝑆𝑇−𝐿𝑆𝑅, is derived in (4.27).
𝑅𝐸𝑆𝑇−𝐿𝑆𝑅𝑆 =1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇−𝐿𝑆𝑅
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇−𝐿𝑆𝑅
𝑃𝑇) (4.26)
∆𝐸𝑆𝑇−𝐿𝑆𝑅
𝑃𝑇=
1
𝑣𝐿𝑆𝑖𝐿𝑆∫ 𝑣𝑆𝑇(𝑡)𝑖𝑆𝑇(𝑡)𝑑𝑡
𝑡
0
= ∫ {1 − 𝑠𝑔𝑛 [𝑠𝑖𝑛2𝜋𝑥
𝑇𝑠(𝑥 − 𝑦)𝑡] ∙
𝑅 − 1
2} ∙
𝑡
0
[𝑅 − 1
𝑅+
𝜋
𝑅𝑠𝑖𝑛
2𝜋𝑥
𝑇𝑠(𝑥 − 𝑦)𝑡] 𝑑𝑡 (4.27)
The energy storage on dc bias capacitor of this low step-ratio RMMC should be included for a
fair comparison with other MMC-based dc-dc circuits. With (4.4), (4.16) and (4.18), its energy
deviation can be expressed in (4.28).
∆𝐸𝑆𝑇−𝐷𝐵𝐶
𝑃𝑇=
1
𝑣𝐿𝑆𝑖𝐿𝑆∫ 𝑣𝑏(𝑡)𝑖𝑎𝑐(𝑡)𝑑𝑡
𝑡
0
= ∫𝑅 − 1
2∙
𝑡
0
𝜋
𝑅𝑠𝑖𝑛
2𝜋𝑥
𝑇𝑠(𝑥 − 𝑦)𝑡𝑑𝑡 (4.28)
Then, the overall required capacitive energy storage is presented in (4.29) without accounting
dc link capacitors as the same analysis and consideration in Section 3.3.1.2.
122 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
𝑅𝐸𝑆𝑇−𝐿𝑆𝑅 =1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇−𝐿𝑆𝑅
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇−𝐿𝑆𝑅
𝑃𝑇) +
1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇−𝐷𝐶𝐵
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇−𝐷𝐶𝐵
𝑃𝑇)
(4.29)
For the transformer-less front-to-front MMC, the expression of the operation required stack
capacitive energy storage is the same as (3.33), and its stack energy deviations are written in
(4.30) and (4.31).
6∆𝐸𝐻𝑆𝑆𝑇𝑗
𝑃𝑇=
6
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
1
2𝑣𝐻𝑆 −
1
2𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ (
1
3𝑖𝐻𝑆 +
2
3𝑅 𝑖𝐻𝑆𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) 𝑑𝑡
𝑡
0
= ∫ (−2 𝑠𝑖𝑛22𝜋
𝑇𝑠𝑡 +
2𝑅2 − 1
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡 + 1)
𝑡
0
𝑑𝑡 (4.30)
6∆𝐸𝐿𝑆𝑆𝑇𝑗
𝑃𝑇=
6
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
1
2
𝑣𝐻𝑆
𝑅−
1
2
𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ (
1
3𝑅𝑖𝐻𝑆 +
2
3𝑅𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) 𝑑𝑡
𝑡
0
= ∫ (−2𝑠𝑖𝑛22𝜋
𝑇𝑠𝑡 + 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡 + 1)
𝑡
0
𝑑𝑡 (4.31)
For the direct-chain-link MMC, the expression of the operation required stack capacitive
energy storage has been provided in (3.36), and the energy deviation analysis for the case of
step-ratio value 𝑅 ≥ 2 has been given in (3.48) and (3.49). When the step-ratio value 𝑅 <
2, the process and result for its energy deviations are presented here in (4.32) and (4.33).
∆𝐸𝑆𝑇𝑇𝑗
𝑃𝑇=
1
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
𝑅 − 1
𝑅𝑣𝐻𝑆 −
𝑅 − 1
𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ (𝑖𝐻𝑆 + 2𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) 𝑑𝑡
𝑡
0
= ∫ [−2(𝑅 − 1)
𝑅𝑠𝑖𝑛2
2𝜋
𝑇𝑠
𝑡 +𝑅 − 1
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠
𝑡 +𝑅 − 1
𝑅]
𝑡
0
𝑑𝑡 (4.32)
∆𝐸𝑆𝑇𝐵𝑗
𝑃𝑇=
1
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
𝑣𝐻𝑆
𝑅+
𝑅 − 1
𝑅𝑣𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡) ∙ [−(𝑅 − 1)𝑖𝐻𝑆 + 2𝑖𝐻𝑆 𝑠𝑖𝑛
2𝜋
𝑇𝑠𝑡] 𝑑𝑡
𝑡
0
4.3 SM Stack Rating 123
= ∫ [2(𝑅 − 1)
𝑅𝑠𝑖𝑛2
2𝜋
𝑇𝑠
𝑡 −𝑅2 − 2𝑅 − 1
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑠
𝑡 −𝑅 − 1
𝑅]
𝑡
0
𝑑𝑡 (4.33)
The comparison results with low step-ratio 𝑅 = 3: 2, switching frequency 𝑓𝑠 = 500 Hz and
maximum ripple 𝛾 = 10% are summarised in Figure 4.9.
The stack energy deviation of this low step-ratio RMMC is also zero over each effective cycle
((𝑥 − 𝑦)𝑇𝑠 = 𝑥𝑇𝑒), which means the net dc energy and ac energy are naturally balanced in this
stack without requirement for extra adjustment. In other words, the dc energy injecting to the
SM stack is all converted to the ac energy going to the resonant tank. Moreover, the required
stack energy storage for this low step-ratio RMMC is only about 1.4 kJ/MVA, which is clearly
smaller than those for front-to-front and direct-chain-link MMC topologies. This result shows
that there could be also a considerable saving in stack capacitor volume and cost with this low
step-ratio RMMC compared to other MMC-based dc-dc alternatives for medium voltage level
low step-ratio applications.
Figure 4.9. Comparison for stack energy deviation and operation required capacitive energy storage
(𝑅 = 3: 2, 𝑓𝑠 = 500 Hz, 𝑦 = 3, 𝑥 = 5, 𝛾 = 10%,𝑅𝐸𝑆𝑇−𝐿𝑆𝑅 ≈ 1.4 kJ/MVA, 𝑅𝐸𝑆𝑇−𝐹𝑇𝐹 ≈ 6.0 kJ/MVA,
𝑅𝐸𝑆𝑇−𝐷𝐶𝐿 ≈ 2.5 kJ/MVA).
Stac
k E
nerg
y D
evia
tion
(kJ/
MV
A)
Time (ms)0.0 0.4 0.8 1.2 1.6 2.0
1.75
1.25
0.75
0.25
-0.25
6ΔEHSSTj/PT
ΔESTBj/PT
6ΔELSSTj/PT
ΔESTTj/PT
ΔEST-LSRS/PT ΔEST-DBC/PT
124 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
4.4 Variety of Configurations
This low step-ratio RMMC can also lend it itself to be the starting point for variety of further
configurations, which can accommodate different configurations of MVDC systems and also
meet the requirements for higher voltage rating and higher power rating conversion.
On the one hand, the ground point of negative configuration and positive configuration can be
easily connected together as the bipolar configuration, shown in Figure 4.10, for bipolar
MVDC system interconnections. The same operation and modulation principles are applied
and all the operation benefits are inherited. Moreover, the switching sequence in the negative
stack can be given a half effective cycle (𝜋/𝑥) phase shift with respect to that in the positive
counterpart to achieve a reduction in voltage ripple on bipolar dc link.
Figure 4.10. Bipolar configuration of the basic low step-ratio RMMC.
On the other hand, pair of converters of the same polarity can be also paralleled directly as the
full-bridge push-pull configuration, shown in Figure 4.11 (a) and Figure 4.11 (b). Each stack
is implemented with a half effective cycle (𝜋/𝑥) phase-shift angle in switching sequence with
respect to other stack, and this create a symmetrical square-wave voltage between the mid-
Lm1vLS-
ir1
Cdif
S11
S12
Lr1 Cb1
vHS-
vS11
vb1
vLm1
vHS+
Lm2vLS+
Lr2 Cb2
ir2
Cdif vS21 vb2
vLm2
S22
S21
SM11
SM12
SM1y
SM1x
SM1N
SM11
SM12
SM1y
SM1x
SM1N
4.4 Variety of Configurations 125
points of the two half-bridge which is equivalent to use full-bridge rectifier. The current will
flow through two resonant tanks (two stacks of SM capacitors, two dc bias capacitors and two
resonant inductors), but the resonant frequencies still keep the same as those in single circuit
operation according to (4.6) and (4.7).
(a)
(b)
Figure 4.11. Full-bridge push-pull configuration of the basic low step-ratio RMMC. (a) Negative
configuration (b) Positive configuration.
Combining the concepts of the series and parallel design, the bipolar full-bridge configuration
is derived and shown in Figure 4.12. It can be considered as a series design of positive and
negative full-bridge configurations or a parallel design of two bipolar arrangements. Since the
rectifier sub-sections are full-bridge architecture, the phase-shift value between the positive
pole and negative pole should be adjusted to a quarter of the effective cycle (𝜋/2𝑥) to achieve
voltage ripple reduction. The switching sequences for the pair of the stacks of the same polarity
are still operated with a half effective cycle (𝜋/𝑥) phase-shift angle to form the symmetrical
vLS
ir1
Cdif Lr1 Cb1
vHS
vb1
Lm2
S21
S22
vS21
vLm2 Lm1
S11
S12
vS11
vLm1
ir2
Lr2Cb2
vb2SM
11
SM12
SM1y
SM1x
SM1N
SM21
SM22
SM2y
SM2x
SM2N
vHS
vLS
Lr1 Cb1
ir1
Cdif
vb1
Lm1
vS11
vLm1
S12
S11
Lm2
vS21
vLm2
S22
S21
Lr2Cb2
ir2
vb2
SM11
SM12
SM1y
SM1x
SM1N SM
21
SM22
SM2y
SM2x
SM2N
126 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
square-wave voltage for full-bridge rectifier. The operational advantages of original single
circuit are preserved and the power throughput is four times that of the single circuit.
Figure 4.12. Bipolar full-bridge configuration of the basic low step-ratio RMMC.
4.5 Medium Voltage Application Examples
In this section, a trail design of a medium voltage level low step-ratio RMMC is undertaken
and its simulation results are used to verify the theoretical analysis in Section 4.2 and Section
4.3. Application examples for this low step-ratio RMMC and its derivatives are also explored.
4.5.1 Simulation Results for Single Circuit
The application chosen is bidirectional dc power flow between two monopole MVDC
terminals, as shown the blue box in the centre of Figure 3.25, one at 10 kV and the other in the
range between 10 kV and 20 kV. A high power rating (4 MW ≤ 𝑃𝑇 ≤ 5 MW) is chosen to that
and this can be accomplished with only 5 SMs using a presently available IGBT. The detailed
vLS-
ir1
Cdif- Lr1 Cb1
vHS-
vb1
Lm3
S31
S32
vS31
vLm3 Lm1
S11
S12
vS11 vLm1
ir3
Lr3Cb3 vb3
vHS+
vLS+
Lr2 Cb2
ir2
Cdif+
vb2
Lm2
vS21
vLm2
S22
S21
Lm4
vS41
vLm4
S42
S41
Lr4Cb4
ir4
vb4
Positive Full-bridge
Negative Full-bridge
SM21
SM22
SM2y
SM2x
SM2N SM
41
SM42
SM4y
SM4x
SM4N
SM11
SM12
SM1y
SM1x
SM1N
SM31
SM32
SM3y
SM3x
SM3N
4.5 Medium Voltage Application Examples 127
parameters of the design are listed in Table 4.1. From (4.19) and (4.27), it can be found the SM
stack configuration has implemented a very compact and cost-effective design, in which the
normalised semiconductor volt-ampere rating 𝑆𝑆𝑇 is 13.9 (including both SM stack and
rectifiers) and the capacitive energy storage 𝐸𝑆𝑇 is only 3.0 kJ/MVA (including both SM stack
and dc bias capacitors).
Table 4.1. Simulation parameters of the basic low step-ratio RMMC for application examples
Symbol Description Value
𝑃𝑇 Power Throughput 4 MW–5 MW
𝑣𝐻𝑆 Low-side Terminal Voltage 10 kV
𝑣𝐿𝑆 High-side Terminal Voltage 10 kV–20 kV
𝐿𝑚 Magnetizing Inductance 0.98 mH
𝐶𝑏 DC Bias Capacitor 1.2 mF
𝐿𝑟 Resonant Inductance 15.6 µH
𝑁 SM Number 5
𝐶𝑘 SM Capacitance (𝑘 = 1,2, … ,5) 1.2 mF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑓𝑠 Switching Frequency 500 Hz–1000 Hz
𝐸𝑆𝑇 Normalised Stack Capacitive Energy Storage 3.0 kJ/MVA
𝑆
Power Switches Selected Type ABB 5SNA1500E330305
Power Switches Rated Voltage 3300 V
Power Switches Rated Current 1500 A
𝑆𝑆𝑇 Normalised Semiconductor Volt-ampere Rating 13.9
Simulation results are given in Figure 4.13 for the same operating condition (𝑦 = 4, 𝑥 = 5) as
illustrated in Figure 4.3 and Figure 4.4, which is the lowest step-ratio conversion for this stack
configuration. The switching frequency was operated at 550 Hz to create an effective frequency
of 2.75 kHz for good resonance performance and conversion efficiency (𝑇𝑠 = 5𝑇𝑒 = 2π). The
SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇 are shown in Figure 4.13 (a). They demonstrate
that the capacitor of SM1 is switched into the stack (𝑣𝑆𝑀1 is high) for 90% period of a 2π cycle,
128 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
during which time this capacitor forms part of the resonant circuit, assisting the SM switches
to achieve soft-switching operation. For the remaining 10% of the 2π cycle (𝑣𝑆𝑀1 is low), SM1
is the bypassed and its SM capacitor is not in the conduction path. The stack voltage 𝑣𝑆𝑇 ,
presented in Figure 4.13 (b), is a square-wave voltage with minimum value at about 9 kV for
positive stages and maximum value at about 11 kV for negative stages, which verifies the
analysis in (4.1)–(4.3). The SM capacitances used in the simulation were also deliberately
given a ± 10% variation from the nominal capacitance to reflect manufacturing tolerances.
Figure 4.13 (c) shows that all the SM capacitor voltages are inherently balanced at 2.2 kV
without switching pattern adjustment. The SM capacitor voltage waveforms exhibit the phase-
shift of 0.4π between adjacent SMs. The voltage across dc bias capacitor is about 1.1 kV, which
is half of the SM capacitor average voltage as predicted by (4.4). The amplitude of the resonant
tank output voltage in Figure 4.13 (d) indicate the step-ratio is around 11:9 in this conversion
as expected from (4.5), and the amplitude of the resonant current is about 1000 A, which
demonstrates the total power through in this case is approximately 4 MW based on the analysis
in (4.12) and (4.18).
(a)
(b)
4.5 Medium Voltage Application Examples 129
(c)
(d)
Figure 4.13. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic low step-ratio
RMMC (𝑅 = 11: 9, 𝑃𝑇 = 4 MW). (a) SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) Stack voltage
𝑣𝑆𝑇. (c) SM capacitor voltages 𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (d) Resonant tank output voltage 𝑣𝑆1, resonant
current 𝑖𝑟 and dc bias capacitor voltage 𝑣𝑏.
Simulation results for reverse power flow (high-side to low-side) is shown in Figure 4.14.
Operating principle is the same as that in positive power flow, but the stack current direction
and the voltage trend of each SM capacitor are in the opposite sense as those in Figure 4.13.
(a)
130 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(b)
(c)
(d)
Figure 4.14. Simulation results for the modulation with 𝑦 = 4 and 𝑥 = 5 of the basic low step-ratio
RMMC in reverse power flow (𝑅 = 11: 9, 𝑃𝑇 = −4 MW). (a) SM1 output voltage 𝑣𝑆𝑀1 and stack
current 𝑖𝑆𝑇. (b) Stack voltage 𝑣𝑆𝑇. (c) SM capacitor voltages 𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (d) Resonant tank
output voltage 𝑣𝑆1, resonant current 𝑖𝑟 and dc bias capacitor voltage 𝑣𝑏.
Figure 4.15 shows the conversion from 10 kV to 15 kV in which the number of SMs in the
positive stage is adjusted to 3 and the effective frequency is reduced to 2.6 kHz to match the
range of resonant frequencies in this operation (2𝑇𝑠 = 5𝑇𝑒 = 2π). The SM1 and SM2 output
4.5 Medium Voltage Application Examples 131
voltage waveforms are given in Figure 4.15 (a) and Figure 4.15 (b) respectively. Comparing to
Figure 4.13, the phase-shift angle between the adjacent SMs is still 0.4π but the duty-cycle is
decreased to 80%. It means each SM capacitor is bypassed for two positive stages and there
are two SMs switched out of the stack for each positive stage. Figure 4.15 (c) verifies all the
SM capacitor voltages are self-balanced at about 2.5 kV. The amplitude value of 𝑣𝑆1 and 𝑖𝑟 in
Figure 4.15 (d) demonstrate that the voltage step-ratio is approximately 3:2 and power
throughput is 4 MW.
(a)
(b)
(c)
132 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(d)
Figure 4.15. Simulation results for the modulation with 𝑦 = 3 and 𝑥 = 5 of the basic low step-ratio
RMMC (𝑅 = 3: 2, 𝑃𝑇 = 4 MW). (a) SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) SM2 output
voltage 𝑣𝑆𝑀2 and stack current 𝑖𝑆𝑇. (c) SM capacitor voltages 𝑣𝐶1, 𝑣𝐶2, 𝑣𝐶3, 𝑣𝐶4, 𝑣𝐶5. (d) Resonant tank
output voltage 𝑣𝑆1, resonant current 𝑖𝑟 and dc bias capacitor voltage 𝑣𝑏.
The step-ratio range of this example converter can be extended to about 7:3 within the rated
voltage and current of the selected power devices in Table 4.1, and the maximum power
throughput for this example converter is about 5 MW.
Table 4.2. Power device losses analysis for the lowest step-ratio conversion case
Constituents of Power Losses Value
SM Stack IGBT Conduction 7.195 kW
SM Stack IGBT Switching 2.189 kW
Rectifier IGBT Conduction 1.454 kW
Rectifier IGBT Switching 0.177 kW
Total Losses 11.015 kW
Percentage of Power Throughput 0.28%
The power device losses for the lowest conversion case of this low-step ratio RMMC (𝑅 =
11: 9, 𝑃𝑇 = 4 MW) are shown in Table 4.2. The SM IGBT conduction loss is still the largest
item as expected, and the soft-switching operation decreases both switching losses in SM
IGBTs and rectifiers. Because the majority of the power passes directly between two dc
4.5 Medium Voltage Application Examples 133
terminals and only a small fraction is processed by the SM stack and rectifiers, the overall
losses of the power devices only consume 0.28% of the power throughput, which could make
this low step-ratio RMMC to be a very promising candidate for the high power throughput
interconnections of two MVDC links with similar but not identical voltages.
4.5.2 Simulation Results for Further Configurations
To demonstrate the larger power rating connection between two bipolar MVDC terminals, the
bipolar full-bridge topology in Figure 4.12, is configured for ±10 kV to ±12 kV conversion at
15 MW. Each of the four stacks has the same circuit parameters as Table 4.1. The four dc bias
capacitor and four resonant inductors are also subject to 10% variations to represent
manufacturing tolerances. Each stack is operated with the same principles as in the single
circuit operation, so the benefits of low stack rating, soft-switching and self-balancing can be
all inherited. The switching sequences for stack 2 (stack 1) and stack 4 (stack 3) have a half
effective cycle (0.2π) phase-shift angle from each other, forming a minus/plus symmetrical
rectifier input voltage, given in Figure 4.16 (a) and Figure 4.16 (b), which suits the full-bridge
rectifier architecture and also increases the current rating twice. In the meantime, the sequence
difference between stack 2 (stack 4) and stack 1 (stack 3) is set with a quarter of effective cycle
(0.1π), which reduces the ripple on bipolar dc link, shown in Figure 4.16 (c), and also increases
the voltage rating twice. Lastly, the four dc bias capacitor voltages are also self-balanced at the
theoretical value of (4.4), which are demonstrated in Figure 4.16 (d). The voltage and current
stress on each power device of this derivative configuration keep the same value as those in
original single circuit, but its power rating has been increased to four times greater.
(a)
134 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
(b)
(c)
(d)
Figure 4.16. Simulation results for the bipolar full-bridge configuration. (a) Positive full-bridge rectifier
input voltage 𝑣𝑟𝑝 (𝑣𝑟𝑝 = 𝑣𝑆21−𝑣𝑆41), resonant currents 𝑖𝑟2 and 𝑖𝑟4. (b) Negative full-bridge rectifier
input voltage 𝑣𝑟𝑛 (𝑣𝑟𝑛 = 𝑣𝑆31−𝑣𝑆11 ), resonant currents 𝑖𝑟1 and 𝑖𝑟3 . (c) Positive and negative dc
terminal voltage 𝑣𝐻𝑆+ and 𝑣𝐻𝑆−. (d) DC bias capacitor voltages 𝑣𝑏1, 𝑣𝑏2, 𝑣𝑏3, 𝑣𝑏4.
4.6 Experimental Results Analysis 135
4.6 Experimental Results Analysis
To verify the theoretical and simulation results of this low step-ratio RMMC, a down-scaled
prototype (see Figure A.2 in Appendix) was built with the parameters of Table 4.3. It also uses
TMS320F28335 as the controller and choose Infineon FF150R12ME3G as the SM power
switches. The stack capacitive energy storage of this prototype is limited less than 3.0 kJ/MVA
in the full range low step-ratio operation, which is in the reasonable range of the mathematical
calculation in Section 4.3.2 and also matches the simulation parameters in Section 4.5.1.
Table 4.3. Experimental prototype parameters of the basic low step-ratio RMMC
Symbol Description Value
𝑃𝑇 Power Throughput 1.5 kW–2.5 kW
𝑣𝐻𝑆 Low-side Terminal Voltage 300 V
𝑣𝐿𝑆 High-side Terminal Voltage 300 V–600 V
𝐿𝑚 Magnetizing Inductance 1.65 mH
𝐶𝑏 DC Bias Capacitor 330 µF
𝐿𝑟 Resonant Inductance 102 µH
𝑁 SM Number 5
𝐶𝑘 SM Capacitance (𝑘 = 1,2, … ,5) 330 µF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑓𝑠 Switching Frequency 400 Hz–800 Hz
4.6.1 Lowest Ratio Conversion
Experimental results for the lowest step-ratio operation (𝑦 = 4, 𝑥 = 5) of this prototype are
shown in Figure 4.17. The switching frequency is chosen as 400 Hz to generate a 2.0 kHz
effective frequency (𝑇𝑠 = 5𝑇𝑒 = 2π), which approximates the resonant frequencies of (4.6)
and (4.7), and the SM duty-cycle and phase-shift value are set with 90% and 0.4π respectively.
It can be seen from Figure 4.17 (a) and Figure 4.17 (b) that each SM capacitor joins the
resonance for 90% period of a 2π cycle and their voltages are self-balanced at about 65 V. The
136 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
stack current is a combination of a dc term and a sinusoidal waveform while the stack voltage
contains a square-wave shape with the peak-to-peak value of 66 V, which validates the
theoretical analysis in Figure 4.3. The high-voltage side waveforms are given in Figure 4.17
(c). The resonant tank output voltage is a positive-biased square wave with the amplitude of 64
V and the resonant current is a symmetrical sinusoidal waveform without dc offset. The high-
side voltage of 364 V evident in Figure 4.17 (c) gives a step-ratio of 1.21 which is
approximately 11:9. These experimental results reaches good agreement with the simulation in
Figure 4.13. Additionally, Figure 4.17 (d) shows the switching details of Figure 4.17 (a) and
Figure 4.17 (b). The waveforms confirm that the SM switches achieve zero-voltage-switching
(ZVS) operation at turn-on and the rectifiers achieve zero-current-switching (ZCS) operation
at turn-off.
(a)
(b)
vC1(50V/div)
iST(10A/div)
vSM1(50V/div)
vST(100V/div)
500 μs/div
vC2(50V/div)
iST(10A/div)
vSM2(50V/div)
vST(100V/div)
500 μs/div
4.6 Experimental Results Analysis 137
(c)
(d)
Figure 4.17. Experimental results for the modulation with 𝑦 = 4 and 𝑥 = 5. (a) Stack voltage 𝑣𝑆𝑇, SM1
capacitor voltage 𝑣𝐶1, SM1 output voltage 𝑣𝑆𝑀1 and stack current 𝑖𝑆𝑇. (b) SM2 capacitor voltage 𝑣𝐶2
and SM2 output voltage 𝑣𝑆𝑀2. (c) High-side voltage 𝑣𝐻𝑆, resonant current 𝑖𝑟 and resonant tank output
voltage 𝑣𝑆1. (d) Switching waveforms of SM1 and rectifier 𝑆1.
4.6.2 Flexible Modulation
The flexibility of modulation and operation is demonstrated by testing conversion between 300
V and 450 V with 𝑦 = 3, 𝑥 = 5 ( 2𝑇𝑠 = 5𝑇𝑒 = 2π ). The duty-cycle is adjusted to 80%
accordingly while the phase-shift value remains at 0.4π. Figure 4.18 (a) and Figure 4.18 (b)
illustrate that two SM capacitors are bypassed in each positive stage and each SM is bypassed
vHS(100V/div)
vS1(20V/div)
ir(5A/div)
500 μs/div
iST(10A/div)
vS1(50V/div)
vSM1(50V/div)
ir(10A/div)
200 μs/div
138 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
for two consecutive positive stages. The SM capacitor voltages settle in a balanced fashion at
around 75 V and the ac stack voltage is therefore 150 V peak-to-peak, which verifies the
analysis in Figure 4.5. The amplitude of the resonant tank output voltage in Figure 4.18 (c)
becomes double of the SM capacitor voltage because the voltage across dc bias capacitor is
also 150 V. A high-side voltage of 448 V is seen in Figure 4.18 (c) giving a step-ratio of 1.49
which is very close to the theoretical value of 3:2 for this case. These experimental results
further validate the simulation example in Figure 4.15. Again, the soft-switching operation is
also achieved for both SM switches and rectifiers, shown in Figure 4.18 (d).
(a)
(b)
vC1(50V/div)
iST(10A/div)
vSM1(50V/div)
vST(100V/div)
500 μs/div
vC2(50V/div)
iST(10A/div)
vSM2(50V/div)
vST(100V/div)
500 μs/div
4.6 Experimental Results Analysis 139
(c)
(d)
Figure 4.18. Experimental results for the modulation with 𝑦 = 3 and 𝑥 = 5. (a) Stack voltage 𝑣𝑆𝑇, SM1
capacitor voltage 𝑣𝐶1, stack current 𝑖𝑆𝑇 and SM1 output voltage 𝑣𝑆𝑀1. (b) SM2 capacitor voltage 𝑣𝐶2
and SM2 output voltage 𝑣𝑆𝑀2. (c) High-side voltage 𝑣𝐻𝑆, resonant current 𝑖𝑟 and resonant tank output
voltage 𝑣𝑆1. (d) Switching waveforms of SM1 and rectifier 𝑆1.
4.6.3 Inherent Voltage-balancing Capability
The inherent voltage-balancing capability is demonstrated in Figure 4.19. In the modulation
cases of 𝑥 = 5, shown in Figure 4.19 (a), all the SM capacitor voltages are self-balanced well
around the theoretical results regardless of the value of the positive stage number 𝑦. In the
modulation cases of 𝑥 = 4, shown in Figure 4.19 (b), the SM capacitors can be still inherently
vHS(200V/div)
vS1(50V/div)
ir(5A/div)
500 μs/div
iST(10A/div)
vS1(50V/div)
vSM1(50V/div)
ir(10A/div)
200 μs/div
140 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
balanced when 𝑦 = 1 and 𝑦 = 3, but this capability is lost in the specific modulation case of
𝑦 = 2 as expected.
(a)
(b)
Figure 4.19. Experimental results of average voltages of each SM capacitor during 2π cycles under
different modulation cases. (a) 𝑦 = 1,2,3,4, 𝑥 = 5. (b) 𝑦 = 1,2,3, 𝑥 = 4.
4.7 Chapter Summary 141
4.6.4 Linearity of Step-ratio Values
The relationships between high-side voltage and low-side voltage in various low step-ratio
operation tests are shown in Figure 4.20. The step-ratio values in experiments present good
linearity under different modulation schemes and they also reach good agreement with the
theoretical results of (4.5).
Figure 4.20. Experimental results of high-side voltages versus low-side voltage for different modulation
cases.
As a whole, the down-scaled prototype is seen to operate in close accord with the theory and
simulation presented for these low step-ratio conversion examples.
4.7 Chapter Summary
This chapter described a proposed low step-ratio RMMC that realises bidirectional
interconnection between MVDC links with similar but not identical voltages. It is evolved from
the basic high step-ratio RMMC in Chapter 3. The connection of these two RMMCs has been
given based on circuit analysis, and a step-by-step circuit evolution was also provided.
It has shown that this low step-ratio RMMC inherits all the key operational advantages that
were present in high step-ratio RMMC version including soft-switching operation for SM
142 Low Step-ratio Resonant Modular Multilevel DC Converter for MVDC Applications
switches, inherent balancing of the SM capacitor voltages and high effective switching
frequency for exciting the internal resonance. Noting that the flexibility of the SM stack
modulation ratio is sufficient on its own to fulfil the low-ratio voltage transformation and that
galvanic isolation is not always a requirement, the internal transformer used in high step-ratio
RMMC family was removed with a consequential reduction in volume and increase in
efficiency. Moreover, this low step-ratio RMMC has a significant advantage in required stack
rating over other MMC-based dc-dc circuits for low-step ratio conversion. The SM stack in
this converter is shared between the low-voltage and high-voltage terminals (i.e. it carries only
the difference between the low-side and high-side currents) and consequently it is only required
to process a small fraction of the power throughput because the bulk of the power pass directly
between the two dc terminals. The fraction of power processed, rather than directly passed
through, is small if the voltage ratio is small. Detailed analysis has shown that the required
ratings of this stack in terms of semiconductor volt-ampere rating and capacitive energy storage
are substantially lower than those for the alternative converters using front-to-front and direct-
chain-link MMC configurations. These advantages in terms of component ratings are expected
to make significant savings in footprint and cost for this converter in low step-ratio
applications. This low step-ratio RMMC can also serve as a building block for a variety of
further configurations including bipolar, full-bridge push-pull and bipolar full-bridge
configurations. These derivative configurations and topologies form a family of low step-ratio
RMMCs which can accommodate various configurations of MVDC distribution systems and
achieve higher overall power rating conversion.
The theoretical analysis and principles are verified by both full-scale simulation examples and
down-scaled experimental prototype. The results demonstrate that this low-step ratio RMMC
and its derivatives, have good potential for operation as highly-compact and low-cost dc
transformers for MVDC link interconnection.
Chapter 5 High Step-ratio Modular Multilevel DC-
AC-DC Converter for HVDC Applications
The previous two chapters (Chapter 3 and Chapter 4) discussed circuits, operating principles
and modulation schemes for resonant modular multilevel dc converters. However, both the
high step-ratio and low step-ratio variants would face technical difficulty if the dc link voltage
were increased to typical HVDC values. For a single circuit RMMC, the difficulties for stack
modulation design and effective frequency choice increase quickly as the SM total number
rises. The multi-module configuration of a single circuit RMMC could alleviate these concerns,
but it needs to address the additional insulation and reliability issues of the many module
transformers. When the dc link voltage extends beyond 100 kV, an RMMC would need either
a large number of SMs or a large number of circuit modules to support the dc link voltage and
the challenges in design and operation of the RMMCs become too great. To rise to the
challenge of high voltage level dc interconnection, two non-resonant modular multilevel dc
converters are proposed and developed in Chapter 5 for high step-ratio conversion, and Chapter
6 for low step-ratio conversion.
This chapter presents a modular multilevel dc converter for high step-ratio low power
throughput connection between an HVDC transmission terminal and an MVDC network. It is
a single-active-bridge (SAB) / dual-active-bridge (DAB) dc-ac-dc converter using modular
multilevel structure, and the detailed descriptions will be given in Section 5.1. It inherits the
medium-frequency operation and soft-switching benefits from the original SAB/DAB
converter which facilitate the reduction of physical volume and good efficiency, and it also
inherits the modularity and high reliability features of the MMC structure that are important
for HVDC applications. High step-ratio conversion is accomplished by a combination of the
inherent ratio of 2 of the half-bridge configuration, the SM stack modulation ratio and
144 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
transformer turns-ratio. Together these are expected to offer flexibility in both design and
operation to provide a wide choice of overall step-ratio values.
Operation with near-square-wave current is proposed for this converter in Section 5.2. Near-
square-wave current is chosen over sinusoidal in the expectation of decreasing the required
volt-ampere rating of the semiconductor power devices and also reducing the capacitive energy
requirement for both SM stack capacitors and dc link capacitors. This will be assessed through
circuit operation analysis and relevant sizing equations. An energy balance method and a
control strategy for this mode of operation are also provided in Section 5.3. It will be shown
that the converter can be controlled in current source mode to interface dc links with different
voltage levels and it can be also operated in voltage source mode to collect the power from
offshore wind farms or feed power to an isolate grid in a remote area.
The circuit performance is analysed in Section 5.4, and the main advantages and disadvantages
of this converter are discussed in detail. The full-scale simulation examples and down-scaled
prototype experiments are provided in Section 5.5 and Section 5.6 respectively, and the results
verify the theoretical analysis and demonstrate the capability of this converter for the
interconnection between an HVDC terminal and an MVDC network.
5.1 Topology Derivation and Description
The schematic of this high step-ratio modular multilevel dc-ac-dc converter is illustrated in
Figure 5.1. The overall step-ratio between high–side (HVDC side) terminal voltage and low-
side terminal voltage (MVDC side) is defined as 𝑅 = 𝑣𝐻𝑆/𝑣𝐿𝑆. On the high-voltage side, the
circuit is derived from the single-phase half-bridge inverter with SM stacks replacing each of
the switch positions. It processes all the power by only two SM stacks, so the total volume
required by SM stacks and isolation clearances can be kept low. The two half-bridge SMs
stacks, SMT and SMB, in the top and bottom arm respectively, form a single phase MMC
configuration with arm inductors 𝐿𝑇 and 𝐿𝐵 . There are 𝑁 SMs in total, divided equally
between top and bottom stacks. The primary winding of the transformer (𝑟𝑇 = 𝑁1/𝑁2) is
connected between the phase midpoint and a neutral point created by two dc link capacitors 𝐶𝑇
and 𝐶𝐵. Considering the high step-ratio conversion, the low-voltage side use a diode/active
5.2 Operating Principle and Near-square-wave Modulation 145
bridge rectifier arrangement for unidirectional/bidirectional power flow, simplifying the
configuration and also achieving soft-switching operation. For illustration, a simple full-bridge
diode rectifier (formed of series connected diodes appropriate to the voltage rating) is chosen
to connect the transformer secondary winding to a smoothing capacitor 𝐶𝐿𝑆 on the low-voltage
side. Controllable devices can be used in rectifier for bidirectional power flow. 𝐹𝐻𝑆 and 𝐹𝐿𝑆 are
filters on the high-voltage and low-voltage sides, formed of parallel inductors and resistors to
confine ac current components to circulate within the converter.
Figure 5.1. High step-ratio modular multilevel dc-ac-dc converter.
5.2 Operating Principle and Near-square-wave Modulation
Figure 5.2 shows that there are six stages in one operation cycle 𝑇𝑜, and the specific equivalent
circuits for each stage are given in Figure 5.3. The first three stages over 𝑡0–𝑡3 constitute the
first half of the operational cycle and the last three stages over 𝑡4–𝑡6 are symmetrical to 𝑡0–𝑡3.
The arrows in Figure 5.1 define the voltage and current reference directions for the waveforms
of Figure 5.2 (and the rest of this chapter), and the arrows in Figure 5.3 display the expected
current flow in each stage.
LT
LB
vHS
vLS
N1
N2
CT
CB
D1 D3
D2 D4
CLS
vSTT
vSTBiSTB
iSTT
iHS
vS
iSvD1
vLT
vLB
iLS
FHS
FHS
FLS
FLS
vP
vCT
vCBSMB
SMB
SMB
SMB
SMT
SMB
SMT
SMT
SMT
SMT
146 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
Figure 5.2. Voltage and current waveforms in one operation cycle.
In Figure 5.2, the following symbols are used: 𝑣𝐻𝑆 and 𝑖𝐻𝑆, 𝑣𝐿𝑆 and 𝑖𝐿𝑆 are the voltage and
current on high-voltage side and low-voltage side; 𝑛𝑇 and 𝑛𝐵 are used to describe the number
of SMs in the on-state (meaning that the upper switch is on and the lower is off) for the top
stack and bottom stack respectively; 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵, 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵 are the voltages across and
currents through the top stack and bottom stack; 𝑣𝐿𝑇 and 𝑣𝐿𝐵 are the voltage across arm
inductors 𝐿𝑇 and 𝐿𝐵 ; 𝑣𝐷1 to 𝑣𝐷4 and 𝑖𝐷1 to 𝑖𝐷4 are the voltages and currents of the rectifier
diodes 𝐷1 to 𝐷4; 𝑣𝑃 and 𝑖𝑃, 𝑣𝑆 and 𝑖𝑆 are the voltage and current on the transformer primary
side and secondary side.
In Figure 5.3, the bold black box for SM means this SM is in the on-state and its capacitor is
inserted into the circuit while the pink box for SM means this SM is in the off-state (meaning
vSTT vSTB
iSTB iSTT
vLB vLT
nT-smanB-lar
t0 t1 t3t2 t4 t5 t6 t7(t1)(t0)
nT-larnB-sma
nT-al lnB-non
vD1,D4 iD1,D4
vD2,D3iD2,D3
t
nT-nonnB-al l
nT-smanB-lar
nT-larnB-sma
nT-al lnB-non
nT-nonnB-al l
nT-smanB-lar
5.2 Operating Principle and Near-square-wave Modulation 147
that the upper switch is off and the lower is on) and its capacitor is bypassed. It is also worth
noting that the total number of SMs inserted between positive terminal and negative terminal
of the high-voltage dc link is not constant, and the sum of 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵 varies in different
operation stages. The operating principles for each stage will be analysed in detail in the
following subsections.
(a)
(b)
LT
LB
N1
N2
CT
CB
D1 D3
D2 D4
CL
vHS
vLS
FHS
FHS
FLS
FLSSMB
SMB
SMB
SMB
SMT
SMT
SMT
SMT
LT
LB
N1
N2
CT
CB
D1 D3
D2 D4
CL
vHS
vLS
FHS
FHS
FLS
FLSSMB
SMB
SMB
SMB
SMT
SMT
SMT
SMT
148 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
(c)
(d)
LT
LB
N1
N2
CT
CB
D1 D3
D2 D4
CL
vHS
vLS
FHS
FHS
FLS
FLSSMB
SMB
SMB
SMB
SMT
SMT
SMT
SMT
LT
LB
N1
N2
CT
CB
D1 D3
D2 D4
CL
vHS
vLS
FHS
FHS
FLS
FLSSMB
SMB
SMB
SMB
SMT
SMT
SMT
SMT
5.2 Operating Principle and Near-square-wave Modulation 149
(e)
(f)
Figure 5.3. Equivalent circuits and operation analysis. (a) Stage 1 (𝑡0–𝑡1). (a) Stage 2 (𝑡1–𝑡2). (a) Stage
3 (𝑡2–𝑡3). (d) Stage 4 (𝑡3–𝑡4). (e) Stage 5 (𝑡4–𝑡5). (f) Stage 6 (𝑡5–𝑡6).
Stage 1: Positive Steady-State (𝒕𝟎–𝒕𝟏)
In this stage, a small number of the SMs in the top stack (𝑛𝑇−𝑠𝑚𝑎) and a large number of the
SMs in the bottom stack (𝑛𝐵−𝑙𝑎𝑟 ) are in the on-state, generating steady voltage values of
LT
LB
N1
N2
CT
CB
D1 D3
D2 D4
CL
vHS
vLS
FHS
FHS
FLS
FLSSMB
SMB
SMB
SMB
SMT
SMT
SMT
SMT
LT
LB
N1
N2
CT
CB
D1 D3
D2 D4
CL
vHS
vLS
FHS
FHS
FLS
FLSSMB
SMB
SMB
SMB
SMT
SMT
SMT
SMT
150 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
𝑣𝑆𝑇𝑇(𝑡0) and 𝑣𝑆𝑇𝐵(𝑡0). Summed together they match the high-side dc link voltage 𝑣𝐻𝑆 but the
split is such that a positive voltage is applied to the transformer winding. The stack voltages
are described in (5.1) and (5.2) under the assumptions that the dc link capacitor voltage 𝑣𝐶𝑇
and 𝑣𝐶𝐵 are balanced and all the SM capacitor voltages are well-controlled at their reference
value 𝑣𝐶∗ . The sum of 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵 equals to 𝑣𝐻𝑆, shown in (5.3), and the voltages across the
top arm inductor and bottom arm inductor are both 0. This stage is considered to be the positive
steady-state. The stack currents through the arm inductors maintain at values of 𝑖𝑆𝑇𝑇(𝑡0) and
𝑖𝑆𝑇𝐵(𝑡0), expressed in (5.4) and (5.5). Diodes 𝐷1 and 𝐷4 are in conduction whereas 𝐷2 and 𝐷3
are reverse-biased.
𝑣𝑆𝑇𝑇(𝑡) = 𝑣𝑆𝑇𝑇(𝑡0) =𝑣𝐻𝑆
2− 𝑟𝑇𝑣𝐿𝑆 = 𝑛𝑇−𝑠𝑚𝑎 ∙ 𝑣𝐶
∗ (5.1)
𝑣𝑆𝑇𝐵(𝑡) = 𝑣𝑆𝑇𝐵(𝑡0) =𝑣𝐻𝑆
2+ 𝑟𝑇𝑣𝐿𝑆 = 𝑛𝐵−𝑙𝑎𝑟 ∙ 𝑣𝐶
∗ (5.2)
𝑣𝑆𝑇𝑇(𝑡) + 𝑣𝑆𝑇𝐵(𝑡) = (𝑛𝑇−𝑠𝑚𝑎+𝑛𝐵−𝑙𝑎𝑟) ∙ 𝑣𝐶∗ = 𝑣𝐻𝑆 (5.3)
𝑖𝑆𝑇𝑇(𝑡) = 𝑖𝑆𝑇𝑇(𝑡0) = 𝑖𝐻𝑆 +𝑖𝐿𝑆
2𝑟𝑇 (5.4)
𝑖𝑆𝑇𝐵(𝑡) = 𝑖𝑆𝑇𝐵(𝑡0) = 𝑖𝐻𝑆 −𝑖𝐿𝑆
2𝑟𝑇 (5.5)
Stage 2: Force Current Reversal (𝒕𝟏–𝒕𝟐)
A rapid current reversal is required for the near-square-wave operation and to achieve this all
of the SMs in the top stack are turned on (𝑛𝑇−𝑎𝑙𝑙) at 𝑡1 and all SMs in the bottom are turned off
(𝑛𝐵−𝑛𝑜𝑛) to impose the largest possible negative voltage across the arm inductor. Figure 5.3
(b) shows the commutation of the stack currents during this short stage. The stack voltage and
current relationship over this period are given in (5.6)–(5.9). It needs to note that the controller
can pre-set a slope limiter for the transient currents in (5.8) and (5.9), especially for the low
current operation. The inserted SM number in transient stages and transient waveform are also
adjustable according to the controller capability and practical requirements.
5.2 Operating Principle and Near-square-wave Modulation 151
𝑣𝑆𝑇𝑇(𝑡) = 𝑛𝑇−𝑎𝑙𝑙 ∙ 𝑣𝐶 = 𝑛𝑇 ∙ 𝑣𝐶 =𝑁
2∙ 𝑣𝐶
∗ (5.6)
𝑣𝑆𝑇𝐵(𝑡) = 𝑛𝐵−𝑛𝑜𝑛 ∙ 𝑣𝐶∗ = 0 (5.7)
𝑖𝑆𝑇𝑇(𝑡) = 𝑖𝑆𝑇𝑇(𝑡1) +1
𝐿𝑇[𝑣𝐻𝑆
2− 𝑣𝑆𝑇𝑇(𝑡) − 𝑟𝑇𝑣𝐿𝑆] (𝑡 − 𝑡1) (5.8)
𝑖𝑆𝑇𝐵(𝑡) = 𝑖𝑆𝑇𝐵(𝑡1) +1
𝐿𝐵[𝑣𝐻𝑆
2− 𝑣𝑆𝑇𝐵(𝑡) + 𝑟𝑇𝑣𝐿𝑆] (𝑡 − 𝑡1) (5.9)
The control headroom 𝐶ℎ shown in (5.10), is the additional negative voltage available over and
above that which will be needed to maintain the negative steady-state current. A larger value
allows a faster transition of current and a waveform closer to square.
𝐶ℎ =𝑛𝑇−𝑎𝑙𝑙,𝐵−𝑎𝑙𝑙 − 𝑛𝑇−𝑙𝑎𝑟,𝐵−𝑙𝑎𝑟
𝑛𝑇−𝑎𝑙𝑙,𝐵−𝑎𝑙𝑙=
𝑁 − (𝑛𝑇−𝑙𝑎𝑟 + 𝑛𝐵−𝑙𝑎𝑟)
𝑁 (5.10)
The sum of 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵 in this stage can be expressed as (5.11). Compared with (5.3), it can
be found this value would be smaller than 𝑣𝐻𝑆 in the normal operation unless the control
headroom 𝐶ℎ is very large in the design.
𝑣𝑆𝑇𝑇(𝑡) + 𝑣𝑆𝑇𝐵(𝑡) =𝑁
2∙ 𝑣𝐶
∗ =𝑛𝑇−𝑙𝑎𝑟
1 − 𝐶ℎ∙ 𝑣𝐶
∗ = (𝑛𝑇−𝑙𝑎𝑟+𝐶ℎ
1 − 𝐶ℎ𝑛𝑇−𝑙𝑎𝑟) ∙ 𝑣𝐶
∗ (5.11)
This stage ends when 𝑖𝐷1 and 𝑖𝐷4 reduce to zero at 𝑡2. Note that 𝑣𝐷1 and 𝑣𝐷4 enter reverse-bias
after 𝑖𝐷1 and 𝑖𝐷4 drop to zero and thus the soft-switching turn-off operation is achieved.
Stage 3: Establish Negative Steady-State (𝒕𝟐–𝒕𝟑)
Having commuted the diodes, it is now necessary to establish the steady negative current. The
SMs are kept the same states until 𝑡3, at which point the stack currents reach the new steady
values of 𝑖𝑆𝑇𝑇(𝑡3) and 𝑖𝑆𝑇𝐵(𝑡3) and the transient period is finished. As Figure 5.3(c) illustrates,
after the transformer current changed direction at 𝑡2 , the slopes of 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵 become
152 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
shallower for 𝑡2–𝑡3 because 𝐷2 and 𝐷3 are in conduction and the low-side voltage appears in
the opposite sense.
Stage 4: Negative Steady-State (𝒕𝟑–𝒕𝟒)
At 𝑡3, with the new currents established, the controller turns off some of SMs in the top stack
(the number turned on reduces from 𝑛𝑇−𝑎𝑙𝑙 to 𝑛𝑇−𝑙𝑎𝑟) and turns on a small number in the
bottom stack (𝑛𝐵−𝑠𝑚𝑎). This is a symmetrical case to Stage 1, and the descriptions of stack
voltage and current are similar to (5.1)–(5.5) but with the top and bottom stack value replacing
each other.
Stage 5 (𝒕𝟒–𝒕𝟓) and Stage 6 (𝒕𝟓–𝒕𝟔)
All of the SMs in the top stack are turned off (𝑛𝑇−𝑛𝑜𝑛) and all SMs in the bottom are turned on
(𝑛𝐵−𝑎𝑙𝑙) at t4 to rapidly reduce the negative current to zero. The diodes commutate at 𝑡5 (the
end of Stage 5) and the current continues its transition toward the positive steady value. The
operating principles of Stage 5 and Stages 6 are the same as Stage 2 and Stage 3. The control
headroom is used again to accelerate the current transition. When stack currents reach their
steady-state values, 𝑖𝑆𝑇𝑇(𝑡6) and 𝑖𝑆𝑇𝐵(𝑡6), the converter returns to Stage 1 and the next cycle
of operation begins.
5.3 Energy Management and Control Solution
The capacitor voltage of the kth SM in the top stack (𝑘 = 1,2, … ,𝑁/2) is represented by 𝑣𝐶𝑇𝑘,
and 𝑣𝐶𝐵𝑘 is the equivalent for the bottom stack. In line with the definition in (3.27), the
normalized value of the capacitive energy stored in each stack, 𝐸𝑆𝑇𝑇 and 𝐸𝑆𝑇𝐵, is expressed as
(5.12) under the assumption that all the SM capacitances are equal to 𝐶𝑆𝑀, and the reference
value for the total stack energy storage is given in (5.13).
𝐸𝑆𝑇𝑇,𝑆𝑇𝐵 =∑
12
𝑁2𝑘=1 𝐶𝑆𝑀𝑣𝐶𝑇𝑘,𝐶𝐵𝑘
2
𝑃𝑇
(5.12)
5.3 Energy Management and Control Solution 153
𝐸𝑆𝑇∗ =
12𝐶𝑆𝑀𝑣𝐶
∗2 ∙ 𝑁
𝑃𝑇 (5.13)
The objective of energy management is twofold: maintain the sum of 𝐸𝑆𝑇𝑇 and 𝐸𝑆𝑇𝐵 equal 𝐸𝑆𝑇∗ ,
shown in (5.14), and keep the difference between them to zero, given in (5.15).
𝐸𝑆𝑇𝑇 + 𝐸𝑆𝑇𝐵 = 𝐸𝑆𝑇∗ (5.14)
𝐸𝑆𝑇𝑇 − 𝐸𝑆𝑇𝐵 = 0 (5.15)
The analysis in Stage 1 and Stage 4 of the two steady-state stages revealed that the stack
voltages comprise a dc offset 𝑣𝐻𝑆/2 and an ac component ± 𝑟𝑇𝑣𝐿𝑆. The stack currents also
comprise a dc component 𝑖𝐻𝑆 and an ac current ± 𝑖𝐿𝑆/2𝑟𝑇. The energy deviation ∆𝐸𝑆𝑇𝑇,𝑆𝑇𝐵 in
one operation cycle can be approximated as (5.16) by neglecting the very short transient period.
∆𝐸𝑆𝑇𝑇,𝑆𝑇𝐵 = (𝑣𝐻𝑆
2∓ 𝑟𝑇𝑣𝐿𝑆) (𝑖𝐻𝑆 ±
𝑖𝐿𝑆
2𝑟𝑇) ∙
𝑇𝑜
2+ (
𝑣𝐻𝑆
2± 𝑟𝑇𝑣𝐿𝑆) (𝑖𝐻𝑆 ∓
𝑖𝐿𝑆
2𝑟𝑇) ∙
𝑇𝑜
2
=(𝑣𝐻𝑆𝑖𝐻𝑆 − 𝑣𝐿𝑆𝑖𝐿𝑆) ∙ 𝑇𝑜
2 = 0 (5.16)
It can be seen that energy deviations from the ac and dc terms are zero over an operation cycle
without extra balancing control. The stack energy of this converter is naturally balanced if the
original state satisfies the conditions in (5.14) and (5.15). A transient energy drift or an initially
unbalanced state can be corrected by adding an extra dc component ∆𝑖𝑑𝑐 and an ac component
± ∆𝑖𝑑𝑐/2𝑟𝑇 into the stack currents and thereby the stack energy deviations are adjusted
according to (5.17).
∆𝐸𝑆𝑇𝑇,𝑆𝑇𝐵, = (
𝑣𝐻𝑆
2∓ 𝑟𝑇𝑣𝐿𝑆) ∙ [(𝑖𝐻𝑆 + ∆𝑖𝑑𝑐) ±
𝑖𝐿𝑆 ± ∆𝑖𝑎𝑐
2𝑟𝑇] ∙
𝑇𝑜
2+ (
𝑣𝐻𝑆
2± 𝑟𝑇𝑣𝐿𝑆) ∙
[(𝑖𝐻𝑆 + ∆𝑖𝑑𝑐) ∓𝑖𝐿𝑆 ± ∆𝑖𝑎𝑐
2𝑟𝑇] ∙
𝑇𝑜
2=
[𝑣𝐻𝑆(𝑖𝐻𝑆 + ∆𝑖𝑑𝑐) − 𝑣𝐿𝑆(𝑖𝐿𝑆 ± ∆𝑖𝑎𝑐)] ∙ 𝑇𝑜
2 (5.17)
154 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
The sum and difference of the energy deviation for the two stacks are given in (5.18) and (5.19),
which reveal the adjustments for sum and difference of the stack energies are decoupled in this
converter: ∆𝑖𝑑𝑐 alone sets the change in the sum and ∆𝑖𝑎𝑐 sets the change in the difference.
∆𝐸𝑆𝑇𝑇, + ∆𝐸 𝑆𝑇𝐵
, = 𝑣𝐻𝑆∆𝑖𝑑𝑐𝑇𝑜 (5.18)
∆𝐸𝑆𝑇𝑇, − ∆𝐸 𝑆𝑇𝐵
, = −𝑣𝐻𝑆∆𝑖𝑎𝑐𝑇𝑜
𝑅 (5.19)
The use of proportional–integral (PI) controllers for the energy management of the sum and
difference of stack energies are illustrated in Figure 5.4 and Figure 5.5.
Figure 5.4. Energy management of dc components.
Figure 5.5. Energy management of ac components.
Figure 5.4 shows three terms combining to the dc components of stack current references,
𝑖𝑆𝑇𝑇−𝑑𝑐∗ and 𝑖𝑆𝑇𝐵−𝑑𝑐
∗ , namely: an adjustment for stack energy sum ∆𝑖𝑑𝑐; the high-voltage side
current reference 𝑖𝐻𝑆∗ and an adjustment for the dc link capacitor voltage balance ∆𝑖𝐶𝑇,𝐶𝐵 .
Figure 5.5 shows three terms combining to form the ac components of stack current references,
+
−
ESTT + ESTB
+−
vCT,CB
PI
PI
++−
,
dc-link capacitor voltage controller
stack energy sum controller
dc components of stack current reference
*STBdci*
STTdci
*STTdc,STBdci*
HSiΔ dci
Δ CT,CBi2*HSv
EST *
+
−
+−
± +
0
0
ESTT − ESTB
sqw(t),
transformer average current controller
PI
PI
stack energy difference controller
ac components of stack current reference
*STTaci *
STBaci*STTac,STBaci
2rT
Δ aci
2rT
LSi*
ΔD
Si
5.3 Energy Management and Control Solution 155
𝑖𝑆𝑇𝑇−𝑎𝑐∗ and 𝑖𝑆𝑇𝐵−𝑎𝑐
∗ , namely: an adjustment for the stack energy difference ∆𝑖𝑎𝑐/2𝑟𝑇; the low-
voltage side current reference 𝑖𝐿𝑆∗ /2𝑟𝑇 and a duty-cycle adjustment ∆𝐷 for transformer average
current neutralization. The complete stack current references for top and bottom, 𝑖𝑆𝑇𝑇∗ and 𝑖𝑆𝑇𝐵
∗ ,
including all the balancing terms, are summarised in (5.20), in which the square-wave function
𝑠𝑞𝑤(𝑡) for each operation cycle 𝑇𝑜, is defined as (5.21).
𝑖𝑆𝑇𝑇,𝑆𝑇𝐵∗ = 𝑖𝑆𝑇𝑇𝑑𝑐,𝑆𝑇𝐵𝑑𝑐
∗ + 𝑖𝑆𝑇𝑇𝑎𝑐,𝑆𝑇𝐵𝑎𝑐∗
= 𝑖𝐻𝑆∗ + ∆𝑖𝑑𝑐 − ∆𝑖𝐶𝑇,𝐶𝐵 ±
𝑖𝐿𝑆∗ ± ∆𝑖𝑎𝑐
2𝑟𝑇∙ 𝑠𝑞𝑤(𝑡) (5.20)
𝑠𝑞𝑤(𝑡) = {1, 00 < 𝑡 ≤
𝑇𝑜
2+ 𝑇𝑜 ∙ ∆𝐷
−1,0 𝑇𝑜
2+ 𝑇𝑜 ∙ ∆𝐷 < 𝑡 ≤ 𝑇𝑜
(5.21)
The entire control scheme is shown in Figure 5.6. It comprises an outer loop to regulate 𝑣𝐿𝑆
which sets the principal reference for the inner current loop to which the balancing terms are
added according to the energy management algorithms from Figure 5.4 and Figure 5.5. The
detailed expression for stack current references is shown in (5.20) and (5.21). The inner loop
can be used for the current source mode (CSM) operation, in which the converter is controlled
to interface dc networks at different voltage levels (HVDC and MVDC). By adding the outer
loop for voltage control, this converter is operated in voltage source mode (VSM) to collect the
power from offshore wind farms or feed the power to some remote area loads.
Figure 5.6. Control scheme for this high step-ratio modular multilevel dc-ac-dc converter.
+*STTi
iSTT
+−
PI
vCT
1/sLT+
SMT
*STTv
+*STBi
iSTB
PI
vCB
1/sLB+
SMB
*STBv
vSTT
vSTB
+
−1/sCLrT
iLS vLS
+
−PI
vLSiLS/vHS
1/2rT
+−
*LSi
vN1
+
−
−
−
Inner Current Loop
Outer Voltage Loop
energy management of top stack
current reference of top stack
current reference of bottom stack
current controller of top stack
SMT voltage sorting and selection
low-side voltage Controller
vN1
iN1
energy management of bottom stack
current controller of bottom stack
Nearest Level Modulation (NLM)
Nearest Level Modulation (NLM)
*HSi
Sort and Select
SMB voltage sorting and selection
Sort and Select
*STTdci*STTaci
*STBaci
*STBdci
*STTi
*STBi
*LSv
156 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
The modulation scheme in Figure 5.6 is a classic nearest level modulation (NLM) [157] to
balance all SM capacitor voltages close to the reference voltage 𝑣𝐶∗ . The stack sorts the SMs in
the order of SM capacitor voltage, and the first 𝑁𝑁𝐿𝑀 SMs with lowest voltages are inserted
into the stack when the stack current direction is charging SM capacitors while the highest
𝑁𝑁𝐿𝑀 SMs are switched into the stack when the current direction is discharging (𝑁𝑁𝐿𝑀 =
⌊𝑣𝑆𝑇𝑇,𝑆𝑇𝐵∗ /𝑣𝐶
∗⌋).
5.4 Circuit Performance Analysis
The circuit performance of this high step-ratio modular multilevel dc-ac-dc converter is
presented in this section, and its advantages and disadvantages in operation will be also
analysed and discussed.
5.4.1 SM Stack Rating
The near-square-wave current operation can benefit in both stack semiconductor volt-ampere
rating and stack capacitive energy storage over the standard sinusoidal operation.
5.4.1.1 Stack Semiconductor Volt-ampere rating
With the analysis in (5.1)–(5.5), the stack voltage and current can be approximately expressed
as (5.22) and (5.23) respectively neglecting the short transient period and small control
adjustments.
𝑣𝑆𝑇𝑇,𝑆𝑇𝐵(𝑡) =𝑣𝐻𝑆
2∓ 𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡)
𝑟𝑇𝑣𝐻𝑆
𝑅 (5.22)
𝑖𝑆𝑇𝑇,𝑆𝑇𝐵(𝑡) = 𝑖𝐻𝑆 ± 𝑠𝑔𝑛 (𝑠𝑖𝑛2𝜋
𝑇𝑜𝑡)
𝑅𝑖𝐻𝑆
2𝑟𝑇 (5.23)
Substituting (5.22) and (5.23) into (3.15), the operation required volt-ampere rating for SM
stacks with the proposed near-square-wave modulation is expressed in (5.24).
5.4 Circuit Performance Analysis 157
𝑅𝑆𝑆𝑇−𝑠𝑞𝑤𝑠 =𝑅2 + 4𝑅𝑟𝑇 + 4𝑟𝑇
2
𝑅𝑟𝑇 (5.24)
The maximum voltage and current on secondary-side rectifiers with the near-square-wave
operation are expressed in (5.25) and (5.26) respectively, and their operation required volt-
ampere rating is given in (5.27). It is assumed here the rectifiers are implemented with
controllable devices in order to have a fair calculation together with the SM stacks.
𝑣𝑆1−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑣𝑆2−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑣𝑆3−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑣𝑆4−𝑠𝑞𝑤𝑚𝑎𝑥 =𝑣𝐻𝑆
𝑅 (5.25)
𝑖𝑆1−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑖𝑆2−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑖𝑆3−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑖𝑆4−𝑠𝑞𝑤𝑚𝑎𝑥 = 𝑅𝑖𝐻𝑆 (5.26)
𝑅𝑆𝑆1−𝑠𝑞𝑤 = 𝑅𝑆𝑆2−𝑠𝑞𝑤 = 𝑅𝑆𝑆3−𝑠𝑞𝑤 = 𝑅𝑆𝑆4−𝑠𝑞𝑤 = 1 (5.27)
So, the overall required volt-ampere rating (including both SM stacks and rectifiers) with the
near-square-wave modulation is obtained in (5.28).
𝑅𝑆𝑆𝑇−𝑠𝑞𝑤 = 𝑅𝑆𝑆𝑇−𝑠𝑞𝑤𝑠 + 4𝑅𝑆𝑆1−𝑠𝑞𝑤 =𝑅2 + 8𝑅𝑟𝑇 + 4𝑟𝑇
2
𝑅𝑟𝑇 (5.28)
If this converter is implemented with the traditional single-phase sinusoidal modulation, the
stack voltage and current expressions are given in (5.29) and (5.30), and the maximum rectifier
voltage and current are presented in (5.31) and (5.32). Thus, the operation required volt-ampere
rating is provided in (5.33).
𝑣𝑆𝑇𝑇,𝑆𝑇𝐵−𝑠𝑖𝑛(𝑡) =𝑣𝐻𝑆
2∓
𝑟𝑇𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡 (5.29)
𝑖𝑆𝑇𝑇,𝑆𝑇𝐵−𝑠𝑖𝑛(𝑡) = 𝑖𝐻𝑆 ±𝑅𝑖𝐻𝑆
𝑟𝑇𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡 (5.30)
𝑣𝑆1−𝑠𝑖𝑛𝑚𝑎𝑥 = 𝑣𝑆2−𝑠𝑖𝑛𝑚𝑎𝑥 = 𝑣𝑆3−𝑠𝑖𝑛𝑚𝑎𝑥 = 𝑣𝑆4−𝑠𝑖𝑛𝑚𝑎𝑥 =𝑣𝐻𝑆
𝑅 (5.31)
158 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
𝑖𝑆1−𝑠𝑖𝑛𝑚𝑎𝑥 = 𝑖𝑆2−𝑠𝑖𝑛𝑚𝑎𝑥 = 𝑖𝑆3−𝑠𝑖𝑛𝑚𝑎𝑥 = 𝑖𝑆4−𝑠𝑖𝑛𝑚𝑎𝑥 = 2𝑅𝑖𝐻𝑆 (5.32)
𝑅𝑆𝑆𝑇−𝑠𝑖𝑛 =2𝑅2 + 14𝑅𝑟𝑇 + 4𝑟𝑇
2
𝑅𝑟𝑇 (5.33)
The comparison results between the proposed near-square-wave modulation and traditional
sinusoidal modulation are shown in Figure 5.7. Since the transformer turns-ratio value 𝑟𝑇 has
almost the same effect for these two modulation schemes, it has been set as 1 in the comparison.
The result indicates that the near-square-wave scheme has a clear advantage over the sinusoidal
operation because the root-means-square (RMS) values of voltage and current in sinusoidal
operation that set the power are both a factor of √2 less than the maximum values which are
used in near-square-wave operation for power calculation.
Figure 5.7. Comparison for operation required volt-ampere rating (𝑟𝑇 = 1).
This advantage could reduce semiconductor cost in the practical high step-ratio interconnection
between an HVDC terminal and an MVDC network, but it also needs to note that this benefit
would be partially offset by the need for about 15% extra power devices in the SM stack to
create the control headroom for the rapid reversal of the near-square-wave current.
Step-Ratio R
Ope
ratio
n R
equi
red
Vol
t-am
pere
Rat
ing
RS S
T
6 107 8 9
RSST-sqw
RSST-sin
25
12.5
50
0
37.5
5.4 Circuit Performance Analysis 159
5.4.1.2 Stack Capacitive Energy Storage
Based on the analysis in (3.30), the operation required capacitive energy storage of this high
step-ratio modular multilevel dc-ac-dc converter can be expressed in (5.34).
𝑅𝐸𝑆𝑇 =1
4𝛾(𝑚𝑎𝑥
∆𝐸𝑆𝑇𝑇
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝑇
𝑃𝑇) +
1
4𝛿(𝑚𝑎𝑥
∆𝐸𝑆𝑇𝐵
𝑃𝑇− 𝑚𝑖𝑛
∆𝐸𝑆𝑇𝐵
𝑃𝑇)
=1
4𝛾(𝑚𝑎𝑥
2∆𝐸𝑆𝑇𝑇
𝑃𝑇− 𝑚𝑖𝑛
2∆𝐸𝑆𝑇𝑇
𝑃𝑇) (5.34)
With (5.22) and (5.23), the time-domain expression of the SM stack energy deviation with the
proposed near-square-wave operation is obtained in (5.35), and the deviation expression with
the traditional sinusoidal operation is given in (5.36).
2∆𝐸𝑆𝑇𝑇−𝑠𝑞𝑤
𝑃𝑇=
2
𝑣𝐻𝑆𝑖𝐻𝑆∫ [
𝑣𝐻𝑆
2− 𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡)
𝑟𝑇𝑣𝐻𝑆
𝑅] [𝑖𝐻𝑆 + 𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡)
𝑅𝑖𝐻𝑆
2𝑟𝑇] 𝑑𝑡
𝑡
0
= ∫ [1 − 𝑠𝑔𝑛 (𝑠𝑖𝑛2𝜋
𝑇𝑜𝑡)
2𝑟𝑇
𝑅] [1 + 𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡)
𝑅
2𝑟𝑇] 𝑑𝑡
𝑡
0
(5.35)
2∆𝐸𝑆𝑇𝑇−𝑠𝑖𝑛
𝑃𝑇=
2
𝑣𝐻𝑆𝑖𝐻𝑆∫ (
𝑣𝐻𝑆
2−
𝑟𝑇𝑣𝐻𝑆
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡) (𝑖𝐻𝑆 +
𝑅𝑖𝐻𝑆
𝑟𝑇𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡) 𝑑𝑡
𝑡
0
= ∫ (1 −2𝑟𝑇
𝑅𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡) (1 +
𝑅
𝑟𝑇𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡) 𝑑𝑡
𝑡
0
(5.36)
The comparison results of these two modulation schemes for various high step-ratio values
(𝑅 = 10 and 𝑅 = 5) with operation frequency 𝑓𝑜 = 50 Hz and maximum ripple 𝛾 = 10% are
shown in Figure 5.8. The waveforms for near-square-wave operation are seen to be isosceles
triangles with their peaks occurring mid cycle, and its maximum value is a clearly smaller value
than that in sinusoidal operation, which means that the physical volume and cost for SM
capacitors with square-wave-operation modulation would be also less than that with sinusoidal
scheme.
160 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
Figure 5.8. Comparison for stack energy deviation and operation required capacitive energy storage
with different modulation schemes ( 𝑟𝑇 = 1, 𝑓𝑜 = 50 Hz, 𝛾 = 10%,𝑅𝐶𝐸−𝑠𝑞𝑤 ≈ 118 kJ/MVA for 𝑅 =
10, 𝑅𝐶𝐸−𝑠𝑞𝑤 ≈ 51 kJ/MVA for 𝑅 = 5, 𝑅𝐸𝑆𝑇−𝑠𝑖𝑛 ≈ 155 kJ/MVA for 𝑅 = 10, 𝑅𝐸𝑆𝑇−𝑠𝑖𝑛 ≈ 75 kJ/
MVA for 𝑅 = 5).
Figure 5.9. Comparison for stack energy deviation and operation required capacitive energy storage
with different operation frequencies ( 𝑟𝑇 = 1, 𝛾 = 10%,𝑅𝐸𝑆𝑇−𝑠𝑞𝑤 ≈ 11.8 kJ/MVA for 𝑅 =
10 and 𝑓𝑜 = 500 Hz, 𝑅𝐸𝑆𝑇−𝑠𝑞𝑤 ≈ 5.1 kJ/MVA for 𝑅 = 5 and 𝑓𝑜 = 500 Hz).
In the meantime, because the ac stage is entirely internal to the converter, the operation
frequency can be increased to 250–500 Hz [87], [88] for a further reduction in volume and
weight of the SM capacitors. As Figure 5.9 shows, the stack energy deviations for 500 Hz
Stac
k E
nerg
y D
evia
tion
(kJ/
MV
A)
Time (ms)0 4 8 12 16 20
70
50
30
10
-10, R = 5
, R = 5
, R = 10
, R = 10
2ΔESTT-sqw/PT 2ΔESTT-sqw/PT
2ΔESTT-sin/PT 2ΔESTT-sin/PT
Stac
k E
nerg
y D
evia
tion
(kJ/
MV
A)
Time (ms)0 4 8 12 16 20
70
50
30
10
-10
, R = 10fo =50 Hz, R = 5fo =50 Hz
, R = 10fo =500 Hz, R = 5fo =500 Hz
5.4 Circuit Performance Analysis 161
operation (𝑓𝑜 = 500 Hz) are, as expected, ten times smaller for 50 Hz operation, and the
required stack capacitive energy storage is about 11.8 kJ/MVA for the case of 𝑅 = 10 and 5.1
kJ/MVA for the case of 𝑅 = 5, which are much smaller than that in standard transformer-
coupled three-phase or single-phase front-to-front configuration when operated with the same
step-ratio and ac frequency, shown in Figure 3.9. Furthermore, this converter is a single-phase
half-bridge configuration with only one phase SM stack in the system and so the total space
occupied by providing isolation distances between SM stacks would be significantly smaller
than three-phase or single-phase full-bridge configuration. In addition, this 500 Hz medium
frequency operation would also benefit other passive components volume in the conversion
system, such as the internal transformer, arm inductors and dc link capacitors. The operation
frequency could be also pushed higher [203], [204] for some specific applications but switching
losses and transformer limitations need to be considered.
5.4.2 DC Link Capacitor Sizing
The voltage and current for high-voltage side dc link capacitor 𝐶𝑇 and 𝐶𝐵 are given in (5.37)
and (5.38), and the energy deviations for 𝐶𝑇 and 𝐶𝐵 are expressed in (5.39).
𝑣𝐶𝑇,𝐶𝐵(𝑡) =𝑣𝐻𝑆
2 (5.37)
𝑖𝐶𝑇,𝐶𝐵(𝑡) = ∓𝑠𝑔𝑛 (𝑠𝑖𝑛2𝜋
𝑇𝑜𝑡)
𝑅𝑖𝐻𝑆
2𝑟𝑇 (5.38)
∆𝐸𝐶𝑇,𝐶𝐵
𝑃𝑇=
1
𝑣𝐻𝑆𝑖𝐻𝑆∫
𝑣𝐻𝑆
2[∓𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡)
𝑅𝑖𝐻𝑆
2𝑟𝑇] 𝑑𝑡 = ∓
1
2∫ 𝑠𝑔𝑛 (𝑠𝑖𝑛
2𝜋
𝑇𝑜𝑡)
𝑅
2𝑟𝑇𝑑𝑡
𝑡
0
𝑡
0
(5.39)
The energy deviation waveforms for 𝐶𝑇 and 𝐶𝐵 are plotted in Figure 5.10, and the results are
similar to those of the stacks but with the deviations in the opposite sense. Near-square-wave
operation is also advantageous in achieving a small energy deviation and small capacitor stack
for 𝐶𝑇 and 𝐶𝐵 compared to the sinusoidal operation.
162 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
On the low-voltage side, the instantaneous power flow is near-constant because of the near-
square-wave current operation in this single-phase converter, so the required capacitance value
and physical volume of 𝐶𝐿 can be very small since it needs only absorb the ripple arising from
the imperfect square-wave current transitions.
Figure 5.10. DC link capacitor energy deviation (𝑟𝑇 = 1, 𝑓𝑜 = 500 Hz).
5.4.3 Wide Step-Ratio Range in Operation
The step-ratio of this converter is achieved by combination of the inherent ratio of 2 of the half-
bridge configuration, the stack modulation and transformer turns-ratio. This combination gives
this converter flexibility in design and operation to meet a wide range of requirements, and this
dc-ac-dc conversion process also provides this converter with dc fault management.
Starting from the voltage relationships in (5.1) and (5.2), the overall step-ratio can be derived
in (5.40), where 𝑟𝑆 = 𝑣𝐻𝑆/2𝑣𝑁1 , known as the stack modulation ratio, sets the voltage
conversion achieved within the SM stack itself.
𝑅 =𝑣𝐻𝑆
𝑣𝐿𝑆= 2𝑟𝑆𝑟𝑇 =
2(𝑛𝑇−𝑙𝑎𝑟 + 𝑛𝑇−𝑠𝑚𝑎)
𝑛𝑇−𝑙𝑎𝑟 − 𝑛𝑇−𝑠𝑚𝑎∙ 𝑟𝑇 (5.40)
The minimum and maximum values of (5.40) that can be achieved for a given number of SMs
and a given control headroom are presented in (5.41) and (5.42).
Time (ms)
Ene
rgy
Dev
iatio
n (k
J/M
VA
)
0.0 0.4 0.8 1.2 1.6 2.0
3.6
2.4
0
-2.4
-3.6, R = 5ΔECT/PT
, R = 10 ΔECB/PT
, R = 10 ΔECT/PT
, R = 5ΔECB/PT
1.2
-1.2
5.4 Circuit Performance Analysis 163
𝑅𝑚𝑖𝑛 =2(𝑛𝑇−𝑙𝑎𝑟 + 1)
𝑛𝑇−𝑙𝑎𝑟 − 1∙ 𝑟𝑇 =
2[(1 − 𝐶ℎ)𝑁 + 2]
(1 − 𝐶ℎ)𝑁 − 2∙ 𝑟𝑇 (5.41)
𝑅𝑚𝑎𝑥 = 2(2𝑛𝑇−𝑙𝑎𝑟 − 1) ∙ 𝑟𝑇 = 2[(1 − 𝐶ℎ)𝑁 − 1] ∙ 𝑟𝑇 (5.42)
During the design process, the ratio between 𝑟𝑆 and 𝑟𝑇 can be adjusted to achieve various
optimal objectives such as minimizing the physical volume, maximizing efficiency or reducing
total cost. To illustrate the flexibility during operation the range of the minimum and maximum
𝑅 with a turns-ratio of 1 are plotted in Figure 5.11 with various choices of control headroom
value. Varying the combinations for 𝑛𝑇−𝑠𝑚𝑎 and 𝑛𝑇−𝑙𝑎𝑟 makes available 𝑁(𝑁 − 2)/4 choices
of step-ratio which for converters with tens or hundreds of SMs gives a large degree of
operational flexibility.
Figure 5.11. Step-ratio range (𝑟𝑇 = 1).
5.4.4 Soft-Switching Operation
Analysis of the current-reversal stages (Stage 2 and Stage 5 in Section 5.2) has shown that the
rectifier current can be reduced to zero before the commutation happens so that zero-current-
switching (ZCS) turn-off operation can be achieved for all the rectifier diodes. For Stage 3 and
Stage 6 where the new current is established by turning on the alternate diodes, soft-switching
operation is obtained inherently since rectifier diodes have the natural zero-voltage-switching
Step
-Rat
io R
ange
(R)
25
100
50
75
125
5 20 35 50 65 80
150
SM Number (N)
Rmax Ch=0.10Rmax Ch=0.15 Rmax Ch=0.20 Rmin Ch=0.10 Rmin Ch=0.15 Rmin Ch=0.20
0
164 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
(ZVS) capability. In the case where the rectifier is formed by active devices, both ZVS turn-on
and ZCS turn-off operation can still be achieved when the power flow is from the high-voltage
side to the low-voltage side. If the power flow is reversed, ZCS turn-off capability is maintained
by the control scheme but ZVS turn-on may not be possible in all situations.
5.4.5 Challenges and Limitations
This high step-ratio modular multilevel dc-ac-dc converter with near-square-wave current
modulation also faces some operational challenges and limitations, and so some precaution
managements and adjustments should be considered before the practical applications.
First, the high-side dc link capacitor of this converter may bring about fault current in the event
of a dc-side fault, but it is also worth noting that the fault current caused by the dc link capacitor
will not go through any power device of this converter, which is different from the situation in
classic two-level dc-ac converter or MMC dc-ac converter. It could allow for using slow
protection means [205], [206] to deal with the dc fault event, and this is inevitable in most
medium-voltage and high-voltage converters for multi-terminal dc network applications. In the
meantime, the dc link capacitance in this converter can be relatively small thanks to the near-
square-wave current modulation and medium frequency operation, and so the energy stored in
these capacitors can keep at a small value to reduce the negative effect in the dc fault event.
Second, the near-square-wave current modulation can pose challenges in transformer design of
this converter. The main application case for this converter would be a dc tap between an
HVDC terminal and an MVDC network, and so the overall step-ratio should be very high and
the power throughput is expected to be less than 10% of the transmission link power [96], [98],
[207]. For this application, the transformer power rating and voltage rating (less than 30 kV)
will be much smaller than that in the front-to-front configuration for interconnecting two
different HVDC terminals (more than 400 kV) [101], [103], [181]. Although the near-square-
wave operation will create difficulty on transformers, the benefits of reduced conversion
volume and higher power utilisation have stimulated rapid development in transformer design
in recent years, including the optimization of core/winding material and structure [208]–[210].
A laboratory prototype of medium frequency and medium voltage near-square-wave
5.5 Assessment of Simulation Analysis 165
transformer is newly announced up to 7.5 MW demonstration [211]. Alternatively, the
experience and technology of small 𝑑𝑣/𝑑𝑡 filter, which has been widely used in high-power
medium voltage motor drives [212], [213], could be also utilised here in practical
considerations. Lastly, as analyzed in Section 5.2, the inserted SM number in transient stages
and transient waveform are both adjustable according to different conversion requirements in
practical applications. For low step-ratio high power throughput application cases, the
trapezoidal or triangle voltage modulation [178], [180] can be also implemented in the stacks
of this converter as the preferred choice to fulfil this specific conversion.
5.5 Assessment of Simulation Analysis
This section presents a set of full-scale simulations of this high step-ratio modular multilevel
dc-ac-dc converter with near-square-wave current operation to validate the theoretical analysis
and explore an application example of making a connection between HVDC and MVDC.
Redrawing the multi-voltage network of Figure 1.11 for illustration in Figure 5.12, this
converter can play the interface role to realise the interconnection between an HVDC terminal
and an MVDC network, shown as the pink boxes of Figure 5.12.
Figure 5.12. Multi-voltage dc network with HVDC and MVDC infrastructures.
The converter is rated at 30 MW for conversion between a 300 kV HVDC and a 30 kV MVDC.
The SMs in high-voltage side have a reference voltage of 1.8 kV. Control headroom of 18% is
Low Step-Ratio High Power Rating
DC-DC
Low Step-Ratio High Power Rating
DC-DC
AC-DC
AC-DC
DC-AC
DC-AC
HVAC Grid
HVAC Grid
HVAC Grid
HVAC Grid
MVDC Collection
Multi-voltage DC Network with HVDC and MVDC infrastructures
MVDC Distribution
High Step-Ratio Low Power rating
DC-DC
High Step-Ratio Low Power Rating
DC-DC
300-500 kV 10-30 kV
10-30 kV 300-500 kV
10-30 kV
10-30 kV
166 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
provided and therefore 144 SMs are used in each stack. In the low-voltage side, diodes are
series connected to support 𝑣𝐿𝑆. The operation frequency is set at 500 Hz as a trade-off between
the physical volume and the power losses. As an illustration, the overall step-ratio of 10:1 is
composed of the inherent ratio of 2:1 of the half-bridge, a stack modulation ratio of 5:2 and a
transformer turns-ratio of 2:1. The simulation parameters for this example are summarised in
Table 5.1. The stack configuration has implemented a compact design, in which the normalised
semiconductor volt-ampere rating 𝑆𝑆𝑇 is 46.5 (including both SM stack and rectifiers) and the
SM capacitive energy storage 𝐸𝑆𝑇 is 15.5 kJ/MVA.
Table 5.1. Simulation parameters of the high step-ratio modular multilevel dc-ac-dc converter
Symbol Description Value
𝑃𝑇 Power Throughput 30 MW
𝑣𝐻𝑆 High-side Terminal Voltage 300 kV (±150 kV)
𝑣𝐿𝑆 Low-side Terminal Voltage 30 kV
𝐿𝑇 𝐿𝐵 Arm Inductance 1.2 mH
𝑟𝑇 Transformer Turns-ratio 2:1
𝐶ℎ Control Headroom 18%
𝑛𝑇 𝑛𝐵 SM Number in Each Stack 144
𝐶𝑆𝑀 SM Capacitance 1.0 mF
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑟𝑠 Stack Modulation Ratio 5:2
𝑓𝑜 Operation Frequency 500 Hz
𝑓𝑟 SM Sorting Frequency 9.7 rot/cycle
𝐸𝑆𝑇 Normalised Stack Capacitive Energy Storage 15.5 kJ/MVA
𝑆
Power Switches Selected Type MITSUBISHI CM1200HA-66H
Power Switches Rated Voltage 3300 V
Power Switches Rated Current 1200 A
𝑆𝑆𝑇 Normalised Semiconductor Volt-ampere Rating 46.5
5.5 Assessment of Simulation Analysis 167
5.5.1 Near-square-wave and Soft-switching
Simulation results for stack voltages and currents are shown in Figure 5.13. In Figure 5.13 (a)
and Figure 5.13 (a), it can be seen that both stack voltages and currents are near-square-waves
with dc offsets as expected from (5.1)–(5.5). The top stack voltage in positive steady state
(Stage 1) is about 90 kV and its current is about 350 A while the bottom stack voltage is around
210 kV and its current is around -150 A. The negative steady state (Stage 4) is symmetrical to
the positive steady state with the top stack and bottom stack values replacing each other. Figure
5.13 (c) and Figure 5.13 (d) show one operation cycle in more detail and illustrates the use of
the control headroom to commutate the stack currents and synchronize them with the stack
voltages. The modulation scheme implemented in this full-scale simulation is a classic NLM
with SM voltage sorting and selection algorithm, illustrated in Figure 5.6. Since there is a large
number of SMs in the stack, the voltage error between 𝑣𝑆𝑇𝑇,𝑆𝑇𝐵∗ and 𝑁𝑁𝐿𝑀𝑣𝐶
∗ is negligible
compared to the relatively large value of 𝑣𝑆𝑇𝑇,𝑆𝑇𝐵∗ , and NLM is accurate enough for tracking.
The ripples in Figure 5.13 are caused by SM sorting and selection.
(a)
(b)
168 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
(c)
(d)
Figure 5.13. Simulation results of the stack voltage and current. (a) Stack voltages 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵. (a)
Stack currents 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵 . (c) Stack voltages in one operation cycle. (d) Stack currents in one
operation cycle.
The rectifier waveforms in Figure 5.14 (a) and Figure 5.14 (b) show that the near-square-wave
current from the high-voltage side is rectified and appears in the low-voltage terminal as a near-
continuous current with brief dips toward zero.
(a)
5.5 Assessment of Simulation Analysis 169
(b)
(c)
(d)
Figure 5.14. Simulation results of the rectifier voltage and current. (a) Rectifier voltages 𝑣𝐷1𝑆 and 𝑖𝐷1𝑆.
(a) Rectifier currents 𝑖𝐷1𝑆 and 𝑖𝐷3𝑆. (c) Rectifier voltages in one operation cycle. (d) Rectifier currents
in one operation cycle.
In Figure 5.14 (c) and Figure 5.14 (d), it can be observed that the diodes that are being
commutated off have currents that drop to zero before their voltage enters reverse-bias and that
those turning on have currents that rise after their voltage reaches forward-bias. Both ZCS turn-
off and ZVS turn-on are achieved in this example.
170 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
5.5.2 Energy Management and Voltage Balancing
The efficacy of the energy balancing is examined in Figure 5.15. Figure 5.15 (a) shows that the
high-side dc link capacitor voltages 𝑣𝐶𝑇 and 𝑣𝐶𝐵 are well-balanced within 5% of the nominal
value with only 60 μF capacitance on the dc link. It would be possible to further reduce the
voltage deviation range and dc link capacitance if additional control headroom is provided
allowing the rate-of-change of current during commutation to be increased. The maximum,
mean and minimum voltage values of the SM capacitors in each stack are shown in Figure 5.15
(b) and Figure 5.15 (c). It can be seen that the set of SM capacitor voltages are well-controlled
and all are within 10% of the nominal value of 1.8 kV.
(a)
(b)
5.5 Assessment of Simulation Analysis 171
(c)
Figure 5.15. Simulation results of the energy balance. (a) Voltage deviation of high-side dc link
capacitors, 𝑣𝐶𝑇 and 𝑣𝐶𝐵. (b) Voltage deviation of SM capacitors in top stack, 𝑣𝐶−𝑇−𝑚𝑎𝑥 , 𝑣𝐶−𝑇−𝑚𝑒𝑎𝑛
and 𝑣𝐶−𝑇−𝑚𝑖𝑛. (c) Voltage deviation of SM capacitors in bottom stack, 𝑣𝐶−𝐵−𝑚𝑎𝑥, 𝑣𝐶−𝐵−𝑚𝑒𝑎𝑛 and
𝑣𝐶−𝐵−𝑚𝑖𝑛.
5.5.3 Reversal Power Flow Operation
As mentioned in Section 5.2, this converter can pass power in the reverse direction if the low-
voltage side rectifier diodes are replaced by IGBTs. Results for reverse power flow results are
shown in Figure 5.16. The dc offset and ac component of stack voltages in Figure 5.16 (a) are
identical to those in Figure 5.13 (a), but the dc and ac components of stack currents in Figure
5.16 (b) have changed direction comparing to Figure 5.13 (b).
(a)
172 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
(b)
Figure 5.16. Simulation results of the stack voltage and current in reverse power flow. (a) Stack voltages
𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵. (a) Stack currents 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵.
5.6 Experimental Results Analysis
To validate the theoretical analysis and support the simulation results, a down-scaled laboratory
prototype (see Figure A.3 in Appendix) was built with the parameters listed in Table 5.2.
Table 5.2. Experimental prototype parameters of the high step-ratio dc-ac-dc converter
Symbol Description Value
𝑃𝑇 Power Throughput 4.5 kW
𝑣𝐻𝑆 High-side Terminal Voltage 1500 V (±750 V)
𝑣𝐿𝑆 Low-side Terminal Voltage 150 V
𝐿𝑇 𝐿𝐵 Arm Inductance 1.64 mH
𝑟𝑇 Transformer Turns-ratio 2:1
𝐶ℎ Control Headroom 22%
𝑛𝑇 𝑛𝐵 SM Number in Each Stack 9
𝐶𝑆𝑀 SM Capacitance 0.8 mF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑟𝑠 Stack Modulation Ratio 5/2
𝑓𝑜 Operation Frequency 500 Hz
𝑓𝑟 SM Sorting Frequency 15.2 rot/cycle
5.6 Experimental Results Analysis 173
It chooses real-time system OP5600 from OPAL-RT Technologies as the controller, and it
utilises MITSUBISHI IGBT modules CM300DX-24S as the SM power switches. The volt-
ampere ratings of power devices are also oversized in this prototype, but the maximum stack
capacitive energy storage in the full range operation is restricted at about 35 kJ/MVA, which
is in the reasonable margin of the theoretical value in Section 5.4.1 and simulation parameters
in Section 5.5.
Noting that there are only 9 SMs in each stack, the nearest level modulation (NLM) is not
sufficient for accurate tracking and so additional pulse width modulation (PWM) is applied to
one extra SM which will be the 𝑁𝑁𝐿𝑀 + 1 SM in the voltage order. It provides the voltage
difference between 𝑣𝑆𝑇𝑇,𝑆𝑇𝐵∗ and 𝑁𝑁𝐿𝑀𝑣𝐶
∗ .
5.6.1 Near-square-wave and Soft-switching
Experimental result in Figure 5.17 (a) shows the stack voltage and current are both, as expected,
near-square-wave with dc offset of 𝑣𝐻𝑆/2 and 𝑖𝐻𝑆 respectively. The high frequency ripple that
can be seen is the result of PWM of the 𝑁𝑁𝐿𝑀 + 1 SM. Figure 5.17 (b) demonstrates the use of
control headroom to create voltage pulses across the arm inductors which force the stack
current commutation and reduce the transition time. The rectifier waveforms in Figure 5.17 (c)
show the positive-biased square-wave voltage and current after the rectification, which leads
to a near-continuous current on the low-side dc link. In the meantime, it can be also observed
that the ZVS turn-on and ZCS turn-off are also achieved in this experimental operation.
(a)
vSTB(500V/div)
vSTT(500V/div)
iSTB(10A/div)
iSTT(10A/div)
500 μs/div
174 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
(b)
(c)
Figure 5.17. Experimental results of the SM stack, arm inductor and rectifier voltages and currents. (a)
Stack voltages and currents, 𝑣𝑆𝑇𝑇,𝑆𝑇𝐵 and 𝑖𝑆𝑇𝑇,𝑆𝑇𝐵. (b) Arm inductor voltages and currents, 𝑣𝐿𝑇,𝐿𝐵 and
𝑖𝐿𝑇,𝐿𝐵. (c) Rectifier voltages and currents, 𝑣𝐷1,𝐷3 and 𝑖𝐷1,𝐷3.
5.6.2 Energy Management and Voltage Balancing
To illustrate the energy balancing results, the voltages and currents at both terminals are shown
in Figure 5.18 (a) and the average voltages of each SM capacitor during ten operation cycles
are summarised in Figure 5.18 (b). The voltages across CT and CB, in Figure 5.18 (a), are seen
to be well-balanced at 750 V. It also verifies the voltage step-ratio in this test is 10:1 and current
vLT(1000V/div)
vLB(1000V/div)
iSTB(10A/div)
iSTT(10A/div)
500 μs/div
vD1(100V/div)
vD3(100V/div)
iD1(20A/div)
iD3(20A/div)
500 μs/div
5.6 Experimental Results Analysis 175
ratio between two terminals is 1:10. The average voltages for each SM capacitor in Figure 5.18
(b) confirm that the balancing is within 10% of the nominal value of 150 V.
(a)
(b)
Figure 5.18. Experimental results of the energy balance. (a) Voltage and current at both terminals,
𝑣𝐻𝑆,𝐿𝑆 and 𝑖𝐻𝑆,𝐿𝑆. (b) Average voltages of each SM capacitors during ten operation cycles.
vCT(1000V/div)
vCB(1000V/div)
iHS(5A/div)
vLS(100V/div)
iLS(20A/div)
176 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
5.6.3 CSM Operation and VSM Operation
To illustrate current source mode operation, the low-voltage terminal was connected to a
voltage source (set variously at 150V, 225 V and 300 V), and the circuit is controlled by the
current loop of Figure 5.6. By adjusting the current references, the power absorbed by the low-
voltage terminal was varied as shown in Figure 5.19 (a).
(a)
(b)
Figure 5.19. Experimental results of different operation schemes. (a) Current-source-mode operation.
(b) Voltage-source-mode operation.
5.7 Chapter Summary 177
To illustrate voltage source mode operation, a variable resistor was connected to the low-
voltage side and the outer voltage loop of Figure 5.6 was employed. Figure 5.19 (b) shows that
𝑣𝐿𝑆 was well-controlled at steady values (voltage reference set variously at 150 V, 225 V and
300 V) as the variable resistor was changed from light to heavy load.
These experimental results in Figure 5.17–Figure 5.19 reach good agreement with the
theoretical analysis in Section 5.2 and further validate the simulation results in Section 5.5.
5.7 Chapter Summary
This chapter has presented a single-phase modular multilevel dc-ac-dc converter for high step-
ratio low power throughput conversion between an HVDC terminal and an MVDC network.
This topology can be seen as a SAB/DAB dc-ac-dc converter using modular multilevel
structure. High step-ratio was achieved by a combination of the inherent ratio of 2 of the half-
bridge configuration, the SM stack modulation and transformer turn-ratio thereby giving a high
degree of design and operation flexibility. It has shown that this converter inherits the benefits
of medium-frequency operation and soft-switching operation from the original SAB/DAB
circuits which facilitate the reduction of system footprint and power losses, and it also inherits
the features of high modularity, high reliability and high controllability from the MMC
structure that are important for HVDC applications.
The high-voltage side circuit is a single-phase half-bridge inverter with stacks of SMs in each
of the switch positions to withstand the high-side voltage stress. The high-voltage side
processes all the power through only two SM stacks, so the total volume required by SM stacks
and isolation clearances can be kept low. The low-voltage side can use a diode or active bridge
rectifier arrangement for unidirectional or bidirectional power flow, simplifying the
configuration and also achieving soft-switching operation. Compactness is further advanced
by using near-square-wave current operation which has been shown to yield a lower rating
requirement for semiconductor devices and SM capacitors than traditional sinusoidal
operation. The near-square-wave current operation in single-phase configuration leads to near-
constant instantaneous power flow such that the dc smoothing capacitors can be also very
small. An energy balance method and a control strategy for this mode of operation were also
178 High Step-ratio Modular Multilevel DC-AC-DC Converter for HVDC Applications
proposed. The rapid current reversal required for near-square-wave operation was aided by
providing control headroom in the form of additional SM over those required for steady-state.
The theoretical analysis for operating principles and near-square-wave modulation is verified
against simulations of a full-scale example and further verified against experiments on a down-
scaled prototype. The results show that this high step-ratio modular multilevel dc-ac-dc
converter with near-square-wave operation could become a compact and low-cost candidate
for power connection between an HVDC terminal and an MVDC network.
Chapter 6 Low Step-ratio Modular Multilevel DC-
DC Converter for HVDC Applications
The previous chapter (Chapter 5) discussed the high step-ratio modular multilevel dc-ac-dc
converter to connect an HVDC terminal to an MVDC network. The internal ac stage provided
the converter with the benefit of using a transformer and its turns-ratio to decrease the burden
on stack modulation ratio and thereby achieve high step-ratio conversion. However, this multi-
stage conversion would invariably increase the overall cost, power losses and system footprint
since the converter needs two separate steps (ac-dc and dc-ac) to accomplish the dc-dc
conversion.
This chapter presents a buck-boost circuit based single-stage direct-chain-link modular
multilevel dc-dc converter which is suitable for low step-ratio high power throughput
conversion between two dc terminals with similar but not identical voltages. To introduce the
topology and operation of this direct-chain-link dc-dc converter, its connection to and
comparison with the standard single-phase dc-ac MMC are described in Section 6.1.
As noted in Section 2.3.2, all of the direct-chain-link modular multilevel dc-dc configurations
[176], [184] rely on an internal-circulating ac current to balance the stack energies and this
circulating current inevitably adds to the current amplitude stresses and power losses for both
the SM switches and passive components in the circuit. In Section 6.2, an analysis method is
created to support the choice of the circulating current frequency. Using this, the current
stresses and reactive power losses can be minimised while also meeting the SM stack balancing
requirements and limits on the SM voltage ripple.
The analysis method for the circulating current frequency can be applied to other direct-chain-
link dc-dc converters and derived topologies which covers various conversion requirements,
the detailed description and discussion of which are given in Section 6.3 of this chapter.
180 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
Simulations and experiments are presented in Section 6.4 and Section 6.5 respectively, the
results of which validate the operation principles of the presented direct-chain-link dc-dc
converter and also verify the analysis method for the choice of circulating current frequency.
6.1 Circuit Operation and Current Loop Analysis
Figure 6.1 shows a standard single-phase dc-ac MMC circuit with a passive ac load placed
centrally [157], [158]. The black arrows define the reference directions of the branch currents,
and the black signs of “+ − ” define the voltage direction. The blue arrow and red arrows
denote the expected loop paths of the dc and ac current.
If the converter is properly controlled, the dc input currents, 𝑖𝑖𝑛𝑇−𝑑𝑐 and 𝑖𝑖𝑛𝐵−𝑑𝑐, flow through
the outer blue loop, 𝐼𝑑𝑐, as a common component for the top and bottom stack currents. The ac
output current, 𝑖𝑜𝑢𝑡−𝑎𝑐, divides into two equal parts, and these two ac components, 𝑖𝑎𝑐
2, flow in
the two red loops and have different directions with respect to the stack current references.
They can be seen as differential stack currents. Since the stack energy must be balanced, the
net energy deviation over an ac cycle, 𝑇𝑎𝑐, caused by the combination of ac and dc voltages
and currents of the stacks should be zero, as expressed in (6.1) and (6.2),
∫ 𝑣𝑆𝑇𝑇(𝑡)𝑖𝑆𝑇𝑇(𝑡)𝑑𝑡𝑇𝑎𝑐
0
= ∫ [𝑉𝑑𝑐 + 𝑣𝑖𝑛𝑇−𝑟𝑖𝑝 − 𝑣𝑎𝑐(𝑡) − 𝑣𝐿𝑇(𝑡)] [𝐼𝑑𝑐 +𝑖𝑎𝑐(𝑡)
2] 𝑑𝑡
𝑇𝑎𝑐
0
= 0 (6.1)
∫ 𝑣𝑆𝑇𝐵(𝑡)𝑖𝑆𝑇𝐵(𝑡)𝑑𝑡𝑇𝑎𝑐
0
= ∫ [𝑉𝑑𝑐 + 𝑣𝑖𝑛𝐵−𝑟𝑖𝑝 + 𝑣𝑎𝑐(𝑡) − 𝑣𝐿𝐵(𝑡)] [𝐼𝑑𝑐 −𝑖𝑎𝑐(𝑡)
2] 𝑑𝑡
𝑇𝑎𝑐
0
= 0 (6.2)
where 𝑣𝑆𝑇𝑇 and 𝑖𝑆𝑇𝑇 are the voltage and current of top stack, 𝑣𝑆𝑇𝐵 and 𝑖𝑆𝑇𝐵 are the voltage and
current of bottom stack, 𝑣𝐿𝑇 and 𝑣𝐿𝐵 are the arm inductor voltage of top stack and bottom stack,
𝑉𝑑𝑐 and 𝐼𝑑𝑐 are the dc component voltage and current from the input dc sources 𝑣𝑖𝑛𝑇 and 𝑣𝑖𝑛𝐵
(𝑣𝑖𝑛𝑇−𝑑𝑐 = 𝑣𝑖𝑛𝐵−𝑑𝑐 = 𝑉𝑑𝑐 , 𝑖𝑖𝑛𝑇−𝑑𝑐 = 𝑖𝑖𝑛𝐵−𝑑𝑐 = 𝐼𝑑𝑐 ), 𝑣𝑖𝑛𝑇−𝑟𝑖𝑝 and 𝑣𝑖𝑛𝐵−𝑟𝑖𝑝 are the small ac
component voltage on the input dc sources 𝑣𝑖𝑛𝑇 and 𝑣𝑖𝑛𝐵 (𝑣𝑖𝑛𝑇−𝑎𝑐 = 𝑣𝑖𝑛𝑇−𝑟𝑖𝑝, 𝑣𝑖𝑛𝐵−𝑎𝑐 =
𝑣𝑖𝑛𝐵−𝑟𝑖𝑝), 𝑣𝑎𝑐 and 𝑖𝑎𝑐 are the ac component voltage (𝑣𝑜𝑢𝑡−𝑎𝑐(𝑡) = 𝑣𝑎𝑐(𝑡) = 𝑉𝑎𝑐 𝑠𝑖𝑛 𝜔𝑡) and
current (𝑖𝑜𝑢𝑡−𝑎𝑐(𝑡) = 𝑖𝑎𝑐(𝑡) = 𝐼𝑎𝑐 𝑠𝑖𝑛(𝜔𝑡 + 𝜃)) through the ac load 𝑍𝑙𝑜𝑎𝑑. 𝑉𝑎𝑐 and 𝐼𝑎𝑐 are the
6.1 Circuit Operation and Current Loop Analysis 181
amplitude value of ac load voltage and current, 𝜔 is the angular frequency of the ac components
(𝜔 = 2𝜋𝑓 =2𝜋
𝑇) and 𝜃 is the phase difference between them. The illustrative waveforms for
these voltages and currents have been also provided in Figure 6.1 at appropriate locations.
Figure 6.1. Current loops in the standard single-phase dc-ac MMC.
Evaluating the dc and ac components of (6.1) and (6.2) leads to (6.3), which is the required
relationship between the ac and dc terms for energy balance. A modulation index 𝑚 has been
defined between 𝑉𝑎𝑐 and 𝑉𝑑𝑐 such that 𝑉𝑎𝑐 = 𝑚𝑉𝑑𝑐 and for half bridge SM stacks 𝑚 ≤ 1.
𝑉𝑑𝑐𝐼𝑑𝑐 =1
4𝑉𝑎𝑐𝐼𝑎𝑐 𝑐𝑜𝑠 𝜃 =
1
4𝑚𝑉𝑑𝑐𝐼𝑎𝑐 𝑐𝑜𝑠 𝜃 (6.3)
This standard single-phase MMC achieves dc-ac conversion. It can be modified and developed
into a modular multilevel dc-dc converter, as shown in Figure 6.2. Here, 𝑣𝑖𝑛𝑇 still serves as the
input dc source voltage, designated as 𝑣𝑖𝑛, but 𝑣𝑖𝑛𝐵 of Figure 6.1 has become the output dc
load voltage, 𝑣𝑜, which leads to the dc current divided into two loops (the blue arrows) with
different directions (with respect to the stack current reference). The voltage step-ratio between
LT
LB
Zload
Idc
vout-ac=vac
vSTB=Vdc+vinB-rip+vac vLB iout-ac=iac
vinT-dc=Vdc
vinT
vinB
vout
SMT1
SMTN
SMB1
SMBN
iinT-dc=Idc
vinT-ac=vinT-rip
vinB-dc=Vdc
iinB-dc=Idc
vinB-ac=vinB-rip
iout-dc=0
vout-dc=0
vout=vac
iac
2
iac
2
vSTT=Vdc+vinT-rip vac vLT
iinT-ac= iac
2iSTT=Idc+
iac
2
iSTB=Idc iac
2iinB-ac=
2iac
182 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
the dc component values of 𝑣𝑜 and 𝑣𝑖𝑛 is defined as 𝑅 (𝑅 =𝑣𝑜−𝑑𝑐
𝑣𝑖𝑛−𝑑𝑐, 𝑣𝑖𝑛−𝑑𝑐 = 𝑉𝑑𝑐, 𝑣𝑜−𝑑𝑐 =
𝑉𝑑𝑐𝑅, 𝑣𝑖𝑛−𝑎𝑐 = 𝑣𝑖𝑛−𝑟𝑖𝑝, 𝑣𝑜−𝑎𝑐 = 𝑣𝑜−𝑟𝑖𝑝).
Figure 6.2. Current loops in the proposed modular multilevel dc-dc conversion.
To keep both stacks balanced in the operation, it still needs ac components in the stack voltages
and also an ac current through the stacks. The sum of the stack voltages in conventional dc-ac
MMC conversion only needs to support the dc link voltage stress, but the sum of the stack
voltages in this dc-dc conversion has to support the dc link voltage and also provides an extra
ac voltage to drive a common ac current through the two stacks for energy balancing. This ac
current works with the ac components of the stack voltages to offset the dc net energy in each
ac cycle. The arm inductor voltages 𝑣𝐿𝑇(𝑡) and 𝑣𝐿𝐵(𝑡) in this dc-dc conversion will always
have the same voltage drop directions due to the common ac current, which is different with
that in standard dc-ac MMC conversion. Because of the ac component in stack voltage, the
voltage at middle point of the two stacks, 𝑣𝑓 , is still an ac voltage (𝑣𝑓(𝑡) = 𝑣𝑎𝑐(𝑡) =
𝑉𝑎𝑐 𝑠𝑖𝑛 𝜔𝑡) as that in dc-ac conversion, and term 𝑚 is still used to show the ratio between 𝑉𝑎𝑐
and 𝑉𝑑𝑐. The ac load 𝑍𝑙𝑜𝑎𝑑 in Figure 6.1 becomes an inductive filter 𝐿𝑓 in this dc-dc converter
and is expected to supress ac current in a path that is intended to be dc only.
LT
LB
vf-ac =vac
if-dc =Idc+
Co
Idc
Lf
vin
vo
vf
iSTB= +
iSTT=Idc+
Idc
R
vin-dc=Vdc
iin-dc=Idc
vin-ac=vin-rip
iin-ac=
vo-dc=VdcR
io-dc=
vo-ac=vo-rip
if-ac 0
vf-dc=0
vf=vac
iac
2
iac
2
iac
2
iac
2
io-ac=iac
2Idc
R
Idc
R
Idc
R
vSTB=VdcR+vo-rip+vac vLB
vSTT=Vdc+vin-rip vac vLT SMT1
SMTN
SMB1
SMBN
6.2 Equivalent Circuit and Choice of Frequency 183
Compared to the dc and ac current loops in dc-ac conversion, the roles of dc current and ac
current in this dc-dc conversion have been exchanged. The ac current, designated as 𝑖𝑎𝑐
2, flow
in an outer loop and is common to the top and bottom stacks, whereas there are different dc
currents, 𝐼𝑑𝑐 and 𝐼𝑑𝑐
𝑅, through the two stacks, flowing in opposite direction and returning via the
ground connection. The requirement for energy balance for top and bottom stacks in this dc-dc
conversion are given in (6.4) and (6.5) respectively. The dc and ac components in this dc-dc
conversion also need comply the relationship as (6.3) to keep the both stacks balanced.
∫ 𝑣𝑆𝑇𝑇(𝑡)𝑖𝑆𝑇𝑇(𝑡)𝑑𝑡𝑇𝑎𝑐
0
= ∫ [𝑉𝑑𝑐 + 𝑣𝑖𝑛−𝑟𝑖𝑝 − 𝑣𝑎𝑐(𝑡) − 𝑣𝐿𝑇(𝑡)] [𝐼𝑑𝑐 +𝑖𝑎𝑐(𝑡)
2] 𝑑𝑡 = 0
𝑇𝑎𝑐
0
(6.4)
∫ 𝑣𝑆𝑇𝐵(𝑡)𝑖𝑆𝑇𝐵(𝑡)𝑑𝑡𝑇𝑎𝑐
0
= ∫ [𝑉𝑑𝑐𝑅 + 𝑣𝑜−𝑟𝑖𝑝 + 𝑣𝑎𝑐(𝑡) − 𝑣𝐿𝐵(𝑡)] [−𝐼𝑑𝑐
𝑅+
𝑖𝑎𝑐(𝑡)
2] 𝑑𝑡
𝑇𝑎𝑐
0
= 0 (6.5)
In the case of a dc-ac MMC conversion, the frequency, amplitude and phase of the ac
components of the stack voltages and currents are usually decided by the external utility grid
and power reference. For this dc-dc conversion, there is freedom to choose the amplitude,
frequency and phase of ac components of the stack voltages to suit design purposes. The
amplitude, frequency and phase of the ac current can be set by the choice of the ac components
of the stack voltages (the sum of the two stack voltages) acting on the internal passive
component network. This freedom of choice provides an opportunity, but also raises the
challenge, to manage the component stresses and power losses within this single-stage dc-dc
conversion. To design this dc-dc circuit properly, it requires detailed circuit analysis as
undertaken in next section.
6.2 Equivalent Circuit and Choice of Frequency
The approach taken is to exploit superposition and create separate equivalent circuits to analyse
the dc and ac components of Figure 6.2.
184 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
6.2.1 Equivalent circuit of DC Component
Considering the dc components in the first place, the equivalent circuit has much similarity to
an average-value circuit of the classic bidirectional buck-boost converter. A specific dc
component analysis and comparison of the two cases are presented in Figure 6.3. The dc
components of the stack voltages and currents ( 𝑣𝑆𝑇𝑇−𝑑𝑐 = 𝑉𝑑𝑐, 𝑖𝑆𝑇𝑇−𝑑𝑐 = 𝐼𝑑𝑐 , 𝑣𝑆𝑇𝐵−𝑑𝑐 =
𝑉𝑑𝑐𝑅, 𝑖𝑆𝑇𝐵−𝑑𝑐 = −𝐼𝑑𝑐
𝑅) in Figure 6.3 (a) are analogous to the average values of the switch
voltages and currents (𝑣𝑆𝑊𝑇̅̅ ̅̅ ̅̅ = 𝑉𝑑𝑐, 𝑖𝑆𝑊𝑇̅̅ ̅̅ ̅̅ = 𝐼𝑑𝑐, 𝑣𝑆𝑊𝐵̅̅ ̅̅ ̅̅ ̅ = 𝑉𝑑𝑐𝑅, 𝑖𝑆𝑊𝐵̅̅ ̅̅ ̅̅ = −𝐼𝑑𝑐
𝑅) in switch-mode
buck-boost operation. Further, the dc components of the voltage and current of the reactor
(𝑣𝑓−𝑑𝑐 = 0, 𝑖𝑓−𝑑𝑐 = 𝐼𝑑𝑐 +𝐼𝑑𝑐
𝑅) in Figure 6.3 (a) are also analogous to the average values of the
voltage and current of the inductor ( 𝑣𝐿̅̅ ̅ = 0, 𝑖�̅� = 𝐼𝑑𝑐 +𝐼𝑑𝑐
𝑅) in switch-mode buck-boost
operation. Noting that the output voltage is below ground potential, the modular multilevel dc-
dc converter presented in Figure 6.2 is therefore described as a direct-chain-link negative-
output buck-boost converter in this chapter. Its equivalent dc component circuit is shown in
Figure 6.4 (a).
(a) (b)
Figure 6.3. DC component analysis and comparison. (a) Proposed modular multilevel dc-dc converter.
(b) Classic bidirectional buck-boost converter.
Lf
vin
Co
SWT
SWBvo
vin
Covo
STT
STB
vSWT
vSWB
vSTT
vSTB iSTB
iSTT
iSWB
iSWT
Lf
LT
LB
6.2 Equivalent Circuit and Choice of Frequency 185
(a) (b)
Figure 6.4. Equivalent circuit analysis of the proposed direct-chain-link negative-output buck-boost
converter. (a) DC components. (b) AC components.
6.2.2 Equivalent circuit of AC Component
Turning now to the ac component of Figure 6.2, the equivalent circuit is shown in Figure 6.4
(b). It can be seen that there is no input ac voltage but the stacks act together and in sum they
will create an ac voltage that drives an ac current around a single loop comprising of the two
arm inductors, 𝐿𝑇 and 𝐿𝐵, and the input and output dc capacitor 𝐶𝑖𝑛 and 𝐶𝑜. This ac current
analysis is illustrated in Figure 6.5 (a) and for comparison the paths in the traditional single-
phase dc-ac MMC are shown in Figure 6.5 (b). The top stack voltage and bottom stack voltage
in dc-ac MMC also need to provide an extra ac voltage (besides 𝑣𝑎𝑐) to generate ac voltages at
points A and B to drive the two ac current components through the arm inductors. These two
ac currents flow with different direction when they go through their respective arm inductor
and SM stack, so the required extra ac voltages for top stack and bottom are opposite and the
sum of them should be 0 (i.e., the voltage difference between A and B is 0), which avoids
creation of internal circulating current. However, the ac current in the case of this dc-dc
LT
LB
vin-ac=vin-rip
= icir
Covo-ac=vo-rip
Lf
LT
LB
Idc
vin-dc=Vdc
Co
Lf
SWT
SWB
vSTT-ac
vSTB-acvo-dc=VdcR
if-dc=iL
vf-dc vf-ac
vf-ac=vac
if-ac 0
iac
2
Idc
R
iSTT-dc=iSWT=Idc
=Idc+ Idc
R
vf-dc=vL=0
vSTT-dc=vSWT=Vdc
vSTB-dc=vSWB=VdcR
iSTB-dc=iSWB= Idc
R
186 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
conversion has to circulate within the circuit in order to keep the stack energies balanced, so
the sum of the extra ac voltages of the top and bottom stack in this dc-dc conversion should not
be 0 (i.e., the voltage difference between A and B is not 0). The expression for these two stack
voltages can be expressed in terms of the SM capacitor voltages and modulation ratios. The ac
current, 𝑖𝑎𝑐
2, that flows around the main loop is also referred to as the circulating current (𝑖𝑐𝑖𝑟 =
𝑖𝑎𝑐
2).
(a) (b)
Figure 6.5. AC component analysis and comparison. (a) Direct-chain-link negative-output buck-boost
converter. (b) Standard single-phase dc-ac MMC.
6.2.3 Choice of Circulating Current Frequency
The stack energy expression is presented in (6.6) on the assumption that the term
𝑣𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡)2 is negligible compared to 𝑉𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝐵−𝑑𝑐.
𝑒𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡) = 𝐸𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝐵−𝑑𝑐 + 𝑒𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡)
=𝐶𝑆𝑀
2𝑛𝑇,𝐵𝑣𝑆𝑀𝑇,𝑆𝑀𝐵
2(𝑡) =𝐶𝑆𝑀
2𝑛𝑇,𝐵[𝑉𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝐵−𝑑𝑐 + 𝑣𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡)]
2
≈𝐶𝑆𝑀
2𝑛𝑇,𝐵𝑉𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝑇−𝑑𝑐
2 + 2𝐶𝑆𝑀
2𝑛𝑇,𝐵𝑉𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝑇−𝑑𝑐𝑣𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡) (6.6)
Lf
Co
LT
LB
iac2
vf=vac
vSTB-ac
vSTT-ac
A
B
Cin
LT
LB
Zload
iac2
iac2
vout=vac
vSTB-ac
vSTT-ac
A
B
CinB
CinT
6.2 Equivalent Circuit and Choice of Frequency 187
where 𝑒𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡) and 𝑣𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡) are the sum of SM capacitor energy and voltage in top or
bottom stack, 𝐸𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝐵−𝑑𝑐 and 𝑉𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝐵−𝑑𝑐 are the dc components of 𝑒𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡) and
𝑣𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡) , 𝑒𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡) and 𝑣𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡) are the ac components of
𝑒𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡) and 𝑣𝑆𝑀𝑇,𝑆𝑀𝐵(𝑡), 𝐶𝑆𝑀 is the SM individual capacitance and 𝑛𝑇,𝐵 is the number of
SMs in the top or bottom stack.
The ac components of the sum of SM capacitor energy, 𝑒𝑆𝑀𝑇−𝑎𝑐,𝑆𝑀𝐵−𝑎𝑐(𝑡) are related to the
instantaneous power exchange of the stack during the circuit operation, and they can be
expressed as (6.7) and (6.8).
𝑒𝑆𝑀𝑇−𝑎𝑐(𝑡) = ∫ [𝑉𝑑𝑐 + 𝑣𝑖𝑛−𝑟𝑖𝑝 − 𝑣𝑎𝑐(𝑡) − 𝑣𝐿𝑇(𝑡)] [𝐼𝑑𝑐 +𝑖𝑎𝑐(𝑡)
2] 𝑑𝑡
𝑡
0
(6.7)
𝑒𝑆𝑀𝐵−𝑎𝑐(𝑡) = ∫ [𝑉𝑑𝑐𝑅 + 𝑣𝑜−𝑟𝑖𝑝 + 𝑣𝑎𝑐(𝑡) − 𝑣𝐿𝐵(𝑡)] [−𝐼𝑑𝑐
𝑅+
𝑖𝑎𝑐(𝑡)
2] 𝑑𝑡
𝑡
0
(6.8)
Substituting the expression of (6.7) and (6.8) into (6.6), yields the ac components of the sum
of SM capacitor voltage, 𝑣𝑆𝑀𝑇−𝑎𝑐(𝑡) and 𝑣𝑆𝑀𝐵−𝑎𝑐(𝑡), as noted in (6.9) and (6.10) where the
small energy deviation within the passive network has been neglected.
𝑣𝑆𝑀𝑇−𝑎𝑐(𝑡) =𝑛𝑇
𝐶𝑆𝑀𝑉𝑆𝑀𝑇−𝑑𝑐𝑒𝑆𝑀𝑇_𝑎𝑐(𝑡) =
𝑛𝑇𝑉𝑑𝑐𝐼𝑑𝑐
2𝜔𝐶𝑆𝑀𝑉𝑆𝑀𝑇−𝑑𝑐
(4
𝑚𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡 +
2𝑚2 − 4
𝑚𝑐𝑜𝑠 𝜔𝑡 + 𝑠𝑖𝑛 2𝜔𝑡 + 𝑡𝑎𝑛 𝜃 𝑐𝑜𝑠 2𝜔𝑡) (6.9)
𝑣𝑆𝑀𝐵−𝑎𝑐(𝑡) =𝑛𝐵
𝐶𝑆𝑀𝑉𝑆𝑀𝐵−𝑑𝑐𝑒𝑆𝑀𝐵−𝑎𝑐(𝑡) =
𝑛𝐵𝑉𝑑𝑐𝐼𝑑𝑐
2𝜔𝐶𝑆𝑀𝑉𝑆𝑀𝐵−𝑑𝑐
(4𝑅
𝑚𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡 +
2𝑚2 − 4𝑅
𝑚𝑅𝑐𝑜𝑠 𝜔𝑡 − 𝑠𝑖𝑛 2𝜔𝑡 − 𝑡𝑎𝑛 𝜃 𝑐𝑜𝑠 2𝜔𝑡) (6.10)
The dc components of the sums of the SM capacitor voltages in the top and bottom stacks,
𝑉𝑆𝑀𝑇−𝑑𝑐,𝑆𝑀𝐵−𝑑𝑐, should be sufficient to match the externally imposed dc voltages (𝑉𝑑𝑐in the
188 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
top loop and 𝑉𝑑𝑐𝑅 in the bottom loop) and through modulation of the stack create the required
𝑉𝑎𝑐, as shown in (6.11) and (6.12). Terms 𝛿𝑇 and 𝛿𝐵 are defined as the redundancy ratio for the
dc components of stack voltages (𝛿𝑇 ≤ 1, 𝛿𝐵 ≤ 1).
𝛿𝑇𝑉𝑆𝑀𝑇_𝑑𝑐 = 𝑉𝑑𝑐 + 𝑉𝑎𝑐 = (1 + 𝑚)𝑉𝑑𝑐 (6.11)
𝛿𝐵𝑉𝑆𝑀𝑇_𝑑𝑐 = 𝑉𝑑𝑐𝑅 + 𝑉𝑎𝑐 = (𝑅 + 𝑚)𝑉𝑑𝑐 (6.12)
The ratio between 𝑉𝑑𝑐 and 𝑉𝑆𝑀𝑇−𝑑𝑐 and the ratio between 𝑉𝑑𝑐𝑅 and 𝑉𝑆𝑀𝐵−𝑑𝑐 are defined as the
dc modulation index of the SM stacks, noted as 𝑚𝑑𝑐𝑇 and 𝑚𝑑𝑐𝐵, shown in (6.13) and (6.14). It
is also worth noting here that 𝑚 is the ratio between 𝑉𝑎𝑐 and 𝑉𝑑𝑐, which can be seen as the ac
modulation index of the SM stacks.
𝑚𝑑𝑐𝑇 =𝑉𝑑𝑐
𝑉𝑆𝑀𝑇−𝑑𝑐=
𝛿𝑇
1 + 𝑚 (6.13)
𝑚𝑑𝑐𝐵 =𝑉𝑑𝑐𝑅
𝑉𝑆𝑀𝐵−𝑑𝑐=
𝛿𝐵𝑅
𝑅 + 𝑚 (6.14)
Thus, the stack voltages can be expressed in (6.15) and (6.16) by SM stack capacitor voltages
and modulation ratios, and the sum of the ac components of these two stack voltages are given
in (6.17). The relationship between this ac voltage sum and the circulating current shown in
Figure 6.3 (b) is provide in (6.18), and the amplitude of the circulating current is given in (6.19),
where 𝐶𝐷𝐶 is the equivalent dc link capacitance (𝐶𝐷𝐶 =𝐶𝑖𝑛𝐶𝑜
𝐶𝑖𝑛+𝐶𝑜).
𝑣𝑆𝑇𝑇(𝑡) = (𝑚𝑑𝑐𝑇 − 𝑚𝑑𝑐𝑇𝑚 𝑠𝑖𝑛 𝜔𝑡)[𝑉𝑆𝑀𝑇−𝑑𝑐 + 𝑣𝑆𝑀𝑇−𝑎𝑐(𝑡)] (6.15)
𝑣𝑆𝑇𝐵(𝑡) = (𝑚𝑑𝑐𝐵 +𝑚𝑑𝑐𝐵
𝑅𝑚 𝑠𝑖𝑛 𝜔𝑡) [𝑉𝑆𝑀𝐵−𝑑𝑐 + 𝑣𝑆𝑀𝐵−𝑎𝑐(𝑡)] (6.16)
𝑣𝑠𝑢𝑚−𝑎𝑐(𝑡) = 𝑣𝑆𝑇𝑇−𝑎𝑐(𝑡) + 𝑣𝑆𝑇𝐵−𝑎𝑐(𝑡)
= (𝑚𝑑𝑐𝑇 − 𝑚𝑑𝑐𝑇𝑚 𝑠𝑖𝑛 𝜔𝑡)𝑣𝑆𝑀𝑇−𝑎𝑐(𝑡) + (𝑚𝑑𝑐𝐵 +𝑚𝑑𝑐𝐵
𝑅𝑚 𝑠𝑖𝑛 𝜔𝑡) 𝑣𝑆𝑀𝐵−𝑎𝑐(𝑡) (6.17)
6.2 Equivalent Circuit and Choice of Frequency 189
𝑖𝑐𝑖𝑟̇ =1
2𝑖𝑎𝑐̇ =
−𝑗𝜔𝐶𝐷𝐶
1 − 𝜔2(𝐿𝑇 + 𝐿𝐵)𝐶𝐷𝐶𝑣𝑠𝑢𝑚−𝑎𝑐̇ (6.18)
𝐼𝑐𝑖𝑟 =1
2𝐼𝑎𝑐 = |
−𝑗𝜔𝐶𝐷𝐶
1 − 𝜔2(𝐿𝑇 + 𝐿𝐵)𝐶𝐷𝐶| ∙ 𝑚𝑎𝑥[𝑣𝑆𝑇𝑇−𝑎𝑐(𝑡) + 𝑣𝑆𝑇𝐵−𝑎𝑐(𝑡)] (6.19)
Substituting the results of (6.9) and (6.10) into (6.17) and (6.19), the general expression for this
circulating current amplitude can be found (as shown (6.25) in the Appendix Section 6.6.1).
Analysis specific to the case of symmetrical voltage conversion without redundancy (𝑣𝑖𝑛−𝑑𝑐 =
𝑣𝑜−𝑑𝑐 = 𝑉𝑑𝑐, 𝑛𝑇,𝐵 = 𝑛𝑎𝑟𝑚, 𝐿𝑇,𝐵 = 𝐿𝑎𝑟𝑚, 𝑚𝑑𝑐𝑇,𝑑𝑐𝐵 =1
1+𝑚) is shown in (6.20) as an example.
𝐼𝑐𝑖𝑟 =1
2𝐼𝑎𝑐 = |
−𝑗𝐶𝐷𝐶𝑛𝑎𝑟𝑚𝐼𝑑𝑐
2𝐶𝑆𝑀(1 − 2𝜔2𝐿𝑎𝑟𝑚𝐶𝐷𝐶)(1 + 𝑚)2|
𝑚𝑎𝑥 (𝑚2 + 8
𝑚𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡 +
3𝑚2 − 8
𝑚𝑐𝑜𝑠 𝜔𝑡 + 𝑚 𝑐𝑜𝑠 3𝜔𝑡 − 𝑚 𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 3𝜔𝑡) (6.20)
Considering the effect of harmonics is negligible, (6.20) can be simplified as (6.21), and this
term needs to satisfy the energy balancing condition in (6.3). The required frequency of the
circulating ac current can be determined according to (6.22) (It is also the frequency at which
the SM stacks are modulated).
𝐼𝑐𝑖𝑟 =1
2𝐼𝑎𝑐 =
𝑛𝑎𝑟𝑚𝐼𝑑𝑐𝐶𝐷𝐶
2𝐶𝑆𝑀(2𝜔2𝐿𝑎𝑟𝑚𝐶𝐷𝐶 − 1)(1 + 𝑚)2𝑚∙ 𝐴 (6.21)
𝑓 =𝜔
2𝜋=
1
2𝜋√
1
2𝐿𝑎𝑟𝑚𝐶𝐷𝐶+
𝑛𝑎𝑟𝑚 𝑐𝑜𝑠 𝜃
8𝐿𝑎𝑟𝑚𝐶𝑆𝑀(1 + 𝑚)2∙ 𝐴 (6.22)
where 𝐴 = √(𝑡𝑎𝑛2 𝜃 + 9)𝑚4 + (16 𝑡𝑎𝑛2 𝜃 − 48)𝑚2 + 64 𝑡𝑎𝑛2 𝜃 + 64.
The expression (6.21) has a minimum value which for the case 𝜃 = 0 is expressed in (6.23) in
terms of the passive component values and the voltage modulation index. This minimum occurs
at the frequency given in (6.24).
190 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
𝐼𝑐𝑖𝑟−𝑚𝑖𝑛 =𝑛𝑎𝑟𝑚𝐼𝑑𝑐𝐶𝐷𝐶(8 − 3𝑚2)
2𝐶𝑆𝑀(2𝜔2𝐿𝑎𝑟𝑚𝐶𝑜 − 1)(1 + 𝑚)2𝑚 (6.23)
𝑓 =1
2𝜋√
1
2𝐿𝑎𝑟𝑚𝐶𝐷𝐶+
𝑛𝑎𝑟𝑚(8 − 3𝑚2)
8𝐿𝑎𝑟𝑚𝐶𝑆𝑀(1 + 𝑚)2 (6.24)
In the design process for this direct-chain-link modular multilevel buck-boost converter, which
is broadly the same as that for the classic dc-ac MMC [199], [200], the SM number will be
chosen based on the dc terminal voltages and SM power device rating and the SM capacitance
will be decided by the allowed capacitor voltage deviation given the stack energy deviation.
However, the arm inductor and dc capacitor values of this dc-dc converter should be chosen
with reference to (6.24) in order to maintain the stack modulation frequency at a relatively low
value, but the choice is also a design trade-off because large values for the arm inductances and
the dc capacitance would increase system footprint (and associated cost) and also bring about
some fault current risk in the event of dc fault.
During the operation phase (once the design is determined), the voltage modulation index
should keep at a high value to decrease the current amplitude and frequency. The modulation
frequency needs to follow the result in (6.24) to achieve the minimum ac current stress and
reactive power losses. A poor choice of frequency could result in a high amplitude of ac current
than that is necessary and this will increase the current stresses and conduction losses for both
the SM switches and the passive components. Also, a deviation of the frequency from the value
of (6.24) can also lead to undesirable reactive power flow around the loop which would further
decrease the overall power efficiency. It should be noted that the ac frequency and modulation
index can both be adjusted during operation to achieve the required variable step-ratio and also
to accommodate circuit parameter changes from temperature drift or aging.
6.3 Further Application for Derivative Topologies 191
6.3 Further Application for Derivative Topologies
The direct-chain-link topology in Figure 6.2 is a negative-output buck-boost converter but the
design philosophy and analysis developed in Sections 6.1 and 6.2 can be applied for other
direct-chain-link modular multilevel dc-dc converters.
If the dc source in the upper position exchanges places with the output capacitor in the bottom
position, as shown in Figure 6.6, the converter becomes the symmetrical counterpart to the
original converter and produces positive output. Equivalent circuits for dc and ac components
are given in Figure 6.7. Although the dc and ac current directions are in the opposite sense
compared to Figure 6.2 and Figure 6.3, the operating principle is same and the analytical results
in (6.23), (6.24) and (6.25) still apply.
Figure 6.6. Current loops in the direct-chain-link positive-output buck-boost converter
LT
LB
Co
Idc
Xfilt
vfilt
vin
vo
vin-dc=Vdc
iin-dc=Idc
vin-ac=vin-rip
iin-ac=
vo-dc=VdcR
io-dc=
vo-ac=vo-rip
io-ac= vf-ac =vac
if-ac 0
vf-dc=0
iac
2
Idc
R
iSTB=Idc iac
2
iSTT= Idc
R
iac
2
if-dc = Idc Idc
R
Idc
R
iac
2
iac
2
vf=vac
vSTB=Vdc +vin-rip+vac vLB
vSTT=VdcR+vo-rip vac vLT
SMT1
SMTN
SMB1
SMBN
192 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
(a) (b)
Figure 6.7. Equivalent circuit analysis of the direct-chain-link positive-output buck-boost converter. (a)
DC components. (b) AC components.
A further variation is created if the dc input source is connected across the pair of stacks rather
than across the top stack only, as shown in Figure 6.8. The converter is now a direct-chain-link
modular multilevel buck converter, and the equivalent circuits are given in Figure 6.9. The dc
circuit is analogous to a standard switch-mode buck converter, and the ac circuit is comprised
of two controllable ac voltage sources, two arm inductors and the input dc capacitor. With the
dc and ac equivalent circuits, the minimum current amplitude and the required frequency can
be derived by the same step-by-step process as presented in Sections 6.1 and 6.2, and the
general analytical results are provided in Section 6.6.3.
If the input dc source and output dc capacitor in Figure 6.8 are exchanged with each other, the
circuit is then developed to a direct-chain-link modular multilevel boost converter, but the
analysis is still the same as the buck configuration.
LT
LB
Idc
vin-dc=Vdc
Co
Xfilt
SWT
SWB
vo-dc=VdcR
= Idc
Idc
R
Idc
R
vf-dc=vL=0
if-dc=iL
vf-dc
iSTT-dc=iSWT= Idc
R
iSTB-dc=iSWB=Idc
vSTB-dc=vSWB=Vdc
vSTT-dc=vSWT=VdcR
LT
LB
vin-ac=vin-rip
Covo-ac=vo-rip
Xfilt
vSTT-ac
vSTB-ac
vf-ac
vf-ac=vac
if-ac 0
= iciriac
2
Cin
6.3 Further Application for Derivative Topologies 193
Figure 6.8. Current loops in the direct-chain-link buck converter
(a) (b)
Figure 6.9. Equivalent circuit analysis of the direct-chain-link buck converter. (a) DC components. (b)
AC components.
LT
LB
Co
Idc
Xfiltvin
vo
vf
if-dc=
vin-dc=Vdc
iin-dc=Idc
vin-ac=vin-rip
iin-ac=
vo-dc=VdcR
io-dc=
vo-ac=vo-rip
Idc
R
(1 R)iac
2
(1 R)iac
2
vf-ac =vac
if-ac 0
vf-dc=0
Idc
R
Idc
R
io-ac 0
(1 R)Idc
R
vSTB=VdcR+vo-rip +vac
iSTT=Idc+ (1 R)iac
2
(1 R)iac
2+(1 R)Idc
RiSTB=
SMT1
SMTN
SMB1
SMBN
vSTT=Vdc(1 R)+vin-ripvacvo-rip vLBvLT
LT
LB
vf-ac=vac
vin-ac=vin-rip Xfilt
LT
LB
Idc
Xfilt
vf-dc vf-ac
vSTT-ac
vSTB-ac
if-dc=iL=
Co
if-ac 0
(1 R)Idc
R
SWT
SWB
Idc
R
= icir(1 R)iac
2
vo-ac=vo-rip
vf-dc=vL=0
vin-dc=Vdc
vo-dc=VdcR
Idc
R
194 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
Turning attention to how these direct-chain-link dc-dc converters might be applied in dc
networks, the negative-output buck-boost configuration could be used to connect a monopolar
dc system to a bipolar dc system (𝑣𝑏𝑖+ = 𝑣𝑏𝑖− = 𝑣𝑚𝑜), shown in Figure 6.10 (a). The positive-
output configuration presented in Figure 6.10 (b) can be utilized to accomplish the low step-up
conversion (𝑣𝑚𝑜2/𝑣𝑚𝑜1 ≤ 3) between two monopolar dc systems of similar but not identical
voltages. The buck configuration in Figure 6.10 (c) is a good candidate for the low step-down
ratio conversion.
(a) (b) (c)
Figure 6.10. Application examples for different direct-chain-link dc-dc converters. (a) Negative-output
buck-boost configuration. (b) Positive-output buck-boost configuration. (c) Buck configuration.
Moreover, the single converters in Figure 6.10 are all suitable to serve as the building blocks
for further arrangements.
The positive-output configuration or negative configuration can have their outputs placed in
parallel to achieve higher current ratings in similar way to push-pull or interleaved topologies,
shown in Figure 6.11 (a). Each individual converter circuit is operated with the switching
sequence a fraction of cycle phase-shift (half-cycle in the case of two converters) with respect
to the next converter which gives a reduced voltage ripple on the dc link capacitors. Series
connection is also possible, as shown in Figure 6.11 (b), to form the bipolar topology. The
positive leg and negative leg are also modulated with half-cycle phase-shift between their
switching sequences. In this manner, the top stack current of the positive leg will approximately
equal the bottom stack current of the negative leg (𝑖𝑆𝑇2𝑇 ≈ 𝑖𝑆𝑇1𝐵), and the currents passing
Lmvo(vbi)
Co
vin(vmo)
vo(vmo2)Lm
Co
vin(vmo1)
vin(vmo1)Lm
Covo(vmo2)vbi
vbi+
LT
LB
SMBN
SMB1
SMTN
SMT1
LT
LB
LT
LB
SMBN
SMB1
SMTN
SMT1
SMBN
SMB1
SMTN
SMT1
6.3 Further Application for Derivative Topologies 195
through the bottom stack of the positive leg all flows into the top stack of the negative leg
(𝑖𝑆𝑇2𝐵 = 𝑖𝑆𝑇1𝑇). The inner two neighboring stacks can be regarded as a unified stack and the
grounding of that stack can be removed. The bipolar circuit creates twice the voltage rating and
can also accommodate low step-ratio power connection between two bipolar dc systems
(𝑣𝑏𝑖2/𝑣𝑏𝑖1 ≤ 3).
These direct-chain-link modular multilevel structures can also be connected in a cascade
arrangement and the derivative topologies can serve as high step-ratio dc-dc converter to
interface high voltage network to lower voltage in-feeds or offtakes albeit with the power loss
penalty expected. Two-stage cascade connections of the buck-boost and buck configurations
are shown in Figure 6.11 (c) and Figure 6.11 (d) respectively as examples for high-ratio step-
up and step-down conversion. The output voltage of one stage (Module 1) serves as the input
voltage of the next stage (Module 2), and the step-ratio can be further extended with more
stages.
(a) (b)
vo
Lm2
vin+(vbi1+)
Co2
Lm1
Co1
vo+
Positive Leg
Negative Leg
(vbi2 )
(vbi2+)
Lm1Lm2
vin(vmo)
vo(vbi)
Negative Push-pull
Co
Lm1Lm2
vo(vmo2)
Positive Push-pull
Co
vin(vmo1)
vdc2
vdc1
vin (vbi1 )
L1T
L1B
SM1BN
SM1B1
SM1TN
SM1T1
L2T
L2B
SM2BN
SM2B1
SM2TN
SM2T1
L1T
L1B
SM1BN
SM1B1
SM1TN
SM1T1
L2T
L2B
SM2BN
SM2B1
SM2TN
SM2T1
L2T
L2B
SM2BN
SM2B1
SM2TN
SM2T1
L1T
L1B
SM1BN
SM1B1
SM1TN
SM1T1
196 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
(c) (d)
Figure 6.11. Derivative arrangements and topologies. (a) Parallel arrangement: push-pull topology. (b)
Series arrangement: bipolar topology. (c) Cascade arrangement: high step-up topology. (d) Cascade
arrangement: high step-down topology.
These derivative direct-chain-link modular multilevel dc-dc converters and their further
arrangements satisfy various kinds of dc interconnection requirements, and all of them can still
utilize the same principle and method developed in Sections 6.1 and 6.2 to select their
respective internal circulating current frequency and achieve the minimum current amplitude
stresses and reactive power losses in the direct dc-dc conversion.
6.4 Assessment of Simulation Analysis
This section presents a set of simulations to verify the theoretical analysis above, and the
parameters for the negative-output buck-boost configuration (specifically Fig. 10 (a)) are
recorded in Table 6.1. The terminal voltage and power device rating lead to a choice of 9 SMs
for each stack and a SM capacitance of 1.0 mF to achieve a 10% range for capacitor voltage
variation, which together result in a 14 kJ/MVA of the stack energy storage. The choice of
modulation index is a trade-off between voltage stresses and current stresses, and its value
Lm1
vo(vHS)
Lm2
Co1
Co2
vin(vLS)
High Step-up
vin(vHS)
Lm2
Lm1
Co1
vo(vLS)Co2
High Step-Down
Module 2
Mod
ule
1 M
odule 2
Mod
ule
1
L2T
L2B
SM2BN
SM2B1
SM2TN
SM2T1
L1T
L1B
SM1BN
SM1B1
SM1TN
SM1T1
L1T
L1B
SM1BN
SM1B1
SM1TN
SM1T1
L2T
L2B
SM2BN
SM2B1
SM2TN
SM2T1
6.4 Assessment of Simulation Analysis 197
varies according to the step-ratio needed to match the specific negative-pole voltage. The SM
capacitances are varied from their nominal values by up to 10% to represent manufacturing
variation of components in a practical converter.
Table 6.1. Simulation parameters of the low step-ratio direct-chain-link negative-output buck-boost
converter
Symbol Description Value
𝑃𝑇 Power Throughput 3 MW
𝑣𝑖𝑛(𝑣𝑚𝑜) Input Positive-pole Voltage 11 kV
𝑣𝑏𝑖− Negative-pole Voltage 7 kV–11 kV
𝑅 Step-ratio 0.5:1–1:1
𝑣𝑜(𝑣𝑏𝑖) Output Bipolar Voltage 18 kV–22 kV (±11 kV)
𝐶𝐷𝐶 DC Link Capacitance 300 µF
𝐿𝑎𝑟𝑚(𝐿𝑇 𝐿𝐵) Arm Inductance 150 µH
𝑛𝑎𝑟𝑚(𝑛𝑇 𝑛𝐵) SM Number in Each Stack 9
𝐶𝑘 SM Capacitance (𝑘 = 1…9) 1.0 mF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage 10%
𝑆
Power Switches Selected Type MITSUBISHI CM1200HA-66H
Power Switches Rated Voltage 3300 V
Power Switches Rated Current 1200 A
6.4.1 Symmetrical Conversion
The symmetrical voltage conversion (𝑅 = 𝑣𝑏𝑖−/𝑣𝑚𝑜 = 1) is discussed first. The modulation
index is chosen at 0.8 in this study. The ac modulation frequency is set at 800 Hz to achieve
the minimum circulating current according to the analysis in (6.24) given the circuit parameters
in Table 6.1. Figure 6.12 (a) shows the simulated stack voltages and it confirms that the ac
components of the top stack voltage 𝑣𝑆𝑇𝑇 and bottom stack voltage 𝑣𝑆𝑇𝐵 are phase-shifted by
approximately 180° but their dc components are the same. The stack currents are shown in
Figure 6.12 (b) and illustrate that the ac components of the two stack currents 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵 are
198 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
almost the same but their dc components are opposite polarity. It can be seen that the phase
difference between voltage and current for top stack is approximately 180° and the phase
difference for bottom stack is approximately 0°, so there is nearly no reactive power in the ac
energy loop and the ac components have been fully utilized for stack energy balancing. The
amplitude of the circulating ac current observed in Figure 6.12 (b) is about 690 A which agrees
reasonably well with the theoretical value of 679 A obtained from (6.23) and this demonstrates
that 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵 are both almost at their minimum values in this case. Further, it can be seen
that the SM voltages in top stack and bottom stack are both well controlled. The maximum
voltage deviation is limited within 10% of the nominal SM voltage of 2.2 kV, shown in Figure
6.12 (c) and Figure 6.12 (d), and the sum of the dc components of SM capacitor voltages in
each stack is 19.8 kV, which nearly matches the maximum value of the stack voltage envelope.
(a)
(b)
6.4 Assessment of Simulation Analysis 199
(c)
(d)
Figure 6.12. Simulation results in the symmetrical conversion. (a) Stack voltages 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵. (b)
Stack currents 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵. (c) SM voltages in top stack 𝑣𝐶𝑇𝑘 , 𝑘 = 1…9. (c) SM voltages in bottom
stack 𝑣𝐶𝐵𝑘 , 𝑘 = 1…9.
6.4.2 Asymmetrical Conversion
An asymmetrical voltage conversion (𝑅 = 𝑣𝑏𝑖−/𝑣𝑚𝑜 = 0.67) was chosen for the next example
to verify the ac frequency analysis in a general case. Simulation results are shown in Figure
6.13. Since the dc component of the bottom stack voltage is lower than the 𝑅 = 1 case (to
create the smaller negative-pole voltage), the modulation index is changed to 0.54. The power
conversion is reduced to 1.33 MW, and the ac frequency is set at 925 Hz in line with the analysis
of (6.26) in Appendix Section 6.6.2. Figure 6.13 (a) and Figure 6.13 (b) confirm that the ac
components of stack voltages are phase-shifted by nearly half cycle and the stack ac currents
are equal for the two stacks, but the dc components are different because of this asymmetrical
conversion. The value of dc and ac components observed agree with the theoretical analysis in
Section 6.2. Again, there is also almost no ac reactive power in the energy loop. The circulating
200 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
current is about 460 A, which further validates the analysis in (6.27) which gives a theoretical
value of 446 A. In Figure 6.13 (c) and Figure 6.13 (d), the SM voltages in the top stack are
balanced around an average value of 1.9 kV whereas the SM voltages in the bottom stack are
balanced around 1.5 kV. The sum of their dc components also approximately matches the
maximum value of their respective stack voltage.
(a)
(b)
(c)
6.4 Assessment of Simulation Analysis 201
(d)
Figure 6.13. Simulation results in the asymmetrical conversion. (a) Stack voltages 𝑣𝑆𝑇𝑇 and 𝑣𝑆𝑇𝐵. (b)
Stack currents 𝑖𝑆𝑇𝑇 and 𝑖𝑆𝑇𝐵. (c) SM voltages in top stack, 𝑣𝐶𝑇𝑘, 𝑘 = 1…9. (c) SM voltages in bottom
stack, 𝑣𝐶𝐵𝑘 , 𝑘 = 1…9.
6.4.3 Bipolar Conversion
Lastly, the simulation results for the bipolar direct-chain-link buck-boost converter are
provided in Figure 6.14 as an example for the derivative topologies discussed in Section 6.3.
(a)
(b)
202 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
(c)
(d)
Figure 6.14. Simulation results in the bipolar conversion. (a) DC Terminal voltages and dc capacitor
voltages, 𝑣𝑏𝑖2+, −𝑣𝑏𝑖2−, 𝑣𝑑𝑐2, −𝑣𝑑𝑐1 . (b) Stack currents, 𝑖𝑆𝑇2𝑇 , 𝑖𝑆𝑇2𝐵, 𝑖𝑆𝑇1𝑇 , −𝑖𝑆𝑇1𝐵 . (c) Voltage
deviation of SM capacitors in the positive leg, 𝑣𝐶2𝑇−𝑚𝑎𝑥, 𝑣𝐶2𝑇−𝑚𝑖𝑛, 𝑣𝐶2𝐵−𝑚𝑎𝑥, 𝑣𝐶2𝐵−𝑚𝑖𝑛. (d) Voltage
deviation of SM capacitors in the negative leg, 𝑣𝐶1𝑇−𝑚𝑎𝑥, 𝑣𝐶1𝑇−𝑚𝑖𝑛, 𝑣𝐶1𝐵−𝑚𝑎𝑥, 𝑣𝐶1𝐵−𝑚𝑖𝑛.
The positive leg and negative leg utilize the same parameters as in Table 6.1 and the switching
sequence uses a half-cycle phase-shift between the legs. The bipolar terminal voltages
(𝑣𝑏𝑖2+, −𝑣𝑏𝑖2− ) and dc capacitor voltages (𝑣𝑑𝑐2, −𝑣𝑑𝑐1 ) in Figure 6.14 (a) confirm the
symmetrical bipolar conversion, and the stack currents in Figure 6.14 (b) illustrated that the
current amplitudes are all operated at the predicted minimum values (the dc current is about
270 A and the ac current is about 690 A). The maximum and minimum value of the SM
capacitor voltages in each stack are presented in Figure 6.14 (c) and Figure 6.14 (d), which
illustrate that the set of SM capacitor voltages are also well-controlled.
6.5 Experimental Results Analysis 203
6.5 Experimental Results Analysis
To further validate the theoretical analysis and simulation results, a down-scaled prototype of
the direct-chain-link negative-output buck-boost converter was designed and built (see Figure
A.4 in Appendix), and the circuit parameters are listed in Table 6.2. It also uses OPAL-RT
OP5600 as the controller and choose MITSUBISHI CM300DX-24S as the SM power switches.
Table 6.2. Experimental prototype parameters of the low step-ratio direct-chain-link negative-output
buck-boost converter.
Symbol Description Value
𝑃𝑇 Power Throughput 1 kW
𝑣𝑖𝑛(𝑣𝑚𝑜) Input Positive-pole Voltage 150 V
𝑣𝑏𝑖− Negative-pole Voltage 100 V–150 V
R Step-ratio 0.5:1–1:1
𝑣𝑜(𝑣𝑏𝑖) Output Bipolar Voltage 250 V–300 V (±150 V)
𝐶𝐷𝐶 DC Link Capacitance 300 µF
𝐿𝑎𝑟𝑚(𝐿𝑇 𝐿𝐵) Arm Inductance 150 µH
𝑛𝑎𝑟𝑚(𝑛𝑇 𝑛𝐵) SM Number per Stack 9
𝐶𝑘 SM Capacitance (𝑘 = 1…9) 1.0 mF with ±10% variation
𝛾 Maximum Ripple for SM Capacitor Voltage
Tolerance
10%
The key passive parameters in this prototype choose the same values as those in simulation,
and the stack energy storage are configured at an approximate value around 14 kJ/MVA, so the
internal ac frequency is also operated at 800 Hz in the symmetrical conversion ( 𝑅 =
𝑣𝑏𝑖−/𝑣𝑚𝑜 = 1) to achieve minimum current amplitude. The experimentally observed stack
voltages and currents are presented in Figure 6.15. It should be noted that the current distortion
is caused by the on-state voltage drop of the SM IGBTs which are disproportionately large in
the low-voltage rating laboratory experiment. This distortion is negligible in a practical high-
voltage rating application because the on-state voltage drop is very small compared to the high
voltage link. It can be seen that the ac component of top stack voltage has a phased-shift value
204 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
of approximately 180° with respect to that of bottom stack voltage and that the ac currents are
equal for the two stacks. The phase-shift between top stack voltage and current is nearly 180°
and the phase-shift between bottom stack voltage and current is nearly 0°, so the reactive power
is very small. The dc components of voltage have the same value in this symmetrical case but
the dc currents are in the opposite directions as expected. Importantly, the dc and ac values of
the stack voltages and currents follow the theoretical analysis in Section 6.2.2 and 6.2.3. The
ac current amplitude is about 18 A, which is approximately matched with the theoretical results
of 16.6 A from (6.23) and this means that the stack currents have almost achieved the minimum
value for the conditions set. Further, the top stack and bottom stack SM capacitor voltages are
all well balanced in this symmetrical conversion, as shown in Figure 6.16, and the sum of the
SM voltage capacitor voltages in each stack also match the maximum value of the stack
voltage.
Figure 6.15. Experimental results of the stack voltages and currents in the symmetrical conversion.
Figure 6.16. Experimental results of average voltages of each SM capacitors during ten ac cycles in the
symmetrical conversion.
vSTT(200V/div)
vSTB(200V/div)
iSTB(20A/div)
iSTT(20A/div)
500 μs/div
6.5 Experimental Results Analysis 205
The results in Figure 6.15 and Figure 6.16 further verify the theoretical derivation in Figure 6.2
and simulation assessment in Figure 6.12 for the interconnection between a monopolar and a
bipolar dc pair of systems.
The variation of step-ratio is tested in Figure 6.17–Figure 6.19 covering the asymmetrical
conversion and the controllability of the output voltage. In Figure 6.17, the input positive-pole
voltage 𝑣𝑖𝑛(𝑣𝑚𝑜) was kept constant at 150 V, and the reference value for the output voltage
𝑣𝑜(𝑣𝑏𝑖) was set at 250 V (𝑅 = 𝑣𝑏𝑖−/𝑣𝑚𝑜 = 0.67) initially for asymmetrical conversion and
increased abruptly to 300 V (𝑅 = 𝑣𝑏𝑖−/𝑣𝑚𝑜 = 1) halfway through the observation period for
symmetrical conversion. The result shows that 𝑣𝑜(𝑣𝑏𝑖) follows the regulation command
accurately both before and after the change of the reference value, and the stack currents also
respond quickly to match the load power. In the asymmetrical conversion period, the amplitude
of the bottom stack current is larger than that of the top stack as expected because of the step-
down voltage conversion. After the change of the step-ratio, the amplitudes of the two stack
currents return back to an equal value at about 25 A as the results shown in Figure 6.15 for the
symmetrical conversion. Figure 6.18 shows individual SM voltages during the asymmetrical
conversion period and confirms that the SM are well-balanced within each stack. Compared
with the symmetrical conversion results in Figure 6.16, the SM voltages in top stack are
decreased to around 30 V because the modulation index is adjusted for the negative-pole
voltage, and the SM voltages in bottom stack are balanced around 25 V. The full range
operation of this converter at various step-ratio conversion is presented in Figure 6.19. The
output voltage 𝑣𝑜(𝑣𝑏𝑖) varies linearly with the input voltage 𝑣𝑖𝑛(𝑣𝑚𝑜) as expected, and their
relationships also match very well with the theoretical values. The results illustrate that, on the
one hand, this dc-dc converter is capable of serving as a fixed ratio dc transformer in the full
voltage range, in which the output voltage tracks the increase or decrease of the input voltage,
and, on the other hand, the step-ratio value of this converter is also adjustable across a relatively
wide range to satisfy various operating conditions.
206 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
Figure 6.17. Experimental results of the variation of step-ratio.
Figure 6.18. Experimental results of average voltages of each SM capacitors during ten ac cycles in the
asymmetrical conversion period.
Figure 6.19. Experimental results of full range operation at various step-ratio conversion.
500 ms/div
vo(vbi)(200V/div)
iSTB(20A/div)
iSTT(20A/div)
6.6 Appendix 207
6.6 Appendix
6.6.1 General Analysis for Buck-Boost Configuration
Substituting the results of (6.9) and (6.10) into (6.17) and (6.19), the general expression of the
internal circulating current amplitude is expressed in (6.25).
𝐼𝑐𝑖𝑟 =1
2𝐼𝑎𝑐 = 𝑚𝑎𝑥 {|
−𝑗𝐶𝐷𝐶𝑛𝑇𝐼𝑑𝑐𝛿𝑇2
2𝐶𝑆𝑀[1 − 𝜔2(𝐿𝑇 + 𝐿𝐵)𝐶𝐷𝐶](1 + 𝑚)2| [
𝑚2 + 8
2𝑚𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡
+3𝑚2 − 8
2𝑚𝑐𝑜𝑠 𝜔𝑡 + (3 − 𝑚2) 𝑠𝑖𝑛 2𝜔𝑡 + 3 𝑡𝑎𝑛 𝜃 𝑐𝑜𝑠 2𝜔𝑡 −
𝑚
2𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 3𝜔𝑡 +
𝑚
2𝑐𝑜𝑠 3𝜔𝑡
−2 𝑡𝑎𝑛 𝜃] + |−𝑗𝐶𝐷𝐶𝑛𝐵𝐼𝑑𝑐𝛿𝐵
2
2𝐶𝑆𝑀[1 − 𝜔2(𝐿𝑇 + 𝐿𝐵)𝐶𝐷𝐶](𝑅 + 𝑚)2| [
𝑚2 + 8𝑅2
2𝑚𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡
+3𝑚2 − 8𝑅
2𝑚𝑐𝑜𝑠 𝜔𝑡 +
𝑚2 − 2𝑅 − 𝑅2
𝑅𝑠𝑖𝑛 2𝜔𝑡 − 3𝑅 𝑡𝑎𝑛 𝜃 𝑐𝑜𝑠 2𝜔𝑡 −
𝑚
2𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 3𝜔𝑡
+𝑚
2𝑐𝑜𝑠 3𝜔𝑡 + 2𝑅 𝑡𝑎𝑛 𝜃]} (6.25)
6.6.2 Asymmetrical Voltage Conversion for Buck-Boost Configuration
The minimum current amplitude in the asymmetrical voltage conversion ( 𝑣𝑜−𝑑𝑐 =
𝑣𝑖𝑛−𝑑𝑐𝑅, 𝑛𝑇,𝐵 = 𝑛𝑎𝑟𝑚, 𝐿𝑇,𝐵 = 𝐿𝑎𝑟𝑚, 𝑚𝑑𝑐𝑇 =1
1+𝑚, 𝑚𝑑𝑐𝐵 =
𝑅
𝑅+𝑚) is given in (6.26), and the
corresponding ac frequency is presented in (6.27).
𝐼𝑐𝑖𝑟−𝑎𝑠𝑦−𝑚𝑖𝑛 =𝑛𝑎𝑟𝑚𝐼𝑑𝑐𝐶𝐷𝐶[(8 − 3𝑚2)(𝑅 + 𝑚)2 + (8𝑅 − 3𝑚2)(1 + 𝑚)2]
4𝐶𝑆𝑀(𝑅 + 𝑚)2(1 + 𝑚)2𝑚(2𝜔2𝐿𝑎𝑟𝑚𝐶𝐷𝐶 − 1) (6.26)
𝑓𝑎𝑐−𝑎𝑠𝑦 =1
2𝜋√
1
2𝐿𝑎𝑟𝑚𝐶𝐷𝐶+
𝑛𝑎𝑟𝑚[(8 − 3𝑚2)(𝑅 + 𝑚)2 + (8𝑅 − 3𝑚2)(1 + 𝑚)2]
16𝐿𝑎𝑟𝑚𝐶𝑆𝑀(𝑅 + 𝑚)2(1 + 𝑚)2 (6.27)
208 Low Step-ratio Modular Multilevel DC-DC Converter for HVDC Applications
6.6.3 General Analysis for Buck Configuration
The general analysis of the circulating current amplitude for the direct-chain-link modular
multilevel buck configuration is expressed in (6.28). 𝛿𝑇 and 𝛿𝐵 are still the redundancy ratio
for the dc components of stack voltages, but the expressions for SM stack dc modulation index
𝑚𝑑𝑐𝑇 and 𝑚𝑑𝑐𝐵 have been changed in this buck configuration (𝑉𝑎𝑐 = 𝑚𝑉𝑑𝑐 ≤ 𝑚𝑖𝑛[𝑉𝑑𝑐(1 −
𝑅), 𝑉𝑑𝑐𝑅], 𝑅 ≤ 1,𝑚𝑑𝑐𝑇 =𝛿𝑇(1−𝑅)
1−𝑅+𝑚, 𝑚𝑑𝑐𝐵 =
𝛿𝐵𝑅
𝑅+𝑚, 𝛿𝑇,𝐵 ≤ 1 ). Also, 𝐶𝐷𝐶 still represents the
equivalent dc link capacitance, but it equals the input capacitance 𝐶𝑖𝑛 in this configuration
(𝐶𝐷𝐶 = 𝐶𝑖𝑛).
𝐼𝑐𝑖𝑟 = 𝑚𝑎𝑥 {|−𝑗𝐶𝐷𝐶𝑛𝑇𝐼𝑑𝑐𝛿𝑇
2(1 − 𝑅)
2𝐶𝑆𝑀[1 − 𝜔2(𝐿𝑇 + 𝐿𝐵)𝐶𝐷𝐶](1 − 𝑅 + 𝑚)2| [
𝑚2 + 8(1 − 𝑅)2
2𝑚𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡
+3𝑚2 − 8(1 − 𝑅)2
2𝑚𝑐𝑜𝑠 𝜔𝑡 +
−𝑚2 + 3(1 − 𝑅)2
1 − 𝑅𝑠𝑖𝑛 2𝜔𝑡 + 3(1 − 𝑅) 𝑡𝑎𝑛 𝜃 𝑐𝑜𝑠 2𝜔𝑡
−𝑚
2𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 3𝜔𝑡 +
𝑚
2𝑐𝑜𝑠 3𝜔𝑡 − 2(1 − 𝑅) 𝑡𝑎𝑛 𝜃]
+ |−𝑗𝐶𝐷𝐶𝑛𝐵𝐼𝑑𝑐𝛿𝐵
2𝑅
2𝐶𝑆𝑀[1 − 𝜔2(𝐿𝑇 + 𝐿𝐵)𝐶𝐷𝐶](𝑅 + 𝑚)2| [
(𝑚2 + 8𝑅2)(1 − 𝑅)
2𝑚𝑅𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 𝜔𝑡
+(3𝑚2 − 8𝑅2)(1 − 𝑅)
2𝑚𝑅𝑐𝑜𝑠 𝜔𝑡 +
(𝑚2 − 3𝑅2)(1 − 𝑅)
𝑅2𝑠𝑖𝑛 2𝜔𝑡 − 3 (1 − 𝑅)𝑡𝑎𝑛 𝜃 𝑐𝑜𝑠 2𝜔𝑡
−𝑚
2𝑅(1 − 𝑅)𝑡𝑎𝑛 𝜃 𝑠𝑖𝑛 3𝜔𝑡 +
𝑚
2𝑅(1 − 𝑅)𝑐𝑜𝑠 3𝜔𝑡 + 2(1 − 𝑅) 𝑡𝑎𝑛 𝜃]} (6.28)
6.7 Chapter Summary
This chapter presented a single-stage direct-chain-link modular multilevel buck-boost
converter for low step-ratio high power throughput conversion between two dc terminals with
similar but not identical voltages. An analysis method for the choice of the circulating current
frequency was created, which minimizes the current stresses and reactive power losses in this
6.7 Chapter Summary 209
single-stage dc-dc conversion while also meeting the SM stack balancing requirements and
limits on the SM voltage ripple.
To introduce this direct-chain-link dc-dc converter, its connection to and comparison with the
standard single-phase dc-ac MMC were presented. The dc and ac components of voltage and
current in this direct-chain-link dc-dc converter were analysed. Then, a process for deriving the
circulating frequency was given in detail with the objective of minimising the current amplitude
in the conversion while also satisfying the SM stack balancing requirement.
This analysis method can be applied to other direct-chain-link modular multilevel dc-dc
converters and derived topologies for a variety of conversion requirements. It has been shown
that the original negative-output direct-chain-link buck-boost configuration can be designed to
interconnect a monopolar dc system to a bipolar dc system, and the symmetrical positive-output
configuration can be utilised to accomplish low step-up conversion between two monopolar dc
systems of similar voltages. The chain-link buck configuration was put forward as a good
candidate for low ratio step-down conversion.
The theoretical analysis of the internal circulating current and the choice for its frequency have
been verified by both simulation and experiments. The simulation and experimental results
closely matched with the mathematical analysis, and they demonstrated the validity of the
analysis method.
Chapter 7 Conclusion
In multi-terminal and multi-voltage dc networks, there are important roles for both high step-
ratio and low step-ratio dc-dc conversions to interface dc links at different voltages. The work in
this thesis has explored the possibility of combining the relatively recent modular multilevel
converter (MMC) technology with the classic dc-dc circuits and has gone on to propose several
modular multilevel dc converters, and their associated modulation methods and control
schemes, in order to achieve the low-cost, high-compactness, high-efficiency and high
reliability interconnection in dc networks.
Chapter 3 and Chapter 4 concern resonant modular multilevel dc converters (RMMC) (using
LLC structure) for MVDC network interconnection with high step-ratio and low step-ratio.
Chapter 5 and Chapter 6 concentrate on the non-resonant modular multilevel dc converters for
HVDC network interconnection, including a modular multilevel dc-ac-dc converter (using
single-active-bridge (SAB) or dual-active-bridge (DAB) structure) for high step-ratio
conversion and a direct-chain-link modular multilevel dc-dc converter (using buck-boost
structure) for low step-ratio conversion.
7.1 Resonant Modular Multilevel DC Converters for MVDC
Applications
A basic high step-ratio RMMC topology was proposed in Chapter 3 for bidirectional high step-
ratio conversion between MVDC and LVDC distribution networks. This converter was derived
from the classic LLC resonant circuit by introducing MMC-like stack of SMs in place of the
half-bridge or full-bridge inverter in the original configuration. It utilises the MMC-like
structure to support the MVDC stress and the modular structure can also incorporate
redundancy. It has also been shown to maintain the operational benefits of original LLC circuit
212 Conclusion
thereby decreasing switching losses and maintaining good power efficiency. The SM stack
generates a square-wave voltage across the resonant tank and excites energy exchange between
the SM capacitors and the resonant inductor. This resonant operation assists both upper and
lower switches of each SM to achieve soft-switching. A phase-shift modulation scheme was
developed for this converter that increases the effective operation frequency of circuit to
facilitate stack volume reduction and also provides inherent voltage balancing of all the SM
capacitors. It has been shown that there is flexibility in choices of phase-shift angle and SM
duty-cycle that can be used to cater for a wide range of step-ratio. Design guidelines and
modulation constraints were created that ensure that soft-switching and inherent voltage-
balancing are maintained for all the step-ratio cases. This basic high step-ratio RMMC was also
employed as a building block for variety of further configurations, and they form a family of
high step-ratio RMMCs, which addresses the limitations of step-ratio and power rating of the
basic RMMC and satisfies a wider range of specifications for MVDC and LVDC
interconnection. The approach to creating these derived configurations was also generalized
and applied to other classic dc-dc circuits for medium voltage level high step-ratio conversion.
Inspired by the success of the high step-ratio RMMC, a step-by-step evolution of the circuit
into a low step-ratio RMMC was established in Chapter 4, resulting a bidirectional low step-
ratio conversion between MVDC links with similar but not identical voltages. This basic low
step-ratio RMMCs inherited all the key operational advantages that were present in high step-
ratio RMMC version, including soft-switching operation for SM switches, inherent balancing
of the SM capacitor voltages and high effective switching frequency for exciting the internal
resonance. Noting that the flexibility of the SM stack modulation ratio is sufficient on its own
to fulfil the low ratio voltage transformation and that galvanic isolation is not always a
requirement, the internal transformer used in high step-ratio RMMC family was removed with
a consequential reduction in volume and increase in efficiency. Moreover, the SM stack of this
low step-ratio RMMC was shared between the low-voltage and high-voltage terminals (i.e. it
carries only the difference between the low-side and high-side currents) and consequently it is
only required to process a small fraction of the power throughput because the bulk of the power
pass directly between the two dc terminals. The fraction of power processed, rather than
directly passed through, is small if the voltage ratio is small. As a result, the required ratings
7.2 Non-Resonant Modular Multilevel DC Converters for HVDC Applications 213
of this SM stack in terms of semiconductor volt-ampere rating and capacitive energy storage
are substantially lower than those for the alternative converters using the front-to-front and
direct-chain-link MMC configurations. The required semiconductor volt-ampere rating of the
basic low step-ratio RMMC is generally below 11 normalised to the total power throughput
and the required stack energy storage is only about 1.4 kJ/MVA. These advantages in terms of
component ratings are expected to make significant savings in footprint and cost for this
converter for low step-ratio applications. Lastly, this basic low step-ratio can also serve as a
building block for a variety of further configurations, which form a family of low step-ratio
RMMCs to accommodate different configurations of MVDC distribution systems and to
achieve higher overall power rating conversion.
The theoretical analysis and operating principles of both high step-ratio and low step-ratio
RMMCs have been verified against full-scale simulation examples and further verified against
tests on down-scaled experimental prototypes.
7.2 Non-Resonant Modular Multilevel DC Converters for HVDC
Applications
Noting that the difficulties for stack modulation design and effective frequency choice increase
rapidly as the SM total number rises in a single circuit RMMC, and that the multi-module
configurations pose additional challenges for module transformers insulation and reliability, it
was realised that the RMMC family of circuits is more suited to cases requiring a small number
of SMs ( 𝑁 ≤ 10 ) or a small number of modules and is therefore probably limited to
interconnection of medium voltage dc systems. When the dc link voltage extends beyond 100
kV, an RMMC would need either a large number of SMs or a large number of circuit modules
to support the dc link voltage and the difficulties in design and operation of the RMMCs
become too great. To rise to the challenge of high voltage level dc interconnection, two non-
resonant modular multilevel dc converters were proposed and developed: for high step-ratio
conversion in Chapter 5 and for low step-ratio conversion in Chapter 6.
214 Conclusion
Chapter 5 presented a modular multilevel dc converter for high step-ratio low power throughput
connection such as between an HVDC transmission system and an MVDC network. It was
based on a two-stage dc-ac-dc conversion using the SAB or DAB configuration (giving
unidirectional or bidirectional power flow respectively). It inherited the medium-frequency
operation and soft-switching benefits from the original SAB/DAB structure which facilitate
reduction of physical volume and good efficiency, and it also inherited the modularity and high
reliability features of the MMC concept that are important for HVDC applications. High step-
ratio conversion was accomplished by a combination of the inherent ratio of 2 of the half-bridge
configuration, the SM stack modulation ratio and transformer turns-ratio. Together these are
expected to offer flexibility in both design and operation to provide a wide choice of overall
step-ratio. Operation with a near-square-wave current was proposed for this topology in order
to decrease the required volt-ampere rating for power devices and reduce the capacitive energy
requirement for SM stack capacitors. The analysis and simulation results have demonstrated
that compared to the traditional sinusoidal operation, the near-square-wave operation can lead
to a decrease of about 30% in the required volt-ampere rating for semiconductor devices and a
decrease of about 25% in energy storage requirement for SM capacitators. Furthermore, the
near-square-wave current operation in single-phase configuration leads to near-constant
instantaneous power flow such that the dc smoothing capacitors can be also very small. An
energy balance method and a control strategy for this mode of operation were proposed and
verified. The converter can be controlled in current source mode to interface dc links with
different voltage levels and it can be also operated in voltage source mode to collect the power
from offshore wind farms or feed power to an isolate grid in a remote area.
The dc-ac-dc configuration can benefit from the practical and commercial experience acquired
in ac-dc MMCs and thus is a low-risk pathway to dc-dc conversion in HVDC. However, this
multi-stage dc-dc conversion invariably increases the power losses and system footprint since
the converter needs two separate steps (ac-dc and dc-ac) to accomplish the dc-dc conversion.
Chapter 6 presented a single-stage direct-chain-link modular multilevel dc-dc converter which
is suitable for low step-ratio high power throughput conversion between two dc terminals with
similar but not identical voltages. This topology utilised only one MMC phase leg to realise
direct dc-dc conversion. This leads to good utilisation of the power semiconductors but also
7.3 Future Work 215
has no requirement for an ac transformer. Therefore, this direct-chain-link dc-dc converter is
expected to have advantages over the multi-stage dc-ac-dc alternatives in terms of power
losses, system footprint and overall cost.
Noting that all of the direct-chain-link modular multilevel dc-dc configurations rely on an
internal-circulating ac current to balance the stack energies and that this circulating current
inevitably adds to the current amplitude stresses and power losses for both the SM switches
and passive components in the circuit, an analysis method was created in Chapter 6 to support
the choice of the circulating current frequency. Using this, the current stresses and reactive
power losses can be minimised while also meeting the SM stack balancing requirements and
limits on the SM voltage ripple. This methodology can be applied to other direct-chain-link dc-
dc converters and derived configurations for a variety of conversion requirements.
The theoretical analysis and operating principles of these two non-resonant modular multilevel
dc converters have been also verified by both simulation results and down-scale experimental
tests.
7.3 Future Work
In addition to the work presented in this thesis, there are still a number of open questions and
research challenges remaining in the field of modular multilevel dc converters for MVDC and
HVDC applications.
The phase-shift modulation scheme in high step-ratio RMMC family provides the inherent
voltage-balancing capability for SM capacitors and also generate a high effective frequency for
resonance with relatively low switching frequency. However, the difficulties for stack
modulation design and effective frequency choice increase quickly as the SM total number
rises. As analysed in Section 3.3.5, these disadvantages inhibit extending the total number of
SMs in a single circuit RMMC and thus limits the voltage that can be processed. The input-
series-output-parallel multi-module configuration could alleviate this issue to some extent, but
it will bring about insulation challenge and reliability concern for module transformers as with
the classic modular DAB. Actually, the classic nearest level modulation method could be an
216 Conclusion
easier option when a large number of SMs are implemented into one stack, and an additional
small resonant capacitor can be inserted into the circuit to decrease the difference between
positive stage resonant frequency and negative stage resonant frequency. In this manner, the
difficulties for stack modulation design and effective frequency choice can be both effectively
reduced, but it will require an extra voltage sorting and selection process to realise voltage
balancing for all the SM capacitors and it may also need some specific effort to maintain the
soft-switching benefits for all the SM switches from resonant operation. Furthermore, the SM
switching frequency in nearest level modulation will be usually slightly higher than the
effective frequency of the square wave voltage, which is also in the disadvantageous position
compared to the phase-shift modulation. It would be valuable to have a thorough comparison
between the phase-shift modulation and nearest level modulation for the operation of high step-
ratio RMMC family and to identify the most suitable approach for specific conversion
applications.
A further question worthy of investigation is that the square-wave voltage on the high-voltage
side has the same phase as that on the low-voltage side and so the voltage and current control
of the high step-ratio RMMC family for a given modulation combination (𝑦 and 𝑥 has been
both decided) can only be realised by adjusting the effective frequency. However, the effective
frequency cannot deviate from either positive stage or negative stage resonant frequency far
away in order to keep the good resonant performance and overall conversion efficiency. In fact,
though, the phase-shift angle between the high-side and low-side voltages could be adjusted
during the operation and it would create an additional degree-of-freedom to be used to control
the power. This may open up a new research direction in the future work.
Since the basic low step-ratio RMMC has been evolved from the basic high step-ratio RMMC,
research on nearest level modulation and phase-shift angle could be also applied to the low
step-ratio RMMC family with similar objectives. Also, noting that the rectifiers in the low step-
ratio RMMC family have to withstand the voltage difference between high-side and low-side
terminals, the circuit structure for the rectification process would need some development and
improvement for the higher voltage rating conversion. When the dc terminal voltages are in
the medium voltage range, the single switch configuration or series connection with small
number of devices can be utilised to support the relatively small voltage difference that arises
7.3 Future Work 217
in low step-ratio conversion. However, if dc terminal voltage rating continues to grow as they
have in recent years then the voltage difference could become large despite that the voltage
step-ratio between them is being relatively low. The simple series connection would face
technical challenges to partition the voltage stress. Additionally, the anti-parallel diodes of the
rectifier switches could become problematic in the event of a high-side dc fault just as observed
with faults in classic ac-dc MMC. Therefore, the low step-ratio RMMC family would need
some advanced rectification topology with voltage balancing and reverse block capability to
solve or alleviative these issues, which could be the basis of some useful future work.
For the high step-ratio modular multilevel dc-ac-dc converter, the major drawback is the high-
side dc link capacitor, which will contribute fault current in the event of a dc fault and requires
extra control features to balance the voltage stress. The high-voltage side of this converter can
be developed to a full-bridge configuration with two MMC phase legs to avoid the dc link
capacitor, and the power throughput would also be doubled compared to the original half-
bridge configuration in this thesis. However, the half-bridge arrangement itself can contribute
an inherent voltage ratio of 2 to make it easier to achieve the high step-ratio conversion. Also,
the full-bridge configuration needs twice number of SMs in the stacks and would require more
isolation clearance space in a high voltage valve hall, which may increase the overall cost for
the converter itself as well as that of the associated ground station or offshore platform. A
detailed and comprehensive analysis and comparison for these two configurations would be
worthwhile to provide a clearer choice for this high step-ratio low power throughput
application.
The near-square-wave current modulation proposed in this thesis can effectively reduce the
required rating for SM semiconductors and SM capacitors, but it also poses a challenge for the
transformer design and implementation. As discussed in Section 5.4.5, the modulation
waveforms can be modified to trapezoid or triangle and the operation frequency can be reduced
to 200 Hz–300 Hz for some higher power throughput applications, but the non-standardized
transformer design and implementation can be another important future work of this thesis,
including the the analytical choice for voltage/current waveform, operation frequency and
turns-ratio value and the innovation and optimization on core/winding material and structure.
218 Conclusion
The circuit topology of the low step-ratio direct-chain-link modular multilevel buck-boost
converter in Chapter 6 is derived from the classic single-phase dc-ac MMC, and so it will also
face the challenge of blocking dc fault in the same way as the classic MMC. As was shown in
Figure 6.10, these direct-chain-link modular multilevel dc-dc converters can block the dc fault
in the low-side dc terminal, but in the event of high-side dc fault, the low-side dc terminal
would bring about large fault current through the anti-parallel diodes of the SM stack to the
fault point. It would need expensive dc circuit breaker to isolate the fault quickly and protect
the equipment, so the overall cost will be increased a lot. It would be valuable to explore the
possibility of whether the single-stage direct-chain-link concept could be also applied to other
modular multilevel dc-ac converters with the dc fault blocking capability because dc-dc
converters derived from it would inherit this benefit and reduce the requirement of, or
eliminate, dc circuit breakers in HVDC network interconnection. Further, it would be
interesting to explore other ac voltage and current waveforms (square wave, trapezoid, triangle,
etc.) for stack energy balancing and find an optimal choice for the direct-chain-link modular
multilevel dc-dc converters.
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Appendix
A.1 Resonate Modular Multilevel DC Converter Prototypes
The down-scaled experimental prototypes for the high step-ratio RMMC and low step-ratio
RMMC are shown in Figure A.1 and Figure A.2 respectively.
Figure A.1. High step-ratio RMMC prototype with TI-DXP controller system.
2 Appendix
Figure A.2. Low step-ratio RMMC prototype with TI-DXP controller system.
A.2 Non-Resonate Modular Multilevel DC Converter Prototypes
The down-scaled experimental prototypes for the high step-ratio modular multilevel dc-ac-dc
converter and low step-ratio modular multilevel dc-dc converter are shown in Figure A.3 and
Figure A.4 respectively.
Appendix 3
Figure A.3. High step-ratio modular multilevel dc-ac-dc converter prototype with OPAL-RT controller
system.
Figure A.4. Low step-ratio modular multilevel dc-dc converter prototype with OPAL-RT controller
system.