1
INCREASED Flow control Repeatability Quality control Asset integrity Operational efficiency REDUCED CapEx OpEx Headcount Risk Maintenance EMERSON’S SOLUTION: A BALANCED EQUATION FOR FLOW ASSURANCE & COST REDUCTION TESCOM 56 SERIES CHEMICAL INJECTION FLOW CONTROL VALVE MICRO MOTION HPC010P ULTRAHIGH-PRESSURE CORIOLIS METER With the expense of controlling hydrates, corrosion, scale, wax and asphaltenes EXCEEDING 10% OF PRODUCTION COSTS, it has never been more crucial for operators to maintain accurate control of injection rates while minimizing downtime. EXAMPLE: $50 / gal chemical 0.25 gal / 1000 gal $ COST PER YEAR AMOUNT OF CHEMICAL OVER INJECTION $1200K $800K $1000K $600K $200K 0 $400K 0% 20% 40% 60% EXCESSIVE CHEMICAL COST INFRASTRUCTURE FAILURE CHEMICAL INJECTION RATE OPTIMAL INJECTION RATE TIME ACTUAL ACTUAL THE CHEMISTRY BEHIND CHEMICAL INJECTION TODAY, UPSTREAM WELL OPERATORS… OPTIMIZED FLOW ASSURANCE & ASSET INTEGRITY IN UPSTREAM OPERATIONS FIND A SOLUTION TAILORED TO YOUR CHEMICAL OPERATION. LEARN MORE AT http://emerson.com/HPC010 IN ORDER TO REDUCE THE RISK OF INFRASTRUCTURE FAILURE.” – MAJOR E&P COMPANY “OPERATORS TYPICALLY OVER-INJECT BY 20% DISRUPT PRODUCTION for calibration, maintenance, repair, replacement STOCKPILE SPARES of meter parts “just in case” ADD HEADCOUNT just to maintain chemical injection settings and equipment MANUALLY ADJUST FLOW, clipboard in hand OVER-INJECT chemicals based on legacy best practices rooted in poor accuracy & repeatability STOP YOU DON’T HAVE TO BE A CHEMICAL ENGINEER TO UNDERSTAND THE BUSINESS CASE Switching from dedicated chemical tanks to a single chemical tank saves space, weight & capital outlay for the chemical injection system... ...and it quickly pays for itself— and then some. LIFE OF PROJECT, YEARS COST ASSOCIATED WITH INJECTION, $ K COST OF CHEMICAL INJECTION INFRASTRUCTURE OVER TIME 2500 1500 2000 1000 0 0 5 10 15 20 500 FUTURE STATE CURRENT STATE DEDICATED TANK SCENARIO OPEX: $$$$$ x24 filters x24 tanks x24 flowmeters x24 pumps x24 pulsation dampeners SINGLE TANK SCENARIO OPEX: $ x3 filters x3 tanks x24 flowmeters x3 pumps x24 control valves THAT LACK OF INJECTION PRECISION AND REACTIVE FLOW CONTROL … SINKS MONEY into chemicals unnecessarily ADDS EXPENSES for meters in use and in reserve INCREASES RISK by exposing operators to chemicals JEOPARDIZES ASSET INTEGRITY THREATENS SHUTDOWN YOU NEED THE RIGHT BLEND OF MEASUREMENT AND CONTROL TO OPTIMIZE PRODUCTION, REDUCE COSTS, BE PROFITABLE Production shutdown could cost up to $1,000,000 PER DAY Flow Technologies Best fit-for-purpose flow technology, field-proven best practices and device data ensure process insight critical to measurement accuracy, flow assurance, injection control Flow Systems Proven system design processes and practices, global project support enhances system efficiencies and ROI Flow Services Partnering for a broad range of global operational and maintenance services assures long-term asset integrity and performance ACCURATE, REPEATABLE, AND RELIABLE MEASUREMENT TO REDUCE OVER-INJECTING CHEMICALS EMERSON’S FLOW SOLUTIONS DELIVER WHAT YOU NEED

The Chemistry Behind Chemical Injection · optimized flow assurance & asset integrity in upstream operations find a solution tailored to your chemical operation. learn more at

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Page 1: The Chemistry Behind Chemical Injection · optimized flow assurance & asset integrity in upstream operations find a solution tailored to your chemical operation. learn more at

INCREASED

Flow control

Repeatability

Quality control

Asset integrity

Operationalefficiency

REDUCED

CapEx

OpEx

Headcount

Risk

Maintenance

EMERSON’S SOLUTION:A BALANCED EQUATIONFOR FLOW ASSURANCE& COST REDUCTION

TESCOM56 SERIESCHEMICAL INJECTIONFLOW CONTROL VALVE

MICRO MOTIONHPC010PULTRAHIGH-PRESSURECORIOLIS METER

With the expense ofcontrolling hydrates,corrosion, scale,wax and asphaltenesEXCEEDING 10%OF PRODUCTIONCOSTS, it has neverbeen more crucialfor operators to maintain accurate control ofinjection rates whileminimizing downtime.

EXAMPLE:$50 / gal chemical0.25 gal / 1000 gal

$

CO

ST

PE

R Y

EA

R

AMOUNT OF CHEMICALOVER INJECTION

$1200K

$800K

$1000K

$600K

$200K

0

$400K

0% 20% 40% 60%

EXCESSIVECHEMICAL COST

INFRASTRUCTUREFAILURE

CH

EM

ICA

L IN

JEC

TIO

N R

AT

E

OPTIMAL INJECTION RATE

TIME

ACTUAL

ACTUAL

THE CHEMISTRY BEHIND CHEMICAL INJECTION TODAY, UPSTREAM WELL OPERATORS…

OPTIMIZED FLOW ASSURANCE & ASSETINTEGRITY IN UPSTREAM OPERATIONS

FIND A SOLUTION TAILOREDTO YOUR CHEMICAL OPERATION.

LEARN MORE AThttp://emerson.com/HPC010

IN ORDER TO REDUCE THE RISK OF INFRASTRUCTURE FAILURE.”– MAJOR E&P COMPANY

“OPERATORS TYPICALLYOVER-INJECT BY 20%

DISRUPT PRODUCTION for calibration, maintenance,repair, replacement

STOCKPILE SPARES of meter parts “just in case”

ADD HEADCOUNT just to maintain chemicalinjection settings and equipment

MANUALLY ADJUST FLOW, clipboard in hand

OVER-INJECT chemicals based on legacy bestpractices rooted in poor accuracy & repeatability

STOP

YOU DON’T HAVE TO BE ACHEMICAL ENGINEER TOUNDERSTAND THEBUSINESS CASESwitching from dedicated chemical tanks to a single chemical tank

saves space, weight & capital outlayfor the chemical injection system...

...and it quickly pays for itself— and then some.

LIFE OF PROJECT, YEARS

CO

ST

AS

SO

CIA

TE

DW

ITH

IN

JEC

TIO

N, $ K

COST OF CHEMICAL INJECTIONINFRASTRUCTURE OVER TIME

2500

1500

2000

1000

0

0 5 10 15 20

500

FUTURE STATECURRENT STATE

DEDICATED TANKSCENARIO

OPEX: $$$$$

x24 �lters

x24 tanks

x24 �owmeters

x24 pumps

x24 pulsation dampeners

SINGLE TANKSCENARIO

OPEX: $

x3 �lters

x3 tanks

x24 �owmeters

x3 pumps

x24 control valves

THAT LACK OF INJECTION PRECISIONAND REACTIVE FLOW CONTROL…

SINKS MONEY into chemicals unnecessarily

ADDS EXPENSES for meters in use and in reserve

INCREASES RISK by exposing operators to chemicals

JEOPARDIZES ASSET INTEGRITY

THREATENS SHUTDOWN

YOU NEED THE RIGHTBLEND OF MEASUREMENT

AND CONTROL TOOPTIMIZE PRODUCTION,

REDUCE COSTS,BE PROFITABLE

Production shutdowncould cost up to

$1,000,000PER DAY

Flow TechnologiesBest �t-for-purpose �ow technology, �eld-proven best

practices and device data ensure process insight critical to measurement accuracy, �ow assurance, injection control

Flow SystemsProven system design processes and practices, global

project support enhances system ef�ciencies and ROI

Flow ServicesPartnering for a broad range of global operational

and maintenance services assures long-term asset integrity and performance

ACCURATE, REPEATABLE, AND RELIABLE MEASUREMENTTO REDUCE OVER-INJECTING CHEMICALS

EMERSON’S FLOW SOLUTIONSDELIVER WHAT YOU NEED