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Spac
e In
terf
erom
etry
Mis
sion
A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -1TFAWS 2006
TFAWS 2006SIM PlanetQuest: Milli-Kelvin Analysis of the Collector
Subsystem Thermal ModelFrank Kelly8/7/2006
Spac
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -2TFAWS 2006
Presentation Agenda
• The SIM PlanetQuest Mission• Spacecraft Subsystems
– Collector Bay Hardware
• Temperature Requirements• Thermal Control Approach• Milli-Kelvin Modeling Approach Flow Chart
– Spacecraft FEM– OOPCC Optical Assembly FEM– Spacecraft Slew Scenario during Normal Operation– Results for OOPCC Optical Assembly– Thermal-Structural Temperature mapping
• Conclusion
Spac
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -3TFAWS 2006
SIM PlanetQuest• Part of the NASA Astronomical Search for Origins
program (ASO)• Orbiting Michelson Interferometer
– 10m baseline– Locate small planets (4 times Earth radius) around the nearest
250 stars– Earth trailing orbit
• Launching between 2011 and 2015– 5 year primary mission life– 10 year goal
Spac
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -4TFAWS 2006
SIM Instrument Subsystem Concept
Outboard Collector Bay
Combiner
Inboard Collector Bay
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Mis
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -5TFAWS 2006
Collector Bay Assembly Concept
CMP Bench
M1-Optic
OOPCC Fiducial
COL Bay Truss
COL Bay Structure
TCC Fiducial
TCCTM
SID Mirror
SID Outer Gimbal
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -6TFAWS 2006
Temperature Requirements
• Instrument optics and optical support structure have small allowable flight temperature (AFT) ranges and tight stability requirements– AFT ranges are between 10 and 30°C– Stability requirements between 10 and 150 mK/hr
MIN MAXSiderostat Optic 10 30 25Siderostat Strut 10 30 150COB Composite Bench 10 25 100COB M1 Optic 15 25 40COB M2 Optic 15 25 40COB M3 Optic 15 25 40Collector Bay Stucture 5 35 500Collector Bay Truss 10 30 500DCC Optic 10 30 10TCC Optic 10 25 10OOPCC Glass 10 25 10
AFT Range (°C) Stabilty Requirement (mK/hr)Hardware
Spac
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Mis
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -7TFAWS 2006
Thermal Control Concept and Implementation• Collector bay is cold biased
– Ensures heater control authority– Minimizes stability impact on critical optics– Collector aperture always faces space with no view of the Sun
• Optics must be held at on-ground alignment temperatures (approx. 20°C)– Optics are heated with thermal enclosures
• Optic and optical support structure heaters controlled with PID• PID set-points can be changed during mission to correct for ground
to orbit temperature differences• PID heaters provide tight temperature control
• Less critical hardware heated with steady state thermal switch and/or insulated with MLI
Spac
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -8TFAWS 2006
Milli-Kelvin Modeling Process Flow Chart
Coarse Thermal Model of SIM
Spacecraft (IDEAS)
Detailed Thermal Model of Optical
Assembly (IDEAS)
Detailed Structural Model of Optical
Assembly
Coarse Thermal Model with the detailed Optical
Assembly Thermal Model substituted (IDEAS)
Temperature Results Mapped to Detailed Structural Model
using (TMG)
Compared Against Thermal
Requirements
Structural Results for Detailed Optical Model
Compared Against Structural
Requirements
Covered in Presentation
Temperature Results for Detailed Optical Model
(TMG)
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -9TFAWS 2006
Instrument Thermal Model
• 34,700 elements• Incorporates both collector bays
and the combiner subsystem• Proportional control used to
simulate PID control
Siderostat
Compressor Optical Bench
Collector Bay Structure
Outboard
Collector Bay
Combiner
Inboard
Collector Bay
OOPCC
Spac
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -10TFAWS 2006
Substitution of the Coarse OOPCC Mesh with the Detailed Mesh
Coarse Mesh of Optical Assembly
Detailed Mesh of Optical Assembly
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SIM
F. Kelly August 7, 2006 -11TFAWS 2006
OOPCC FEM in Course Mesh
Transplanted OOPCC Assembly
Spacecraft Model
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -12TFAWS 2006
Analysis – Mission Slew Scenario
15°
• Siderostat optic can rotate 15° on the sky
• Each 15° tile is observed for one hour• Observatory then rotates a maximum
of 15° to the next tile
Anti-Sun Tile
SIM Observatory
Tile on Edge of Sun Exclusion Area
Collector Bay Aperture
Sun
120°Observation
Tile
Collector
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -13TFAWS 2006
OOPCC Predicted Temperature Results
OOPCC Gradient (ΔT), Raw and with Linear Drift Removed - 120° Orange Peel Slew (1.1°/min)
0.064
0.066
0.068
0.070
0.072
0.074
0.076
0 5 10 15 20
Duration (hr)
ΔT (C
)
-0.0002
-0.0001
0.0000
0.0001
0.0002
0.0003
0.0004
Post
-Pro
cess
ed Δ
T (C
)
Delta-T
Delta-T (Linear Drift RemovedDuring Hour Long Observation)
Spac
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Mis
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -14TFAWS 2006
OOPCC Predicted Stability Results
OOPCC Change in Gradient Over Time (dT/dt) Using Temperatures with Linear Drift Removed - 120 Orange Peel Slew (1.1/min) - Only
Obseravational Periods Shown
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
0 5 10 15 20
Duration (hr)
dΔT/
dt (m
K/h
r) d-Delta-T/dt
Current WA Requirement
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -15TFAWS 2006
Predicted Temperature Mapping
Thermal FEM Structural FEM
• After thermal anlysis is complete the temperature results are mapped to a more detailed mesh for structural analysis.
• Temperature mapping for time t0 shown below*.
* Temperatures Relative to 20°C
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -16TFAWS 2006
Conclusion
• Milli-Kelvin Analysis can be preformed when using the proper modeling process– Creation of both a coarse system level model and detailed
optical assembly model needed– Coarse system level model used as a boundary condition for
the detailed optical model
• Current SIM thermal design meets temperature stability requirements on the OOPCC optic
• SIM absolute temperature requirements are met through the robustness of the thermal design (i.e. PID control)
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -17TFAWS 2006
Back-Up Slides Predicted Temperature Post-Processing
Post-Processed SID Axial Temperature Gradient
-12
-10
-8
-6
-4
-2
0
0 10 20 30 40 50 60 70Time (min)
Tem
pera
ture
Gra
dien
t (Δ
mK
)
SID Axial Temperature Gradient
3.83
3.84
3.85
3.86
3.87
3.88
3.89
3.90
3.91
3.92
0 10 20 30 40 50 60 70Time (min)
Tem
pera
ture
Gra
dien
t (Δ
K)
Raw DataLinear Drift over Observation Period
Post-Processed Stability
-80
-60
-40
-20
0
20
40
0 10 20 30 40 50 60 70Time (min)
dT/d
t (m
K/h
r)
Science Observation PeriodS/C Slew
Science Observation PeriodS/C Slew
Science Observation PeriodS/C Slew
• OPD is the optical path length difference between the starlight beam and the metrology beam.
– The linear drift in the raw OPD data caused by changing temperature is taken out through post-processing.
– The design requirements are written against the post-processed OPD value.
• Temperature Post-Processing Example– Step 1: Linear drift of temperature results computed
during the hour long observation period (WA)– Step 2: Linear drift of temperature results removed– Step 3: The stability is computed by taking the derivative
of the post-processed temperature results. Stability is compared against requirements.
Stability Requirement
Spac
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Mis
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A NASAOriginsMission
SIM
F. Kelly August 7, 2006 -18TFAWS 2006
Collector Predicted Stability Results
• All collector optics meet thermal stability requirements• Narrow angle requirements (stability over 90s) easily met
due to long time constants and PID control
ComponentNarrow-Angle (mK/90 sec)
Wide-Angle (mK/hr)
Narrow-Angle (mK/90 sec)
Average* Wide-Angle (mK/hr)
Narrow-Angle (mK/90 sec)
Wide-Angle (mK/hr)
Siderostat Mirror 2 25 0.20 15 1.8 10M1 Mirror (1) 0.05 5 1.9 35M1 Mirror (2) 0.02 5 2.0 35M1 Mirror (3) 0.03 5 2.0 35M2 Mirror (1) 0.01 3 2.0 37M2 Mirror (2) 0.01 3 2.0 37M2 Mirror (3) 0.01 3 2.0 37M3 Mirror (1) 0.00 2 2.0 38M3 Mirror (2) 0.01 2 2.0 38M3 Mirror (3) 0.01 2 2.0 38TCC 2 10 0.04 5 2.0 5OOPCC 2 10 0.08 5 1.9 5CMP (1) 0.03 64 3.0 36CMP (2) 0.03 86 3.0 14CMP (3) 0.03 96 3.0 4COL Bay Structure 50 500 0.08 231 49.9 269* Times involving extreme changes in spacecraft attitude where temperature stability is poor are neglected
40
40
40
2
1003
2
2
Stability Requirements Model Predictions Margin(Temporal Gradients) (Temporal Gradients) (Temporal Gradients)