Textile Effluent Treatment Process

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    European Journal of Scientific Research

    ISSN 1450-216X Vol.53 No.1 (2011), pp.6-16 EuroJournals Publishing, Inc. 2011

    http://www.eurojournals.com/ejsr.htm

    Textile Effluent Treatment with Reverse Osmosis

    Membrane using Anova Model

    M. Ramesh Kumar

    Department of Textile Technology, SSM College of Engineering, Komarapalayam

    Namakkal, Tamilnadu, India - 638 183

    E-mail: [email protected]

    Tel: + 91 098 9431 0132; Fax: + 04288 267702

    K. Saravanan

    Department of Chemical Engineering, Kongu Engineering College, Perundurai

    Erode, Tamilnadu, India - -638 052

    E-mail: [email protected]: + 91 098 4270 5656

    Abstract

    Textile dyeing industry involves a variety of chemicals comprising various classesof dyes and pigments along with a huge amount of water which is required for this

    operation. This industry consumes a vast quantity of water and generates an equally vast

    quantity of wastewater. This paper is concerned with the wastewater characteristics of

    textile knitted fabric dyeing industry. The membrane selection process was theoreticallydesigned using well known design softwares like KOCH and ROSA. To design treatment

    plant system based on the analytical report and software membrane Reverse Osmosis (RO)

    system. To compare experimental and theoretical (KOCH and ROSA Software) values forthe characteristics of dyeing industry. The results reveal that the Koch software membrane

    produces better results to treat the effluent from the knitted fabric effluent. The results were

    comparison of analysis of variances (Anova) methods.

    Keywords: Anova method, algorithms, knitted fabric dyeing, KOCH and ROSA software

    membrane, Reverse Osmosis, textile effluent, treatment.

    1. IntroductionDrewes (2003) study the Reverse osmosis (RO) membranes are widely used in drinking water,

    wastewater and industrial applications. The use of RO membranes in advanced wastewater reclamation

    using secondary treated wastewater effluent to produce water for indirect potable use has alsoincreased over the past few years. However, a major impediment in the application of RO membrane

    technology for desalination and wastewater reclamation is membrane fouling. Barker (2000)

    investigate the advanced water reclamation, secondary effluent from wastewater treatment plants

    contains dissolved organic matter, commonly known as effluent organic matter. When the secondwastewater effluent is introduced to the RO membrane processes as feed water, the presence of effluent

    organic matter contributes to organic fouling.

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    Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 7

    Amjad (1993) study the membrane based separation processes like Ultrafiltration (UF) and

    Reverse Osmosis (RO) have been applied for treating a wide variety of industrial effluents.

    Chain (1977) investigate the most of the effluents from different industrial source were used tobe discharged directly in the soil or in ground water. But due to stringent environmental restrictions,

    Central Pollution Control Board (CPCB) has become vigilant and has imposed very stringent measures

    for recovering pure water from such industrial effluents. However, for the treatment of an effluent by

    conventional methods like aerobic and non-aerobic digestion, the ratio of biological oxygen demand

    (BOD) to COD should be >0.6.Walter (2006) study the membrane processes, namely, reverse osmosis (RO), nanofiltration

    (NO), ultrafitration (UF) and microfiltration (MF) are continuing to get more and more attention worldwide for their effectiveness in water treatment. RO got recognition as an alternative option among

    other conventional treatment processes in the early 1960s when it was successfully used for the first

    time in the desalination of seawater. As a result of continuous research and development in this field, anew generation of RO membranes which can operate under ultra-low pressure was developed in the

    beginning of 1995. This new generation of RO and NF were able to produce double the quantity of

    flux of the conventional RO and NF at low operating pressure without sacrificing the quality of theproduced water by keeping the rejection of the organic and inorganic species at the same level.

    Schwinge (2004) study the membranes are manufactured in different shapes and configurations,

    the most popular are spiral wound membrane (SWM), hollow fibre, tubular and frame and platemodule with the target to reach an optimal performance for both operating conditions andconfigurating modules. Studying how different variables in the process change along the membrane

    play an important role in the optimization process and it was the issue for most of the researches both

    numerically and experimentally. Previous studies reported that across the longitudinal direction of theSWMs a fall in the permeate flow rate and a rise in the permeate and concentrate concentrations always

    took place.

    Brian (1965) study the finite difference method was used by Brian to calculate the saltconcentration polarization over the length of the membrane for the case of permeate surface. The

    results obtained were compared with a constant flux model across the membrane length.

    Bhattacharyya (1990) investigate in used a finite element method to predict flux behaviour and

    concentration polarization throughout various configurations of RO membranes. The results obtainedfrom this study were in total agreement with previous work regarding increase in concentration and

    decrease in permeate flux along the membrane length.

    Fletcher (2004) In another numerical study, the effect of gravity on the permeation velocity andsalt mass fraction through out the membrane were investigated. Their results showed that the effect of

    gravity cannot be overlooked along the channel with the adverse gravity conditions giving the highest

    salt concentrations and lowest flux at the membrane surface.Drewes (2006) investigate the RO process is gaining wider use for contaminant removal in

    advanced water and wastewater treatment and desalination. Advancements in membrane developments

    result in the production of better and more economical membranes. These are yielding the desired

    result of being adopted as an efficient water treatment technology. However, membrane fouling is still

    a great hindrance for operation and cost efficiency. Fouling phenomena could severely limit membraneprocess efficiency as they lead to several deleterious effects including flux decline, possible permeate

    quality decrease and a gradual membrane degradation. An uneconomical increase in applied pressureand the need for frequent cleaning (shortening membrane life) or replacement become the necessary

    options if the rate of water production is to be maintained constant. The effect of fouling has been

    investigated extensively by numerous researchers.Machenbach (1998) study the membrane process the increasing cost of water and its wasteful

    consumption have now induced a treatment process which is integrated in in-plant water circuits rather

    than as a subsequent treatment. From this standpoint, membrane filtration offers potential applications.Processes using membranes provide very interesting possibilities of separating hydrolyzed dyestuffs

    and dyeing auxiliaries, thus simultaneously reducing coloration and the BOD/COD of the wastewater.

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    8 M. Ramesh Kumar and K. Saravanan

    Tinghui (1983) investigate the Reverse osmosis membranes have a retention rate of 90% or

    more for most types of ionic compounds and produce a high quality of permeate. Decoloration and the

    elimination of chemical auxiliaries in dye house wastewater can be carried out in a single step. Reverseosmosis permeates the removal of all mineral salts, hydrolyzed reactive dyes and chemical auxiliaries.

    The problem involved is that the higher the concentration of salts, the more important the osmotic

    pressure becomes and therefore the greater the energy required.

    Erswell (1988) study the Nanofiltation membranes retain organic compounds of low molecular

    weight, divalent ions or large monovalent ions, such as hydrolyzed reactive dyes as well as dyeingauxiliaries. (Tang, 2002) investigate the effect of the concentration of dyes has been frequently

    reported in dye house effluents as well as the concentration of salt and the pressure. In most publishedstudies concerning dye house effluents, the concentration of mineral salts does not exceed 20 g L -1 and

    the concentration of dyestuff 1.5 g L-1.

    (Abari, 2002) study the effluents are reconstituted with

    generally only one dye and the volume studied is low. (Freger, 2000) study the treatment of wastewaterafter dyeing by nanofiltration thus represents one of the rate applications possible for the treatment of

    solutions with highly concentrated and complex solution.

    Watters (1991) study the Ultrafiltration enables the elimination of macromolecules andparticles but the elimination of polluting substances, such as color is never complete (between 31% and

    76%). (Rott, 1999) study the even in the best of cases, the quality of the treated wastewater does not

    permit its reuse for feeding sensitive processes, such as the dyeing of textile. Ciardelli (2001) studyUltrafiltration can only be used as a pretreatment for reverse osmosis or in combination with abiological reactor. (Mignani, 1999)

    Al-Malack, (1997) study the Microfiltration is suitable for treating dye baths containing

    pigment dyes as well as subsequent rinsing baths. Sadr Ghayeni (1998) investigate the auxiliariesremain in the retentant. Microfiltration can be used as a pretreatment for nanofiltration or reverse

    osmosis

    Hitendra Bhuptawat (2007) investigates the water extract of Moringa. Oleifera seed wasapplied to a treatment sequence comprising coagulation-flocculation-sedimentation-sand filtration.

    Model waters (kaolinite suspensions) of turbidities 10, 100, 300 and 700 NTU were prepared. For the

    10 NTU water, the optimum dose was only evident when sand filtration was incorporated into the

    treatment.Zhi Lin Li, Wei Liu, Xin Fang. Chen (2010) study the feasibility of using laccase to treat oily

    wastewater was examined. When only laccase was added to the synthetic oily wastewater, the suitable

    technological conditions were laccase at 3 U/ml, pH at 6.0, a temperature of 30C, and a reaction timeof 6 h for the initial oil concentration of 120 mg/L. Under those conditions, the rate of oil removal was

    as high as 69%. The effects of Mg2+

    , Mn2+

    , Cu2+

    , and Fe2+

    ions in wastewater on the rate of oil removal

    using laccase were investigated. The results showed that Cu2+

    and Fe2+

    ions obviously inhibited thecatalytic performance of laccase under the studied concentration. On the other hand, Mg2+ and Mn2+

    ions only had slight effects on the rate of oil removal for the range of concentrations studied. A 95% oil

    removal rate could be obtained when actual wastewaters were treated using laccase with the additive

    chitosan under the suitable technological conditions.

    Fons Moi. Pang, Sheau Ping. Teng, Tjoon Tow. Teng (2009) investigates the hydroxideprecipitation and coagulation-flocculation methods were used to treat wastewater containing lead, zinc,

    copper, and iron. The concentrations of heavy metals in the synthetic wastewater range from 1 to 14mg/L for lead, 5 to 90 mg/L for zinc, 3 to 90 mg/L for copper and 5 to 45 mg/L for iron. Individual

    Zn(II) and Cu(II) with concentrations below 90 mg/L and Fe(III) with concentrations below 45 mg/L

    were removed up to 99% by the precipitation method in the pH range of 8.7 to 9.6, 8.1 to 11.1, and 6.2to 7.1, respectively.

    Daniel Babineau, Dominique Chartray, Roland Leduc (2009) investigates the treatment of

    municipal wastewaters by physical-chemical methods normally requires the use of a metallic saltcoagulant and a synthetic coagulant aid. Integrating the sustainable development concept in the

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    Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 9

    treatment of waters favours the use of renewable resources such as natural biopolymers. In order to

    better understand the peculiarities of using a product of natural origin in municipal wastewater

    treatment, laboratory testing (jar tests) was achieved with chitosan as a coagulant aid, as well as full-scale testing in a medium size physical-chemical wastewater treatment plant. The full-scale test was

    performed in two parallel, identical systems treating the same wastewater under the same conditions.

    The one using a combination of alum with a synthetic polymer (AL/SP) was compared with the other

    which used alum and chitosan (AL/CH). Removals for COD, SS, and total phosphorus reached 87%,

    95% and 93%, respectively, for the AL/CH combination. These results are similar to those obtained forCOD and SS with the AL/SP combination. Some results show a coagulant dosage (alum) up to 24.8%

    lower with chitosan as the usual coagulant aid. For total phosphorus, however, the results show thatremovals were higher with the AL/SP combination because of a higher coagulant dosage.

    2. Research MethodThis work carried out Sakthi Knitting private Limited., located at SIPCOT, Perundurai, Erode, Tamil

    Nadu, India. Manufacturing in Knitting fabric dyeing including eight numbers of soft flow reactorsdyeing machine (batch process), five numbers of Winch dyeing machine are used for knitted fabric

    dyeing with different capacities, including scouring, bleaching, mercerization and dyeing. The total

    quantity of fabric processed in knitted fabric dyeing 1500 2000 kgs/day and the volume of effluentgenerated is of the order of 500 600 m/day.

    Effluent samples were collected and tested as per American Public Health Association

    (APHA) in knitted fabric dyeing industry for following parameters such as pH, TDS, BOD, COD,Cl , Ca2+, Mg2+, Na+, K+, NH4+, HCO3 , SO4

    2-, NO3 and SiO2. Collection of datas 3 times per day

    that is 9.00 am, 1.00 pm and 5.00 pm continuously 14 days.

    Table 1: Knitted fabric dyeing collection of datas for input parameters

    Knitted Fabric Dyeing

    ParametersTime 9.00 am X1 Time 1.00 pm X2 Time 5.00 pm X3

    pH 7.40 7.66 7.52TDS 4120 4066 4108

    COD 50 44 46

    BOD 3 2 3

    Cl-

    2040 1998 2022

    Ca+

    37 34 32

    Mg+

    16 914 15

    Na+

    1552 1519 1487

    K+

    4 5 5

    NH4+

    0.72 0.86 0.77

    HCO3 340 362 371

    SO42

    271 286 292

    NO3-

    0.76 086 0.86

    SiO2 16 18 19

    Table 1 shows the datas collected X1, X2, X3 three timesper day from knitted fabric dyeing

    effluent parameters.

    2.1. Using KOCH Software

    In KOCH software membrane is ROPRO RO stage-I, used TFC 8040 XR 375 and RO stage-II, TFC

    8040 SW 335 membranes. In Array classification RO stage-I, 5X6:3X6 and RO stage-II, 2X5:1X5.Number of elements used in RO stage-I, 48, stage-II, 15 and total 63 elements.

    RO feed flow 30.0 m3/hr, permeate flow 27.0 m3/hr, reject flow 3.0 m3/hr and RO recovery

    90.00%. Pressure required in RO stage-1, 11.6 kgs/cm2, stage-II, 14.7 kgs/cm

    2.

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    10 M. Ramesh Kumar and K. Saravanan

    Table 2: Koch Software membrane data

    S.No Parameters KOCH Software

    01. Membrane: ROPRO

    RO Stage I TFC 8040 XR 375

    RO Stage II TFC 8040 SW 335

    Table 2, shows the Koch software membrane for Reverse Osmosis (RO) stage I and II.Where, TFC = Thin Flim Composite membrane

    XR = Extra Rejection

    SW = Sea Water

    375 = Membrane Active Area 375 feet square335 = Membrane Active Area 335 feet square

    Table 3: RO feed and KOCH software permeate parameters value for knitted fabric dyeing

    S.No ParametersRO Feed

    (In put)

    Theoretical value for RO

    Permeate KOCH Software

    (Out put)

    01 pH 7.70 4.9202 TDS 4039.92 93.62

    03 COD 45 ---

    04 BOD 2 ---

    05 Cl 2010 51.31

    06 Ca 35 0.15

    07 Mg 15 0.06

    08 Na 1500 36.22

    09 K 5.0 0.16

    10 NH4 0.70 0.05

    11 HCO3 350 8.12

    12 SO4 280 1.03

    13 NO3 0.80 0.09

    14 SiO2

    17.00 0.40

    Table 3, shows the Reverse Osmosis feed and KOCH software membrane permeate parameters.

    2.2. Using ROSA Software

    In ROSA software membrane is FILMTEC RO stage-I, used BW 30 365 FR and RO stage-II, SW

    30 HR - 380 membranes. In Array classification RO stage-I, 5X6:3X6 and RO stage-II, 2X5:1X5.

    Number of elements used in RO stage-I, 48, stage-II, 15 and total 63 elements.RO feed flow 30.0 m3/hr, permeate flow 27.10 m3/hr, reject flow 2.99 m3/hr and RO recovery

    90.03%. Pressure required in RO stage-1, 11.20 kgs/cm2, stage-II, 14.30 kgs/cm2.

    Table 4: Rosa Software membrane data

    S.No Parameters ROSA Software

    01. Membrane: FILMTEC

    RO Stage I BW 30 365 FR

    RO Stage II SW 30 HR 380

    Table 4, shows the Rosa software membrane for Reverse Osmosis (RO) stage I and II.

    Where, SW = Sea WaterBW = Brackish Water

    FR = Fine Rejection

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    Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 11

    HR = High Rejection

    365 = Membrane Active Area 365 feet square

    380 = Membrane Active Area 380 feet square

    Table 5: RO feed and ROSA software permeate parameters value for knitted fabric dyeing

    S.No Parameters

    RO Feed

    (In put)

    Theoretical value for RO

    Permeate KOCH Software(Out put)

    01 pH 7.70 5.28

    02 TDS 4039.92 324.47

    03 COD 45 ---

    04 BOD 2 ---

    05 Cl 2010 172.12

    06 Ca 35 0.87

    07 Mg 15 0.38

    08 Na 1500 121.10

    09 K 5.0 0.45

    10 NH4 0.70 0.22

    11 HCO3 350 17.40

    12 SO4 280 10.30

    13 NO3 0.80 0.59

    14 SiO2 17.00 0.90

    Table 5, shows the Reverse Osmosis feed and ROSA software membrane permeate parameters.

    2.3. Using Experimental Method

    Koch and Rosa software membrane used RO feed parameters same values use in Experimental ROfeed.

    Table 6: RO feed and Experimental permeate value of RO for knitted fabric dyeing

    S.No Parameters RO Feed

    (In put)

    Experimentalvalue for RO

    Permeate

    (Out put)

    01 pH 7.70 5.44

    02 TDS 4039.92 202.32

    03 COD 45 1.71

    04 BOD 2 ---

    05 Cl 2010 81.00

    06 Ca 35 0.36

    07 Mg 15 0.11

    08 Na 1500 61.36

    09 K 5.0 0.21

    10 NH4 0.70 0.07

    11 HCO3 350 11.1612 SO4 280 2.96

    13 NO3 0.80 0.13

    14 SiO2 17.00 0.69

    Table 6, shows the RO feed and experimental permeate value for knitted fabric dyeing

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    12 M. Ramesh Kumar and K. Saravanan

    2.4. Flow Chart

    Figure 1: Flow chart of knitted fabric dyeing effluent treatment

    Knitted Fabric Effluent

    Collection data

    Using KOCH

    Software

    Membrane

    Using

    ANOVA

    Method

    Using ROSA

    software

    Membrane

    Yes YesNo

    Low /

    Accepted

    Low /

    Accepted

    High / Not

    Accepted

    2.5. Algorithm

    STEP -1: Data processingSTEP 2: Using Anova method

    STEP 3: To find TSS,

    TSS =N

    Txxx

    223

    22

    21 ++

    STEP - 4: To find SSC,

    SSC =N

    T

    N

    x

    N

    x

    N

    x 2

    1

    2

    3

    1

    2

    2

    1

    2

    1 )()()(++

    STEP 5: To find SSR,

    SSR = N

    T

    N

    y

    N

    y

    N

    y

    N

    y 2

    2

    2

    14

    2

    2

    3

    2

    2

    2

    2

    2

    1 )(

    .....

    )()()(

    ++++

    STEP 6: To find SSE,

    SSE = TSS SSC SSR

    STEP 7: Using Anova table

    STEP -8: Results:

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    Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 13

    Table 7: Analysis of variance design of experimental for rejection measurement for knitted fabric dyeing

    effluent

    Factor Sum of squares Degree of Freedom Means Square Variance F Ratio

    Between Column 49.00 2 24.5 - 0.082 3.32

    Between Rows 8407.98 13 646.76 - 2.169 2.01

    Residual - 7751 26 - 298.11 --- ---

    Total 705.98 41 376.15 --- ---

    There is difference between Koch, Rosa softwares and Anova values.

    3. Results and DiscussionsThe total quantity of fabric processed in knitted fabric dyeing unit is 1500 2000 kgs/day and the

    volume of effluent generated is of the order of 500 600 m/day.

    Table 8: Comparison in RO feed, permeate reduction % of Experimental value and Theoretical value in

    Knitted fabric dyeing 600 KLD capacity

    S.No ParametersAverage

    RO Feed

    Experimental data for ROPermeate

    Theoretical data for RO PermeateKOCH Software ROSA Software

    RO

    Permeate

    RO

    Reduction %

    RO

    Permeate

    RO

    Reduction

    %

    RO

    Permeate

    RO

    Reduction

    %

    01 pH 7.70 5.44 29.35% 4.92 36.10% 5.28 31.42%

    02 TDS 4039.92 202.32 94.99% 93.62 97.68% 324.47 91.96%

    03 COD 45 1.71 96.20% --- --- --- ---

    04 BOD 2 --- --- --- --- --- ---

    05 Cl 2010 81.00 95.97% 51.31 97.47% 172.12 91.43%

    06 Ca2+

    35 0.36 98.97% 0.15 99.57% 0.87 97.51%

    07 Mg2+

    15 0.11 99.26% 0.06 99.60% 0.38 97.46%

    08 Na+

    1500 61.36 95.90% 36.22 97.58% 121.10 91.92%

    09 K+

    5.0 0.21 95.80% 0.16 96.80% 0.45 91.00%

    10 NH4+ 0.70 0.07 90.005 0.05 92.85% 0.22 68.57%11 HCO3 350 11.16 96.82% 8.12 97.68% 17.40 95.02%

    12 SO42-

    280 2.96 98.945 1.03 99.63% 10.30 96.32%

    13 NO3 0.80 0.13 83.75% 0.09 88.75% 0.59 26.25%

    14 SiO2 17.00 0.69 95.94% 0.40 97.64% 0.90 94.70%

    Table 8 represent the combine values of all the three parameters, that are experimental values ofRO feed, permeate and RO reduction %. Theoretical value of Koch software in RO feed, permeate and

    RO reduction %. Theoretical value of Rosa software in RO feed, permeate and RO reduction %.

    Table 9: Comparison between Koch and Rosa Software in 600 KLD capacity for Knitted Fabric Dyeing

    S.No Parameters KOCH SOFTWARE ROSA SOFTWARE01. Membrane: ROPRO FILMTEC

    RO Stage I TFC 8040 XR - 375 BW 30 365 FR

    RO Stage II TFC 8040 - SW 335 SW 30 HR 380

    02. Array Classification:

    RO Stage I 5 X 6: 3 X 6 5 X 6: 3 X 6

    RO Stage II 2 X 5: 1 X 5 2 X 5: 1 X 5

    03. No. of Elements used:

    RO Stage I 48 Elements 48 Elements

    RO Stage II 15 Elements 15 Elements

    Total 63 Elements 63 Elements

    04. No. of working hours in RO 20Hrs 20 Hrs

    05. Recovery 90.00% 90.03%

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    14 M. Ramesh Kumar and K. Saravanan

    Table 9: Comparison between Koch and Rosa Software in 600 KLD capacity for Knitted Fabric Dyeing -

    continued

    06. Feed TDS 4039 ppm 4039 ppm

    07. Permeate TDS 93.62 ppm 324.47 ppm

    08. TDS Reduction % 97.68 % 91.96 %

    09. Average Membrane Flux 9.6 LMH 12.52 LMH

    10. Power Consumption in Kw 19.33 KW 32.12 KW

    11. Membrane cost Rs. 25,000 to 30,000 Rs. 35,000 to 40,00012. Handling of projection Simple Complicated

    13. Investment Cost Less Compare to Koch higher

    14 RO Feed Flow 30 m/hr 30.00 m/hr

    RO Permeate Flow 27 m/hr 27.10 m/hr

    RO Reject Flow 3 m/hr 2.99 m/hr

    RO Recovery % 90.00 % 90.03 %

    Table 9 show the Koch and Rosa software membranes for knitted fabric dyeing compare the

    following parameters like, TDS reduction %, average membrane flux, power consumption, bothmembrane cost, investment cost, RO feed flow, permeate flow, reject flow.

    Table 10: Comparison between Koch Software and Experimental Selected Membrane Results for 600 KLD inKnitted Fabric Dyeing

    S.No.Parameters KOCH Software Results

    Experimental Selected

    Membrane Results

    01. Membrane: ROPRO ROPRO

    RO Stage I TFC 8040 XR - 375 TFC 8040 XR - 375

    RO Stage II TFC 8040 - SW 335 TFC 8040 - SW 335

    02. Array Classification:

    RO Stage I 5 X 6: 3 X 6 5 X 6: 3 X 6

    RO Stage II 2 X 5: 1 X 5 2 X 5: 1 X 5

    03. No. of Elements used:

    RO Stage I 48 Elements 48 Elements

    RO Stage II 15 Elements 15 Elements

    Total 63 Elements 63 Elements

    04. No. of working hours in RO 20Hrs 20 Hrs

    05. Recovery 90.00% 90.27%

    06. Feed TDS 4039 ppm 4039 ppm

    07. Permeate TDS 93.62 ppm 202.32 ppm

    08. TDS Reduction % 97.68 % 95.00 %

    09. Average Membrane Flux 9.6 LMH 10.1 LMH

    10. Power Consumption in KW 19.33 KW 20.26 KW

    11 Flow Rate:

    RO Feed Flow 30 m/hr 29.80m/hr

    RO Permeate Flow 27 m/hr 26.90 m/hr

    RO Reject Flow 3 m/hr 2.90 m/hr

    RO Recovery % 90.00 % 90.27 %12 Pressure:

    RO 1st Stage 11.6 Kgs/cm 11.20 Kgs/cm

    RO 2nd

    Stage 14.7 Kgs/cm 14.30 Kgs/cm

    Table 10 shows the results also reveal that the Koch software membrane is recommended totreat the effluent from the knitted fabric dyeing.

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    4. Conclusions In KOCH Software membrane,

    o Higher TDS Reductiono Higher RO Recovery %o Power consumption is lesso Investment cost is less as compare to ROSA software membrane.

    From the experimental and theoretical results, it can be seen that characteristics of effluent fromRO feed and permeate water, the following range of percentage reduction were observed as,

    o TDS 91.96 97.68 %o Cl 91.43 97.47 %o Ca2+ 97.51 99.57%o Mg2+ 97.46 99.26%o SO42- 96.32 98.94%o SiO2 97.40 98.20 %The analysis of variances in knitted fabric effluent using Reverse Osmosis software membrane,

    Koch software shows better results as compared to Rosa software. Also the Anova mathematical model

    application results has minor variations as compared with the out put results of software membrane.In Koch TDS reduction 97.68% where as in Rosa 91.96 %, In Koch RO Recovery 90.00%

    where as in Rosa 90.03%, In Koch power consumption is 19.33 KW where as in Rosa 32.12 KW. Theabove results reveal that the Koch software membrane is recommended to treat the effluent from theknitted fabric dyeing industry. Both software membranes comparatively the Koch software membraneis better results to treat the knitted fabric dyeing effluents. Cost effective method of producing low

    salinity recycled water for industrial applications and indirect potable reuse. To successfully use RO

    membrane for the treatment of the knitted fabric dyeing effluents.

    AcknowledgementThe author would like to thanks M/S Sakthi Knitting private Limited. SIPCOT, Perundurai, Erode,

    Tamil Nadu, India.

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    industrial applications. Van Nostrand Reinhold, New York.

    [2] Abari,.A, Remigy, J.C., Aptel, P., 2002. Treatment of textile dye effluent using a polyamide-based nonofiltration membrane, Chemical engineering production, 41, 601 609.

    [3] Al-Malack, M.H., Anderson, G.K., 1997. Use of crossflow microfiltration in wastewatertreatment, Water Research, 31, 3064 3072.

    [4] Barker, .J., Salvi., .M.L., Langenhoff., A.A.M. and Stuckey., D.C. (2000). Solubel microbialproducts in ABR treating low strength wastewater, Journal of Environmental Engineering,

    126, 239 249.

    [5] Brian, P.L.T, 1965. Concentration polarization in reverse osmosis desalination with variableflux and incomplete salt rejection,Indian Engineering Chemical Fund. 4, 439 445.

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