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7/29/2019 Textile Effluent Treatment Process
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European Journal of Scientific Research
ISSN 1450-216X Vol.53 No.1 (2011), pp.6-16 EuroJournals Publishing, Inc. 2011
http://www.eurojournals.com/ejsr.htm
Textile Effluent Treatment with Reverse Osmosis
Membrane using Anova Model
M. Ramesh Kumar
Department of Textile Technology, SSM College of Engineering, Komarapalayam
Namakkal, Tamilnadu, India - 638 183
E-mail: [email protected]
Tel: + 91 098 9431 0132; Fax: + 04288 267702
K. Saravanan
Department of Chemical Engineering, Kongu Engineering College, Perundurai
Erode, Tamilnadu, India - -638 052
E-mail: [email protected]: + 91 098 4270 5656
Abstract
Textile dyeing industry involves a variety of chemicals comprising various classesof dyes and pigments along with a huge amount of water which is required for this
operation. This industry consumes a vast quantity of water and generates an equally vast
quantity of wastewater. This paper is concerned with the wastewater characteristics of
textile knitted fabric dyeing industry. The membrane selection process was theoreticallydesigned using well known design softwares like KOCH and ROSA. To design treatment
plant system based on the analytical report and software membrane Reverse Osmosis (RO)
system. To compare experimental and theoretical (KOCH and ROSA Software) values forthe characteristics of dyeing industry. The results reveal that the Koch software membrane
produces better results to treat the effluent from the knitted fabric effluent. The results were
comparison of analysis of variances (Anova) methods.
Keywords: Anova method, algorithms, knitted fabric dyeing, KOCH and ROSA software
membrane, Reverse Osmosis, textile effluent, treatment.
1. IntroductionDrewes (2003) study the Reverse osmosis (RO) membranes are widely used in drinking water,
wastewater and industrial applications. The use of RO membranes in advanced wastewater reclamation
using secondary treated wastewater effluent to produce water for indirect potable use has alsoincreased over the past few years. However, a major impediment in the application of RO membrane
technology for desalination and wastewater reclamation is membrane fouling. Barker (2000)
investigate the advanced water reclamation, secondary effluent from wastewater treatment plants
contains dissolved organic matter, commonly known as effluent organic matter. When the secondwastewater effluent is introduced to the RO membrane processes as feed water, the presence of effluent
organic matter contributes to organic fouling.
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Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 7
Amjad (1993) study the membrane based separation processes like Ultrafiltration (UF) and
Reverse Osmosis (RO) have been applied for treating a wide variety of industrial effluents.
Chain (1977) investigate the most of the effluents from different industrial source were used tobe discharged directly in the soil or in ground water. But due to stringent environmental restrictions,
Central Pollution Control Board (CPCB) has become vigilant and has imposed very stringent measures
for recovering pure water from such industrial effluents. However, for the treatment of an effluent by
conventional methods like aerobic and non-aerobic digestion, the ratio of biological oxygen demand
(BOD) to COD should be >0.6.Walter (2006) study the membrane processes, namely, reverse osmosis (RO), nanofiltration
(NO), ultrafitration (UF) and microfiltration (MF) are continuing to get more and more attention worldwide for their effectiveness in water treatment. RO got recognition as an alternative option among
other conventional treatment processes in the early 1960s when it was successfully used for the first
time in the desalination of seawater. As a result of continuous research and development in this field, anew generation of RO membranes which can operate under ultra-low pressure was developed in the
beginning of 1995. This new generation of RO and NF were able to produce double the quantity of
flux of the conventional RO and NF at low operating pressure without sacrificing the quality of theproduced water by keeping the rejection of the organic and inorganic species at the same level.
Schwinge (2004) study the membranes are manufactured in different shapes and configurations,
the most popular are spiral wound membrane (SWM), hollow fibre, tubular and frame and platemodule with the target to reach an optimal performance for both operating conditions andconfigurating modules. Studying how different variables in the process change along the membrane
play an important role in the optimization process and it was the issue for most of the researches both
numerically and experimentally. Previous studies reported that across the longitudinal direction of theSWMs a fall in the permeate flow rate and a rise in the permeate and concentrate concentrations always
took place.
Brian (1965) study the finite difference method was used by Brian to calculate the saltconcentration polarization over the length of the membrane for the case of permeate surface. The
results obtained were compared with a constant flux model across the membrane length.
Bhattacharyya (1990) investigate in used a finite element method to predict flux behaviour and
concentration polarization throughout various configurations of RO membranes. The results obtainedfrom this study were in total agreement with previous work regarding increase in concentration and
decrease in permeate flux along the membrane length.
Fletcher (2004) In another numerical study, the effect of gravity on the permeation velocity andsalt mass fraction through out the membrane were investigated. Their results showed that the effect of
gravity cannot be overlooked along the channel with the adverse gravity conditions giving the highest
salt concentrations and lowest flux at the membrane surface.Drewes (2006) investigate the RO process is gaining wider use for contaminant removal in
advanced water and wastewater treatment and desalination. Advancements in membrane developments
result in the production of better and more economical membranes. These are yielding the desired
result of being adopted as an efficient water treatment technology. However, membrane fouling is still
a great hindrance for operation and cost efficiency. Fouling phenomena could severely limit membraneprocess efficiency as they lead to several deleterious effects including flux decline, possible permeate
quality decrease and a gradual membrane degradation. An uneconomical increase in applied pressureand the need for frequent cleaning (shortening membrane life) or replacement become the necessary
options if the rate of water production is to be maintained constant. The effect of fouling has been
investigated extensively by numerous researchers.Machenbach (1998) study the membrane process the increasing cost of water and its wasteful
consumption have now induced a treatment process which is integrated in in-plant water circuits rather
than as a subsequent treatment. From this standpoint, membrane filtration offers potential applications.Processes using membranes provide very interesting possibilities of separating hydrolyzed dyestuffs
and dyeing auxiliaries, thus simultaneously reducing coloration and the BOD/COD of the wastewater.
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8 M. Ramesh Kumar and K. Saravanan
Tinghui (1983) investigate the Reverse osmosis membranes have a retention rate of 90% or
more for most types of ionic compounds and produce a high quality of permeate. Decoloration and the
elimination of chemical auxiliaries in dye house wastewater can be carried out in a single step. Reverseosmosis permeates the removal of all mineral salts, hydrolyzed reactive dyes and chemical auxiliaries.
The problem involved is that the higher the concentration of salts, the more important the osmotic
pressure becomes and therefore the greater the energy required.
Erswell (1988) study the Nanofiltation membranes retain organic compounds of low molecular
weight, divalent ions or large monovalent ions, such as hydrolyzed reactive dyes as well as dyeingauxiliaries. (Tang, 2002) investigate the effect of the concentration of dyes has been frequently
reported in dye house effluents as well as the concentration of salt and the pressure. In most publishedstudies concerning dye house effluents, the concentration of mineral salts does not exceed 20 g L -1 and
the concentration of dyestuff 1.5 g L-1.
(Abari, 2002) study the effluents are reconstituted with
generally only one dye and the volume studied is low. (Freger, 2000) study the treatment of wastewaterafter dyeing by nanofiltration thus represents one of the rate applications possible for the treatment of
solutions with highly concentrated and complex solution.
Watters (1991) study the Ultrafiltration enables the elimination of macromolecules andparticles but the elimination of polluting substances, such as color is never complete (between 31% and
76%). (Rott, 1999) study the even in the best of cases, the quality of the treated wastewater does not
permit its reuse for feeding sensitive processes, such as the dyeing of textile. Ciardelli (2001) studyUltrafiltration can only be used as a pretreatment for reverse osmosis or in combination with abiological reactor. (Mignani, 1999)
Al-Malack, (1997) study the Microfiltration is suitable for treating dye baths containing
pigment dyes as well as subsequent rinsing baths. Sadr Ghayeni (1998) investigate the auxiliariesremain in the retentant. Microfiltration can be used as a pretreatment for nanofiltration or reverse
osmosis
Hitendra Bhuptawat (2007) investigates the water extract of Moringa. Oleifera seed wasapplied to a treatment sequence comprising coagulation-flocculation-sedimentation-sand filtration.
Model waters (kaolinite suspensions) of turbidities 10, 100, 300 and 700 NTU were prepared. For the
10 NTU water, the optimum dose was only evident when sand filtration was incorporated into the
treatment.Zhi Lin Li, Wei Liu, Xin Fang. Chen (2010) study the feasibility of using laccase to treat oily
wastewater was examined. When only laccase was added to the synthetic oily wastewater, the suitable
technological conditions were laccase at 3 U/ml, pH at 6.0, a temperature of 30C, and a reaction timeof 6 h for the initial oil concentration of 120 mg/L. Under those conditions, the rate of oil removal was
as high as 69%. The effects of Mg2+
, Mn2+
, Cu2+
, and Fe2+
ions in wastewater on the rate of oil removal
using laccase were investigated. The results showed that Cu2+
and Fe2+
ions obviously inhibited thecatalytic performance of laccase under the studied concentration. On the other hand, Mg2+ and Mn2+
ions only had slight effects on the rate of oil removal for the range of concentrations studied. A 95% oil
removal rate could be obtained when actual wastewaters were treated using laccase with the additive
chitosan under the suitable technological conditions.
Fons Moi. Pang, Sheau Ping. Teng, Tjoon Tow. Teng (2009) investigates the hydroxideprecipitation and coagulation-flocculation methods were used to treat wastewater containing lead, zinc,
copper, and iron. The concentrations of heavy metals in the synthetic wastewater range from 1 to 14mg/L for lead, 5 to 90 mg/L for zinc, 3 to 90 mg/L for copper and 5 to 45 mg/L for iron. Individual
Zn(II) and Cu(II) with concentrations below 90 mg/L and Fe(III) with concentrations below 45 mg/L
were removed up to 99% by the precipitation method in the pH range of 8.7 to 9.6, 8.1 to 11.1, and 6.2to 7.1, respectively.
Daniel Babineau, Dominique Chartray, Roland Leduc (2009) investigates the treatment of
municipal wastewaters by physical-chemical methods normally requires the use of a metallic saltcoagulant and a synthetic coagulant aid. Integrating the sustainable development concept in the
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Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 9
treatment of waters favours the use of renewable resources such as natural biopolymers. In order to
better understand the peculiarities of using a product of natural origin in municipal wastewater
treatment, laboratory testing (jar tests) was achieved with chitosan as a coagulant aid, as well as full-scale testing in a medium size physical-chemical wastewater treatment plant. The full-scale test was
performed in two parallel, identical systems treating the same wastewater under the same conditions.
The one using a combination of alum with a synthetic polymer (AL/SP) was compared with the other
which used alum and chitosan (AL/CH). Removals for COD, SS, and total phosphorus reached 87%,
95% and 93%, respectively, for the AL/CH combination. These results are similar to those obtained forCOD and SS with the AL/SP combination. Some results show a coagulant dosage (alum) up to 24.8%
lower with chitosan as the usual coagulant aid. For total phosphorus, however, the results show thatremovals were higher with the AL/SP combination because of a higher coagulant dosage.
2. Research MethodThis work carried out Sakthi Knitting private Limited., located at SIPCOT, Perundurai, Erode, Tamil
Nadu, India. Manufacturing in Knitting fabric dyeing including eight numbers of soft flow reactorsdyeing machine (batch process), five numbers of Winch dyeing machine are used for knitted fabric
dyeing with different capacities, including scouring, bleaching, mercerization and dyeing. The total
quantity of fabric processed in knitted fabric dyeing 1500 2000 kgs/day and the volume of effluentgenerated is of the order of 500 600 m/day.
Effluent samples were collected and tested as per American Public Health Association
(APHA) in knitted fabric dyeing industry for following parameters such as pH, TDS, BOD, COD,Cl , Ca2+, Mg2+, Na+, K+, NH4+, HCO3 , SO4
2-, NO3 and SiO2. Collection of datas 3 times per day
that is 9.00 am, 1.00 pm and 5.00 pm continuously 14 days.
Table 1: Knitted fabric dyeing collection of datas for input parameters
Knitted Fabric Dyeing
ParametersTime 9.00 am X1 Time 1.00 pm X2 Time 5.00 pm X3
pH 7.40 7.66 7.52TDS 4120 4066 4108
COD 50 44 46
BOD 3 2 3
Cl-
2040 1998 2022
Ca+
37 34 32
Mg+
16 914 15
Na+
1552 1519 1487
K+
4 5 5
NH4+
0.72 0.86 0.77
HCO3 340 362 371
SO42
271 286 292
NO3-
0.76 086 0.86
SiO2 16 18 19
Table 1 shows the datas collected X1, X2, X3 three timesper day from knitted fabric dyeing
effluent parameters.
2.1. Using KOCH Software
In KOCH software membrane is ROPRO RO stage-I, used TFC 8040 XR 375 and RO stage-II, TFC
8040 SW 335 membranes. In Array classification RO stage-I, 5X6:3X6 and RO stage-II, 2X5:1X5.Number of elements used in RO stage-I, 48, stage-II, 15 and total 63 elements.
RO feed flow 30.0 m3/hr, permeate flow 27.0 m3/hr, reject flow 3.0 m3/hr and RO recovery
90.00%. Pressure required in RO stage-1, 11.6 kgs/cm2, stage-II, 14.7 kgs/cm
2.
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10 M. Ramesh Kumar and K. Saravanan
Table 2: Koch Software membrane data
S.No Parameters KOCH Software
01. Membrane: ROPRO
RO Stage I TFC 8040 XR 375
RO Stage II TFC 8040 SW 335
Table 2, shows the Koch software membrane for Reverse Osmosis (RO) stage I and II.Where, TFC = Thin Flim Composite membrane
XR = Extra Rejection
SW = Sea Water
375 = Membrane Active Area 375 feet square335 = Membrane Active Area 335 feet square
Table 3: RO feed and KOCH software permeate parameters value for knitted fabric dyeing
S.No ParametersRO Feed
(In put)
Theoretical value for RO
Permeate KOCH Software
(Out put)
01 pH 7.70 4.9202 TDS 4039.92 93.62
03 COD 45 ---
04 BOD 2 ---
05 Cl 2010 51.31
06 Ca 35 0.15
07 Mg 15 0.06
08 Na 1500 36.22
09 K 5.0 0.16
10 NH4 0.70 0.05
11 HCO3 350 8.12
12 SO4 280 1.03
13 NO3 0.80 0.09
14 SiO2
17.00 0.40
Table 3, shows the Reverse Osmosis feed and KOCH software membrane permeate parameters.
2.2. Using ROSA Software
In ROSA software membrane is FILMTEC RO stage-I, used BW 30 365 FR and RO stage-II, SW
30 HR - 380 membranes. In Array classification RO stage-I, 5X6:3X6 and RO stage-II, 2X5:1X5.
Number of elements used in RO stage-I, 48, stage-II, 15 and total 63 elements.RO feed flow 30.0 m3/hr, permeate flow 27.10 m3/hr, reject flow 2.99 m3/hr and RO recovery
90.03%. Pressure required in RO stage-1, 11.20 kgs/cm2, stage-II, 14.30 kgs/cm2.
Table 4: Rosa Software membrane data
S.No Parameters ROSA Software
01. Membrane: FILMTEC
RO Stage I BW 30 365 FR
RO Stage II SW 30 HR 380
Table 4, shows the Rosa software membrane for Reverse Osmosis (RO) stage I and II.
Where, SW = Sea WaterBW = Brackish Water
FR = Fine Rejection
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Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 11
HR = High Rejection
365 = Membrane Active Area 365 feet square
380 = Membrane Active Area 380 feet square
Table 5: RO feed and ROSA software permeate parameters value for knitted fabric dyeing
S.No Parameters
RO Feed
(In put)
Theoretical value for RO
Permeate KOCH Software(Out put)
01 pH 7.70 5.28
02 TDS 4039.92 324.47
03 COD 45 ---
04 BOD 2 ---
05 Cl 2010 172.12
06 Ca 35 0.87
07 Mg 15 0.38
08 Na 1500 121.10
09 K 5.0 0.45
10 NH4 0.70 0.22
11 HCO3 350 17.40
12 SO4 280 10.30
13 NO3 0.80 0.59
14 SiO2 17.00 0.90
Table 5, shows the Reverse Osmosis feed and ROSA software membrane permeate parameters.
2.3. Using Experimental Method
Koch and Rosa software membrane used RO feed parameters same values use in Experimental ROfeed.
Table 6: RO feed and Experimental permeate value of RO for knitted fabric dyeing
S.No Parameters RO Feed
(In put)
Experimentalvalue for RO
Permeate
(Out put)
01 pH 7.70 5.44
02 TDS 4039.92 202.32
03 COD 45 1.71
04 BOD 2 ---
05 Cl 2010 81.00
06 Ca 35 0.36
07 Mg 15 0.11
08 Na 1500 61.36
09 K 5.0 0.21
10 NH4 0.70 0.07
11 HCO3 350 11.1612 SO4 280 2.96
13 NO3 0.80 0.13
14 SiO2 17.00 0.69
Table 6, shows the RO feed and experimental permeate value for knitted fabric dyeing
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12 M. Ramesh Kumar and K. Saravanan
2.4. Flow Chart
Figure 1: Flow chart of knitted fabric dyeing effluent treatment
Knitted Fabric Effluent
Collection data
Using KOCH
Software
Membrane
Using
ANOVA
Method
Using ROSA
software
Membrane
Yes YesNo
Low /
Accepted
Low /
Accepted
High / Not
Accepted
2.5. Algorithm
STEP -1: Data processingSTEP 2: Using Anova method
STEP 3: To find TSS,
TSS =N
Txxx
223
22
21 ++
STEP - 4: To find SSC,
SSC =N
T
N
x
N
x
N
x 2
1
2
3
1
2
2
1
2
1 )()()(++
STEP 5: To find SSR,
SSR = N
T
N
y
N
y
N
y
N
y 2
2
2
14
2
2
3
2
2
2
2
2
1 )(
.....
)()()(
++++
STEP 6: To find SSE,
SSE = TSS SSC SSR
STEP 7: Using Anova table
STEP -8: Results:
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Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 13
Table 7: Analysis of variance design of experimental for rejection measurement for knitted fabric dyeing
effluent
Factor Sum of squares Degree of Freedom Means Square Variance F Ratio
Between Column 49.00 2 24.5 - 0.082 3.32
Between Rows 8407.98 13 646.76 - 2.169 2.01
Residual - 7751 26 - 298.11 --- ---
Total 705.98 41 376.15 --- ---
There is difference between Koch, Rosa softwares and Anova values.
3. Results and DiscussionsThe total quantity of fabric processed in knitted fabric dyeing unit is 1500 2000 kgs/day and the
volume of effluent generated is of the order of 500 600 m/day.
Table 8: Comparison in RO feed, permeate reduction % of Experimental value and Theoretical value in
Knitted fabric dyeing 600 KLD capacity
S.No ParametersAverage
RO Feed
Experimental data for ROPermeate
Theoretical data for RO PermeateKOCH Software ROSA Software
RO
Permeate
RO
Reduction %
RO
Permeate
RO
Reduction
%
RO
Permeate
RO
Reduction
%
01 pH 7.70 5.44 29.35% 4.92 36.10% 5.28 31.42%
02 TDS 4039.92 202.32 94.99% 93.62 97.68% 324.47 91.96%
03 COD 45 1.71 96.20% --- --- --- ---
04 BOD 2 --- --- --- --- --- ---
05 Cl 2010 81.00 95.97% 51.31 97.47% 172.12 91.43%
06 Ca2+
35 0.36 98.97% 0.15 99.57% 0.87 97.51%
07 Mg2+
15 0.11 99.26% 0.06 99.60% 0.38 97.46%
08 Na+
1500 61.36 95.90% 36.22 97.58% 121.10 91.92%
09 K+
5.0 0.21 95.80% 0.16 96.80% 0.45 91.00%
10 NH4+ 0.70 0.07 90.005 0.05 92.85% 0.22 68.57%11 HCO3 350 11.16 96.82% 8.12 97.68% 17.40 95.02%
12 SO42-
280 2.96 98.945 1.03 99.63% 10.30 96.32%
13 NO3 0.80 0.13 83.75% 0.09 88.75% 0.59 26.25%
14 SiO2 17.00 0.69 95.94% 0.40 97.64% 0.90 94.70%
Table 8 represent the combine values of all the three parameters, that are experimental values ofRO feed, permeate and RO reduction %. Theoretical value of Koch software in RO feed, permeate and
RO reduction %. Theoretical value of Rosa software in RO feed, permeate and RO reduction %.
Table 9: Comparison between Koch and Rosa Software in 600 KLD capacity for Knitted Fabric Dyeing
S.No Parameters KOCH SOFTWARE ROSA SOFTWARE01. Membrane: ROPRO FILMTEC
RO Stage I TFC 8040 XR - 375 BW 30 365 FR
RO Stage II TFC 8040 - SW 335 SW 30 HR 380
02. Array Classification:
RO Stage I 5 X 6: 3 X 6 5 X 6: 3 X 6
RO Stage II 2 X 5: 1 X 5 2 X 5: 1 X 5
03. No. of Elements used:
RO Stage I 48 Elements 48 Elements
RO Stage II 15 Elements 15 Elements
Total 63 Elements 63 Elements
04. No. of working hours in RO 20Hrs 20 Hrs
05. Recovery 90.00% 90.03%
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14 M. Ramesh Kumar and K. Saravanan
Table 9: Comparison between Koch and Rosa Software in 600 KLD capacity for Knitted Fabric Dyeing -
continued
06. Feed TDS 4039 ppm 4039 ppm
07. Permeate TDS 93.62 ppm 324.47 ppm
08. TDS Reduction % 97.68 % 91.96 %
09. Average Membrane Flux 9.6 LMH 12.52 LMH
10. Power Consumption in Kw 19.33 KW 32.12 KW
11. Membrane cost Rs. 25,000 to 30,000 Rs. 35,000 to 40,00012. Handling of projection Simple Complicated
13. Investment Cost Less Compare to Koch higher
14 RO Feed Flow 30 m/hr 30.00 m/hr
RO Permeate Flow 27 m/hr 27.10 m/hr
RO Reject Flow 3 m/hr 2.99 m/hr
RO Recovery % 90.00 % 90.03 %
Table 9 show the Koch and Rosa software membranes for knitted fabric dyeing compare the
following parameters like, TDS reduction %, average membrane flux, power consumption, bothmembrane cost, investment cost, RO feed flow, permeate flow, reject flow.
Table 10: Comparison between Koch Software and Experimental Selected Membrane Results for 600 KLD inKnitted Fabric Dyeing
S.No.Parameters KOCH Software Results
Experimental Selected
Membrane Results
01. Membrane: ROPRO ROPRO
RO Stage I TFC 8040 XR - 375 TFC 8040 XR - 375
RO Stage II TFC 8040 - SW 335 TFC 8040 - SW 335
02. Array Classification:
RO Stage I 5 X 6: 3 X 6 5 X 6: 3 X 6
RO Stage II 2 X 5: 1 X 5 2 X 5: 1 X 5
03. No. of Elements used:
RO Stage I 48 Elements 48 Elements
RO Stage II 15 Elements 15 Elements
Total 63 Elements 63 Elements
04. No. of working hours in RO 20Hrs 20 Hrs
05. Recovery 90.00% 90.27%
06. Feed TDS 4039 ppm 4039 ppm
07. Permeate TDS 93.62 ppm 202.32 ppm
08. TDS Reduction % 97.68 % 95.00 %
09. Average Membrane Flux 9.6 LMH 10.1 LMH
10. Power Consumption in KW 19.33 KW 20.26 KW
11 Flow Rate:
RO Feed Flow 30 m/hr 29.80m/hr
RO Permeate Flow 27 m/hr 26.90 m/hr
RO Reject Flow 3 m/hr 2.90 m/hr
RO Recovery % 90.00 % 90.27 %12 Pressure:
RO 1st Stage 11.6 Kgs/cm 11.20 Kgs/cm
RO 2nd
Stage 14.7 Kgs/cm 14.30 Kgs/cm
Table 10 shows the results also reveal that the Koch software membrane is recommended totreat the effluent from the knitted fabric dyeing.
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Textile Effluent Treatment with Reverse Osmosis Membrane using Anova Model 15
4. Conclusions In KOCH Software membrane,
o Higher TDS Reductiono Higher RO Recovery %o Power consumption is lesso Investment cost is less as compare to ROSA software membrane.
From the experimental and theoretical results, it can be seen that characteristics of effluent fromRO feed and permeate water, the following range of percentage reduction were observed as,
o TDS 91.96 97.68 %o Cl 91.43 97.47 %o Ca2+ 97.51 99.57%o Mg2+ 97.46 99.26%o SO42- 96.32 98.94%o SiO2 97.40 98.20 %The analysis of variances in knitted fabric effluent using Reverse Osmosis software membrane,
Koch software shows better results as compared to Rosa software. Also the Anova mathematical model
application results has minor variations as compared with the out put results of software membrane.In Koch TDS reduction 97.68% where as in Rosa 91.96 %, In Koch RO Recovery 90.00%
where as in Rosa 90.03%, In Koch power consumption is 19.33 KW where as in Rosa 32.12 KW. Theabove results reveal that the Koch software membrane is recommended to treat the effluent from theknitted fabric dyeing industry. Both software membranes comparatively the Koch software membraneis better results to treat the knitted fabric dyeing effluents. Cost effective method of producing low
salinity recycled water for industrial applications and indirect potable reuse. To successfully use RO
membrane for the treatment of the knitted fabric dyeing effluents.
AcknowledgementThe author would like to thanks M/S Sakthi Knitting private Limited. SIPCOT, Perundurai, Erode,
Tamil Nadu, India.
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industrial applications. Van Nostrand Reinhold, New York.
[2] Abari,.A, Remigy, J.C., Aptel, P., 2002. Treatment of textile dye effluent using a polyamide-based nonofiltration membrane, Chemical engineering production, 41, 601 609.
[3] Al-Malack, M.H., Anderson, G.K., 1997. Use of crossflow microfiltration in wastewatertreatment, Water Research, 31, 3064 3072.
[4] Barker, .J., Salvi., .M.L., Langenhoff., A.A.M. and Stuckey., D.C. (2000). Solubel microbialproducts in ABR treating low strength wastewater, Journal of Environmental Engineering,
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[5] Brian, P.L.T, 1965. Concentration polarization in reverse osmosis desalination with variableflux and incomplete salt rejection,Indian Engineering Chemical Fund. 4, 439 445.
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16 M. Ramesh Kumar and K. Saravanan
[9] Drewes,.J.E., Reinhard,. M. and Fox,. P, 2003. Comparing microfiltration reverse osmosisand soil aquifer treatment for indirect potable reuse of water, Water Res. 37, 3612 3621.
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[11] Daniel Babineau, Dominique Chartray, Roland Leduc, 2009. Comparative study of twoflocculants in the physical-chemical treatment of municipal wastewater, chitosan and a
synthetic polymer, Water quality research journal of Canada, Vol. 43 (2/3), pp 219 229.[12] Erswell, A., Brouchaert, C.J, Buckley, C.A, 1988. The reuse of reactive dyes liquors using
charged ultrafiltration membrane technology,Desalination 70, 157 167.[13] Fletcher, D.F., Wiley, D.E, 2004. A computational fluids dynamics study of buoyancy effect in
reverse osmosis,journal of membrane science, 245, 175 181.
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