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Test & Measurement Solutions
Konrad Technologies Radolfzell, Germany
Company Presentation 2
About Konrad Technologies
• Konrad Technologies is a system integrator providing products and turnkey solutions, consulting services and training for Test and Measurement systems.
– Founded 1993
– Headquarter in Radolfzell at Lake Constance, Germany
– Branch Offices in Austria and Hungary
– Turnkey systems, Standard Products, Consulting, Training
– More than 700 systems worldwide
– National Instruments Select Alliance Partner
May 2010
Company Presentation 3
– Select Alliance Partner
– CSIA certified
– ISO 9001 certified
– ISO 13485 certified
About Konrad Technologies
May 2010
Company Presentation 4
About Konrad Technologies
• Functional Test Systems
• PXI based analog In-Circuit / Combi- Test Systems
• Semiconductor Test, incl. Protocol Aware Test, RF-ID Test
• RF Test Systems
• AOI Solutions
• Custom Product Development
• Feasibility Studies
Automotive
Aerospace
Communications
Medical
Electronics
Semiconductor
Research Engineering Production Floor
Industries Served
May 2010
Company Presentation 5
Modular Test System Platform
• PXI based Standard Instruments
• Konrad System Extensions
– ABex® (Analog bus)
– HiPex (Load box, switching system)
• Mass Interconnect Solution
• Flexible Software
• Production Systems (more than 70% of our
systems are in high volume production)
May 2010
Company Presentation 6
Konrad Software Tools
• NI TestStand Test Sequencer
• NI LabVIEW Test Libraries
• Konrad Standard Software Tools
– KT-OP – Operator Interface multi station capable
– KT-STAT – SPC analysis, measurement capability analysis, result data processing
May 2010
Company Presentation 7
Complete Systems
• Manual test adapter
– Tandem adapter
– Multi stage adapter
– Drawer adapter
• Inline Test Cell KT-3500 „FlexCell“
• Loading / unloading Stations
• PCB conveyor belts
• Printing stations
May 2010
Company Presentation 8
Analog Bus Extensions for PXI
With ABex® we offer an open system extension for PXI to integrate an analog bus and power bus.
• Upgrades existing NI PXI chassis (8, 14, 18 slots)
• Multi layer backplane with 80 lines, including 20 power lines
• Terminal modules for simple integration of standard PXI instruments
• Rear modules for interfacing to external non-PXI instruments
• Virginia Panel Interface
May 2010
9
ABex® System Design
Company Presentation May 2010
Company Presentation 10
HiPex – High Power Extension
• Signal conditioning and signal switching
• Galvanic isolation of DUT from the instrumentation
• Improves PXI for use in automotive applications
• Typical applications:
– Durability testing
– Power switching
– Automotive
– Aerospace
May 2010
Company Presentation 11
HiPex – Some Facts
• 6U Chassis with power and signal busses
• Power bus
• Signal bus
• Standard signal conditioning boards extends standard PXI boards with isolation between DUT and instrumentation
• Application specific boards with CAN and LIN switching, measurement signal switching, custom loads
• FPGA controller for real time system control, relay sequence switching, time critical occurrences
• Expandable up to six chassis using one controller
• Can be used as “Power Frontend” in combination with ABex®
May 2010
Company Presentation 12
Signal Conditioning Boards
Application Boards
HiPex Backplane
HiPex – System Architecture
Application Boards Signal Conditioning Boards
PXI Board
DAQ Isolation
barrier
Analog Stimuli
Analog Measurements
Form factor: 6U x 160mm Form factor: 6U x 220mm
Application board example: High power switching matrix • 16x6 • 14VDC (30Vpk) • 28A
May 2010
Company Presentation 13
Family of Standard Test Systems
• Konrad analog ICT Platform
– KT-8500 LEON Family
• Konrad Semiconductor Tester
– KT-7000 FINN Family
• Konrad Aerospace Tester
– KT-6000 PAUL Family
May 2010
Company Presentation 14
In-Circuit Test KT-8500 LEON
• KT-8500 Little Leon
– max. 256 test points
• KT-8500 Leon
– max. 1500 test points
– Allows integration of FCT
• KT-8500 Leon ABex®
– max. 2400 test points
– Allows integration of FCT and RF test
• PXI based ICT system using Konrad Guarding amplifier, M series DAQ board and as many switching matrices as needed.
• High performance test of resistors, capacitors, inductors, diodes, zener diodes, transisitors
• 2 wire and 4 wire measurements, short test, cont test
• In-line or off-line use
• Bench-top, rack mount or floor stand
Performance
# o
f Test
Po
ints
LEON
Little LEON
LEON ABex®
May 2010
Company Presentation 15
Semiconductor Test KT-7200 FINN
• Scalable protocol aware test system
• Parallel
• Typical DUT include RFID, Smartcards, Keyless Entry…
• Dedicated Konrad Instruments for LF, HF, UHF Test (DC – 1.0 GHz)
• Asynchronous test sequencer running on R-Series FPGA board
• Library for ISO protocols
• 25 ms test time for 48 Mifare RFID Chip
• Comprehensive software tools
– NI TestStand for test management
– Operator Interface
– Shmoo plots
– Symbol definition
May 2010
FPGA based Instruments
• Example RF-ID Test Modules
• Terminal Modules
– UHF: 0.8 – 1.0GHz
– HF: DC – 40MHz
– (De)Modulator
– Comparator
– Crypto Engine
• NI FPGA 78xx
– Protocol engine
• 4 bidirectional ports
May 2010 Company Presentation 16
KT-TM-401 Dynamic Digital I/O
• FlexRIO based Instrument PXI-7952
• 64 digital In, 64 digital Out
• Programmable Levels 0…28V (mV Resolution)
• Isolated
• 1MBit/s
• 10mA / ch
• Trigger
• Selftest
May 2010 Company Presentation 17
Company Presentation 18
Semiconductor Test KT-7200 FINN
• Modular & Scalable System
• Clusters covering efficiency & parallel test needs
• Configuration example
HW Framing (ABex) / Protocol Aware Cluster
UHF Radio FPGA
Base band RT
PXI RT Host FPGA DSP
DUT
Front-End Instrument
DUT
DUT
May 2010
Company Presentation 19
RF Test
• Konrad field of activities
– 433 – 868 MHz
• Keyless entry systems
• Building automation
• RFID Tags
• Heat cost allocator
– <1,8 GHz
• Antenna amplifiers
– 24 GHz
• Radar transmitting modules
• Radar Receiver modules
• RF absorber chamber design
• Inline systems
May 2010
Company Presentation 20
Vision Test
• Display inspection
• Solder paste inspection
• Presence checking
• Color measurements
• Positioning tasks
• OCR
• Pointer angle calibration
• Control panel inspection
May 2010
Company Presentation 21
Vision Test
• Stencil & Screen Printer
• Vision test made by Konrad
May 2010
Company Presentation 22
Aerospace Test
• HALT / HASS test of aircraft LRUs
• 4 DUTs in parallel
• 24h test cycles
• PXI based instrumentation
• 450 VAC sources
• Control of shaker and climatic chamber
• Virginia Panel DUT interface
• Automated verification of all software and hardware parameters
May 2010
Company Presentation 23
Test System Example
• Combined ICT / FCT test system
• ICT with 600 test points
• ABex® based architecture
• Resistor calibrator
• Voltage calibrator
• 230V AC source
• Standard Konrad Software
– TestStand
– Operator Interface
– LabVIEW Libraries
May 2010
Company Presentation 24
Test System Example
• Automotive ECU functional test system
• Tandem adapter
• PXI based instrumentation with HiPex load box
• Label printer
• Verified FAIL part deposition
• Standard Konrad Software
– TestStand
– Operator Interface
– LabVIEW Libraries
May 2010
Company Presentation 25
Test System Example
• Automotive test and assembly system for Rear view cameras
• Turn table with 6 stations
• Vision test system for DUT focusing
• XY positioning and screwing of sensor PCB
• Adhesive dispensing and UV hardening
• Standard Konrad Software
– TestStand
– Operator Interface
– LabVIEW Libraries
May 2010
Company Presentation 26
RF-Test Example Wireless Keys
• Automotive Lifetime Tester for wireless Keys with climate simulation (-40°C to +85°C at 10% to 98% rH)
• PXI based instrumentation for triggered measurements of RF-Power and Frequency
• Up to 8 Keys in turntable
• AM or FM modulated signals
• Frequency 315MHZ to 2.7GHZ
• RF climate chamber
• Integrated XYZ axis for automated switch operation
May 2010
Company Presentation 27 May 2010
RF-Test Example Wireless Keys
Options: •LED tests •IR sensor test •Haptic test Standard Konrad or customized GUI
Turntable inside climate chamber
RF-Test Example Wireless Keys
Setup and definition window
Climate control window
Company Presentation 29
Contact & Information
Headquarters
Konrad GmbH Fritz-Reichle-Ring 12 78315 Radolfzell
• Tel: +49 7732 98150
• www.konrad-technologies.de
May 2010
Austrian Commercial Agent
SCHIDL CONSULT KG Kundratstraße 6 / 2.13 1100 Wien
• Tel: +43 1 231 4996
• www.konrad-technologies.de