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MAIN CATALOGUE 23/06/2014 MILLING G GLUEING COATING WELDING D DRILLING FORMING DISASSEMBLING SOLDERING GRINDING CUTTING ABLATING S SE EP AR ATING We set air in motion FILTER SYSTEMS for fumes and dust

TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

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Page 1: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

M A I N C A T A L O G U E 2 3 / 0 6 / 2 0 1 4

MILLING

GGLUEING

COATING

WELDING

DDRILLING

FORMINGDISASSEMBLING

SOLDERINGGRINDING

CUTTINGABLATING

SSEEPARATING

W e s e t a i r i n m o t i o n

FILTER SYSTEMS for fumes and dust

Page 2: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

2 W e s e t a i r i n m o t i o n

+49 28 63 92 82 0Our Hotline

Page 3: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

3

WelcomeBienvenue

ZapraszamyДобро пожалоовавава

WWeWelklklkomBBenveVelkommen

VälkoommmnnnΚαΚαλώλώ bbrrooddooššllii

WelcometoTEKA

Dear customers and partners of TEKA,

occupational safety, health and climate protection are on

everyone's lips and continue to gain importance. Clean

air at the workplace plays a key role here. For almost 20

years we dedicate all our energy and passion to it.

We started small but the following development was

fast: Since the foundation of the company in 1995 the

TEKA Absaug- und Entsorgungstechnologie has deve-

loped from a two-men operation into a medium-sized

company with more than 100 employees. In the mean-

time we rank among the world leading companies for

suction and filtering technology.

And justifiably so: As our high-quality energy efficient

suction and filtering units ensure that your employees

are able to breathe deeply at their workplace. We achieve

this with our outstanding specialized staff and our ex-

cellent and certified products. A lot of our systems were

awarded the coveted quality seal from the Institute for

Occupational Safety and Health of the German Social

Accident Insurance! Even during the worldwide financial

crisis our company always stayed on course.

Our guiding principle has always applied: We wish to

contribute to a future worth living with innovative tech-

nology as well as with customized solutions.

Please convince yourself!

Yours Jürgen Kemper und Erwin Telöken

Directors of TEKA Absaug- und Entsorgungstechnologie GmbH

Please convince yourselfelfel !

YouYououuurs Jürgen KKeKeK mper und Erwin Telöken

urselfele !

er uuund

W e s e t a i r i n m o t i o n

Erwin Telöken, Director

ώώς ήρήρρρρρρρρρρρρρρρρρρρρρρρρρρρρθαθαθαθθαθαθαθαθαθαθαθαθαθαθαθαθαθαθαθααθαθαθαθαθαθαθαθαθαθαθαααθααθααθαθαθαθθθααθαθθαθθθαθααθαθθαθθθθαθαθαθαααθααθααθαθαθαθαθααθαθαθθθαααααθααααθαααθααααθααθθθθαθθαααααααααααααατετετετετετεττετετεττετετετεεεετετετετετετεεετετετετετετετττεεεετετετετεττετετετεττετετττεεεττττττετττττττεττετεεττεετεεττεεετετεττττττεε DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDoobb

Jürgen Kemper, Director

… contribute to a future

worth living …

… all of our energy and passion …

Page 4: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

1. Mobile and wall-mounted suction and filtering systems ..........................18

2. Central suction and filtering systems .................................................................. 52

W e s e t a i r i n m o t i o n

Table of contents

HANDYCART Cartridge filter unit .................................20

dustoo Mobile high vacuum suction and filter unit ...........................................22

filtoo® Mechanical filter unit ...........................24

CAREMASTER-IFA Mechanical filter unit with 1 suction element ..........................26

CAREMASTER-IFA Mechanical filter unit with 2 suction elements .......................28

STRONGMASTER-IFA Cartridge filter unit with 1 suction element .........................30

STRONGMASTER-IFA Cartridge filter unit with 2 suction elements ...................... 32

CARTMASTER Cartridge filter unit with 1 suction element .........................34

CARTMASTER Cartridge filter unit with 2 suction elements .....................36

STRONGMASTER MV Mid vacuum system ..............................38

CARTMASTER MV Mid vacuum system ............................. 40

CAREMASTER Stationary mechanical filter unit with 1 suction element .........................42

CAREMASTER Stationary mechanical filter unit with 2 suction elements ..................... 44

CARTMASTER-IFA Stationary cartridge filter unit with 1 suction element ....................... 46

CARTMASTER-IFA Stationary cartridge filter unit with 2 suction elements ..................... 48

Accessories ...............................................50

FILTERCUBE 2N / 2H-IFA Central filter units ...................................54

FILTERCUBE 4N / 4H-IFA Central filter units ..................................56

FILTERCUBE Mid and high vacuum system ...........58

ZPF 6H Central suction and filter unit .............60

ZPF 9H-IFA Central suction and filter unit ............. 62

Wet cyclone separator ......................... 64

Accessories: Spark latch ...................... 66

Accessories: Spark pre-separator ......67

Accessories .............................................. 68

ControlUnit Filter control unit ................................... 69

Good to know .............................................8

IFA Certificate ........................................... 14

IFA-certified products in this brochure ......................15

Page 5: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

t

4. Welding and grinding benches .............................................................................. 86

3. Room ventilation systems ...................................................................................... 70

5. Suction and collecting elements ........................................................................... 92

6. Fans and ducting .....................................................................................................102

7. Service......................................................................................................................... 114

Oil mist separators ....................................................................................................... 82

Oxygen cutting benches .............................................................................................. 84

AIRTECH P10 ............................................. 72

AIRTECH Central suction and filter unit ............ 74

BLOWTEC Central suction and filter unit ............ 76

PushPull Central suction and filter unit ............. 78

Accessories ............................................... 80

Filter cartridges ........................................ 81

Suction table ............................................ 88

Welding bench ........................................ 89

Grinding bench ........................................ 90

Accessories ................................................ 91

Suction arm ∅ 150 mm ......................... 94

Suction arm ∅ 200 mm ....................... 96

Suction crane ............................................97

Telescopic suction arm ......................... 98

Special suction hood ........................... 100

Accessories ...............................................101

Fan ..............................................................104

Mobile exhaust fan .............................. 105

Accessories ..............................................106

Hoses and accessories .........................108

Pipes and moulded parts ....................109

Pipes and silencers ..................................111

T-pieces ...................................................... 112

Reductions ................................................ 113

Page 6: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

Download app here!http://www.teka.eu/teka-app

Our company appNumerous services usable on the go

Get the newest trends and innovations from TEKA for your iPhone or iPad!

Catalogues, products, news – this TEKA company app gives you all information about

the experts of clean air – on the go.

It is suitable for Apple products and can be downloaded for free at iTunes using

our forwarding URL http://www.teka.eu/teka-app.

TEKA informs

Page 7: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

W e s e t a i r i n m o t i o n

Page 8: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

What is dust/fume?

The definition of dust/fume applied in this context de-

scribes the amount of dispersed, firm particles in the air,

which are produced inter alia during thermal processes

such as welding.

What is dust/fume?

In welding technology dust/ fume and thus hazardous

substances are produced

due to the use of

� base materials

� filler materials

� impurities

� ambient air

during processes such as

� evaporation

� condensation

� oxidation

� decomposition

� pyrolisis

� combustion

Why is dust/fume dangerous?

In general, every kind of dust/fume can lead to

respiratory diseases (bronchitis, obstructive

bronchitis) resulting from the inhaling

of dust in a high concentration

and for a longer period.

Dust/fume is particu-

larly dangerous if it

contains hazardous

substances (see ta-

ble on page 10).

German framework regulation Ordinance on Hazardous Substances (GefStoffV) 1

When it came into effect on January 1st, 2005, the Ordi-

nance on Hazardous Substances restructured the occupa-

tional safety for activities involving hazardous substances

as implementation of several EC directives. Welding fume

is considered a hazardous substance, thus the Ordinance

on Hazardous Substances applies.

Particles contained in welding fume are inhalable and

respirable and in case of chromium-nickel steel, they are

carcinogenic. The Ordinance on Hazardous Substances 1

requires a local extraction: “Dusts shall be collected and

disposed of safely at the place of its origin. The extracted

air shall be conducted in such a way that as little dust as

possible passes into the workers' breathing air. The

extracted air may only be returned to the wor-

king area if it has been adequately cleaned.

Equipment to separate, collect and precipi-

tate dusts must be state of the art. When

these devices are first put into operation,

it must be checked if they are sufficiently

effective. At least once a year the devices

must be inspected with respect to their proper

functioning, serviced and, if relevant, repaired.

The results of the inspections according to the

sentences 1 and 2 shall be preserved.” (Annex I

No. 2, § 2.3(5,7))

Good to know

W e s e t a i r i n m o t i o n8

Mucous membrane of the nose and throat (> 10 μm)

Trachea and main bronchi (3,3 - 4,7 μm)

Secondary and tertiary bronchi (1,1 - 3,3 μm)

Alveoli (1,0 μm)

Larynx (4,7 - 5,8 μm)

Medical illustration: Internalisation of particles

of different sizes into the human body

Page 9: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

9

Air circulation when dealing with carcinogenic substances

If activities are carried out in a working area involving

hazardous substances of category 1 or 2 which are carcino-

genic, mutagenic or have a negative impact on fertility, the

extracted air there must not be returned into the working

area. This does not apply if the air has been adequately

decontaminated of such substances using processes or de-

vices recognised by the authorities or the statutory accident

insurance institutions. The air must then be conducted

or cleaned in such a way that hazardous substances that

are carcinogenic, mutagenic and toxic to reproduction do

not pass into the breathing air of other workers.” (§ 10(5)

GefStoffV)

If the welding fumes contain carcinogenic parts – such as

nickel compounds or chromates – the exhaust air has to

be led to the outside. In exceptional cases, the cleaned air

can be returned if the requirements of the TRGS 560 3

„Technical Rules for Hazardous Substances - Air return when

handling carcinogenic, mutagenic substances and substan-

ces toxic to reproduction“ are met. According to this, the

concentration of hazardous substances in the air which is

returned into the working area (returned cleaned air) must

not exceed a tenth of the former TRK (technical guideline

concentration) value.

Tips for users

In order to fulfill the requirements, the operator has

mobile dust extractors as well as central stationary

devices at his disposal. The dust extractors certified

by IFA (formerly BGIA) (in accordance with the

international standard DIN EN ISO 15012-1) and the

central devices corresponding to TRGS 528 fulfill the

legal bases 2 .

Extract from TRGS 528 2

4.5 Air return: (1) Extracted air may only be returned to the

working area if it has been adequately purified. Ventilati-

on systems with air return may be used if they are type-

approved or if individual measurements are conducted to

check the required effectiveness. Instructions on the fresh

air fraction in room ventilation systems are given in BGR

121 "Workplace ventilation – ventilation measures". (2) At

workplaces where welding work or allied processes invol-

ving the emission of carcinogenic or mutagenic substances

or substances toxic to reproduction of category 1 or 2 are

performed (especially with the use of chromium- and

nickel-bearing materials) extracted air must not be recircu-

lated.

This does not apply if type-approved welding fume extrac-

tion devices of the welding fume separation classes W2 or

W3 are used. For instructions concerning the welding fume

separation classes see DIN EN ISO15012- 1 "Health and safety

in welding and allied processes – Requirements, testing and

marking of equipment for air filtration – Part 1: Determi-

ning the separation efficiency for welding fume"

(Issue: February 2009).

The Technical Rules for Hazardous Substances (Technischen Regeln

für Gefahrstoffe -TRGS) reflect the state of the art, occupational

medicine and work hygiene as well as other established results of

occupational research regarding work with hazardous substances

including their classification and labelling. They are determi-

ned and adjusted by the Committee on Hazardous Substances

(Ausschuss für Gefahrstoffe - AGS) and announced by the German

Federal Ministry of Labour and Social Affairs in the Joint Minis-

terial Gazette (Gemeinsames Ministerialblatt) according to the

Ordinance on Hazardous Substances.

Ordinance on Hazardous Substances http://ww.w.teka.eu/gefstoffv

1

3 TRGS 560 (Air recirculation)

http://ww.w.teka.eu/trgs560

2 TRGS 528 (Welding work)http://ww.w.teka.eu/trgs528

Page 10: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

10 W e s e t a i r i n m o t i o n

Hazardous substance Chemical symbolOccupat. exposure limit

(in mg/m³)Health risk

Aluminium oxide Al2O

33 Fibrosis, neuropsychic symptoms

Barium compounds Ba 0,5 Acute toxicity

Lead compounds Pb 0,15 Damage to brain, kidneys, nervous system

Chromium (III) compounds Cr 2 Skin damage

Chromium (VI) compounds Cr (VI) - Carcinogenic

Cobalt (compounds) Co 0,1 Carcinogenic

Ferric oxide Fe2O

33 Siderosis

Formaldehyde CH2O 0,37 Potentially carcinogenic

Carbon dioxide CO2

9100 Damage to nervous and circulatory system

Carbon monoxide CO 35 Damage to cardiovascular system

Copper Cu 0,1 Metal fume fever/gastrointestinal symptoms

Manganese Mn 0,5 Damage to central nervous system/resp. tract

Nickel Ni 0,5 Potentially carcinogenic/skin damage

Nickel compounds NiO u.a. 0,05 Carcinogenic

Ozone O3

0,2 Damage to lung, cyanosis

Phosgene COCI2

0,41 Damage to lung

Nitrogen dioxide NO2

0,95 Lung-function abnormalities

Nitrogen monoxide NO 0,63 Impact on vascular and nervous system

Zinc oxide ZnO 0,1 Metal fume fever/ skin damage

Tin compounds Sn 2 Toxicity

* The information is taken from GESTIS substances database of the Institute for occupational safety and health (Institut für Arbeitsschutz – IFA) of the German Social Accident Insurance.We do not assume any liability for the accuracy of the data and for possible typing and transmission errors. In case of doubt, please consult the GESTIS database and/or a member of the IFA.

Occupational exposure limits

Occupational exposure limits serve to protect the emplo-

yees and their health against the dangers of inhalation of

substances (TRGS 900). They came into effect in 2005 and

replaced the maximum workplace concentration values

that applied until then.

TRGS 400 clearly states that the employer needs to carry

out an assessment of the risks and that the necessary pro-

tective measures must be taken before starting the work

with hazardous substances (§ 3.1(2)). The employer always

has the overall responsibility (§ 3.1(6)).

TRGS 402 informs about the measures which can be taken

by an employer in order to comply with the occupational

exposure limits. The decision tree on the right can be used

as a first clue.

Risk assessmentHaz. Substances(TRGS 400)

inhalationalexposure?

Apply standardized

method?

Identification and assessment ofinhalation exposure

(e.g. similar jobs, calculations,workplace measurements)

Documentation

Protection measures sufficient

Confirm and verify effectiveness

Confirmation: Results?

Review/optimization of protection

measures

NO

NO

NO

NO

YES

YES

YES

YES

Good to know

Page 11: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

11

Good to knowTypes of filters

Prefilters and particulate filters are classified into 17 diffe-

rent filter classes according to their separation efficiency

ranging from the coarsest filter G1 to the finest filter U17:

� G1, G2, G3, G4: COARSE DUST FILTERS

� M5, M6, F7, F8, F9: FINE DUST FILTERS

� E10, E11, E12, H13, H14, U15, U16, U17: PARTICULATE FILTERS

(DIN EN 779 und EN 1822-1:1998)

Depending on the norm the initial separation efficiency or

the fractional separation efficiency are used as a perfor-

mance criterion under standard load.

Initial separation efficiency: Ratio between the passing

and the filtered material with a new filter.

Fractional separation efficiency: Separation efficiency of

a filter concerning the particles of one specific size group

(fraction).

The table below

shows a detailed

overview.

DIN EN 779 DIN EN 779 EN 1822-1:1998 ZH 1/487 US MIL-STD DS 3928 DIN EN 60335

Coarse dust filter with separation

efficiencyA

Final pressure difference

250 Pa

Fine dust filter with fraction

separator A

0,4 μmFinal pressure

difference 450 Pa

EPA, HEPA, ULPAInitial separation

efficiencyA

DEHS, MPPSapprox. 0,1-0,3 μm

Dust eliminatingMedium transmit-

tance levelD

Quartz dust90% 0,2 μm

Particulate filterInitial separation

efficiencyA

DOP 0,3 μm

Particulate filterInitial separation

efficiencyA

NaClDOP 0,3 μm

Particulate filterTransmittance

levelD

Paraffin oil61% < 1 μm

G1A>50%

M5E>40%

E10A (integral)>85%

The specified limits may vary conside-

rably depending on the materials.

95% EU10A > 95 %

LD < 1%

G2A>65%

M6E>60%

E11A (integral)> 95%

UD < 5 %

99,97% EU11A > 99,9%

MD < 0,1%

G3A>80%

F7E>80%

E12A (integral)> 99,5%

SD < 1 %

99,99% EU12A > 99,97%

HD < 0,005%

G4A>90%

F8E>90%

H13A (integral)> 99,95%

A (local)> 99,75%

GD < 0,5 %

99,999% EU13A > 99,99%

F9E>95%

H14A (integral)> 99,995%

A (local)> 99,975%

CD < 0,1 %

EU14A > 99,999%

U15A (integral)> 99,9995%

A (local)> 99,9975%

K1, K2D < 0,05 %, Paraffinöl

90% < 1 EM

U16A (integral)> 99,99995%

A (local)> 99,99975%

U17A (integral)> 99,999995%

A (local)> 99,9999%You can find a selection of

our filters on pages 50 and 81!

Page 12: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

12 W e s e t a i r i n m o t i o n

Particle sizes

Particles having a size between 1 mm and 0.1 mm can

often be seen with the naked eye. Particles smaller than

100 μm ( = 0.1 mm) are only visible by

means of an optical microscope. These

particle sizes correspond to the filter

classes G3 and G4.

Particles which are smaller than 1 μm

(= 0.001 mm) do not sink, but keep

on floating permanently. Dust and oil

mist produced during metal processing

belong to this category. Filters of the

filter classes M5 thru F9 are intended

to be used for particles between 0.1 μm

and 1 μm.

Smaller particles can only be seen with

the help of a scanning electrode micro-

scope. To filter these particles the finest

filters of the classes E10-U17 must be

used. Furthermore, activated carbon filters must be used for

particles of 0.01 μm ( = 0.00001 mm) and smaller.

As the right choice of filters depends on many other fac-

tors such as the quantity and composition of pollutants

and the operating conditions, a professional consultation

and perhaps an assessment of the situation on site should

take place. For this matter feel free to contact our team by

using [email protected].

Good to know

Fine (< 10 μm)

Coarse (>10 μm)

Ultra fine (0,1 μm)

Electron microscope Optical microscope EyesScanning electron microscope

m m m m m

Fumes Particulate matter

WeldWel ing ing fumess

Coarse dust

Soldering fumes

Oil mist

Aerosols

Virus

Tobacco smoke

Bacteria

Paint mist and pigments

Soot

Pollen

Hair

Mist

Cement dust

Dia

gram

: Exe

mp

lary

par

ticl

e si

zes

PLEASE NOTE:

The employer must determine the hazard class

according to the applied processes and ma-

terials with the help of the table. The highest

hazard standard class determined for the three

listed groups of substances is decisive for the

respective process. (Source: TRGS 528, § 3.2.5.,

Paragraph 1, Issue February 2009)

+49 28 63 92 82 0Our Hotline

Page 13: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

13

Settling times

Decisive for the settling time of particles are

in particular their size and weight. Small, light

particles are held in the air by air vortices.

Very small particles are in a permanent state

of floating and may be inhaled if they are not

extracted.

Inhalation may result in significant damage

to the health or even cancer. The chart on the

right shows the approximate settling times of

particles. < 1μm 1μm 5μm 10μm 15μm 30μm 50μm 100μm

4-5 Std. 8 min 3 min 3 min 3 min 1 min 1 min 1 minSize of particles

Con

stan

tly

floa

tin

g

Bar chart: Settling times of particles

Processes Emission rate³ (mg/s)

Hazard classes of the processes

Substances impac-ting the respiratory tract and the lungs

Toxic or toxic irritant substances

Carcinogenic subs-tances

Submerged arc welding < 1 low low low

Gas welding (autogenous process)

< 1 low low -

TIG < 1 low medium medium

Laser beam welding without filler material

1 to 2 medium high high

MIG/MAG (low-energy gas-shielded welding)

1 to 4 low medium medium - high

Manual arc welding, MIG (in general)

2 to 8 high high high

MAG (flux-cored wire); flux-cored welding with protective gas, Laser beam welding with filler material

6 to 25 high high high

MAG (cored); cored wire welding without protec-tive gas

> 25 very high very high very high

Soldering < 1 to 4 low medium medium

Autogenous flame cutting

> 25 very high very high very high

Arc spraying > 25 very high very high very high

Source: Technical Rules for Hazardous Substances/Welding work/ TRGS 528, Issue February 2009

Hazard classes of welding processes

Page 14: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

14 W e s e t a i r i n m o t i o n

IFA test certificate

In general, every suction and filter unit used in a field working with chromium and nickel must be report-

ed to the Agency for Occupational Safety (Amt für Arbeitsschutz) and must be approved individually

(§ 10 according to the Ordinance on Hazardous Substances).

With a IFA certificate, the individual approval is omitted!

Welding fume classes

IFA test certificate

IFA t t

Schweißrauch-

abscheideklasse W3

IFA 1005029

The Institute for occupational safety and health of the Ger-

man Social Accident Insurance (Institut für Arbeitsschutz –

IFA) – former BGIA – is a research and testing institute of the

statutory accident insurance institutes in Germany. It is based in Sankt Augustin near Bonn.

An expensive, time-consuming individual approval is omitted!

Saving of heating costs due to air recirculation!

Class Separation efficiency Use

W 1 ≥ 95 %for unalloyed and low alloyed steelse.g. with nickel and chromium content

W 2 ≥ 98 %same as W1 and for alloyed steelse.g. with nickel and chromium content of 30 %

W 3(highest separa-tion efficiency)

≥ 99 %same as W2/W1 and for highly alloyed steels

Good to know

Page 15: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

15

IFA certified products in this brochure(all the systems are certified for the welding fume category W3)

CARTMASTER-IFA Cartridge filter unit with 1 or 2 suction elementsSuitable for: Long-lasting fume extraction during welding involving unalloyed steels and pre-cious metals, galvanized material and aluminium involving a strong fume production.Test certificate IFA 1305060, 1305061

► Page 34

STRONGMASTER-IFA Cartridge filter unit with 1 or 2 suction elementsSuitable for: Long-lasting fume extraction during welding involving unalloyed steels and pre-cious metals, galvanized material and aluminium involving a strong fume production.Test certificate IFA 1005044, 1205014

► Page 30

CAREMASTER-IFA Mechanical filter unit with 1 or 2 suction elementsSuitable for: Fume extraction during welding work with unalloyed steels and precious metals.Test certificates IFA 1205005, 1205006

► Page 26

FILTERCUBE 4N / 4H-IFA Central filter unitsSuitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium.Test certificate IFA 0605012

► Page 56

filtoo® Welding fume filter, IFA certified, GS certifiedSuitable for: short-term fume and dust extraction.Test certificate IFA 1005029GS certified IFA 10001

► Page 24

FILTERCUBE 2N / 2H-IFA Central filter unitsSuitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium.Test certificate IFA 0605013

► Page 54

CARTMASTER-IFA Stationary cartridge filter unit from 1.5 up to 2.0 kW compatible with 1 or 2 suction elements Suitable for: Long-lasting fume extraction during welding involving unalloyed and precious metals, galvanized material and aluminium involving a strong fume production (profes-sional solution).Test certificate IFA 0805006

► Page 46

ZPF 9H-IFA Central suction and filter unitsSuitable for: Various suction problems at several working places at the same time for work involving unalloyed and precious metals, galvanized material and aluminium. Especially suitable for larger amounts of air.Test certificate IFA 0805022

► Page 62

Schweißrauch-

abscheideklasse W3

IFA 1005029

Schweißrauch-

abscheideklasse W3

IFA 1005044

Schweißrauch-

abscheideklasse W3

IFA 0805006

Schweißrauch-

abscheideklasse W3

IFA 0605013

Schweißrauch-

abscheideklasse W3

IFA 0605012

Schweißrauch-

abscheideklasse W3

IFA 0805022

IFA10001

Page 16: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

16 W e s e t a i r i n m o t i o n

TEKA as a partner for youth and science

As a company which is firmly rooted in the region, we take

our social responsibility very seriously. Supporting young

talents is of particular interest to us. At TEKA 13 young pro-

fessionals are currently receiving the knowledge and skills

for a successful career (status July 2013).

Fairness and team spirit are important values to us – even

beyond company boundaries. Sports play a key role in

transmitting these values. For this reason we have been

supporting the work of the SpVgg Vreden 1921 as a “strong

partner for the youth“ for many years now. We help other

clubs and charitable organisations in the region as well so

that they are able to continue their commitment even in

times of tight budgets.

Since 2013 TEKA is a

member of the initia-

tive Blue Competence

which symbolizes

leadership in innovati-

on and technology of the plant and machine construction

in the field of sustainable solutions. Based on verifiable

criteria the label characterizes members, participants and

partners of the initiative as suppliers of solutions which

are environmentally friendly and efficient in terms of

energy and resources as well as in line with market requi-

rements and improvement of the quality of life.

We strive to ensure an environment worth living for

future generations. As a modern technology company

research and development are of great importance to us.

This commitment pays off. In September 2009 TEKA was

awarded the „Great Award for small and medium sized

enterprises („Großer Preis des Mittelstandes“) of the Oskar

Patzelt foundation.

As our thinking is not restricted to our profession we take

part in ground-breaking projects. TEKA supports projects

of research facilities such as the Fraunhofer Institut, the

Technical University of Chemnitz and the University of Ap-

plied Sciences of Düsseldorf with its technical knowledge.

Besides that, the company supports the Westfälische

Hochschule which offers a “bionics” course to develop

cutting-edge technology using nature as a model.

Good to know

BGHM

Our memberships in various associations

TEKA is a member in numerous industrial associations. The company strives to continually improve the standard of occup-

ational safety in the field of air pollution control and is actively involved in several committees such as the "working group:

dedusting" (department of air pollution control of the VDMA (German Engineering Federation)).

Seit vielen Jahren engagieren wir uns für die Sportvereine unserer Region.

Page 17: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

17

Wir bildenaus!

The foundation for helping children with cancer “Kinderkrebshilfe Hori-

zont“ is very dear to our hearts.

The Lions Club called, TEKA was ready to help. We help street kids

in Malaysia.

Every year TEKA takes part in the runners’ meeting “Lauftreff

Nordvelen”.

We support the SpVgg Vreden youth football teams.

2013 Nordic Walking world champi-onships were supported by us as well

TEKA is a recognized training company by the Chamber of Industry and Com-

merce. Every year we employ a lot of new trainees.

TEKA supports professorships for the “bionics“ course of study at the Westfäli-

sche Hochschule.

Kick for Japan: Help for a children’s home in Japan

through the association Keller-kinder e.V.

TEKA supported a benefit concert for an orphanage in Brazil.

The TUS Velen women’s volleyball team were equipped with new

jerseys.

TEKA supports INTERPLAST: reconst-ructive surgery for deprived persons

in developing countries

In 2009 TEKA was awarded the „Great Award for small and medium sized enter-prises („Großer Preis des Mittelstandes“).

Do you have any suggestions on where TEKA should get involved?

If so, please contact us at [email protected]

helps!

Page 18: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

TEKA mobile suction and filter units make it

possible for you to flexibly adapt to changing

conditions. For situations that require dust

and smoke extraction, we offer adequate so-

lutions for metal processing (welding/laser),

electronic industry (soldering), dental and

medical technology and also for the printing

industry (plotting).

The TEKA HANDYCART, for instance, is a com-

pact, space-saving unit used for welding of

small components. In a special version, this

filter unit can be used for torch extraction.

On the other hand, the mobile TEKA cartridge

filter units STRONGMASTER and CARTMASTER

are a high-end solution in the field of mobile

suction and filter units. These professional

systems make it possible to realize long-

lasting fume extraction during welding work

involving non alloyed and precious metals,

especially with strong smoke production.

18

Page 19: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

Schweißrauch-

abscheideklasse W3

IFA 1005044

1. Mobile and wall-mounted suction and filtering systems

+49 28 63 92 82 0Our Hotline

Page 20: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

20 1. Mobile and wall-mounted suction and filtering systems

HANDYCART Cartridge filter unit

Device with torch extraction includes fully automatic

dedusting (Art.-No. 97 904 666)

Description

Mobile portable high-vacuum extraction unit

with manual dedusting or fully automatic

pneumatic dedusting.

The filter cartridge remains in the unit to

prevent dust from reaching the workplace.

The filter cartridge guarantees a separation

efficiency ≥ 99 %.

The extracted dusts are collected in the dust

tray. They can be disposed of by means of an

inlaid polyethylene bag (optionally available).

Standard equipment

► Automatic speed control ► High quality GORE-TEX filter

cartridge ► 2 suction nozzles ∅ 50 mm ► 1 temporary cover for suction nozzle ► Service-friendly maintenance door ► Dust collecting tray ► Operating hours metres ► Optical filter monitoring ► 5 m mains cable

Available as an option

► Outlet silencer ► Adaptable activated carbon cell

(use for gases) ► Large number of accessories

(check page 50)

HANDYCART Cartridge filter unit

Max. volumetric flow of the fan 320 m³/h

Max. pressure 21 000 Pa

Motor performance 1,2 kW

Separation efficiency ≥ 99%

Sound level approx. 62 dB(A)

Inlet nozzle 2 ⊗ ∅ 50 mm

Filter equipment filter cartridge GORE-TEX

Mode of driving brushed or brushless electric turbine

Dimensions W: 300 mm D: 300 mm H: 679 mm

Weight approx. 28 kg

Technical data

Welding fumes and dusts generated at changing workplaces (construction

sites, shipbuilding, welding places for small pieces, automobile garages).

Suitable for

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+49 28 63 92 82 0Our Hotline

1) Handle2) Display control for HD version3) Motor housing4) Cartridge housing5) Suction nozzle6) Maintenance door

6

3

4

1

2

5

300

300

679

Illustration without automatic dedusting

Example for application: version for continuous operation with suction hose and suction jet

HANDYCART Cartridge filter unit

Type of dedusting

manualHeight: 670 mm

automaticHeight: 797 mm

Handycart HD Standard 97 902 555 97 904 555

For torch extraction 97 902 666 97 904 666

PG 1

Available versions

Page 22: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

22 1. Mobile and wall-mounted suction and filtering systems

dustoo Mobile high vacuum suction and filter unit

dustoo

Description

Mobile high vacuum cartridge filter in port-

able and stationary versions.

The system is particularly suitable for use

with welding guns with integrated extrac-

tion. The housing is made of sturdy steel and

powder coated in- and outside.

This unit has an integrated spark protection.

The removed dust is collected in a dust collec-

tion tray and can be easily disposed of. The fil-

ter cartridge based on the principle of surface

filtration, which means that the particles are

deposited on the filter cartridge, and will not

penetrate into the filter material.

The recovery unit has a variable speed control

via potentiometer to adjust the suction

power. The suction unit is equipped with two

powerful high-pressure turbines.

The system is equipped with an automatic

filter cleaning. If the system is connected to

compressed air, the dedusting is controlled by

a timer which is preset to certain intervals.

Upon reaching a certain pressure value a

built-in filter monitor notifies of a required

change of the filter cartridge. The unit is sup-

plied ready to plug including the power cord.

Standard equipment

► Speed control ► 2 suction nozzles ∅ 50 mm ► 1 temporary cover for an inlet ► Optical filter control ► Automatic dedusting ► 5 m mains cable ► 2,5 metre suction hose ► Nozzle with magnetic foot

dustoo Mobile high vacuum suction and filter unit

Max. volumetric flow of the fan 0-340 m³/h

Max. pressure 20.000 Pa

Motor performance 1,6 (2x 0,8) kW

Separation efficiency ≥ 99%

Sound level approx. 74 dB(A)

Suction nozzles 2 ⊗ ∅ 50 mm

Filter equipment Filter cartridge

Mode of driving Carbon brush motor

Dimensions W: 300 mm D: 300 mm H: 670 mm

Weight 25 kg

Technical data

Use of welding torches with integrated extraction or selective detection

via suction nozzle

Suitable for

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+49 28 63 92 82 0Our Hotline

Available as an option

► Extensive selection of

suction nozzles and hoses

(please check page 50)

300 300

810

736

Example of application: dustoo with hose and nozzle

Available versions

dustoo Mobile high vacuum suction and filter unit

98 702

Page 24: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

24 1. Mobile and wall-mounted suction and filtering systems

filtoo® Mechanical filter unit with 1 suction element, IFA-certified

Description

The device can be used for numerous fields

of application. The mobile suction and filter

unit filters fume and dust and neutralizes

odors. The suction arm (alternatively with

hose) extracts polluted air exactly where it is

produced. The device filters particles or gases

in a four-level filter process including a gross

filter, a prefilter, an activated carbon filter and

a main filter.

The unit meets the security requirements of

units of the welding fume category W3 (high

alloy steels). If you handle the unit correctly,

you can use it for circulating air operation

because it fulfills the requirements of the ex-

ceptional rules according to the new German

Hazardous Substances Ordinance (GefStoffV).

The filtoo was granted the GS sign. This de-

vice is thereby certified to meet the require-

ments of the german equipment and product

safety act (GPSG).

Standard equipment

► Gross filter with a large surface ► Prefilter ► Activated carbon filter ► Main filter with separation

efficiency of ≥ 99 % ► Electronic filter monitoring ► Operating hours metre ► 5 m mains cable ► Suction arm 3 m in hose version with

internal joints

or ► Suction hose 3 m with hood and magnetic

base

Technical data

filtoo® Mechanical filter unit

Max. volumetric flow of the fan 2 500 m³/h

Max. pressure 2 500 Pa

Motor performance 1,1 kW

Separation efficiency ≥ 99 %

Sound level approx. 68 dB(A)

Dimensions (W×D×H) 580 × 580 × 900 mm

Weight approx. 80 kg

filtoo(Art.-No. 97 800 2)

with suction arm (Art.-No. 97 800 9)

Schweißrauch-

abscheideklasse W3

IFA 1005029

IFA10001

Welding fumes, cutting fumes, cutting dust, laser fumes, plasma

fumes, grinding dust, glueing vapors, drilling dust and much more

Suitable for

Replacement filters and accessories

filtoo® Mechanical filter unit

Gross filter, set of 10, 490 x 490 x 20 mm 97 800 3

Prefilter 484 x 484 x 48 mm 97 800 4

Activated carbon filter 484 x 484 x 20 mm 97 800 6

Main filter 520 x 520 x 250 mm 97 800 5

Dust pre-separator STAVO 97 801 3

Spark arrester screen for hood 10 372

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+49 28 63 92 82 0Our Hotline

Available as an option

► Dust pre-separator STAVO ► Spark arrester screen for extraction hood

Example of application: filtoo with suction arm

STAVO

Now available!

TEKA's dust pre-separator for the

filtoo®, named STAVO, separates off a

significant amount of the dusts and fumes

before they reach the actual filter .

► Increased filter longevity and reduced follow-up costs ► Easy removal of dust particles by dust collecting tray ► Easy installation ► Can be retrofitted into any filtoo®

► Patent pending

NEW

580

580

90

0

Available versions

filtoo® Mechanical filter unit with 1 suction element, IFA-certified

Suction arm hose, internal joints, 3 metres

97 800 2 + 97 800 9

Hose with hood and magnetic base, 3 metres

97 800 2 + 97 801 2

Page 26: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

26 1. Mobile and wall-mounted suction and filtering systems

CAREMASTER-IFA Mechanical filter unit with 1 suction element

Description

This mobile welding fume filter is IFA certified

in combination with all TEKA suction arms

(∅ 150 mm). The separation efficiency is ≥ 99 %.

The unit meets the security requirements of

units of the welding fume category W3 (highly

alloyed steels). If you handle the unit correctly,

you can use it for circulating air operation

because it fulfills the requirements of the ex-

ceptional rules according to the new German

Hazardous Substances Ordinance (GefStoffV).

A stable construction made of steel plate with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

The gross particles are separated in the pre-

filter. Afterwards the air is guided through the

particle filter where even finest fumes and

dusts are separated. The tight lifting device

guarantees an absolute impermeability and

therefore the separation efficiency of the

filter unit.

The air is let out on the backside of the unit

through an outlet grill and rises up. Thus, at a

distance of 1 m you cannot perceive a disturb-

ing air flow any more.

The unit is fitted with a high-capacity fan

with high negative pressure which guaran-

tees a high volumetric flow even if the filter

is saturated.

Standard equipment

► Extensive pre-filter mat ► Particle filter with separation

efficiency ≥ 99% ► Optical and acoustic filter monitoring ► Sealing device ► Operating hours meter ► Operation control lamp ► Suction arm Ø 150 mm or suction

hose 12 m Ø 150 mm ► 5 m mains cable

Available as an option

► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Aluminium mesh pre-filter ► Spark arrester screen for extraction hood

CAREMASTER-IFA Mechanical filter unit

Max. volumetric flow of the fan 2 500 m³/h

Max. pressure 2 500 Pa

Motor performance 1,1 kW

Separation efficiency ≥ 99 %

Sound level approx. 70 dB(A)

Dimensions (W×D×H) 665 × 681 × 995 mm

Weight approx. 122 kg

Technical data

CAREMASTER-IFA(Art. No. 97 300 101)

Fume extraction involving unalloyed steels. This unit is IFA certified for

welding fume class W3.

Suitable for

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+49 28 63 92 82 0Our Hotline

665

681 99

5

Example of application: CAREMASTERat a welding bench (page 89)

Available versions

CAREMASTER-IFA Mechanical filter unit with 1 suction element

Length

2 metres 3 metres 4 metres 12 metres

Arm, hose type Internal joints 97 300 100 97 300 101 97 300 102

External joints 97 300 110 97 300 111 97 300 112

Arm, pipe type Internal joints 97 300 120 97 300 121 97 300 122

External joints 97 300 130 97 300 131 97 300 132

Hose 97 300 140

PG 1

Page 28: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

28 1. Mobile and wall-mounted suction and filtering systems

CAREMASTER-IFA Mechanical filter unit with 2 suction elements

Description

This mobile welding fume filter is IFA certified

in combination with all TEKA suction arms

(∅ 150 mm). The separation efficiency is ≥ 99 %.

The unit meets the security requirements

of units of the welding fume category W3

(highly alloyed steels). If you handle the unit

correctly, you can use it in recirculation mode

because it fulfills the requirements of the ex-

ceptional rules according to the new German

Hazardous Substances Ordinance (GefStoffV).

This mobile suction and filter unit is suitable

for up to two welding places. The suction

arms can be easily set into all positions.

A stable steel plate construction with consist-

ent powder coating ensures a low mainte-

nance operation even under rough conditions.

The gross particles are separated in the pre-

filter. Afterwards the air is guided through

the particle filter (separation efficiency

≥ 99 %) where even fine fumes and dusts are

separated. The sealing device guarantees

an absolute impermeability as well as the

separation efficiency of the filter unit.

The air is evacuated on the backside of the

unit through an outlet grill and rises up.

Therefore at a distance of 1 m no disturbing

volumetric flow is perceivable any more.

The unit is fitted with a high-capacity fan

with a high negative pressure that guaran-

tees a high volumetric flow even if the filter

is saturated.

Technical data

CAREMASTER-IFA Mechanical filter unit

Max. volumetric flow of the fan 3 500 m³/h

Max. pressure 2 500 Pa

Motor performance 2,2 kW

Separation efficiency ≥ 99%

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 681 × 1 075 mm

Weight approx. 130 kg

CAREMASTER-IFA(Art. No. 97 320 111)

681665

1075

Fume extraction involving unalloyed steels. This unit is IFA certified for

welding fume class W3.

Suitable for

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Standard equipment

► Extensive pre-filter mat ► Particle filter with separation

efficiency ≥ 99 % ► Optical and acoustic filter monitoring ► Sealing device ► Operating hours meter ► Operation control lamp ► 2 suction arms ∅ 150 mm ► 5 m mains plug

Available as an option

► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Aluminium mesh pre-filter ► Spark arrester screen for extraction hood

Example of application: CAREMASTER with 2 suction elements

Available versions

CAREMASTER-IFA Mechanical filter unit with 2 suction elements

Length per arm

2 metres 3 metres 4 metres

Arm, hose type Internal joints 97 320 100 97 320 101 97 320 102

External joints 97 320 110 97 320 111 97 320 112

Arm, pipe type Internal joints 97 320 120 97 320 121 97 320 122

External joints 97 320 130 97 320 131 97 320 132

PG 1

Page 30: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

30 1. Mobile and wall-mounted suction and filtering systems

Description

Mobile cartridge filter unit, IFA certified in

combination with all TEKA suction arms for

the welding fumes class W3. The separation

efficiency is ≥ 99 %.

As the filter cartridge is dedustable, the unit

only generates minimal follow up costs. The

filter cartridge remains within the unit during

dedusting which makes sure that no dust can

reach the working space.

The unit meets the security requirements of

the welding fume category W3 (highly alloyed

steels). If you handle the unit correctly, you

can use it in recirculation mode because it

fulfills the requirements of the exceptional

rules according to the new German Hazard-

ous Substances Ordinance (GefStoffV).

A stable sheet steel construction with

consistent powder coating ensures a low

maintenance operation even under rough

conditions.

A baffle plate serves to pre-separate gross

particles. Afterwards, the filter cartridge

separates the remaining dusts and fumes.

The filters are dedusted via a maintenance

door by means of a compressed air pistol on

the clean air side. The particles are collected

in a dust collecting tray and can be disposed

of afterwards.

The air is exhausted on the backside of the

unit through an outlet grill and rises up. Thus,

at a 1 m distance, no disturbing air flow can

be perceived any more.

The unit is fitted with a high-capacity snail

fan with high negative pressure that guaran-

tees a high volumetric flow even if the filter

is saturated.

The BIA M filter cartridge is precoated

with a special powder that increases its

lifetime compared to regular filter cartridge

enourmously.

STRONGMASTER-IFA Cartridge filter unit, 1 suction element

Technical data

STRONGMASTER-IFA Cartrdige filter unit

Max. volumetric flow of the fan 3 000 m³/h

Max. pressure 2 400 Pa

Motor performance 1,1 kW

Separation efficiency ≥ 99 %

Sound level approx. 70 dB(A)

Dimensions (W×D×H) 665 × 820 × 1365 mm

Weight approx. 130 kg

STRONGMASTER-IFA(Art. No. 97 030 101)

Schweißrauch-

abscheideklasse W3

IFA 1005044

Long-lasting fume extraction involving unalloyed steels and precious metals,

galvanized material and aluminium involving a strong fume production.

This unit is IFA certified for welding fume class W3.

Suitable for

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Standard equipment

► Pre-separator ► Long lasting, dedustable filter cartridge ► Optical and acoustic filter monitoring ► Sealing device ► Operating hours meter ► Suction arm ∅ 150 mm or

12 m suction hose ∅ 150 mm ► 5 m mains cable ► PE bag for the dust collecting tray

Available as an option (with IFA Certificate)

► Dedusting set (special air jet and com-

pressed air hose) ► Automatic start/stop system ► On/off switch via suction hood ► Lighting kit ► Spark arrester screen for extraction hood

Available as an option (without IFA Certificate)

► Activated carbon extension kit

665

820

136

8

Available versions

STRONGMASTER-IFA Cartridge filter unit, 1 suction element

Length

2 metres 3 metres 4 metres 12 metres

Arm, hose type Internal joints 97 030 100 97 030 101 97 030 102

External joints 97 030 110 97 030 111 97 030 112

Arm, pipe type Internal joints 97 030 120 97 030 121 97 030 122

External joints 97 030 130 97 030 131 97 030 132

Hose 97 030 140

PG 1

Page 32: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

32 1. Mobile and wall-mounted suction and filtering systems

STRONGMASTER-IFA Cartridge filter unit, 2 suction elements

Description

Mobile cartridge filter unit with suction arm

or 12 m suction hose. The suction arms are

easily set into any position. The follow-up

costs are very low since the cartridges are

dedustable.

A baffle plate serves to pre-separate gross

particles. Afterwards, the 2 large dedustable

filter cartridge (category BIA M) separate the

remaining dusts and fumes. The filters are

dedusted via a maintenance door by means of

a compressed air pistol on the clean air side.

The unit meets the security requirements of

units of the welding fume category W3 (high

alloy steels). If you handle the unit correctly,

you can use it for circulating air operation

because it fulfills the requirements of the ex-

ceptional rules according to the new German

Hazardous Substances Ordinance (GefStoffV).

The particles are collected in a dust collecting

tray and can be disposed of afterwards.

The air is evacuated on the backside of the

unit through an outlet grill and rises up. Thus,

at a 1 m distance, no disturbing air flow can

be perceived any more.

The unit is fitted with a high-capacity snail

fan with high negative pressure that guaran-

tees a high volumetric flow even if the filter is

saturated. A stable sheet steel construction

with consistent powder coating guarantees a

low maintenance operation even under rough

conditions.

A baffle plate serves to pre-separate gross

particles. The BIA M filter cartridge separates

the remaining fumes and dusts (separation

efficiency ≥ 99 %. The cartridge is precoated

with a special powder that increases its

lifetime enormously if you compare it to

regular filter cartridges.

Technical data

STRONGMASTER-IFA Cartridge filter unit

Max. volumetric flow of the fan 3 500 m³/h

Max. pressure 2 500 Pa

Motor performance 2,2 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 776 × 1 625 mm

Weight approx. 150 kg

STRONGMASTER-IFA(Art. No. 97 050 131)

GefahrstoffgeprüftSchweißrauch-

abscheideklasse W3

IFA 1205014

Long-lasting fume extraction involving unalloyed steels and precious met-

als, galvanized material and aluminium involving a strong fume produc-

tion. This unit is IFA certified for welding fume class W3.

Suitable for

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Standard equipment

► Pre-separator ► Long lasting, dedustable filter cartridge ► Optical and acoustic filter monitoring ► Sealing device ► Operating hours meter ► 2 suction arms of ∅ 150 mm each ► 5 m mains cable ► PE bag for the dust collecting tray

Available as an option (with IFA Certificate)

► Dedusting set (special air jet and com-

pressed air hose) ► Automatic start/stop system ► On/off switch via suction hood ► Lighting kit ► Spark arrester screen for extraction hood

Available as an option

(without IFA Certificate)

► Activated carbon extension kit

1625

776665

820

Available versions

STRONGMASTER-IFA Cartridge filter unit with 2 suction elements

Length per arm

2 metres 3 metres 4 metres

arm, hose type Internal joints 97 050 100 97 050 101 97 050 102

External joints 97 050 110 97 050 111 97 050 112

arm, pipe type Internal joints 97 050 120 97 050 121 97 050 122

External joints 97 050 130 97 050 131 97 050 132

PG 1

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34 1. Mobile and wall-mounted suction and filtering systems

CARTMASTER-IFA Cartridge filter unit, 1 suction element

Description

Mobile cartridge filter unit with suction arm

or 12 m suction hose.

The specially developed dedusting system

guarantees optimal separation efficiency

during the whole operation. The advantage

of the POWER SPRAY-SYSTEM is not only

its low maintenance construction without

rotating jets (which wear off easily) but also

the low dedusting pressure respectively low

consumption of compressed air. The dedusted

particles are collected in the dust collecting

tray and can be disposed of afterwards.

The control contains a subsequent cleaning

when the fan stands still.

A stable steel plate construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

A baffle plate serves as pre-separator for

gross particles. The filter cartridge of the

filter category BIA M separates the remain-

ing fumes and dusts (separation efficiency

≥ 99 %). The cartridge is coated ex works with

a special filter medium. Thus, the lifetime

increases considerably compared to that of

standard filter cartridges.

The enormous advantage of this unit is its

user-friendly construction with maintenance

doors for all control areas and very low

consequential costs because the cartridge is

dedustable.

Standard equipment

► Fully automatic, contamination-related

dedusting via POWER SPRAY-SYSTEM ► Pre-separator ► Durable filter cartridge

with large filter surface ► Control with display ► Compressed air container ► Optical filter monitoring ► Sealing device ► Operating hours meter

Technical data

CARTMASTER Cartridge filter unit

Max. volumetric flow of the fan 3 000 m³/h

Max. pressure 3 000 Pa

Motor performance 1,5 kW

Separation efficiency ≥ 99 %

Sound level approx. 70 dB(A)

Dimensions (W×D×H) 665 × 981 × 1 265 mm

Weight approx. 160 kg

CARTMASTER(Art. No. 97 000 101)

Long-lasting fume extraction involving unalloyed steels and precious met-

als, galvanized material and aluminium involving a strong fume produc-

tion. This unit is IFA certified for welding fume class W3.

Suitable for

further information on page 52her infoi f rmatmatmattmatrmatiionion ffffufufufufufurturtfuf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWEWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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► Suction arm ∅ 150 mm or

12 m suction hose ∅ 150 mm ► 5 m mains cable ► PE bag for the dust collecting try

Available as an option

► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Spark arrester screen for extraction hood ► Activated carbon extension kit

981

681665

1265

Available versions

CARTMASTER Cartridge filter unit with 1 suction element

Length

2 metres 3 metres 4 metres 12 metres

Arm, hose type Internal joints 97 000 100 97 000 101 97 000 102

External joints 97 000 110 97 000 111 97 000 112

Arm, pipe type Internal joints 97 000 120 97 000 121 97 000 122

External joints 97 000 130 97 000 131 97 000 132

Hose 97 000 140

PG 1

Page 36: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

36 1. Mobile and wall-mounted suction and filtering systems

CARTMASTER-IFA Cartridge filter unit, 2 suction elements

Description

Mobile cartridge filter with 2 suction arms or 2

suction hoses of 12 m each.

The specially developed dedusting system

guarantees optimal separation efficiency

during the whole operation. The advantage of

the POWER SPRAY-SYSTEM is not only its low

maintenance construction without rotating

jets (which wear off easily) but also the low

dedusting pressure respectively low consump-

tion of compressed air. The dedusted particles

are collected in the dust collecting tray and can

be disposed of afterwards.

The control contains a subsequent cleaning

when the fan stands still.

A stable steel plate construction with consist-

ent powder coating guarantees a low mainte-

nance operation even under rough conditions.

A baffle plate serves as pre-separator for

gross particles. The filter cartridge of the filter

category BIA M separates the remaining fumes

and dusts (separation efficiency ≥ 99 %). The

cartridge is coated ex works with a special

filter medium. Thus, the lifetime increases

considerably compared to that of standard

filter cartridges.

The enormous advantage of this unit is its

user-friendly construction with maintenance

doors for all control areas and very low

consequential costs because the cartridge is

dedustable.

Standard equipment

► Fully automatic, contamination-related

dedusting via POWER SPRAY-SYSTEM ► Pre-separator ► 2 long-lasting filter cartridges with large

filter surface ► Control with display ► Compressed air container ► Optical filter monitoring ► Sealing device ► Operating hours meter ► 2 suction arms ∅ 150 mm or 2⊗12 m

suction hose ose ∅ 150 mm

Technical data

CARTMASTER Cartridge filter unit

Max. volumetric flow of the fan 3 500 m³/h

Max. pressure 3 000 Pa

Motor performance 2,2 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 981 × 1 625 mm

Weight approx. 190 kg

CARTMASTER(Art. No. 97 015 131)

Long-lasting fume extraction involving unalloyed steels and precious met-

als, galvanized material and aluminium involving a strong fume produc-

tion. This unit is IFA certified for welding fume class W3.

Suitable for

further information on page 52her infoi f rmatmatmattmatrmatiionion ffffufufufufufurturtfuf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWEWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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+49 28 63 92 82 0Our Hotline

► 2 suction hoods (synthetics)

incl. throttle valve ► 5 m mains cable ► PE bag for the dust collecting tray

Available as an option

► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Spark arrester screen for suction hood ► Activated carbon extension kit

665 681

1625

981

Available versions

CARTMASTER Cartridge filter unit

Length per arm

2 metres 3 metres 4 metres 12 metres

Arm, hose type Internal joints 97 015 100 97 015 101 97 015 102

External joints 97 015 110 97 015 111 97 015 112

Arm, pipe type Internal joints 97 015 120 97 015 121 97 015 122

External joints 97 015 130 97 015 131 97 015 132

Hose 97 015 140

PG 1

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38 1. Mobile and wall-mounted suction and filtering systems

Description

Mobile cartridge filter unit with a large filter

surface (separation efficiency ≥ 99 %). As the

cartridge is dedustable, this unit only gener-

ates minimal subsequent costs. The filter

cartridge remains in the unit so that no dusts

can reach the working space.

A stable steel plate construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

A baffle plate serves to pre-separate the gross

particles. Afterwards, the filter cartridge

separates the remaining fumes and dusts.

The filters are dedusted via a maintenance

door by means of a compressed air pistol on

the clean air side. The particles are collected

in a dust collecting tray and can be disposed

of afterwards.

The air is exhausted on the backside of the

unit via an outlet grill and rises up. Thus no

disturbing air flow can be perceived any more

at a 1 m distance.

The unit is fitted with a high-capacity turbine

with high negative pressure that guarantees

a high volumetric flow even if the filter is

saturated.

Standard equipment

► Pre-separator ► Durable, dedustable filter cartridge ► Optical filter monitoring ► Sealing device ► Operating hours meter ► 5 m mains cable ► Cover for the connection of

3 hoses of ∅ 45 mm each ► PE bag for the dust collecting tray

STRONGMASTER MV Mid vacuum system

Technical data

STRONGMASTER MV Mid vacuum system

Max. volumetric flow of the fan 500 m³/h

Max. pressure 10 000 Pa

Motor performance 3,0 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 778 × 1 497 mm

Weight approx. 135 kg

STRONGMASTER MV(Art. No. 97 030 300)

mLong-lasting fume extraction involving unalloyed steels with a strong fume

production, especially suitable for local extraction with a small diameter

(e.g. slit nozzle).

Suitable for

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Available as an option

► Dedusting set (special air jet and com-

pressed air hose) ► Automatic start/stop system ► Activated carbon extension kit

778

149

7

665 681

Available versions

STRONGMASTER MV Mid vacuum system

97 030 300

PG 3

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40 1. Mobile and wall-mounted suction and filtering systems

Technical data

CARTMASTER MV Mid vacuum system

Max. volumetric flow of the fan 500 m³/h

Max. pressure 10 000 Pa

Motor performance 3,0 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 981 × 1 497 mm

Weight approx. 170 kg

Description

The mobile cartridge filter unit with a

specially developed dedusting system

guarantees optimal separation efficiency

during the whole operation. The advantage

of the POWER SPRAY-SYSTEM is not only

its low maintenance construction without

rotating jets (which wear off easily) but also

the low dedusting pressure respectively low

consumption of compressed air. The dedusted

particles are collected in the dust collecting

tray and can be disposed of afterwards.

The control includes a subsequent cleaning

when the fan stands still.

A stable steel plate construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

A baffle plate serves as pre-separator for

gross particles. The filter cartridge of the

filter category BIA M separates the remain-

ing fumes and dusts (separation efficiency

≥ 99 %). The cartridge is precoated ex works

with a special filter medium. This consider-

ably increases its life time compared to usual

filter cartridges.

The unit is fitted with a high-capacity turbine

with a high negative pressure that guaran-

tees a high volumetric flow even if the filter

is saturated.

The enormous advantage of this unit is its

user-friendy contruction with maintenance

doors for all control areas and the very low

consecutive costs because the cartridge is

dedustable.

CARTMASTER MV Mid vacuum system

CARTMASTER MV (Art. No. 97 000 300)

Long-lasting fume extraction involving unalloyed steels with a

strong fume production, especially suitable for local extraction

with a small diameter

Suitable for

m

further information on page 52her infoi f rmatmatmattmatrmatiionion ffffufufufufufurturtfuf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWEWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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Standard equipment

► Fully automatic, contamination-related

dedusting via POWER SPRAY-SYSTEM ► Pre-separator ► Durable filter cartridge with big filter surface ► Control with display ► Compressed air container ► Optical and acoustic filter monitoring ► Sealing device ► Operating hours meter ► 5 m mains cable ► Cover for connection of

3 hoses of ∅ 45 mm each ► PE bag for the dust collecting tray

Available as an option

► Automatic start/stop system ► Activated carbon extension kit

981

149

7

665 681

Example of application: CARTMASTER MV with suction hose and funnel-shaped nozzle

Available versions

CARTMASTER MV Mid vacuum

97 000 300

PG 3

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42 1. Mobile and wall-mounted suction and filtering systems

CAREMASTER Stationary mechanical filter unit with 1 suction element

Description

A stable steel plate construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

The gross particles are separated in the pre-

filter. Afterwards the air is guided through

the particle filter where even finest fumes

and dusts are separated. The sealing device

guarantees an absolute impermeability and

therefore the separation efficiency of the

filter unit.

The unit is fitted with a high-capacity fan

with high negative pressure which guaran-

tees a high volumetric flow even if the filter

is saturated.

From a length of 5 m on, the suction arm/

crane is equipped with an additional wall

bracket.

Standard equipment

► Extensive pre-filter mat ► Particle filter with separation

efficiency ≥ 99% ► Optical filter monitoring ► Sealing device ► Operating hours meter ► External control ► Wall mount ► 5 m mains cable ► suction arm ∅ 150 mm with hood

(synthetics) incl. throttle valve

or

suction crane ∅ 160 mm with suction hood

(metal) incl. throttle valve

or

intake ∅ 160 mm

Available as an option

► Aluminium mesh pre-filter ► Activated carbon filter cartridge ► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Exhaust air connection ► Spark arrester screen for suction hood

CAREMASTER Stationary mechanical filter unit

Max. volumetric flow of the fan 2 500 – 3 500 m³/h

Max. pressure 2 500 Pa

Motor performance 1,1 – 1,5 kW

Separation efficiency ≥ 99 %

Sound level approx. 70 dB(A)

Dimensions (W×D×H) 665 × 681 × 940 mm

Weight approx. 122 kg

Technical data

CAREMASTER(Art. No. 97 400 101)

Fume extraction involving unalloyed steels

Suitable for

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681 665

930

app

rox.

240

0 t

o fl

oor

Example of application: CAREMASTER wall mounted with additional nozzle plate attached to

the suction hood

Available versions

CAREMASTER Stationary mechanical filter unit with 1 suction element

Length

with 2 500 m³/h, 1,1 kW with 3 500 m³/h, 1,5 kW

2 metres 3 metres 4 metres 4 ,5 metres 5 metres 6 metres 7 metres 8 metres

Arm, hose type Internal joints 97 400 100 97 400 101 97 400 102 97 400 103 97 400 104 97 400 105 97 400 106

External joints 97 400 110 97 400 111 97 400 112 97 400 113 97 400 114 97 400 115 97 400 116

Arm, pipe type Internal joints 97 400 120 97 400 121 97 400 122 97 400 123 97 400 124 97 400 125 97 400 126

External joints 97 400 130 97 400 131 97 400 132 97 400 133 97 400 134 97 400 135 97 400 136

Crane ∅ 160 97 430 151 97 430 152 97 430 153

Connection ∅ 160 97 430 with 2 500 m³/h, 1,1 kW

PG 1

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44 1. Mobile and wall-mounted suction and filtering systems

CAREMASTER Stationary mechanical filter unit with 2 suction elements

Description

Stationary welding fume filter for up to two

welding places.

A stable steel plate construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

The gross particles are separated in the pre-

filter. Afterwards the air is guided through

the particle filter where even finest fumes

and dusts are separated. The sealing device

guarantees an absolute impermeability and

therefore the separation efficiency of the

filter unit.

The unit is fitted with a high-capacity fan

with high negative pressure which guaran-

tees a high volumetric flow even if the filter

is saturated.

From a length of 5 m on, the suction arm/

crane is equipped with an additional wall

bracket.

Standard equipment

► Extensive pre-filter mat ► Particle filter with separation

efficiency ≥ 99% ► Optical filter monitoring ► Sealing device ► Operating hours meter ► External control ► Wall mount ► 5 m mains cable ► 2 suction arms ∅ 150 mm with hood

(synthetics) incl. throttle valve

or

2 suction cranes ∅ 160 mm with suction

hood (metal) incl. throttle valve

or

2 intakes ∅ 160 mm

Available as an option

► Aluminium mesh pre-filter ► Activated carbon filter cartridge ► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Exhaust air connection ► Spark arrester screen for suction hood

CAREMASTER Stationary mechanical filter unit

Max. volumetric flow of the fan 3 500 m³/h

Max. pressure 2 500 Pa

Motor performance 2,2 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 681 × 930 mm

Weight approx. 142 kg

Technical data

Fume extraction involving unalloyed steels

CAREMASTER(Art. No. 97 420 101)

Suitable for

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681 665

930

app

rox.

240

0 t

o fl

oor

Example of application: CAREMASTER with two suction elements wall mounted

Available versions

CAREMASTER Stationary mechanical filter unit with 2 suction elements

Length per arm

2 metres 3 metres 4 metres 4 ,5 metres 5 metres 6 metres 7 metres 8 metres

Arm, hose type Internal joints 97 420 100 97 420 101 97 420 102 97 420 103 97 420 104 97 420 105 97 420 106

External joints 97 420 110 97 420 111 97 420 112 97 420 113 97 420 114 97 420 115 97 420 116

Arm, pipe type Internal joints 97 420 120 97 420 121 97 420 122 97 420 123 97 420 124 97 420 125 97 420 126

External joints 97 420 130 97 420 131 97 420 132 97 420 133 97 420 134 97 420 135 97 420 136

Cranes ∅ 160 97 440 151 97 440 152 97 440 153

Connections 2 ⊗ ∅ 160 97 440

1 ⊗ ∅ 250 97 443

PG 1

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46 1. Mobile and wall-mounted suction and filtering systems

CARTMASTER-IFA Stationary cartridge filter unit

Max. volumetric flow of the fan 3 000 m³/h

Max. pressure 3 000 Pa

Motor performance 1,5 kW

Separation efficiency ≥ 99 %

Sound level approx. 70 dB(A)

Dimensions (W×D×H) 665 × 681 × 2 057 mm

Weight approx. 130 kg

Technical data

CARTMASTER-IFA Stationary cartridge filter unit, 1 suction element

Description

Stationary cartridge filter unit which is IFA-

certified in combination with all TEKA suction

arms or cranes according to DIN EN 150012-1.

The separation efficiency is ≥ 99 %.

The unit corresponds to the security require-

ments of units of the welding fume category

W3 (high alloy steels). If you handle the unit

correctly, you can use it in a recirculating

mode because it fulfills the requirements of

the exceptional rules according to the new

German Hazardous Substances Ordinance

(GefstoffV).

A stable sheet steel construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

The specially developed dedusting system

guarantees optimal separation efficiency

during the whole operation. The advantage

of the POWER SPRAY-SYSTEM is not only

its low maintenance construction without

rotating jets which are susceptible to wear,

but also the low dedusting pressure and low

consumption of compressed air.

The dedusted particles are collected in a

freely accessible dust collecting tray and can

be disposed of afterwards.

A baffle plate serves as protection device for

the filter cartridges. The fumes and dusts are

separated from the filter cartridges. They are

coated ex works with a special filter agent.

This increases their lifetime considerably

compared to standard filter cartridges.

From a length of 5 m on, the suction arm/

crane is equipped with an additional wall

bracket.

Standard equipment

► Automatic filter monitoring ► Operating hours meter ► Fully automatic cleaning

via POWER SPRAY-SYSTEM ► 2 durable filter cartridges

(7,8 m² filter surface each) ► Dust collection bin ► Compressed air container ► Wall bracket

Long-lasting fume extraction for welding involving unalloyed steels and pre-

cious metals, galvanized material and aluminium involving a strong fume

production. The unit is IFA certified for welding fume class W3.

CARTMASTER-IFA(Art. No. 97 500 101)

Schweißrauch-

abscheideklasse W3

IFA 0805006

Suitable for

further information on page 52her infoi f rmatmatmattmatrmatiionion ffffufufufufufurturtfuf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWEWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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► External control unit with

monitoring elements ► Silencer ► Connection material (K-nozzle, snap fas-

tener, hose clip) ► Suction arm ∅ 150 mm with hood (synthet-

ics) incl. throttle valve

or

Suction crane ∅ 160 mm with hood (metal)

incl. throttle valve

or

Suction nozzle ∅ 160 mm ► PE bag for the dust collecting tray

Available as an option (with IFA Certificate)

► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Funkenschutzgitter für Absaughaube

Available as an option (without IFA Certificate)

► Activated carbon extension kit

665

2000 (3000) (4000)20

57

665

220

0

Available versions

CARTMASTER-IFA Stationary cartridge filter unit with 1 suction element

Length

2 metres 3 metres 4 metres 4 ,5 metres 5 metres 6 metres 7 metres 8 metres

Arm, hose type Internal joints 97 500 100 97 500 101 97 500 102 97 500 103 97 500 104 97 500 105 97 500 106

External joints 97 500 110 97 500 111 97 500 112 97 500 113 97 500 114 97 500 115 97 500 116

Arm, pipe type Internal joints 97 500 120 97 500 121 97 500 122 97 500 123 97 500 124 97 500 125 97 500 126

External joints 97 500 130 97 500 131 97 500 132 97 500 133 97 500 134 97 500 135 97 500 136

Crane ∅ 160 97 500 151 97 500 152 97 500 153

Nozzle ∅ 160 97 520

PG 1

Page 48: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

48 1. Mobile and wall-mounted suction and filtering systems

Description

Stationary cartridge filter unit which is IFA-

certified in combination with all TEKA suction

arms or cranes according to DIN EN 150012-1.

The separation efficiency is ≥ 99 %.

The unit corresponds to the security require-

ments of units of the welding fume category

W3 (highly alloyed steels). If you handle the

unit correctly, you can use it in a recirculation

mode because it fulfills the requirements of

the exceptional rules according to the new

German Hazardous Substances Ordinance

(GefStoffV).

A stable sheet steel construction with

consistent powder coating guarantees a low

maintenance operation even under rough

conditions.

The specially developed dedusting system

guarantees optimal separation efficiency

during the whole operation. The advantage

of the POWER SPRAY-SYSTEM is not only

its low maintenance construction without

rotating jets which are susceptible to wear,

but also the low dedusting pressure and low

consumption of compressed air.

Die abgereinigten Partikel werden in einer frei

zugänglichen Staubsammellade gesammelt

und können anschließend entsorgt werden.

A baffle plate serves as protection device for

the filter cartridges. The fumes and dusts are

separated from the filter cartridges. They are

coated ex works with a special filter agent.

This increases their lifetime considerably

compared to standard filter cartridges.

From a length of 5 m on, the suction arm/

crane is equipped with an additional wall

bracket.

Standard equipment

► Automatic filter monitoring ► Operating hours meter ► Fully automatic cleaning

via POWER SPRAY-SYSTEM ► 2 durable filter cartridges

(10 m² filter surface each) ► Dust collection bin ► Compressed air container ► Wall bracket ► Silencer

CARTMASTER-IFA Stationary cartridge filter unit

Max. volumetric flow of the fan 3 500 m³/h

Max. pressure 3 000 Pa

Motor performance 2,2 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 681 × 2 100 mm

Weight approx. 165 kg

Technical data

CARTMASTER-IFA(Art. No. 97 510 101)

Schweißrauch-

abscheideklasse W3

IFA 0805006

CARTMASTER-IFA Stationary cartridge filter unit, 2 suction elements

Long-lasting fume extraction for welding involving unalloyed steels and pre-

cious metals, galvanized material and aluminium involving a strong fume

production. The unit is IFA certified for welding fume class W3.

Suitable for

further information on page 52her infoi f rmatmatmattmatrmatiionion ffffufufufufufurturtfuf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWEWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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+49 28 63 92 82 0Our Hotline

► 2 ⊗ connection material (K-nozzle, snap

fastener, hose clip) ► 2 suction arm ∅ 150 mm with hood (syn-

thetics) incl. throttle valve

or

2 suction cranes ∅ 160 mm with hood

(metal) incl. throttle valve

or

2 suction nozzles ∅ 150 mm or

1 suction nozzle ∅ 250 mm ► PE bag for the dust collecting tray

Available as an option (with IFA Certificate)

► Automatic start/stop system ► Lighting kit ► On/off switch via suction hood ► Spark arrester screen for

suction hood

Available as an option (no IFA Certificate)

► Activated carbon extension kit

665

2057

665

220

0

2000 (3000) (4000)

Available versions

CARTMASTER-IFA Stationary cartridge filter unit, 2 suction elements

Length per arm

2 metres 3 metres 4 metres 4 ,5 metres 5 metres 6 metres 7 metres 8 metres

Arm, hose typee Internal joints 97 510 100 97 510 101 97 510 102 97 510 103 97 510 104 97 510 105 97 510 106

External joints 97 510 110 97 510 111 97 510 112 97 510 113 97 510 114 97 510 115 97 510 116

Arm, pipe typee Internal joints 97 510 120 97 510 121 97 510 122 97 510 123 97 510 124 97 510 125 97 510 126

External joints 97 510 130 97 510 131 97 510 132 97 510 133 97 510 134 97 510 135 97 510 136

Kräne ∅ 160 97 510 151 97 510 152 97 510 153

Stutzen 2x ∅ 150 97 530

1x ∅ 250 97 532

PG 1

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50 1. Mobile and wall-mounted suction and filter units

Subject to change

Accessories

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Description Art. No.

Funnel-shaped nozzle Ø 45 mm,

flexible, with magnetic base96 317

■ ■ ■ ■

Round nozzle Ø 45 mm,

flexible, with magnetic base96 317 1

■ ■ ■ ■

Slit nozzle Ø 45 mm,

with magnetic base

Width 300 mm 96 318■ ■ ■ ■

Width 600 mm 93 818 6■ ■ ■ ■

Suction hose Ø 45 mm

with hard connection

nozzles

Length 2,5 m 96 319 25■ ■ ■ ■

Length 5 m 96 319 50■ ■ ■ ■

Length 10 m 96 319 10■ ■ ■ ■

Ground suction nozzle, width 500 mm 12 201■ ■ ■ ■

Suction pipe for ground suction nozzle,

length 1 250mm12 202

■ ■ ■ ■

Connecting sleeve Ø 38 mm

for hose Ø 45 mm12 203

■ ■ ■ ■

Set: Ground suction nozzle, suction pipe,

connecting sleeve12 200 10

■ ■ ■ ■

Filter cartridge PTFE

0,8 m²

(for units since

September 2003)10 028 1

Conversion kit for new

Filter Art.-No. 10 028 1

(for units up to

August 2003)10 028 10

Splitter attenuator

with exhaust gills 97 801 130

Filter cartridge PTFE 98 700 03■

Carbon brush for turbine 98 700 04■

Gross filter, set of 10, 490 x 490 x 20 mm 97 800 3■

Prefilter 484 x 484 x 48 mm 97 800 4■

Activated Carbon filter 484 x 484 x 48 mm 97 800 6■

Main filter 520 x 520 x 250 mm 97 800 5■

Dust pre-separator STAVO 97 80 13■

Filter cartridge 327 x600 mm,

10m², BIA M10 025

■ ■ ■ ■ ■ ■ ■ ■

PG 2

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51

HA

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uct

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Description Art. No.

Filter cartridge

with PTFE membrane10 009 0

■ ■ ■ ■ ■ ■ ■ ■

Automatic start-stop

system

Midi Control

for 400 V96 313 121

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Set of 10 dust bags 10 030 250■ ■ ■ ■ ■ ■

10 030 251■ ■

10 030 252■

Dedusting set (consisting of special com-

pressed air jet and compressed air hose)10 030 100

■ ■ ■ ■ ■

Activated carbon filter within interchange-

able housing 610x610x100 mm97 901 120

Extension set for activated carbon filters

consisting of an additional housing

and activated carbon filter 610x610x100 mm

(unit is 270 mm higher)

97 056

■ ■ ■ ■ ■ ■ ■ ■

Activated carbon filter within interchange-

able housing 610 x610 x100 mm97 053

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spark latch with copper lamellas 95 014 901 601■ ■ ■ ■ ■ ■ ■ ■

Particle filter 610 x610 x292 mm

(Separation efficiency ≥ 99%)10 029

■ ■ ■ ■

Particle filter H13 610 x610 x292 mm

(Separation efficiency ≥ 99%)10 030

■ ■ ■ ■

Particle filter H13 610⊗610⊗186 mm

(when used with activated charcoal cartridge)10 035 7

■ ■ ■ ■

Prefilter mats, set of 10,

610 x610 x20 mm10 032

■ ■ ■ ■

Aluminium mesh filter 610⊗610⊗15 mm 10 000 8■ ■ ■

On/off switch via suction hood 96 313 321■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Lighting kit for 1 suction arm 96 323■ ■ ■ ■ ■

for 2 suction arms 96 324■ ■ ■ ■ ■

Precoat for filter cartridges, 400 g (bucket) 95 100 4■ ■ ■ ■ ■ ■ ■ ■

Precoat for filter cartridges, 100 g (bucket) 95 100 500 01■ ■ ■ ■ ■ ■ ■ ■

More filter cartridges on page 81.

PG 2

Page 52: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

52

TEKA implements a fully automated dedusting systems for

almost all units in the following category: the microproces-

sor-controlled POWER SPRAY-SYSTEM! Instead of the usual

8 bar with jet-/rotating nozzles this system requires barely

4 bar pressure. There are no follow-up costs for worn out

rotating nozzles.

This intelligently developed system dispenses the air within

the filter cartridge optimally.

If the filter has to be changed after extensive use at some

point, the filter cartridge with the displacer is easily remo-

vable (common jet-/rotating nozzles have to be disassem-

bled tediously.

The core piece of the POWER SPRAY-SYSTEM is the displacer

within the filter cartridge. This displacer dispenses the inco-

ming air evenly onto the Filter surface.

The cartridge is dedusted gently and effectively.

Inlet

Solenoid valve

Precoat

Particle

Filter element

Displacer

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWWWWEEEEERRRRRRRRPPPPPPPPOOOOOOOPPPPPPOOAY-SYYSTEMRASPRSS

TEKA POWER SPRAY-SYSTEM –

Fully automatic dedusting

In the field of stationary and central systems we

offer devices for medium and high amounts of emis-

sions fitted with a fully automatic dedusting system.

Additionally, there are high-capacity units in this

field that can be installed to fixed places in produc-

tion halls and that allow a simultaneous extrac-

tion of many different workplaces via ducting and

hoses. Our technicians adapt the different compo-

nents optimally to the needs of every customer.

Page 53: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

Schweißrauch-

abscheideklasse W3

IFA 0605012

2. Central suction and filter systems

+49 28 63 92 82 0Our Hotline

Page 54: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

54 2. Central suction and filtering systems

FILTERCUBE 2N / 2H-IFA Central filter units

Various suction problems at several working places at the same time for work

involving unalloyed metals and precious metals, galvanized material and

aluminium. The units are IFA certified for welding fume class W3.

Description

The stationary filter units FILTERCUBE 2N and

2H are certified according to DIN EN ISO 15012-

1 IFA. The separation efficiency is ≥ 99 %.

The unit meets the security requirements

of units of the welding fume category W3

(highly alloyed steels). If you handle the unit

correctly, you can use it for circulating air

operation because it fulfills the requirements

of the exceptional rules according to the new

German Hazardous Substances Ordinance

(GefStoffV).

The released fumes and dusts are extracted

via appropriate suction elements and guided

into the filter unit. A baffle plate with large

surface serves as pre-separator and distrib-

utes the particles on the whole filter surface.

All filter units are fitted with hanging

filter cartridges. Thus, the admission of the

cartridges is carried out on the side. Heavy

particles fall down directly into the dust

container.

The filter cartridges are precoated ex works

with a special filter medium. This increases

their lifetime compared to standard car-

tridges considerably.

The dedusting is controlled by a microproces-

sor by means of the display control via the

POWER SPRAY-SYSTEM.

FILTERCUBE 2N / 2H Central filter units

Max. volumetric flow of the fan 2 500 – 5 000 m³/h

Motor performance 1,5 – 4,0 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 665 × 983 × 2 070 – 2 670 mm

Weight approx. 280 – 350 kg

Technical data

FILTERCUBE 2N

Schweißrauch-

abscheideklasse W3

IFA 0605013

Suitable for

further information on page 52her infof rmatmatmatmattrmatioionion fffffufufufufufurturtfu h

POWERSPRAY-SYSTEM

WWWWOOOOOOOWWWWWWWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOPOOPPPPPOPOPOYAY-SYYSTEMRASPRS

I N C L U D I N G

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55

+49 28 63 92 82 0Our Hotline

Standard equipment

► Fully automatic dedusting

via POWER SPRAY-SYSTEM ► Display control unit ► 2 extensive filter cartridges with 600 mm

each (type 2N)

or with 1 200 mm length (type 2H) ► Dust collecting tray with sealing device ► Fan within a soundproof housing ► Integrated compressed air container ► Control unit for the fan ► Maintenance doors for all operating areas ► Maintenance door in the filter cartridge

housing with inspection window made of

laminated safety glass ► Suction nozzle

according to type Ø 160 – 315 mm ► PE bag for the dust collecting tray

Available as an option (with IFA Certificate)

► Continuous precoating device ► Particle sensor ► Easy-Clean-Plus filter cartridges

(2 x 12,5 m² for version 2N, 2 x 25 m²

for version 2H) ► Spark pre-separator

Available as an option (without IFA Certificate)

► Activated carbon extension kit

665

665983

983

2070

2670

705

100

5

Available versions

FILTERCUBE 2N / 2H Central filter units, IFA-Certified

Max. volumetric flow of the fan 2 500 m³/h 3 500 m³/h 4 000 m³/h 5 000 m³/h

Max. pressure 2 800 Pa 3 000 Pa 3 000 Pa 3 000 Pa

Motor performance 1,5 kW 2,2 kW 3,0 kW 4,0 kW

FILTERCUBE 2N – 2500

95 014 200 150 153 00

FILTERCUBE 2N – 3500

95 014 200 220 203 00

FILTERCUBE 2H – 4000

95 014 210 300 313 00

FILTERCUBE 2H – 5000

95 014 210 400 403 00

PG 3

Page 56: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

56 2. Central suction and filtering systems

FILTERCUBE 4N / 4H-IFA Central filter units

Various suction problems at several working places at the same time for work

involving unalloyed metals and precious metals, galvanized material and

aluminium. The units are IFA certified for welding fume class W3.

Description

The stationary filter units FILTERCUBE 2N and

2H are certified according to DIN EN ISO 15012-1

IFA. The separation efficiency is ≥ 99 %.

The unit meets the security requirements

of units of the welding fume category W3

(highly alloyed steels). If you handle the unit

correctly, you can use it for circulating air

operation because it fulfills the requirements

of the exceptional rules according to the new

German Hazardous Substances Ordinance

(GefStoffV).

The released fumes and dusts are extracted

via appropriate suction elements and guided

into the filter unit. A baffle plate with large

surface serves as pre-separator and distrib-

utes the particles on the whole filter surface.

All filter units are fitted with hanging

filter cartridges. Thus, the admission of the

cartridges is carried out on the side. Heavy

particles fall down directly into the dust

container.

The filter cartridges are precoated ex works

with a special filter medium. This increases

considerably their lifetime compared to

standard cartridges

The dedusting is controlled by a microproces-

sor by means of the display control via the

POWER SPRAY-SYSTEM.

FILTERCUBE 4N / 4H Central filter units

Max. volumetric flow of the fan 3 500 – 10 000 m³/h

Max. pressure 2 700 – 3 000 Pa

Motor performance 2,2 – 11,0 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 800 × 800 × 2 320 – 2 920 mm

Technical data

FILTERCUBE 4H with soundproof housing

Schweißrauch-

abscheideklasse W3

IFA 0605012

Suitable for

further information on page 52her infof rmatmatmatmattrmatioionion fffffufufufufufurturtfu h

POWERSPRAY-SYSTEM

WWWWOOOOOOOWWWWWWWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOPOOPPPPPOPOPOYAY-SYYSTEMRASPRS

I N C L U D I N G

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+49 28 63 92 82 0Our Hotline

FILTERCUBE 4N (left) and FILTERCUBE 4H (right) with soundproof housing

Standard equipment

► Fully automatic dedusting via POWER

SPRAY-SYSTEM ► Display control unit ► 4 extensive filter cartridges with 600 mm

each (type 4N)

or with 1 200 mm length (type 4H) ► Dust collecting tray with sealing device ► Fan within a soundproof housing ► Integrated compressed air container ► Control unit for the fan ► Maintenance doors for all operating areas ► Maintenance door in the filter cartridge

housing with inspection window made of

laminated safety glass ► Suction nozzle

according to type Ø 250 – 400 mm ► PE bag for the dust collecting tray

Available as an option (with IFA Certificate)

► Continuous precoating device ► Particle sensor ► Easy-Clean-Plus filter cartridges (4 x 12,5 m²

for version 4N, 4 x 25 m² for version 4H) ► Soundproof housing of the fan ► Soundproof baffle (only in combination

with soundproof housing)

Available as an option (without IFA Certificate)

► Activated carbon extension kit24

90 m

it Sch

alldäm

mgeh

äuse

/ 237

0 ohn

e Sch

alldäm

mgeh

äuse

962

800800800800

800800

96

2 1212

3120

wit

h s

oun

dp

roof

hou

sin

g /

2920

wit

hou

t so

un

dp

roof

hou

sin

g

249

0 w

ith

sou

nd

pro

of h

ousi

ng

/ 23

70 w

ith

out

sou

nd

pro

of h

ousi

ng

Available versions

FILTERCUBE 4N / 4H Central filter units, IFA certified

Max. volumetric flow

of the fan3 500 m³/h 4 000 m³/h 5 000 m³/h 6 000 m³/h 7 500 m³/h 10 000 m³/h

Max. pressure 2 700 Pa 3 300 Pa 3 600 Pa 4 100 Pa 3 950 Pa 4 600 Pa

Motor performance 2,2 kW 3,0 kW 4,0 kW 5,5 kW 7,5 kW 11,0 kW

Dimensions (B×T×H) 800 × 800 × 2 320 mm 800 × 800 × 2 320 mm 800 × 800 × 2 370 mm 800 × 800 × 2 920 mm 800 × 800 × 2 920 mm 800 × 800 × 2 920 mm

FILTERCUBE 4N – 3500

95 014 400 220 311 00

FILTERCUBE 4N – 4000

95 014 400 300 351 00

FILTERCUBE 4N – 5000

95 014 400 400 401 00

FILTERCUBE 4H – 6000

95 014 410 550 621 00

FILTERCUBE 4H – 7500

95 014 410 750 801 00

FILTERCUBE 4H – 10000

95 014 411 101 001 00

PG 3

Page 58: TEKA Katalog englisch · 2017. 6. 6. · to TEKA Dear customers and partners of TEKA, occupational safety, ... For almost 20 years we dedicate all our energy and passion to it. We

58 2. Central suction and filtering systems

FILTERCUBE Mid/High vacuum system

Local extraction using hoses and nozzles with a small diameter (e.g. slit

nozzle) – a more flexible solution if it is not possible to install suction

arms due to lack of space

Description

Compact, extremely space-saving central

mid vacuum filter and suction unit for

several places (e.g. changing working places

on shipyards.)

The dedusting is microprocessor-controlled

by the display control and is carried out auto-

matically by the POWER SPRAY-SYSTEM. The

extracted dusts fall into the dust collecting

tray and can be removed without danger by

means of an integrated PE-bag.

The advantages of the system are the optimal

dedusting performance (high cartridge

lifetime, high suction performance), its user-

friendliness and low maintenance.

The housing is made of a stable steel plate

construction and fitted with a powder coat-

ing inside and outside.

The filter cartridges are precoated ex works

with a special filter medium. This increases

considerably their lifetime compared to

standard cartridges

Standard equipment

► Filter cartridges of the category ► BIA M (separation efficiency ≥ 99 %) Display

control unit ► POWER SPRAY-SYSTEM ► Maintenance doors for all operational areas ► Maintenance door for the filter

cartridges housing ► Dust collecting tray ► Display control unit ► Suction nozzle ► PE bag for the dust collecting tray

Available as an option

► Mobile version with protective frame (only

for version Filtercube 4N) ► Flap valves ► Particle sensor

FILTERCUBE Mid/High vacuum system

Max. volumetric flow of the fan 500 – 3 000 m³/h

Max. pressure 10 000 – 22 000Pa

Motor performance 3,0 – 37,0 kW

Separation efficiency ≥ 99 %

Sound level approx. 72 dB(A)

Dimensions (W×D×H) 800 × 800 × 2 320 – 2 720 mm

Technical data

Suitable for

FILTERCUBE 4N HV with high vacuuum fan and

switch cabinet

further information on page 52her infoi f rmatmatmattmatrmatiiionion ffffufufufufufurturtfuf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWEWWEEWEWEWERRRRRRRRRPPPOPOPOPOPOPOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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+49 28 63 92 82 0Our Hotline

Ducting system, leading to the adjacent high vacuum fan (not visible in picture).

MV system (left) und HV system (right)

800

800

96

2

266

4

800

800

Available versions

FILTERCUBE Mid/High vacuum system

Mid vacuum system

Max. volumetric

flow of the fan 500 m³/h 1 000 m³/h 2 000 m³/h 3 000 m³/h

Motor performance 3,0 kW 5,5 kW 11,0 kW

Dimensions 800 × 800 × 2 664 mm 800 × 800 × 2 720 mm 800 × 800 × 2 720 mm

FILTERCUBE 4N – 500 MV

95 014 400 300 203 81

FILTERCUBE 4N – 1000 MV

95 014 400 550 313 81

FILTERCUBE 4N – 2000 MV

95 014 401 100 403 81

High vacuum system

Motor performance 18,5 kW 22,0 kW 37,0 kW

FILTERCUBE 4N – 1000 HV

95 014 401 850 404 82

FILTERCUBE 4N – 2000 HV

95 014 402 200 404 82

FILTERCUBE 4N – 3000 HV

95 014 403 700 404 82

PG 3

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60 2. Central suction and filtering systems

ZPF 6H Central suction and filter unit

Various extraction tasks at several working places at the same time.

Especially suitable for large amounts of air.

Description

The central, self-dedusting cartridge filter

system cleans the polluted air that is guided

by an extraction element suitable for practi-

cal application through a specially designed

ducting system. A baffle plate with a large

surface made of copper serves as preseparator

and disperses the particles on the whole filter

surface.

All filter units are equipped with hanging

filter cartridges of the filter category BIA M

(separation efficiency ≥ 99 %). Thus, the

cartridges are admitted on the side. Heavy

particles immediately fall into the dust col-

lecting container.

The filter cartridges are coated ex works with

a special filter medium. This increases their

lifetime compared to standard cartridges.

The advantages of this self-dedusting system

are the optimal dedusting performance (high

lifetime of the cartridges, high extraction

performance), the user-friendliness and the

low maintenance.

The dedusting is controlled by a microproces-

sor by means of the display control via the

POWER SPRAY-SYSTEM.

Standard equipment

► Fully automatic dedusting via POWER

SPRAY-SYSTEM ► Display control unit ► 6 extensive filter cartridges with 25 m²

filter surface each ► Dust collecting tray with snap fasteners ► Leistungsstarker Ventilator mit

Steuerung ► Integrated compressed air container ► Maintenance doors for all operational areas ► Display control unit ► Filter medium (precoat) ► PE bag for the dust collecting tray

Available as an option

► Soundproof housing for the fan ► Spark pre-separator

ZPF 6H Central suction and filter unit

Max. volumetric flow of the fan 5 000 – 8 000 m³/h

Max. pressure 2 500 – 3 000 Pa

Motor performance 5,5 – 11,0 kW

Separation efficiency ≥ 99 %

Filter surface 150 m² (6⊗25 m²)

Technical data

ZPF 6H with fan next to it

Suitable for

further information on page 52her infof rmatmatmatmattrmatiionion fffffufufufufufurturtfu h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWEWEWEWEWERRRRRRRPPPOPOPOPOPOPOOPPPPPOPOPOAY-SYYSTEMRASPRS

I N C L U D I N G

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+49 28 63 92 82 0Our Hotline

14401440

1335

2620

Available versions

ZPF 6H Central suction and filter unit

Max. volumetric flow of the fan 5 000 m³/h 6 000 m³/h 8 000 m³/h

Motor performance 5,5 kW 7,5 kW 11,0 kW

Pressung 2 500 Pa 2 800 Pa 3 000 Pa

Filter surface 150 m² (6⊗25 m²) 150 m² (6⊗25 m²) 150 m² (6⊗25 m²)

ZPF 6H – 5000

94 014 610 551 501 00

ZPF 6H – 6000

94 014 610 751 501 00

ZPF 6H – 8000

94 014 611 101 501 00

PG 3

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62 2. Central suction and filtering systems

ZPF 9H-IFA Central suction and filter unit

Various extraction tasks at several working places at the same time using

unalloyed metals and precious metals, galvanized material and alumin-

ium. Especially suitable for large amounts of air. This unit is IFA certified

for welding fume class W3.

Description

The filter unit is IFA-certified according to DIN

EN ISO 15012-1. The separation efficiency is

≥ 99 %. The unit corresponds to the security

requirements of units of the welding fume

category W3 (highly alloyed steels). The

central, self-dedusting cartridge filter system

cleans the polluted air that is guided by a suc-

tion element suitable for practical application

through a specially designed ducting system.

The advantages are the optimal dedusting

performance (high lifetime of the cartridges,

high suction performance), the user-friendli-

ness and the low maintenance.

The filter cartridges are precoated ex works

by a special filter medium. This procedure

considerably increases the lifetime compared

to standard filter cartridges.

The combination of display control unit and

POWER SPRAY-SYSTEM guarantees a very

high dedusting performance of the filter

cartridges in order to make ensure an optimal

suction performance during operation

although the dedusting pressure is very low.

The unit is suitable for indoor and outdoor

assembly. Several filter modules can be con-

nected in series. The modular construction

allows extending the unit at any time in order

to achieve larger filter surfaces.

It is possible to return the filtered air into the

working space which means a considerable

save of heating costs especially in winter.

Alternatively, in summer, the extracted air

can also be guided outside.

Schweißrauch-

abscheideklasse W3

IFA 0805022 Example: ZPF 9H

Suitable for

Technical Data / Available versions

ZPF 9H Central suction and filter unit

Motor performance 7,5 kW 11,0 kW 15,0 kW 18,5 kW

Max. Pressure 3 900 Pa 4 600 Pa 4 800 Pa 5 300 Pa

Fan on top of the unit placed next to the unit in a soundproof housing

94 014 910 751 401 00 94 014 911 101 801 00 94 014 911 501 804 00 94 014 911 852 254 00

Max. volumetric flow

of the fan:

7 500 m³/h 10 000 m³/h 16 000 m³/h 17 200 m³/h

Filter surface: 140,4 m² (9 × 15,6 m²) 180 m² (9 × 20 m²) 180 m² (9 × 20 m²) 225 m² (9 × 25 m²)

Amount of modules: 1 1 1 1

94 014 911 102 251 00 94 014 911 502 254 00 94 014 911 853 604 00

max. vol. flow of fan: 10 000 m³/h 16 000 m³/h 19 000 m³/h

Filter surface: 225 m² (9 × 25 m²) 225 m² (9 × 25 m²) 360 m² (18 × 20 m²)

Amount of modules: 1 1 2

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Standard equipment

► Housing made of stable steel plate with

powder coating from inside and outside ► Low wear and maintenance dedusting via

POWER SPRAY-SYSTEM ► Dust collecting tray ► Precoated filter cartridges of the category

BIA M (separation efficiency ≥ 99 %) ► Display control unit ► Filter medium (Precoat) ► PE bag for the dust collecting tray

Available as an option

► Spark pre-separator ► Particle sensor ► Fire extinguishing systems ► Frequency converter

2620

14401440

2620

14401440

further information on page 52her infoi f rmatmatmattmatrmatiioionioniffffufufufufufufurturtfu h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWEWEWEEWEWEWERRRRRRRRPPPOPOPOPOPOPOOPPPPPOPOPOAY-SYYSTEMRASSPRS

I N C L U D I N G

22,0 kW 30,0 kW 37,0 kW 45,0 kW 55,0 kW

4 300 Pa 5 400 Pa 5 100 Pa 5 600 Pa 5 600 Pa

placed next to the unit in a soundproof housing

94 014 912 202 254 00 94 014 913 003 604 00 94 014 913 703 604 00 94 014 914 504 504 00 94 014 915 506 754 00

20 000 m³/h 28 000 m³/h 32 000 m³/h 35 000 m³/h 42 000 m³/h

225 m² (9 × 25 m²) 360 m² (18 × 20 m²) 360 m² (18 × 20 m²) 450 m² (18 × 25 m²) 675 m²

1 2 2 2 3

94 014 912 203 604 00 94 014 913 004 504 00 94 014 913 704 50 400 94 014 914 505 404 00

23 000 m³/h 28 000 m³/h 32 000 m³/h 39 000 m³/h

360 m² (18 × 20 m²) 450 m² (18 × 25 m²) 450 m² (18 × 25 m²) 540 m² (27 × 20 m²)

2 2 2 3

PG 3

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64 2. Central suction and filtering systems

Wet cyclone separator

Description

The advantages of the unit are its simple and

trouble-free operation. Pumps or jets which

could createtroubles are not used.

The air is cleaned by swirling the dust with

water. The particles in the air flow are en-

closed by water and bonded.

The extracted dust particles set down in the

lower water tank and can be discharged by

the ball valve which is installed at the lowest

position of the unit and can be removed

through a maintenance flap.

The fan is suitable for continuous operation

and is placed onto the unit by standard.

The engine of the wet cyclone separator

requires very low maintenance.

Standard equipment

► Stable, high performance fan with silencer ► Ball valve for water outlet ► Water tanks ► Level control ► Shut-off valve ► Adjustable feet, 420 mm (use optional)

Available as an option

► Automatic sludger

Wet cyclone separator

Wet cyclone separator

Max. volumetric flow of the fan 1 500 – 9 000 m³/h

Max. pressure 1 400 – 2 700 Pa

Motor performance 1,5 – 11,0 kW

Technical data

Suitable for

r

Extraction of grinding dust – in special version also suitable to extract

aluminium dust

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B A

420

C

D

Dimensions

A B C D

WNA 1 500 1 160 mm 850 mm 2 350 mm 2 660 mm

WNA 2 000 1 360 mm 1 050 mm 2 235 mm 2 575 mm

WNA 3 000 1 360 mm 1 050 mm 2 235 mm 2 625 mm

WNA 3 500 1 360 mm 1 050 mm 2 235 mm 2 635 mm

WNA 5 000 1 560 mm 1 250 mm 2 705 mm 3 220 mm

WNA 7 500 1 760 mm 1 450 mm 2 770 mm 3 285 mm

WNA 9 000 1 760 mm 1 550 mm 2 805 mm 3 320 mm

Available versions

Wet cyclone separator

Max. volumetric flow of the fan 1 500 m³/h 2 000 m³/h 3 000 m³/h 3 500 m³/h 5 000 m³/h 7 500 m³/h 9 000 m³/h

Motor performance 1,5 kW 2,2 kW 3,0 kW 4,0 kW 5,5 kW 7,5 kW 11,0 kW

Standard WNA 1 500

20 035 001 5

WNA 2 000

20 035 002 2

WNA 3 000

20 035 003 0

WNA 3 500

20 035 004 0

WNA 5 000

20 035 005 5

WNA 7 500

20 035 007 5

WNA 9 000

20 035 001 502

For aluminium dust WNA-AL 1 500

20 035 001 577

WNA-AL 2 000

20 035 002 277

WNA-AL 3 000

20 035 003 077

WNA-AL 3 500

20 035 004 077

WNA-AL 5 000

20 035 005 577

WNA-AL 7 500

20 035 007 577

WNA-AL 9 000

20 035 001 502 77

PG 3

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66 2. Central suction and filtering systems

Accessories: Spark latch

Central suction and filter units and suction ductings. Ideal protection

device against fire risk of filter units

Description

The spark latch consists of a separate housing

with integrated copper plates. The assembly

of the copper plates guarantees a multiple

air scoop. Due to this, sparks bump into the

baffle plates and emit their energy.

The spark latch can be screwed to the filter

unit. Of course it can also be integrated into

the suction ducting (please also check acces-

sories starting from page 109).

By means of a maintenance hole, the spark

latch can be cleaned if necessary.

Standard equipment

► Baffle plates ► Maintenance hole

Available versions

Suitable for

Accessories: Spark latch

Suction nozzle ∅ 250 mm ∅ 450 mm

Dimensions (WxDxH) 370 x 415 x 370 mm 500 x 541 x 370 mm

95 01 499 250 95 01 499 450

Angle top view

Angle frontal view

View with opened lid

Detailed view of the copper plates (up to 17 kg of copper content)

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Description

Metal working produces not only respirable

pollutants, but also sparks and glowing parts

– such as during grinding or cutting.

The special diversion of the polluted air inside

the unit guides heavy and especially glowing

parts into the water.

Standard equipment

► Level control ► Housing made of stainless steel ► Inspection glass for monitoring

the water level ► Control and maintenance

door with snap-fasteners ► Collecting container ► Water connection ► Transition piece for ducting ► Shut-off valve

Available as an option

► Housing made of stainless steel ► Collecting container made of

stainless steel

Accessories: Spark pre-separator

Central suction and filter units. Ideal protection device against fire

risk of filter units.

Dimensions A B C

FVS 1 000 - 3 000 560 mm 760 mm 1 430 mm

FVS 4 000 - 5 000 760 mm 960 mm 1 445 mm

FVS 8 000 - 12 000 1 060 mm 1 260 mm 1 433 mm

A B

C

Spark pre-separator

Suitable for

Available versions

Accessories: Spark pre-separator

max. volumetric flow

up to 3 000 m³/h up to 5 000 m³/h up to 12 000 m³/h

FVS 1 000 - 3 000

20 101 020 5

FVS 4 000 - 5 000

20 104 020 5

FVS 8 000 - 12 000

20 108 020 5

PG 3

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68 2. Central suction and filter units

Accessories

FILT

ERC

UB

E 2N

/ 2

H C

entr

al fi

lter

un

its,

IFA

FILT

ERC

UB

E 4

N /

4H

Cen

tra

l filt

er u

nit

s, IF

A

FILT

ERC

UB

E M

id/H

igh

va

cuu

m s

yste

m

ZP

F 6

H C

entr

al s

uct

ion

an

d fi

lter

un

it

ZP

F 9

H C

entr

al s

uct

ion

an

d fi

lter

un

it, I

FA

We

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clo

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sep

ara

tor

Acc

ess

ori

es:

Sp

ark

pre

-sep

ara

tor

Bezeichnung Art. No.

Set of 10 dust bags 10 030 251■ ■

10 030 250■

Precoat for filter cartridges, packaging unit 400g 95 100 4■ ■ ■ ■ ■

Hopper jet Ø 45 mm, flexible, with magnetic base 96 317■

Round nozzle Ø 45 mm, flexible, with magnetic base 96 317 1■

Slit nozzle Ø 45 mm,

with magnetic base

Width 300 mm 96 318 6■

Width 600 mm 93 81 86■

Ground suction nozzle, width 500 mm 12 201■

Suction pipe for ground suction nozzle, length 1250 mm 12 202■

Connection sleeve Ø 38 mm for hose Ø 45 mm 12 203■

Suction hose

Ø 45 mm with hard

connection nozzles

Length 2,5 m 96 319 25■

Length 5,0 m 96 319 50■

Length 10,0 m 96 319 10■

For filter cartrdiges please check page 81.

PG 2

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69

ControlUnit filter control

Mobile and central suction and filter units

Description

The filter control ControlUnit monitors all

processes within a suction and filter unit.

It calculates the specific amount of compressed

air required for the dedusting process. The air

quantity can be regulated and the dedusting

process can either be controlled manually or on

the basis of the differential pressure or time.

The control keys allow for an easy handling of

the software. The control lamp makes a high

operational safety possible.

The control unit is complete and ready for

use for the individual application. The menu

indicates all specific adjustable values. In part,

they can only be adjusted after a passcode has

been entered.

Standard equipment

► Microprocessor-controlled ► Multilanguage text display ► Operating hours meter ► Control lamp for operational

and default messages ► Data display ► Pressure display

Available as an option

► External outlet for

monitoring of the unit

Display of the ControlUnit

Suitable for

+49 28 63 92 82 0Our Hotline

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Our room ventilation and filter systems offer

supporting room air cleaning, especially for work

processes with severe fume formation.

70

TEKA implements a fully automated dedusting systems

for all units: the microprocessor-controlled POWER SPRAY-

SYSTEM! Instead of the usual 8 bar with jet-/rotating nozzles

this system requires barely 4 bar pressure. There are no

follow-up costs for worn out rotating nozzles.

This intelligently developed system dispenses the air within

the filter cartridge optimally.

If the filter has to be changed after extensive use at some

point, the filter cartridge with the displacer is easily remo-

vable (common jet-/rotating nozzles have to be disassem-

bled tediously).

The core piece of the POWER SPRAY-SYSTEM is the displacer

within the filter cartridge. It dispenses the incoming air even-

ly onto the Filter surface.

The cartridge is dedusted gently and effectively.

Inlet

Solenoid valve

Precoat

Particle

Filter element

Displacer

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWWWWWEEEEERRRRRRRRPPPPPPPPOOOOOOOPPPPPOOAY-SYYSTEMRASPRSS

TEKA POWER SPRAY-SYSTEM –

Fully automated dedusting

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Schweißrauch-

abscheideklasse W3

IFA 0605012

3. Room ventilation systems

+49 28 63 92 82 0Our Hotline

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72 3. Room ventilation systems

AIRTECH P10

Cleaning of polluted ambient air in a production hall.

Description

The TEKA AIRTECH series is a stand alone

system. Fields of use are mainly industrial

and welding companies where a suction

solution right at the source can not be

installed or where the AIRTECH unit is

used for additional cleaning of the produc-

tion hall.

The polluted air is sucked into the extrac-

tion channels attached on either side of

the unit at a height of about 3 m and then

led into the filter section. The particles

are sticking to the surface of the filter

cartridges.

The filter cartridges are automatically air

cleaned at preset intervals. The particles

are loosened from the surface of the filter

and fall into the dust collecting container.

The cleaned air is guided back into the

room by individually adjustable jet nozzles

with high reach. That way the polluted

air is also moved into the direction of the

suction canals.

As a safety device the unit is equipped

with a particle sensor on the clean air side.

This way the system is constantly moni-

tored to protect from filter breakthroughs.

If an error occurs the fan is automatically

shut off. Simultaneously the unit emits an

optical and acoustic warning signal.

The AIRTECH series is certified according

to the DIN EN ISO 15012-1 and approved

by the IFA (Institute for Work Safety of

the German Legal Accident Insurance,

formerly known as BGIA) for the welding

fume class W3 as a welding fume suction

unit with a fixed position. Many types of

dust, welding fume among others, are

inflammable.

The welding company is supposed to take

appropriate measures to prevent those

specific hazards.

Especially it has to make sure that no

ignition sources are sucked into the unit.

If you are dealing with explosive dusts,

please request a separate offer according

to the ATEX directive.

AIRTECH P10

Max. volumetric flow of the fan 10 000 m³/h

Motor performance 11,0 kW

Separation efficiency ≥ 99 %

Dimensions 800 x 1 200 x 3 990 mm

(Width incl. canals 4 500 mm, depth incl. jets 1 455 mm)

Technical data

AIRTECH P10

Suitable for

further information on page 70

her informatmattioionfffffufufufururtf h

POWERSPRAY-SYSTEM

WWWWWWOOOOOOOWWWWWWWEWEWEWEWEWERRRRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOYAY-SYYSTEMRASSPRS

I N C L U D I N G

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Using these kind of units does not

release the person in charge from

his/her duty to provide appropriate,

personal protective equipment for his/

her co-workers.

When working with stainless steels it

is mandatory to use suction elements.

2786

399

0

1200800

4446

Available versions

AIRTECH P10

95 014 161 0

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74 3. Room ventilation systems

AIRTECH Central suction and filter unit

Description

The filter unit is IFA-certified according to

DIN EN ISO 15012-1. A local extraction often

is not enough to undercut the occupational

exposure limits and thus to exclude any risk

for humans. In this case, it is necessary to

ventilate the room in addition.

The pollutants are extracted at a height

of approx. 3-4 m via extraction grilles and

filtered afterwards. At ceiling height, the

cleaned air is returned to the room via

nozzles.

The advantages of the AIRTECH room

exhausting system are the optimal extrac-

tion performance of the filter unit (high

lifetime of the cartridges, good extraction

performance), the user-friendliness and the

low maintenance. Since ducting is not neces-

sary, the location of the unit can be chosen

flexibly.

If the air is returned into the working area,

the heating costs can be reduced consider-

ably. However, the regulations of the new

German Hazardous Substances Ordinance

(GefStoffV) have to be met.

The filter units are equipped with filter

cartridges of the category BIA M (separation

efficiency ≥ 99 %) and have an especially

developed dedusting system which consists

of the combination of a display control unit

and the POWER SPRAY-SYSTEM. This combi-

nation makes sure of an excellent dedusting

performance of the filter cartridges, so that

an optimal extraction performance is guar-

anteed at any time of the operation.

PLEASE NOTE:

!In order to adapt the unit to carcinogenic

substances, a consultation on-site is

required!

AIRTECH Central suction and filter unit

Max. volumetric flow of the fan 18 000 – 30 000 m³/h

Motor performance 11,0 – 22,0 kW

Separation efficiency ≥ 99 %

Technical data

AIRTECH P30

Schweißrauch-

abscheideklasse W3

IFA 1005016

Cleaning of polluted ambient air in a production hall. This unit is IFA

certified for welding fume class W3.

Suitable for

further information on page 70

her informatmattioionfffffufufufururtf h

POWERSPRAY-SYSTEM

OOOOOOOWWWWWWEWWEEWEWEWERRRRRRRRRPPPOPOPOPOPOPOOPPPPPOPOPOYAY-SYYSTEMRASSPRS

I N C L U D I N G

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Standard equipment

► Housing made of stable steel plate (powder

coating inside and outside) ► Wear- and maintenance-free, fully auto-

matic dedusting via POWER SPRAY-SYSTEM ► Filter housing with air inlet

holes on both sides ► Dedusting system with compressed air tank ► Fan with soundproof housing ► Filter cartridges, category BIA M ► Suction channel ► Particle sensor ► Display control unit ► Filter medium (precoat) ► PE bag for the dust collecting tray

Available as an option

► Suction ducting ► Device to connect ductings

A B C D Amount of nozzles

AIRTECH P18 1 440 mm 1 440 mm 3 200 mm 6 538 mm 17

AIRTECH P24 1 880 mm 1 600 mm 3 510mm 6 810 mm 20

AIRTECH P30 1 880 mm 1 600 mm 3 510 mm 6 810 mm 24

Dimensions

AC

B

D

Available versions

AIRTECH Central suction and filter unit for clean room air

Max. volumetric flow of the fan 18 000 m³/h 24 000 m³/h 30 000 m³/h

Motor performance 11,0 kW 15,0 kW 22,0 kW

Filter surface 324 m² (9 x 36 m²) 324 m² (9⊗36 m²) 432 m² (12⊗36 m²)

AIRTECH P18

94 014 16 18

AIRTECH P24

94 014 16 24

AIRTECH P30

94 014 16 30

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76 3. Room ventilation systems

BlowTec Central suction and filter unit

Description

AIRTECH - BlowTec is one of many new

developments from TEKA Absaug- und

Entsorgungstechnologie GmbH. This central

suction and filter unit is the perfect solution

for every kind of work that requires more

than extraction right at the source.

The biggest advantage: the efficient use of

energy and reduction of cost. During heating

times the energy costs are considerably

reduced by recirculating the cleaned, warm

air back into the working area. Alternatively

it can also be led outside.

The modular setup of the AIRTECH - BlowTec

is perfectly adaptable to the architecture of

the room. The ducting that extracts the air

and guides it to the movable jets can vary

in height and length. Standard dimensions

guarantee fast delivery times and quick

assembly.

Standard equipment

► Housing made of stable steel plate (pow-

der coating inside and outside) ► Fully automatic dedusting

via POWER SPRAY-SYSTEM ► Fan with soundproof housing ► Filter cartridges, category BIA M ► Particle sensor ► Filter unit ► Ventilatorteil ► Control (filter/motor) ► Nozzle head ► Silencer ► Connection between filter unit fan unit

and nozzle head ► Filter medium (precoat) ► PE bag for the dust collecting tray

Available as an option

► Extraction ducting ► Frenquency converter

BlowTec Central suction and filter unit

Max. volumetric flow of the fan 7 500 – 10 000 m³/h

Motor performance 7,5 – 11,0 kW

Separation efficiency ≥ 99 %

Technical data

Example: BlowTec

Cleaning of polluted room air in a modular design for perfect adjust-

ment to the architecture of the room. The unit is IFA certified for

welding fume class W3.

Suitable for

further information on page 70

her informatmattioionfffffufufufururtf h

POWERSPRAY-SYSTEM

WWWWOOOOOOOWWWWWWEWEWEWEWERRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOYAY-SYYSTEMRASSPRS

I N C L U D I N G

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2800

app

rox.

435

0

950950

2350

1050800

2310

800

Available versions

BlowTec Central suction and filter unit

Max. volumetric flow of the fan 7 500 m³/h 10 000 m³/h

Motor performance 7,5 kW 11,0 kW

Filter surface 100 m² (4 x 25 m²) 100 m² (4⊗25 m²)

BlowTec P7,5

95 014 410 751 003 58

BlowTec P10

95 014 411 101 003 58

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78 3. Room ventilation systems

PushPull Central suction and filter unit

Description

A suction at the source often is not enough

to undercut the occupational exposure limits

for working places and thus to exclude any

risk for humans. Therefore it is necessary to

additionally ventilate the room.

The pollutants on one side of the hall are

extracted by sufficiently dimensioned

ventilation grilles and filtered afterwards.

On the other side of the hall, the cleaned

air is returned into the room – either via

ventilation grilles or via nozzles.

Die FILTERCUBE is certified from the Institute

of Work Safety (IFA, formerly BGIA) and

approved for the welding fume class W3 as

a stationary welding fume suction device. A

big advantage: the automated filter control

allows for a filter cleaning on demand.

Standard equipment

► Fully automatic dedusting

via POWER SPRAY-SYSTEM ► Display control unit ► Maintenance doors for all operational

areas ► Maintenance door for the filter cartridges

housing with inspection window made of

laminated safety glass ► Filter medium (precoat) ► PE bag for the dust collecting tray

PushPull Central suction and filter unit

Max. volumetric flow of the fan 7 500 – 10 000 m³/h

Motor performance 7,5 – 11,0 kW

Separation efficiency ≥ 99 %

Technical data

FILTERCUBE 4H aus System PushPull

Cleaning of polluted ambient air in a production hall

Suitable for

NOTICE:

!The ducting installation is designed to

project requirements!

further information on page 70

her informatmattioionfffffufufufururtf h

POWERSPRAY-SYSTEM

WWWWOOOOOOOWWWWWWEWEWEWEWERRRRRRRPPPOPOPOPOPOOOPPPPPOPOPOYAY-SYYSTEMRASSPRS

I N C L U D I N G

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Än

der

un

gen

un

d Ir

rtü

mer

vo

rbeh

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bb

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.

79

+49 28 63 92 82 0Our Hotline

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Example of application: PushPull system in a production hall

Available versions

PushPull Central suction and filter unit

Max. volumetric flow of the fan 7 500 m³/h 10 000 m³/h

Motor performance 7,5 kW 11,0 kW

Filter surface 100 m² (4 x 25 m²) 100 m² (4⊗25 m²)

PushPull System P7,5

95 014 410 750 801 00

PushPull System P10

95 014 411 101 001 00

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80 3. Room ventilation systems

Accessories

AIR

TEC

H R

oo

m v

enti

lati

on

sys

tem

AIR

TEC

H P

10

Blo

wTe

c C

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un

it

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er u

nit

Description Art. No.

Set of 10 dust bags 10 030 251■ ■ ■

10 030 251 702■

Precoat for filter cartridges

(400g)95 100 4

■ ■ ■ ■

For filter cartridges please check page 81.

PG 2

PG 2

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8181

Filter cartridges

Easy-Clean-Plus filter cartridges

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CA

RTM

AST

ER-P

F-W

1 s

uct

ion

ele

men

t

CA

RTM

AST

ER-P

F-W

2 s

uct

ion

ele

men

ts

FILT

ERC

UB

E 2N

– 2

500

FILT

ERC

UB

E 2N

– 3

500

FILT

ERC

UB

E 2H

– 4

00

0

FILT

ERC

UB

E 2H

– 5

00

0

FILT

ERC

UB

E 4

N –

350

0

FILT

ERC

UB

E 4

N –

40

00

FILT

ERC

UB

E 4

N –

50

00

FILT

ERC

UB

E 4

H –

60

00

FILT

ERC

UB

E 4

H –

750

0

FILT

ERC

UB

E 4

H –

100

00

FILT

ERC

UB

E 4

N –

50

0 M

V

FILT

ERC

UB

E 4

N –

100

0 M

V

FILT

ERC

UB

E 4

N –

20

00

MV

FILT

ERC

UB

E 4

N H

V

ZP

F 6

H

ZP

F 9

H

AIR

TEC

H P

10

AIR

TEC

H P

18

AIR

TEC

H P

24

AIR

TEC

H P

30

Description

Filter

surface Length Art. No.

Filter cartridge,

BIA M

5 m² 300 mm 10 025 0502 2 S4 4 4 4

Filter cartridge

BIA M

7,8 m² 600 mm 10 025 078S2 2 S2 S4

S2

44 4 S4 4 4

Filter cartridge,

BIA M

10 m² 600 mm 10 0252 S2 2 S2 4

S2

4S4 4 4 S4 S4

Easy-Clean-Plus

filter cartridge

12,5 m² 600 mm 10 005 012 52 2 2 2 4 4 4 4 4 4 4

Filter cartridge,

BIA M

15,6 m² 1 200 mm 10 025 156S2 2 S4 4 4 6 9

Filter cartridge,

BIA M

20 m² 1 200 mm 10 025 2002 S2 4 S4 4 6 9

Easy-Clean-Plus

filter cartridge

25,3 m² 1 200 mm 10 005 025 02 2 4 4 S4 S6 9 S4

Filter cartridge 36 m² 1 715 mm 10 025 3609 9 12

Precoat for filter cartridges,

units of 100g95 100 500 01

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Precoat for filter cartridges,

units of 400g95 100 4

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

S = Standard , Numbers = Numbers of cartridges per unit

PG 2

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82

TEKA offers various oil mist separators that

are appropriate for suction of oil and emulsi-

on mist as well as for oily smokes.

They are characterized in particular by a high

separation efficiency and a compact design.

Further information on our website

www.teka.eu

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+49 28 63 92 82 0Our Hotline

+49 28 63 92 82 0Our Hotline

Oil mist separators

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84

TEKA gas cutting tables are set up modularly

and per default available in sizes between 2

and 24 m².

On request larger tables are available as well.

In conjunction with our suction and filter

units they offer protection of health burdens

in thermal cutting processes.

More information about our gas cutting ta-

bles - in especially the MasterCut ECO series

that is offered in coop-

eration with our partner

MicroStep are available

on our website.

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Gas cutting tables

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We offer different welding benches, among

others a special welding bench for edu-

cation purposes that is often applied in

companies with a training programme and

can be used flexibly.

Our grinding benches are characterized by

rear wall extraction and extraction from

below and are optionally fitted with lamel-

las. Since there are no metal side walls, it

is also possible to handle long and bulky

objects in an ergonomic way.

86

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4. Welding and grinding benches

+49 28 63 92 82 0Our Hotline

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88 4. Welding- and grinding benches

Suction table

Description

Stable construction for extraction from be-

low. A baffle plate distributes the pollutants

inside the bench and calms the air flow.

We would be glad to advise you regarding the

choice of the appropriate filter units or fans.

Standard equipment

► Support made of flat iron ► Baffle plate

Available as an option

► Support made of refractory bricks ► Special dimensions on request ► Suction arm

80

0

635

600 / 900 / 1200

Extraction from below of fumes and dusts – e.g. for manual plasma arc cutting

Suitable for

Suction table

Suction table

Depth: 635 mm ∙ Height: 800 mm

Width

Required volumetric flow of the fan Suction nozzle

600 mm 1 500 m³/h ∅ 160 mm 56 200

900 mm 2 000 m³/h ∅ 200 mm 56 210

1 200 mm 2 500 m³/h ∅ 250 mm 56 220

PG 3

Technical data / Available versions

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89

+49 28 63 92 82 0Our HotlineWelding bench

Description

Stable welding bench made of sectional steel.

A simple assembly is ensured.

Standard equipment

► Bar iron grating ► Refractory bricks

Available as an option

► Downhand welding device ► Special dimensions on request

600 / 900 / 12008

00

635

Education and training centres as well as industrial plants

Suitable for

Welding bench

Technical data / Available versions

Welding bench

Depth: 635 mm ∙ Height: 800 mm

Width

600 mm 56 100

900 mm 56 110

1 200 mm 56 120

PG 3

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90 4. Welding- and grinding benches

Grinding bench

Description

Here you find a selection of standard grinding

benches.

The dusts are extracted on the back and

below. 90 % of the extracted particles are

already extracted by the rear wall and can

safely and easily be disposed of by means of

the dust collec ting tray.

We gladly advise you regarding the choice of

filter units or fans.

Standard equipment

► Rear wall extraction ► Flat iron support or wooden support ► Pre-separator ► Dust collecting tray ► 2 temporary covers for nozzles

Available as an option

► Side panels ► Lamella curtains folding type ► Partial roof with lighting ► Special dimensions on request ► Wood support

Grinding bench (Art. No. 56 410)

Rear wall extraction and extraction from below for grinding tasks.

Suitable for

8001000

1650

850

1000/1500/2000/2500

Technical data / Available versions

Grinding bench

Depth: 1 000 mm ∙ Height: 850 mm

Width

required volumetric flow of the fan

Suction nozzle (for rear extraction)

Suction nozzle (for extraction from below) Standard with wood support

1 000 mm 1 800 m³/h ∅ 150 mm ∅ 180 mm 56 400 56 400 88

1 500 mm 2 600 m³/h ∅ 150 mm ∅ 200 mm 56 410 56 410 88

2 000 mm 3 400 m³/h ∅ 2 × 150 mm ∅ 224 mm 56 420 56 420 88

2 500 mm 4 200 m³/h ∅ 2 × 150 mm ∅ 250 mm 56 430 56 430 88

PG 3

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91

+49 28 63 92 82 0Our Hotline

Grinding bench (Art. No. 56 400) with foldable vertical blinds

Suct

ion

tab

le

Wel

ldin

g b

ench

Gri

nd

ing

ben

ch

Description Art. No.Downhand welding device 56 130

Extractable side panels (2 pieces) 99 920 004 0■

Rib suspension, pivoted (2 pieces) 99 920 000 5■

Suction arm ∅ 150 mm

hose type,

internal joints

Length 2m 97 601 000 1■

Length 3m 97 602 000 1■

PG 3

PG 3

PG 3

PG 2

PG 2

Accessories

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92

TEKA offers a wide range of suction and-

collecting elements for various solutions.

Our suction arms range from small diame-

ters, e.g. 50 mm for laboratories, dentistry

or beauty salons up to large diameters for

the extraction of high amounts of welding

fume.

Additionally, the TEKA product portfolio

consists of suction arms, cranes and hoses

made of materials which are optimized for

different applications such as arms made of

aluminium that are chemically resistant or

antistatic.

A hood is installed at the tip of every

suction element to make sure of an effici-

ent extraction. You can choose between

different versions.

Our extraction elements are available for

table, wall or ceiling attachment, or they

are connected directly to the filter unit and

positioned by means of joints or jib cranes.

It would be our pleasure to advise you in

finding the appropriate solution for you.

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+49 28 63 92 82 0Our Hotline

5. Suction and collecting elements

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94 5. Suction and collecting elements

Suction arm ∅ 150 mm

Description

The suction arms Ø 150 mm are available in

different versions and lengths.

Due to the spring-support, all arms are

easily positioned and self-supporting in the

adjusted position.

The volumetric flow can be individually regu-

lated via a throttle valve that is integrated in

the suction hood.

Standard equipment

► Oval suction hood Ø 270 mm made of

synthetics with throttle valve ► From a length of 5 m on, additional wall

bracket with C-rail ► Stable wall bracket made of powder-

coated steel plate ► Connection nozzle ∅ 160 mm ► Wall bracket with support for ducting

connection ► 3 joints with spring control and friction

plates ► Flexible suction hose (PVC) with welded

steel wire spiral (temperature-resistant up

to +120°C)

Special solution 10,5 m longwith wall bracket, hose type, internal joints

(Art.-No.97 603 409)

Suction arm (Art. No. 97 621)

A B

C D

Art. Nr. A B C D R

Hose Internal joints 97 601 1 900 mm 815 mm 1 730 mm 1 242 mm 2 410 mm

External joints 97 620 1 800 mm 750 mm 1 640 mm 1 150 mm 2 315 mm

Rohr Internal joints 97 605 1 900 mm 815 mm 1 730 mm 1 242 mm 2 410 mm

External joints 97 630 1 700 mm 660 mm 1 450 mm 1 100 mm 2 225 mm

Dimensions

Welding fume extraction – The arms can either be connected to individual fans

or to central suction and filter systems

Suitable for

A B

CD

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Available as an option

► Other arm lengths on request ► Suction hood made of metal ► Nozzle plate for an even more effective

extraction of fumes and dusts ► Lighting kit for suction hood ► High-temperature hoses ► Spark arrester grill ► Spark arrester grill made of aluminium

including metal hood ► Wall bracket with counter

nozzles for TEKA fans

Suction arm (Art. No. 97 631 9)

2375 24

00

1000 (2000) (3000) (4000) 2000 (3000) (4000)29

25 (3

425)

(39

25)

Ø 150

Wall brackets

Suction arm hose type withexternal joints

385

535

220

200

Available versions

Suction arm ∅ 150 mm

Length

2 metres 3 metres 4 metres 5 metres 6 metres 7 metres 8 metres

recommended volumetric flow of the fan: 1 000–2 000 m³/h 2 000 m³/h 2 000 m³/h 2 000–2 500 m³/h 2 000–2 500 m³/h 2 500 m³/h 2 500–3 000 m³/h

for wall assembly Hose Internal joints 97 601 97 602 97 603 97 602 2 97 603 2 97 602 4 97 603 4

External joints 97 620 97 621 97 622 97 621 2 97 622 2 97 621 4 97 622 4

Pipe Internal joints 97 605 97 606 97 607 97 606 2 97 607 2 97 606 4 97 607 4

External joints 97 630 97 631 97 632 97 631 2 97 631 3 97 631 4 97 632 4

for mobile units Hose Internal joints 97 601 000 1 97 602 000 1 97 603 000 1

External joints 97 620 000 1 97 621 000 1 97 622 000 1

Pipe Internal joints 97 605 000 1 97 606 000 1 97 607 000 1

External joints 97 630 000 1 97 631 000 1 97 632 000 1

PG 2

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96 5. Suction and collecting elements

Suction arm ∅ 200 mm

Description

The suction arms ø 200 mm are available in

different versions and lengths.

Due to the spring-support, all arms are

easily positioned and self-supporting in the

adjusted position.

The volumetric flow can individually be

regulated via the throttle valve integrated in

the suction hood.

Standard equipment

► Oval suction hood made of metal

(Ø 315 mm) with throttle valve ► From a length of 5 m on with an additional

wall bracket ► Stable wall bracket made of powder-coated

sheet steel ► Connection nozzle ► Wall bracket with counter nozzle for TEKA

fans

► 3 joints with spring support ► Flexible suction hose (PVC) with welded

steel wire spiral (temperature-resistant up

to +120°C)

Available as an option

► Other lengths on request ► Lighting kit for suction hood ► Spark arrester grill ► Wall mount with counter-pipe

for TEKA fans

Suction arm (Art. No. 97 622)

Larger amounts of air, e.g. for flux-cored arc welding with high tensions

or gross welding rod

Suitable for

Available versions

Suction arm ∅ 200 mm

Length

2 metres 3 metres 4 metres 5 metres 6 metres 7 metres 8 metres

recommended volumetric flow of the fan: 3 000 m³/h 3 000 m³/h 3 000 m³/h 3 500 m³/h 3 500 m³/h 3 500 m³/h 3 500 m³/h

for wall

assembly

Hose Internal joints 97 661 97 662 97 663 97 662 2 97 663 2 97 662 4 97 663 4

for mobile

units

Hose Internal joints 97 661 000 1 97 662 000 1 97 663 000 1

PG 2

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97

+49 28 63 92 82 0Our Hotline

Suction crane (Art. No. 97 641)

Suction crane

Description

Suction cranes are available indifferent ver-

sions and lengths.

Regarding suction cranes Ø 160 mm up to a

reach of 6 meters, it is possible to attach tools

due to the two part supporting construction.

At the first outrigger, you can attach charges

up to a weight of 50 kg (e.g. a mechanical wire

travel). The second outrigger can be charged

with up to 10 kg (e.g. tube package).

The internal construction of the telescopic arm

allows a smooth adjustment at every height.

Standard equipment

► Pivoted, powder-coated supported construc-

tion made of sectional steel ► Adjustable brakes for the joints ► Connection of the suction pipes to flexible

hoses at the joints ► Smoothly telescopable extension with suc-

tion hood situated at the front outrigger ► Wall bracket incl. pipe elbow and drive

flange

Available as an option

► Lighting kit for suction hood ► High-temperature hoses ► Spark arrester grill

3000 (4500) (6000)

exte

ndab

le fr

om 15

40 u

p to

29

40m

m

exte

nda

ble

from

50

0-1

90

0 m

m

(in c

ase

of e

xter

nal

hei

ght

of 3

100

mm

)

310

0

Telescope NW 160 oder NW 250

∅ 15

0 o

r ∅

250

535

385

200

200

Connection to central units and individual fans

Suitable for

Available versions

Suction crane

Length

3 metres 4,5 metres 6 Meter

∅ 160 97 640 97 641 97 642

∅ 250 97 649 97 650 97 651

PG 2

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98 5. Suction and collecting elements

Telescopic suction arm

Connection to central units and individual fans. Ideal to extract pollut-

ants produced by fixed welding benches, e.g. in welding booths.

Description

The telescopic suction arms are available

in different versions. Due to the little space

required, they are optimally appropriate to be

applied in training and education centres.

The version fitted with external joints guar-

antees a fume extraction with considerably

lower fan performance. This reduces the

noise level.

Standard equipment

► Smoothly vertically adjustable ► Pivoted to the front ► Rotating by 180° ► Extendable from a length

of 1.20 to 2.06 m ► Low wear telescopic function

(without counterweight)

► Suction hood ø 150 mm made of synthetics

with integrated throttle valve ► Suction hoods ø 100 mm and ø 200 mm

made of metal with integrated throttle

valve ► Wall bracket with support for

ducting connection ► Connection nozzle Ø 160 mm ► Suction hood

Available as an option

► Lighting kit for suction hood ► High temperature hoses ► Spark arrester grill ► Wall mount with counter-pipe

for TEKA fansTelescopic suction arm

(Art. No. 97 616)

240

0 1700

120

0 -

20

60

850

70°

Suitable for

240

0

850

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99

+49 28 63 92 82 0Our Hotline

Example of application: Telescopic suction arm in a welding booth

Available versions

Telescopic suction arm

Length: 1.2 – 2.06 m

100 150 200

Hose Internal joints 97 616 100 97 616 97 616 200

625,00 € 650,00 € 1 090,00 €

External joints 97 626 100 97 626 97 626 200

820,00 € 855,00 € 1 275,00 €

PG 2

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100 5. Suction and collecting elements

Special suction hood

Application above booths and welding robots

Description

The suction hoods operate according to the

principle of the nozzle plate. Due to this, the

necessary air amount is applied much more

effectively.

Special versions can be realized at every time.

Our employees would be glad to advise you in

your request, also regarding required curtains

and lamellas.

Standard equipment

► Stable steel plate ► Suction nozzles ► Eye hooks

Available as an option

► Different dimensions on request ► Curtains ► Lamellas ► Different versions

(e.g. lip suction) on request ► Made of galvanised steel plate

Special suction hood withlamellas at a robotic suction system

Suitable for

Available versions

Suction hood

Suction nozzle

Required volumetric flow of the fan Dimensions (B⊗T)

∅ 200 mm 1 700 m³/h 1 000 ⊗ 1 000 mm 56 610

∅ 250 mm 2 600 m³/h 1 350 ⊗ 1 350 mm 56 611

∅ 2⊗200 mm 3 400 m³/h 2 500 ⊗ 1 500 mm 56 612

PG 3

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101

+49 28 63 92 82 0Our HotlineAccessories

Suct

ion

arm

∅ 1

50 m

m

Suct

ion

arm

∅ 2

00

mm

Suct

ion

cra

ne

Tele

sco

pic

su

ctio

n a

rm

Description Art. No.

Nozzle plate, angular 300 × 360 mm, PVC, black 66 210■

Nozzle plate, round Ø 400 mm, PVC, black 66 220■

Connection material Ø 160 mm

(nozzle, flange and hose clamp)96 301

Outlet air hose, multilayer aluminium foil, length

for delivery 1,25 m, extendable up to 5,0 m

∅ 160 mm 96 303■

∅ 250 mm 96 304■ ■ ■

Lighting kit incl. transformer unit 96 312■ ■ ■ ■

Support column for arm 2 - 4 m long, with base plate, height 2 500 mm 90 000 000 1■

Spare hose for arm, pipe type, incl. rubber bands 10 004 3■

Spare hose for arm, hose type Length 2,0 m 10 192 5■ ■

Length 3,0 m 10 192 6■

Length 4,0 m 10 192 7■

Suction hood PVC, incl. throttle valve 66 200■

Protective grille (fine-meshed)

for integration in suction hood10 372

Suction hood PVC incl. throttle valve and

integrated spark protection grille66 200 000 3

Suction hood (metal), incl. throttle valve 10 490 1■

Fan 3 000 m³/h,

1,5 kW incl. fixing plate and snap fastener96 103 41

Fan 3 500 m³/h,

2,2 kW incl. wall bracket and flexible aluminium ducting96 104 41

Fixing plate for connection

incl. snap fastener96 301 200

PG 2

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102

TEKA fans are efficiently applicable for

aeration and ventilation of working places

and halls. Polluted air can be extracted by

means of a hose or a pipe fitted with an ex-

traction element at the suction nozzle and

can afterwards be guided outside by means

of the outlet nozzle and the connected

ducting. Optionally, the air can be guided

from outside to inside in order to provide

working places or spaces with fresh air.

Our high-quality fans that are made of

steel plate or silumin casting are stable and

thus suitable for continuous operation.

Additionally, a very calm operation is made

sure by the static and dynamic balance.

The fans are also integrated in our eco-

nomical, universally applicable exhaust

fans. They are the central part of our filter

devices, in this case in combination with

disposable filters or filter cartridges.

The air is guided via the ducting from the

working places to the unit with almost no

loss. If required, the ducting can easily and

professionally be installed by our technicians.

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+49 28 63 92 82 0Our Hotline

6. Fans and ducting

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104 6. Fans and ducting

Fan

Connection to suction arms, in order to evacuate pollutants from the

extraction point

Description

The fans are available in different versions

and performances. Due to the stable con-

struction, they are suitable for continuous

operation.

Standard equipment

► Up to 3 000 m³/h made of silumin casting

(with snap fastener) ► From 3 500 m³/h on made of silumin cast-

ing (with vibration absorber) ► Static and dynamic balanced impellers

(guarantees a calm operation) ► Low maintenance engine

Available as an option

► Wall bracket ► Protective grating ► Silencer box ► Connection material

Dimensions

A B C

Fan 3 500 m³/h 615 mm 650 mm 550 mm

Fan 4 000 m³/h 615 mm 650 mm 550 mm

Fan 5 000 m³/h 615 mm 650 mm 570 mm

Fan 6 000 m³/h 740 mm 770 mm 720 mm

Fan 7 500 m³/h 740 mm 770 mm 720 mm

Fan 10 000 m³/h 740 mm 770 mm 720 mmC

B

A

Silumin fan

∅ 150

∅ 1

72

∅ 172

115

438

449

Suitable for

Silumin fan

Fan made of steel sheet

Fan

Volumetric flow of the fan

2 000 m³/h 2 500 m³/h 3 000 m³/h 3 500 m³/h 4 000 m³/h 5 000 m³/h 6 000 m³/h 7 500 m³/h 10 000 m³/h

Motor performance 0,75 kW 1,1 kW 1,5 kW 2,2 kW 3,0 kW 4,0 kW 5,5 kW 7,5 kW 11,0 kW

Dimensions in mm 449⊗438⊗410 449⊗438⊗410 449⊗438⊗438 615⊗650⊗550 615⊗650⊗550 615⊗650⊗570 740⊗770⊗720 740⊗770⊗720 740⊗770⊗720

Connection nozzle ∅ 160 mm ∅ 160 mm ∅ 160 mm ∅ 250 mm ∅ 250 mm ∅ 315 mm ∅ 355 mm ∅ 400 mm ∅ 450 mm

Weight approx. 27 kg approx. 27 kg approx. 27 kg approx. 45 kg approx. 60 kg approx. 50 kg approx. 100 kg approx. 107 kg approx. 160 kg

Voltage 230 V / 50 Hz 96 101 23 96 102 23 96 103 23

400 V / 50 Hz 96 101 4 96 102 4 96 103 4 96 104 4 96 105 4 96 106 4 96 107 4 96 108 4 96 109 4

500 V / 50 Hz 96 101 5 96 102 5 96 103 5 96 104 5 96 105 5 96 106 5 96 107 5 96 108 5 96 109 5

PG 2

Available versions

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105

+49 28 63 92 82 0Our HotlineMobile exhaust fan

Evacuation of pollutants from the extraction point, e.g. fresh air supply

for containers, pipes and boxes. Also suitable for the extraction of

emissions

Description

The mobile exhaust fan can be used very flex-

ibly due to its low design and the low weight.

Connected to a suction hose, the exhaust fan

is suitable for the application to workplaces

which are difficult to access (e.g. shipbuilding).

Standard equipment

► Housing and impeller made of resistant alu-

minium casting (up to 1,5 kW) or steel plate

(from 1,5 kW on) ► Powder-coated housing and chassis ► Ready to plug in ► Protective grating on the suction and pres-

sure side ► Motor circuit breaker ► 5 m mains cable

Available as an option

► Suction hose with suction

hood and magnetic base ► Other voltages on request ► Exhaustion hose

Suitable for

Example of application: Mobile exhaust fan

68

1

630450

Available versions

Mobile exhaust fan

Volumetric flow of the fan

2 000 m³/h 2 500 m³/h 3 000 m³/h 3 500 m³/h 4 000 m³/h

Motor performance 0,75 kW 1,1 kW 1,5 kW 2,2 kW 3,0 kW

Suction nozzle ∅ 160 mm ∅ 160 mm ∅ 160 mm ∅ 250 mm ∅ 250 mm

Voltage 230 V / 50 Hz 97 101 230 97 102 230 97 103 230

400 V / 50 Hz 97 101 97 102 97 103 97 104 97 105

500 V / 50 Hz 97 101 500 97 102 500 97 103 500 97 104 500 97 105 500

PG 2

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106 6. Fans and ducting

Accessories

Fan

2 0

00

m³/

h, 0

,75

kW

Fan

2 5

00

m³/

h, 1

,1 k

W

Fan

3 0

00

m³/

h, 1

,5 k

W

Fan

3 5

00

m³/

h, 2

,2 k

W

Fan

4 0

00

m³/

h, 3

,0 k

W

Fan

5 0

00

m³/

h, 4

,0 k

W

Fan

6 0

00

m³/

h, 5

,5 k

W

Fan

7 5

00

m³/

h, 7

,5 k

W

Fan

10

00

0 m

³/h

, 11,

0 k

W

Mo

bil

e ex

hau

st f

an

Description Art. No.

Wall bracket 96 010■ ■ ■

96 015■ ■ ■

96 020■ ■ ■

Protective grille 41 501■ ■ ■

41 502■ ■ ■

41 503■ ■

41 504■

Silencer box for upright version 96 010 1■ ■ ■

96 015 1■ ■ ■

96 020 1■

96 025 1■

96 030 1■

Automatic start/stop system with field sensor

Maxi-Control96 313 122 012 3

230 V 230 V 230 V

96 313 122 014 0400 V 400 V 400 V 400 V

96 313 122 014 1400 V 400 V 400 V 400 V 400 V

Automatic start/stop system with magnetic field sensor

for electropneumatic slide valve or motor shut-off valve96 313 122 022 4

■ ■ ■ ■ ■ ■ ■ ■ ■

Motor circuit breaker 96 201 00500 V

96 201 01400 V 500 V

96 201 02400 V

400 V

500 V500 V

96 201 03230 V 400 V 500 V

96 201 04230 V 230 V 400 V

400 V

500 V500 V

PG 2

PG 2

PG 2

PG 2

PG 2

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107

+49 28 63 92 82 0Our Hotline

Fan

2 0

00

m³/

h, 0

,75

kW

Fan

2 5

00

m³/

h, 1

,1 k

W

Fan

3 0

00

m³/

h, 1

,5 k

W

Fan

3 5

00

m³/

h, 2

,2 k

W

Fan

4 0

00

m³/

h, 3

,0 k

W

Fan

5 0

00

m³/

h, 4

,0 k

W

Fan

6 0

00

m³/

h, 5

,5 k

W

Fan

7 5

00

m³/

h, 7

,5 k

W

Fan

10

00

0 m

³/h

, 11,

0 k

W

Mo

bil

e ex

hau

st f

an

Description Art. No.

Automatic star-delta connection

50 Hz96 200 07

96 200 10■

96 200 20■

96 201 051■

96 201 06■

96 201 07■

Connection material Ø 160 mm

(nozzle, flange and hose clamp)96 301

■ ■ ■

Suction hose,

glass fibre fabric hose

with steel wire spiral,

length 6 m, incl. suction nozzle

with magnetic base as well as connection

material and reduction

∅ 100 mm 96 314■

∅ 150 mm 96 316■

∅ 250 mm 96 343■

Exhaust air hose, glass fibre fabric hose

with steel wire spiral, length 6 m, incl.

connection material

∅ 160 mm 96 310 4■

∅ 250 mm 96 344■

400 V

500 V

PG 2

PG 2

PG 2

PG 2

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108 6. Fans and ducting

Hoses and accessories

Hoses and accessories

Field of application High vacuum Mid vacuum High temperature Mid vacuum Hose clip

Type Superflex Klimaflex Klimaflex HT Aluflex

Temperature resistance 0° bis +85° C -30° bis +80° C -85° bis +310° C -50° bis +200° C

Length at delivery 10 metres 15 metres 6 metres 12 metres 4 metres 5 metres 1 item

∅ 35 mm 51 100 51 100 1 51 120 51 120 1 51 140 51 180

∅ 45 mm 51 101 51 101 1 51 121 51 121 1 51 141 51 181

∅ 50 mm 51 102 51 102 1 51 122 51 122 1 51 142 51 162 51 182

∅ 75 mm 51 103 51 103 1 51 123 51 123 1 51 143 51 163 51 183

∅ 100 mm 51 104 51 104 1 51 124 51 124 1 51 144 51 164 51 184

∅ 125 mm 51 105 51 105 1 51 125 51 125 1 51 145 51 165 51 185

∅ 150 mm 51 106 51 106 1 51 126 51 126 1 51 146 51 166 51 186

∅ 160 mm 51 127 51 127 1 51 147 51 167 51 187

∅ 180 mm 51 128 51 128 1 51 148 51 168 51 188

∅ 200 mm 51 129 51 129 1 51 149 51 169 51 189

∅ 250 mm 51 130 51 130 1 51 150 51 170 51 190

∅ 300 mm 51 131 51 131 1 51 151 51 171 51 191

∅ 355 mm 51 132 51 132 1 51 172 51 191

∅ 400 mm 51 133 51 133 1 51 173 51 191

∅ 450 mm 51 134 51 134 1 51 174 51 191

∅ 500 mm 51 135 51 135 1 51 175 51 191

PG 3

4 metres

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109

+49 28 63 92 82 0Our HotlinePipes, moulded parts and acc.

All moulded parts and connection elements are equipped with a double rubber lip seal.

Pipes, moulded parts and accessories

Roof cowl Deflection cowl Outlet nozzle with

protective grille

Shut-off valve

airtight

Regulating valve Flange collar Flange ring

∅ 63 mm 40 360 40 390

∅ 80 mm 40 301 40 361 40 391

∅ 100 mm 40 242 40 272 40 302 40 332 40 362 40 392 40 422

∅ 125 mm 40 243 40 273 40 303 40 333 40 363 40 393 40 423

∅ 150 mm 40 244 40 274 40 304 40 334 40 364 40 394 40 424

∅ 160 mm 40 245 40 275 40 305 40 335 40 365 40 395 40 425

∅ 180 mm 40 246 40 276 40 306 40 336 40 366 40 396 40 426

∅ 200 mm 40 247 40 277 40 307 40 337 40 367 40 397 40 427

∅ 224 mm 40 248 40 278 40 308 40 338 40 398 40 428

∅ 250 mm 40 249 40 279 40 309 40 339 40 369 40 399 40 429

∅ 315 mm 40 250 40 280 40 310 40 340 40 370 40 400 40 430

∅ 355 mm 40 251 40 281 40 311 40 341 40 371 40 401 40 431

∅ 400 mm 40 252 40 282 40 312 40 342 40 372 40 402 40 432

∅ 450 mm 40 253 40 283 40 313 40 343 40 403 40 433

∅ 500 mm 40 254 40 284 40 314 40 344 40 404 40 434

PG 3

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110 6. Fans and ducting

Pipes, moulded parts and accessories

All moulded parts and connection elements are equipped with a double rubber lip seal.

Pipee, moulded parts and accessories

Bow 15° Bow 30° Bow 45° Bow 60° Bow 90° Nipple for

pipes

Sleeve for

moulded parts

End cap for

pipes

End cap for

moulded parts

∅ 63 mm 40 000 40 015 40 030 40 060 40 090 40 120 40 150 40 180 40 210

∅ 80 mm 40 001 40 016 40 031 40 061 40 091 40 121 40 151 40 181 40 211

∅ 100 mm 40 002 40 017 40 032 40 062 40 092 40 122 40 152 40 182 40 212

∅ 125 mm 40 003 40 018 40 033 40 063 40 093 40 123 40 153 40 183 40 213

∅ 150 mm 40 004 40 019 40 034 40 064 40 094 40 124 40 154 40 184 40 214

∅ 160 mm 40 005 40 020 40 035 40 065 40 095 40 125 40 155 40 185 40 215

∅ 180 mm 40 006 40 021 40 036 40 066 40 096 40 126 40 156 40 186 40 216

∅ 200 mm 40 007 40 022 40 037 40 067 40 097 40 127 40 157 40 187 40 217

∅ 224 mm 40 008 40 023 40 038 40 068 40 098 40 128 40 158 40 188 40 218

∅ 250 mm 40 009 40 024 40 039 40 069 40 099 40 129 40 159 40 189 40 219

∅ 315 mm 40 010 40 025 40 040 40 070 40 100 40 130 40 160 40 190 40 220

∅ 355 mm 40 011 40 026 40 041 40 071 40 101 40 131 40 161 40 191 40 221

∅ 400 mm 40 012 40 027 40 042 40 072 40 102 40 132 40 162 40 192 40 222

∅ 450 mm 40 013 40 028 40 043 40 073 40 103 40 133 40 163 40 193 40 223

∅ 500 mm 40 014 40 029 40 044 40 074 40 104 40 134 40 164 40 194 40 224

PG 3

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111

+49 28 63 92 82 0Our HotlinePipes, silencers and accessories

All moulded parts and connection elements are equipped with a double rubber lip seal.

Pipes, silencers and accessories

Type Pipe Silencer Pipe clip

Length at

delivery 3 metres 6 metres 300 mm 600 mm 900 mm 1 200 mm

∅ 63 mm 41 300 41 301

∅ 80 mm 41 302 41 303 41 351 41 411

∅ 100 mm 41 304 41 305 41 352 41 412

∅ 125 mm 41 306 41 307 41 353 41 413

∅ 150 mm 41 308 41 309 41 354 41 414

∅ 160 mm 41 310 41 311 41 355 41 415

∅ 180 mm 41 312 41 313 41 356 41 416

∅ 200 mm 41 314 41 315 41 357 41 417

∅ 224 mm 41 316 41 317 41 358 41 418

∅ 250 mm 41 318 41 319 41 359 41 419

∅ 315 mm 41 320 41 321 41 360 41 420

∅ 355 mm 41 322 41 323 41 361 41 421

∅ 400 mm 41 324 41 325 41 362 41 422

∅ 450 mm 41 326 41 327 41 363 41 423

∅ 500 mm 41 328 41 329 41 364 41 424

PG 3

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112 6. Fans and ducting

T-pieces

All moulded parts and connection elements are equipped with a double rubber lip seal.

T-pieces

d2

d1

∅ 63 mm ∅ 80 mm ∅ 100 mm ∅ 125 mm ∅ 150 mm ∅ 160 mm ∅ 180 mm ∅ 200 mm ∅ 224 mm ∅ 250 mm ∅ 315 mm ∅ 355 mm

∅ 63 mm 40 870 40 900 40 930

∅ 80 mm 40 871 40 901 40 931 40 961

∅ 100 mm 40 872 40 902 40 932 40 962 40 992 41 022 41 052 41 082 41 112 41 142

∅ 125 mm 40 873 40 903 40 933 40 963 40 993 41 023 41 053 41 083 41 113 41 143

∅ 150 mm 40 874 40 904 40 934 40 964 40 994 41 024 41 054 41 084 41 114 41 144

∅ 160 mm 40 875 40 905 40 935 40 965 40 995 41 025 41 055 41 085 41 115 41 145

∅ 180 mm 40 876 40 906 40 936 40 966 40 996 41 026 41 056 41 086 41 116 41 146

∅ 200 mm 40 877 40 907 40 937 40 967 40 997 41 027 41 057 41 087 41 117 41 147 41 207

∅ 224 mm 40 908 40 938 40 968 40 998 41 028 41 058 41 088 41 118 41 148 41 208 41 238

∅ 250 mm 40 909 40 939 40 969 40 999 41 029 41 059 41 089 41 119 41 149 41 209 41 239

∅ 315 mm 40 910 40 940 40 970 41 000 41 030 41 060 41 090 41 120 41 150 41 210 41 240

∅ 355 mm 40 941 40 971 41 001 41 031 41 061 41 091 41 121 41 151 41 211 41 241

∅ 400 mm 40 942 40 972 41 002 41 032 41 062 41 092 41 122 41 152 41 212 41 242

∅ 450 mm 40 973 41 003 41 033 41 063 41 093 41 123 41 153 41 213 41 243

∅ 500 mm 41 034 41 064 41 094 41 124 41 154 41 214 41 244

d2

d1 d1

PG 3

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113

+49 28 63 92 82 0Our HotlineReductions

d2d1

Reductions

d2

d

∅ 63 mm ∅ 80 mm ∅ 100 mm ∅ 125 mm ∅ 150 mm ∅ 160 mm ∅ 180 mm ∅ 200 mm ∅ 224 mm ∅ 250 mm ∅ 315 mm ∅ 355 mm

∅ 80 mm 40 481

∅ 100 mm 40 482 40 512

∅ 125 mm 40 483 40 513 40 543

∅ 150 mm 40 484 40 514 40 544 40 574

∅ 160 mm 40 485 40 515 40 545 40 575 40 605

∅ 180 mm 40 516 40 546 40 576 40 606 40 636

∅ 200 mm 40 517 40 547 40 577 40 607 40 637 40 667

∅ 224 mm 40 548 40 578 40 608 40 638 40 668 40 698

∅ 250 mm 40 519 40 549 40 579 40 609 40 639 40 669 40 699 40 729

∅ 315 mm 40 550 40 580 40 610 40 640 40 670 40 700 40 730 40 760

∅ 355 mm 40 611 40 641 40 671 40 701 40 731 40 761 40 821

∅ 400 mm 40 642 40 672 40 702 40 732 40 762 40 822 40 852

∅ 450 mm 40 703 40 733 40 763 40 823 40 853

∅ 500 mm 40 764 40 824 40 854

PG 3

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114

Imprint

TEKA Absaug- und Entsorgungstechnologie GmbH

Industriestraße 13, 46342 VelenPost office box 1137, 46334 VelenPhone. +49(0)2863 9282 - 0/Fax +49(0)2863 9282 - [email protected]

TEKA offers you more than a product!

Requirements, planning, production, delivery and assembly – at all steps you are adviced and supported personally by competent

employees. This also applies to product warranties and individual contract conditions are included.

After purchase, our service and maintenance department is always at your disposal. Fast and straightforward. For optimal war-

ranty, it is also possible to conclude a maintenance contract for your devices. In our online shop, you can order comfortably and

directly individual units and accessories.

Products for occupational protection and personal safety have to function perfectly. TEKA not only relies on legal directives but

tries to achieve even better results. We also accept the legally prescribed maintenance sessions of your units. We document the

compliance with legal regulations by means of an inspection log book and an inspection tag.

In order to present the TEKA product portfolio, we have established a comprehensive communication and information centre in the

nearby town Borken-Weseke. In several show rooms, TEKA offers special seminars and product trainings. At the same time, product

demonstrations take place in the integrated permanent exhibition.

Copyright

The copyright of images used in this catalogue belongs depending on the

individual image to the TEKA Absaug- und Entsorgungstechnologie GmbH,

Shutterstock and its related rights holders, or in case of club crests and logos

to the respective associations, companies and organizations.

Any reprinting of images is not permitted without permission of the

copyright holder.

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7. Service

Planning In order to realize customized projects, our highly qualified employees are at your disposal. We have our own employees in all sales areas and we are swiftly available for you everywhere.

ProductionIf you need larger quantities or if you look for products that you do not find in this catalogue, please contact us.We are glad to submit you an individual quotation.

DeliveryThe company’s own vehicles, logistics companies and courier services enable worldwide delivery of TEKA products.

AssemblyOur qualified employees take care of the assembly and the turnkey handover of suction and filter units on request.

WarrantyAs standard, we offer you a warranty period of 12 months on all products listed in this catalogue.

ServiceOur in-house service department is at your disposal. By completion of a main-tenance contract, the warranty period can be extended to 36 months.

After SalesEven after your purchase, we do not leave you alone. Our team is glad to answer your questions. You can contact us at our international hotline:+49(0)2863-9282-0.

PLANNING

PRODUCTION

DELIVERY

ASSEMBLY

WARRANTY

MAINTENANCE

AFTER SALES

+49 28 63 92 82 0Our Hotline

Seminar rooms

TEKAffee

Exhibition

Exhibition

Training center

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TEKA Absaug- und Entsorgungs-technologie GmbH

Industriestraße 13 46342 Velen Germany

Tel. + 49 (0) 28 63 92 82 - 0 Fax + 49 (0) 28 63 92 82 - 72

[email protected] www.teka.eu

Your TEKA Partner:

W e s e t a i r i n m o t i o n