8
Technologie Microfinish pour tous types d‘arbres High precision crankshafts CrankStar compact – ergonomic – intelligent CrankStar

Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts

CrankStarcompact – ergonomic – intelligent

CrankStar

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 2: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

2 CrankStar

eXtreMe preCiSion CrankSHaFtS tHrougH MiCroFiniSH/SuperFiniSHJust to overcome internal friction, the average car burns 340 liters (90 gallons) of fuel per year. With increasing demand for high performance, fuel economy and sustainability, crankshafts must perform better than ever before. Compact design, high-precision journals (mains & pins) and sealing seats are key to their performance and lifespan.

the CrankStar ve high-precision surface finishing machine provides manuf-acturers with the ability to meet our modern-day challenges. through the highly efficient and cost-effective MiCroFiniSH/Superfinish process sur-face friction can be significantly reduced and excellent sealing capacity provided.

optional: deburring of fl ange, machining of front journal

MaCHining taSk

Surface fi nish geometry dimensional accuracy

pin bearing

(Front journal)

Main bearing

(deburring of fl ange bores)

thrust faces

Flange

©Mixage

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 3: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

3CrankStar

CrankStar advantageS

narrow finishing units for machining of shafts with minimal

journal distances (33 mm)

Cutting-edge tape management system with tape-feed, -end and –tear detection

Long intervals between tape change due to extra-large tape rolls (200 m for vertical layout)

Hard or soft tape contact shoes (or combination) depend-ing on requirements

Short and easy change-over due to excellent front access

FeM optimized rigidity

Simple integration into production lines via shuttle, palette or other automated systems

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 4: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

4 CrankStar

ConFiguration optionS

CoMponent SpeCiFiCationS

Center distance: 300 – 600 mm

rotating diameter: max. 210 mm

Stroke: max. 110 mm

Cast iron and steel

Single-part or series production

integration in production lines

Single or multi-step machining

Shuttle, gantry and other loading options

FEM-optimized design

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 5: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

5CrankStar

aCCeSSorieS

Fully automatic pitch-distance adjustment

Fully automatic adjustment of main bearing units

Service monitoring via profinet

Shuttle or gantry loading system

peripheral systems such as filter system, oil-mist suction etc.

energy-efficient components / layout*

* upon request various peripheral systems can be equipped with frequency-controlled drives which require up to 45% less energy and help reduce Co2 emissions.

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 6: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

6 CrankStar

teCHniCaL data CrankStar

number of work stations 1

Max. number of finishing units 23

number of nC axes 5

power input 15 kW

Machine weight approx. 9.5 t

Control System 840 dsl

ServiCe

production Support / training

process development and analysis

24 hour hotline and online direct service

inspections, repairs, refurbishments

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 7: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

7CrankStar

discover the CrankStar ve in 3d augmented reality (ar) with your android or ipad tablet! point your device‘s scanner at the Qr code below or go to: www.thielenhaus.com/en/news-media/mobile-apps/

Download the CrankStar App and point the device’s camera at the marker (above)

CrankStar app

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no
Page 8: Technologie Microfinish pour tous types d‘arbresHigh ... · Technologie Microfinish pour tous types d‘arbresHigh precision crankshafts CrankStar compact – ergonomic – intelligent

extreme precision for a Sustainable World– Manufactured around the World

thielenhaus technologies gmbH

Schwesterstraße 5042285 Wuppertal, germany phone: +49 (0)2 02 - 4 81-0 Fax: +49 (0)2 02 - 45 04 [email protected]

thielenhaus Microfinish Corporation

42925 W. nine Mile roadnovi, Mi 48375, u.S.a.phone: +1 (2 48) 3 49-94 50 Fax: +1 (2 48) 3 49-94 [email protected]

thielenhaus Machinery (Shanghai) Co., LtdJiangtian dong Lu 212, building 7 Songjiang industrial Zone201613 Shanghai, p.r. Chinaphone: +86 (21) 67 75 31 57Fax: +86 (21) 33 52 87 [email protected]

Superfinish innovation ag

St. gallerstraße 52CH-9548 Matzingenphone: +41 (0) 5 23 76 26 20Fax: +41 (0) 5 23 76 26 [email protected]

Further High Precision Machining Solutions for

antifriction bearings double disc grindingFlat and spherical surfacesFinishing ● grinding ● Honing

Prinect Color Editor
Page is color controlled with Prinect Color Editor 4.0.99 Copyright 2008 Heidelberger Druckmaschinen AG http://www.heidelberg.com You can view actual document colors and color spaces, with the free Color Editor (Viewer), a Plug-In from the Prinect PDF Toolbox. Please request a PDF Toolbox CD from your local Heidelberg office in order to install it on your computer. Applied Color Management Settings: Output Intent (Press Profile): ISOcoated_v2_eci.icc RGB Image: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes RGB Graphic: Profile: DL_sRGB_in_ISOcoated_v2_FG.icc Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Image: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent RGB/Lab Graphic: Rendering Intent: Perceptual Black Point Compensation: yes Device Independent CMYK/Gray Image: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Device Independent CMYK/Gray Graphic: Rendering Intent: Relative Colorimetric Black Point Compensation: yes Turn R=G=B (Tolerance 0.5%) Graphic into Gray: yes Turn C=M=Y,K=0 (Tolerance 0.1%) Graphic into Gray: no CMM for overprinting CMYK graphic: yes Gray Image: Apply CMYK Profile: no Gray Graphic: Apply CMYK Profile: no Treat Calibrated RGB as Device RGB: no Treat Calibrated Gray as Device Gray: yes Remove embedded non-CMYK Profiles: no Remove embedded CMYK Profiles: yes Applied Miscellaneous Settings: Colors to knockout: no Gray to knockout: no Pure black to overprint: no Turn Overprint CMYK White to Knockout: yes Turn Overprinting Device Gray to K: yes CMYK Overprint mode: set to OPM1 if not set Create "All" from 4x100% CMYK: yes Delete "All" Colors: no Convert "All" to K: no