Technical Training Program

techNical

cUStoMeR tRaiNiNg

PRogRaM

Training Program /// 1

The correct operation and maintenance of your MTU Detroit Diesel Australia product is imperative to ensuring that you receive all the benefits of lower maintenance costs, minimum down time and

To achieve this, MTU Detroit Diesel Australia provide the highest level of factory backed technical training to ensure that you are kept abreast of advances in technology and that your equipment is operated and maintained to the highest standard.

Our schedule continues to evolve with minor changes reflected in courses to keep in step with updated products.

range of customer courses for operators and maintainers, and

can also provide on site training where required, (please note that additional charges may apply), so contact your MTU Detroit Diesel Australia Training Team for further information.

Please take a moment to view the curriculums, prerequisites and conditions for our standard customer courses within this program and if you require further information please don’t hesitate to contact your MTU Detroit Diesel Australia Technical Training Team.

Regards

foRewoRd

This year will see a

training courses tailored to suit your specific needs.along with these we will continue to provide, where required, new

All courses are conducted at our state of art regional training centres located in Perth, Brisbane, Melbourne and Sydney. We

Bob Akers - National Technical Training Manager

market leading fuel consumption.

2 /// Training Program

Foreword 1

Table of Contents 2

Terms & Conditions 3

Training Request Form 5

ers 6

MechaNical coURSeS Detroit Diesel 8Mercedes-Benz MTU 11

tRaNSMiSSioN coURSeS Allison Transmission 13

electRoNic coURSeS Detroit Diesel 15

16MTU

table of coNteNtS

Regional Train

10

Foreword 1Table of Contents 2Terms & Conditions 3Training Request Form 5Regional Trainers 6

MECHANICAL COURSES Detroit Diesel 8Mercedes-Benz 9MTU 10

TRANSMISSION COURSES Allison Transmissions 12

ELECTRONIC COURSES Detroit Diesel 15Mercedes-Benz 16


1. aPPlicatioNApplications for participation in training courses using the MTU Detroit Diesel Australia Training Centres are to be submitted in writing using the MTU Detroit Diesel Australia application form

Submission of an application indicates recognition of the following conditions.

The applicant is bound by their application until 6 weeks after • its receipt by MTUDDA. The contract is finalised on issue of a written acceptance of • application by MTUDDA. In the case of courses for which the maximum number of participants has already been accepted, the applicant will be informed and given details of the next available course.The data received with the application will be treated • confidentially, in compliance with the current data protection legislation, and recorded for internal administration purposes. The applicant hereby acknowledges and accepts that any personal information received by MTUDDA may be reasonably expected to be used for a secondary purpose associated with the application or conduction of the training course.

2. caNcellatioNThe contract may be cancelled in writing:

By MTUDDAWhen the number of applicants does not allow economical • completion of the courseIn the event of sickness of the instructor or for any other • important reason.Course fees already received in payment will be returned. • No other form of regress is possible.•

By the customerFree of charge up to 4 weeks prior the scheduled commencement • of the course. In the case of cancellations received by MTUDDA later than 4 • weeks but more than 14 days, at the latest, prior the scheduled commencement of the course, 50% of the agreed fees shall be forfeit.In the case of cancellations received by MTUDDA later than 14 • days prior to scheduled commencement of the course, or by non-appearance of the trainee the full amount of fees shall be payable. The customer has the right, with no increase in cost, to send an • alternative trainee to participate in any courses he has reserved and paid for.

3. execUtioN deviatioNSMTUDDA reserves the right to provide a substitute instructor, to slightly modify, or up-date, the course curriculum and, with adequate notice, to change the course schedule and location. If the customer is unable to participate in a course due to modification of the schedule, he is entitled to a course reservation on another schedule.

4. QUalificatioNSThe qualifications listed in the course descriptions are prerequisites for the course participation. In the interests of all concerned, the instructor assigned to a specific course shall decide as to the participation of any trainee whose qualifications are not as specified.

5. coURSe feeSCourse fees are stated in the registration confirmation and are to net prices without discount or other form of rebate. Payments are to be effected as indicated on the registration confirmation. Payment by the due date is a prerequisite for participation in the training.

6. coPyRightMTUDDA reserves all rights to the training documentation, including translation, reprints and copying, either the whole or extracts thereof. No part of the training documentation may be reproduced in any way, in particular by the employment of electronic systems, nor shall it be copied, dispersed or used for open publication, without the prior permission, in writing, of MTUDDA.

7. coPyRight PRotectioNThe software employed during courses of instruction is subject to copyright protection. The software may not be removed from the training areas, nor may it be copied either the whole or part thereof or otherwise rendered useable in any non-approved form. Rights of use of MTUDDA software products, or other third parties, as far as these are required for completion of the course curriculum are included in the course fees for the duration of the course. All kind of documentation from MTUDDA may not be copied without permission. We reserve the right to claim recompense for any damages whatsoever.

teRMS & coNditioNS

included into this training program providing details of the desiredcourse:

of use of MTU Detroit Diesel Australia software products, or other third par-ties, as far as these are required for completion of the course curriculum are included in the course fees for the duration of the course. All kind of documentation from MTU Detroit Diesel Australia may not be copied without permission. The use of cameras within the training centre is not permitted. We reserve the right to claim recompense for any damages whatsoever.

The applicant is bound by their application until 6 weeks afterits receipt by MTU Detroit Diesel Australia.The contract is finalised on issue of a written acceptance of application by MTU Detroit Diesel Australia. In the case of courses, for which the maximum number of participants has already been accepted, the applicant will be informed and given details of the next available course.The data received with the application will be treated confidentially, in compliance with the current data protection legisla-tion, and recorded for internal administration purposes. The applicant hereby acknowledges and accepts that any personal information received by MTU Detroit Diesel Australia may be reasonably expected to be used for a secondary purpose associated with the application, or conduction of the training course.

Free of charge up to four weeks prior the scheduledcommencement of the course. In the case of cancellations received by MTU Detroit Diesel Australia later than four weeks but more than 14 days, at the latest, prior the schedules commencement of the course, 50% of the agreed fees shall be forfeit.In the case of cancellations received by MTU Detroit Diesel Australia later than 14 days prior to schedules commencement of the course, or by non-appearance of the trainee the full amount of fees shall be payable. The customer has the right, with no increase in cost, to send analternative trainee to participate in any courses he has reserved and paid for.

By MTU Detroit Diesel Australia

•

MTU Detroit Diesel Australia reserves the right to provide a substitute instructor, to slightly modify, or up-date, the course curriculum and, with ad-equate notice, to change the course schedule and location. If the customer is unable to participate in a course due to modification of the schedule, he is entitled to a course reservation on another schedule.

MTU Detroit Diesel Australia reserves the rights to the training documentation, including translation, reprints and copying, either the whole or extracts thereof. No part of the training documentation may be reproduced in any way, in particular by the employment of electronic systems, nor shall it be copied, dispersed or used for open publication, without the prior permission, in writing, of MTU Detroit Diesel Australia.


teRMS & coNditioNS

8. liMitS of liabilityThe courses are prepared and executed with great care and expertise by instructors from MTUDDA. Except in cases of gross negligence or serious/wilful misconduct, MTUDDA is not liable to the applicant in anyway whatsoever. MTUDDA shall not be liable for any indirect, special or consequential loss of any kind suffered by the applicant (including loss of profit, revenue or income, production, use, product, business, contracts, investment or other opportunity) arising out of or in connection with the application or the participation in the training course, whether in contract, tort (including negligence) or equity, under statute or otherwise.

No liability is accepted for the loss or damage to course participant’s personal property during courses conducted in buildings and on property owned by MTUDDA. Notwithstanding any other provision in this document, MTUDDA total aggregate liability in connection with the application or the training courses is limited to $100,000

9. Place of jURiSdictioNThe place of jurisdiction for all controversies arising from the contract is the State of New South Wales. The parties hereby accept that the laws of that State shall apply exclusively to this application and the training course in general.

.

The courses are prepared and executed with great care and expertiseby instructors from MTU Detroit Diesel Australia. Except in cases of gross negligence or serious/wilful misconduct, MTU Detroit Diesel Australia is not liable to the applicant in any way whatsoever. MTU Detroit Diesel Australia shall not be liable for any indirect, special or consequential loss of any kind suffered by the applicant (including loss of profit, revenue or income, production, use, product, business, contracts, investment or other opportunity) arising out of or in connection with the application or the participation in the training course, whether in contract, tort (including negligence) or equity, under statute or otherwise.

No liability is accepted for the loss or damage to course participant’s personal property during courses conducted in buildings and on property owned by MTU Detroit Diesel Australia. Notwithstanding any other provi-sion in this document, MTU Detroit Diesel Australia total aggregate liability in connection with the application or the training courses is limited to $100,000.


TRAINING REQUEST FORM

Please complete the t raining Request form below and return it to the nearest MTU Detroit Diesel Australia Training Centre. Once course numbers are confirmed you will receive a Training Offer outlining dates and locations availabe. On acceptance of theTraining Offer your position on the course will be confirmed.

Applicant Name

Employer Name

Employer Address

Suburb/Town Post code

Company Contact

Employer Phone No Fax No

Email Address

Training Program

Preferred Program Location

TRAINING REQUEST FORM

Please complete the Training Request Form below and return it to the nearest MTU Detroit Diesel Australia Training Centre.Once course numbers are confirmed you will receive a Training Offer outlining dates and locations available.On acceptance of the Training Offer your position on course will be confirmed.

Postcode


RegioNal tRaiNeRS

Shaun Davis

Kings Park11-13 Garling RoadKINGS PARK NSW 2148

MTU Detroit Diesel Australia NSW Training Centre

Melbourne488 Blackshaws RoadALTONA NORTH VIC 3025

William Galea

MTU Detroit Diesel Australia VIC Training Centre

Mark Scott

Perth

MTU Detroit Diesel Australia WA Training Centre

Russell Koch

Brisbane147 Archerfield RoadRICHLANDS QLD 4077

MTU Detroit Diesel Australia QLD Training Centre

TRAINERS

Phone: 03 9242 9292Fax: 03 9243 9271

22 Stockyards LaneHAZELMERE WA 6055Phone: 08 9274 7777Fax: 08 9274 5931

Phone: 07 3877 6060Fax: 07 3877 6092

GlendenningUnit 1/7 Kilto CrescentGLENDENNING NSW 2761Phone: 02 8602 6300Fax: 02 8602 6390


MEchANIcAl cOURSES


ESRUOC LACINAHCEM ENIGNE DETROIT DIESEL

COURSE OBJECTIVES

TARGET TRAINEESOperators Maintainers

PREREQUISITEBasic knowledge of diesel engines and course language

CURRICULUMTheory and operation of the Series 60 • engine rangeBasic engine principles for fuel, air, • lube and cooling systemsTroubleshooting•

PRACTICAL WORKSHOP ACTIVITIES• Injector replacement• Camshaft replacement

Camshaft thrust collar seal replacement• Cylinder head replacement• Adjustable idler gear backlash setting • Engine timing verification•

• Tune-up procedures

PARTICIPANTS

DURATION

COURSE FEE$412.50 GST per person, per day with lunch provided

ADR80/02 SERIES DD13/15 60 MAINTENANCECOURSE OBJECTIVESUpdate service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the ADR80/02 on highway Series 60 engine fitted with EGR

TARGET TRAINEESOperators and Maintainers

PREREQUISITESeries 60 Legacy Maintenance

CURRICULUMTheory on the following:

Exhaust emission standards• Series 60 evolution•

• Engine constructionEGR air intake system• Fuel, lube and cooling systems• Tune-up procedure• Troubleshooting• Special ools•

PRACTICAL WORKSHOP ACTIVITIES

Partial engine disassembly/reassembly• Engine timing verification• Engine tune-up•

PARTICIPANTS

DURATION

COURSE FEE$ ncluding GST per person, per day

MAINTENANCECOURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Detroit Diesel DD13/15engines.

TARGET TRAINEESOperators & Maintainers

PREREQUISITEBasic knowledge of diesel engines & course language

CURRICULUMIdentification and External Components • Systems Overview • Fluid and Lubrication requirements•

Engine Walk around • Demonstration of Preventative Maintenance• Demonstration of Code Handling andRegeneration Procedure

•

Preventative Maintenance• Code Handling and Regeneration Procedure•

PARTICIPANTSMin.6 – Max. 10

DURATION4 Hours

COURSE FEE$ plus GST per person

YCAGEL 06 SEIRESMAINTENANCE

and

t

Four to Eight

Three Days Two Days

Four to Eight

with lunch providedincluding 0 i

412.50

412.5

PRACTICAL ACTIVITIES

Provide service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the Series 60 Non EGR Engine

ENGINE MEchANIcAl cOURSEDETROIT DIESEl

SERIES 60 lEGAcYMAjOR REpAIR

COURSE OBJECTIVES

TARGET TRAINEES

PREREQUISITE

CURRICULUM

PRACTICAL WORKSHOPACTIVITIES


PARTICIPANTS

DURATION

COURSE FEE COURSE FEE

DURATION

PARTICIPANTS

CURRICULUM

PREREQUISITE

TARGET TRAINEES

COURSE OBJECTIVES

ADR80/02 SERIES60 UpDATE


ENGINE MECHANICAL COURSE MERCEDES BENZ

MBE 4000 MAINTENANCECOURSE OBJECTIVES



CURRICULUMTheory and operation of the Series MBE • 4000 engine rangeBasic engine principles for fuel, air, lube • and cooling systemsTroubleshooting• Tune-up procedures performed on • running engine wherever possible Partial engine disassembly and • reassemblyOverview of upgrade to meet the • requirements of ADR80/02

PARTICIPANTSFour to Eight

DURATIONThree Days

COURSE FEE$415.50 plus GST per person, per day with lunch provided

MAINTENANCEDD13/15

COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Detroit Diesel engines.



CURRICULUMIdentification and External Components • Systems Overview • Fluid and Lubrication requirements•

Engine Walk around • Demonstration of Preventative Maintenance• Demonstration of Code Handling andRegeneration Procedure

•

Preventative Maintenance• Code Handling and Regeneration Procedure•

PARTICIPANTSSix to Ten

DURATIONFour Hours

COURSE FEE$415.50 plus GST per person


Provide service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the Series MBE 4000 Engine


COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Detroit Diesel Series 60 Non EGR Engines



CURRICULUMTheory and operation of the Series 60 • engine rangeBasic engine principles for fuel, air, • lube and cooling systemsTroubleshooting•


Injector Replacement• Camshaft Replacement• Camshaft thrust collar seal replacement• Cylinder head replacement• Adjustable idler gear backlash setting • Engine timing verification• Tune-up Procedures•


DURATION3 Days


ADR80/02 SERIES60 MAINTENANCECOURSE OBJECTIVESProvide service personnel with the skills and knowledge required to carry out maintenance, troubleshooting and repairs specific to the ADR80/02 on-highway Series 60 engine fitted with EGR.


PREREQUISITESeries 60 Non-EGR Engine Familiarisation

CURRICULUMTheory on the following:

Exhaust emission standards• Series 60 evolution• Engine Construction• EGR air intake system• Fuel, lube and cooling systems• Tune-up procedure• Troubleshooting• Special Tools•


Partial engine disassembly/reassembly• Engine timing verification• Engine tune-up•


DURATION3 Days


YCAGEL 06 SEIRESMAINTENANCE



Theory subjects


CURRICULUM

Engine constructionFuel systemCooling systemAir intake systemLubrication systemPreventative maintenanceEngine tune upTEMIC & Mini-Diag

••

•

••••••

••••••


Partially Dismantle OM 900, OM 400 &OM 500 Series enginesDismantle check and reassemble

Cooling systemAir intake systemLubrication systemReassemble engine as per manualPerform engine tune upUse Mini-Diag as per manual

•

PARTICIPANTS

DURATION

SEIRES MO OM 500 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 500 C&I engines


PREREQUISITEBasic knowledge of diesel engines and

CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants•

Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system

PARTICIPANTS

DURATION

COURSE FEE$412.50 including GST per person, per day

OM 900 CM1/C COURSE OBJECTIVESExpose trades people and advanced apprentices to the skills necessary to diagnose and service Series 900 C&I engines



CURRICULUMHandling of documentation• Design and function of the engine• Explanation of oil, fuel, etc. systems• Explanation of the fluids and lubricants• specification• Basic troubleshooting• Execution of maintenance tasks QL1• Introduction to the engine management • system

PARTICIPANTS

DURATION

COURSE FEE$ including GST per person, per day

specification

fuel system

Four to ight

Three Days

Three Days

Four to Eight

with lunch provided with lunch provided

Three Days

Four to Eight

course language course language

E

412.50


with lunch provided

COURSE OBJECTIVESProvide service personnel with the skills to diagnose and service OM 400, 500 & 900 Series Mercedes Engines.”

ENGINE MEchANIcAl cOURSEDETROIT DIESEl // MERcEDES-BENz

MBE 4000MAjOR REpAIR

DD13/15MAINTENANcE

COURSE OBJECTIVES COURSE OBJECTIVES

TARGET TRAINEES TARGET TRAINEES

PREREQUISITE PREREQUISITE

CURRICULUM CURRICULUM


PARTICIPANTSPARTICIPANTS

DURATIONDURATION

COURSE FEECOURSE FEE



Theory subjects


CURRICULUM


••

•

••••••

••••••




•

PARTICIPANTS

DURATION






PARTICIPANTS

DURATION






PARTICIPANTS

DURATION


specification

fuel system

Four to ight

Three Days

Three Days

Four to Eight


Three Days

Four to Eight


E

412.50


with lunch provided


OM SERIES cM1/c

COURSE OBJECTIVES

TARGET TRAINEES

PREREQUISITE

CURRICULUM


PARTICIPANTS

DURATION

COURSE FEE



Theory subjects


CURRICULUM


••

•

••••••

••••••




•

PARTICIPANTS

DURATION






PARTICIPANTS

DURATION






PARTICIPANTS

DURATION


specification

fuel system

Four to ight

Three Days

Three Days

Four to Eight


Three Days

Four to Eight


E

412.50


with lunch provided



COURSE OBJECTIVESUnderstand engine design, structure and •functionUnderstand function and operation of •the engine systemsPerform maintenance tasks to •Qualification Level QL1 (W1-W4)Identify and rectify minor faults•Operate the engine plant•

TARGET TRAINEESOperators and Maintenance Personnel

PREREQUISITESBasic knowledge of diesel engines and

CURRICULUMHandling of documentation•Design and function of the engine•Explanation of the air, fuel, lubrication •

Explanation of the fluids and lubricants •specificationExecution of maintenance tasks up to •and including Qualification Level QL1 (W1-W4 Service Echelons)Troubleshooting•Introduction to engine management •system

PARTICIPANTS

DURATION

COURSE FEE$550.00 including GST per person, per

ENGINE SERIES:• 2000 PLD M1/M (MARINE)• 2000 PLD C

CM1/ C (CON & IND)

• 2000 CR CM1/M (MARINE)• 4000-01 CM1/ C (CON & IND)• 4000-01 CM1/M (MARINE)• 4000-03 CM1/ C (CON & IND)

AVAILABLE UPONREQUEST

Detroit Diesel

Series 53/71/92 Familiarisation

MTU

183 CM1-M Marine Familiarisation

Series 60 CM1/M Marine

VM Motori

D700 Series Engine Familiarisation

The following engine training programs areno longer scheduled, but are available uponcustomer request

PARTICIPANTS

DURATIONAvailable on request

COURSE FEE$ . 0 including GST per person, per day

course language

and cooling systems

Four to Eight

Five Days

day with lunch provided

with lunch provided

Four to Eight

412 5

MTUENGINE MEchANIcAl cOURSE

MTU

ENGINE SERIES:

• 2000 plD cM1/M (MARINE)• 2000 plD cM1/c (cON & IND)• 2000 cR cM1/M (MARINE) • 4000-01 cM1/c (cON & IND)• 4000-01 cM1/M (MARINE)

AVAIlABlE UpONREQUEST

COURSE OBJECTIVES

TARGET TRAINEES

PREREQUISITES

CURRICULUM

PARTICIPANTS

PARTICIPANTS

DURATION

DURATION

COURSE FEE

COURSE FEE


TRANSMISSION cOURSES


tRaNSMiSSioN coURSeS alliSoN

alliSoN diagNoStic tool (doc) coURSe objectiveSExpose fleet maintenance personnel to the skills necessary to service Allison lectronic control systems using DOC (Diagnostic Optimised Connection).

taRget tRaiNeeSFleet Maintenance Personnel

cURRicUlUMAllison DOC for PC (Diagnostic Optimised • Connection) is the essential tool for use with both MD/HD product lines and the 1000/2000/2400 Series transmissionsUnderstanding of the operations, specific • electronic input/output functions and circuitryMandatory vehicle interface connections• System diagnostics/troubleshooting, and • reprogramming selected parametersNavigating through the tool’s computer • screens; using the demo mode, graphics monitor, and strip chart optionsAccessing specific troubleshooting • manual pages within the tool

PaRticiPaNtS

dURatioN

coURSe fee$ 0 including GST per person, per day

Allison

WT Legacy Allison Familiarisation

Allison M6610A (R) Series Maintenance

The following engine training programs are no longer scheduled, but are available upon customer request

PaRticiPaNtS

coURSe fee$412.50 including GST per person, per day

available oN ReQUeSt

Four to Eight

Two Days

with lunch provided

Four to Eight

with lunch provided

e

412.5

TRANSMISSION cOURSESAllISON TRANSMISSION

AllISON 1000 & 2000 pRODUcT FAMIlIES MAINTENANcE

AllISON 3000 & 4000 pRODUcT FAMIlIES MAINTENANcE

COURSE OBJECTIVESAt the completion of this program, students will be able to carry out maintenance and basic troubleshooting on 1000 & 2000 Series Transmissions fitted with 4th Genera-tion electronic control.

TARGET TRAINEESStudents need to be qualified tradespersons or 3rd / 4th year apprentices

CURRICULUMTheory on the following: y Product Familiarisation y Basic construction y Torque converter operation & stall testing

procedure y Planetary gear set & clutch operation y Hydraulic operation y Basic electrical circuit testing y Operation of the 4th Generation electronic

control system y Troubleshooting of mechanical, hydraulic

and electronic faults y Maintenance requirements / servicing

procedures Practical Activities: y Identifying all external mechanical and

electronic components y Performing a stall test & hydraulic pressure

test y Using Allison DOC diagnostic software y Performing fault finding on the electronic

control system


DURATIONTwo Days

COURSE FEE$412.50 including GST per person, per day with lunch provided

COURSE OBJECTIVESAt the completion of this program, students will be able to carry out maintenance and basic troubleshooting on 3000 & 4000 Series Transmissions fitted with 4th Generation electronic control.


CURRICULUMTheory on the following: y Product Familiarisation y Basic construction y Torque converter operation & stall testing

procedure y Planetary gear set & clutch operation y Hydraulic operation y Basic electrical circuit testing y Operation of the 4th Generation electronic

control system y Troubleshooting of mechanical, hydraulic

and electronic faults y Maintenance requirements / servicing

procedures Practical Activities: y Identifying all external mechanical and

electronic components y Performing a stall test & hydraulic pressure

test y Using the shift selector to retrieve

diagnostic information y Using Allison DOC diagnostic software y Performing fault finding on the electronic

control system


DURATIONTwo Days



tRaNSMiSSioN coURSeS alliSoN

alliSoN diagNoStic tool (doc) coURSe objectiveSExpose fleet maintenance personnel to the skills necessary to service Allison lectronic control systems using DOC (Diagnostic Optimised Connection).

taRget tRaiNeeSFleet Maintenance Personnel

cURRicUlUMAllison DOC for PC (Diagnostic Optimised • Connection) is the essential tool for use with both MD/HD product lines and the 1000/2000/2400 Series transmissionsUnderstanding of the operations, specific • electronic input/output functions and circuitryMandatory vehicle interface connections• System diagnostics/troubleshooting, and • reprogramming selected parametersNavigating through the tool’s computer • screens; using the demo mode, graphics monitor, and strip chart optionsAccessing specific troubleshooting • manual pages within the tool

PaRticiPaNtS

dURatioN


Allison

WT Legacy Allison Familiarisation

Allison M6610A (R) Series Maintenance

The following engine training programs are no longer scheduled, but are available upon customer request

PaRticiPaNtS


available oN ReQUeSt

Four to Eight

Two Days

with lunch provided

Four to Eight

with lunch provided

e

412.5

TRANSMISSION cOURSESAllISON TRANSMISSION

AllISON 6000 pRODUcT FAMIlIES MAINTENANcE

COURSE OBJECTIVESAt the completion of this program, students will be able to carry out maintenance and ba-sic troubleshooting on 6000 Series transmis-sions fitted with CEC 2 electronic control


CURRICULUMTheory on the following: y Documentation y Model identification y Basic construction y Torque converter operation y Stall testing procedure y Planetary gear set & clutch operation y Hydraulic operation y Operation of the CEC2 electronic control

system y Maintenance requirements / servicing

procedures y Troubleshooting of mechanical, hydraulic

and electronic faultsPractical Activities: y Identifying all external mechanical and

electronic components y Using the shift selector to perform range

attainment and diagnostic data extraction y Utilising Allison DOC software y Performing fault finding on the electronic

control system y


DURATIONTwo Days


AllISONDIAGNOSTIc TOOl(DOc)

COURSE OBJECTIVESExpose fleet maintenance personnel to the skills necessary to service Allison lectronic control systems using DOC (Diagnostic Opti-mised Connection).

TARGET TRAINEESFleet Maintenance Personnel

CURRICULUM y Allison DOC for PC (Diagnostic Optimised

Connection) is the essential tool for use with both MD/HD product lines and the 1000/2000/2400 Series transmissions

y Understanding of the operations, specific electronic input/output functions and circuitry

y Mandatory vehicle interface connections System diagnostics/troubleshooting, and reprogramming selected parameters

y Navigating through the tool’s computer screens; using the demo mode, graphics monitor, and strip chart options

y Accessing specific troubleshooting manual pages within the tool


DURATIONTwo Days



ElEcTRONIc cOURSES


ddec vi diagNoSticS coURSe objectiveSProvide service personnel with the skills and knowledge required to troubleshoot and repair the DDEC VI electronic control system in its ADR80/02 Series 60 application

taRget tRaiNeeSOperators and Maintainers

PReReQUiSiteDDEC III and IV Familiarisation

cURRicUlUMSystem lay-out• Engine controls• Vehicle interfacing• EGR control• Data links• Diagnostics• Wiring schematics• DDDL 7.0 operation•

PRactical activitieSIdentification of components• Circuit identification and testing• Utilisation of special tools• Utilisation of DDDL 7.0•

PaRticiPaNtS

dURatioN


ddec foR Mbe 4000 diagNoSticS coURSe objectiveSExpose trades people to the skills necessary to diagnose service and repair the DDEC system

taRget tRaiNeeSService and Workshop Personnel

PReReQUiSite

cURRicUlUMOperational theory and practical • installation/application of the DDEC systemIntroduction to basic electrical principles • and wiring schematicsPractical experience in harness repair• Troubleshooting• Correct use of diagnostic equipment•

PaRticiPaNtS

dURatioN


ddec iii & iv diagNoSticS coURSe objectiveSExpose trades people to the skills necessary to diagnose service and repair systems


PReReQUiSiteBasic understanding of computer operating systems and electronic operating principles

cURRicUlUMOperational Theory and Practical • installation/application of the DDEC systemIntroduction to basic electrical • principles and wiring schematicsPractical experience in harness repair• Troubleshooting• Correct use of diagnostic equipment•

PaRticiPaNtS

dURatioN


electRoNic coURSeS detRoit dieSel

Four to Eight

with lunch provided

Two Days

Four to Eight

Two Days

with lunch provided

Four to Eight

Two Days

with lunch provided

• Maintenance Course• Basic understanding of computer operating systems and electronic operating principles

412.5

DDEc III & IV SINGlE EcM DIAGNOSTIcS

DDEc VI DIAGNOSTIcS

DDEc FOR MBE 4000 DIAGNOSTIcS

COURSE OBJECTIVESProvide service personnel with the skills and knowledge required to troubleshoot and repair the DDEC VI electronic control system in its ADR80/02 Series 60 application


PREREQUISITEDDEC III & IV SINGLE ECM DIAGNOSTICS

CURRICULUM y DDEC system design & function y Diagnostic code evaluation y Detroit Diesel Diagnostic Link (DDDL)

7.XX operation y Handling of documentation y Practical DDEC troubleshooting exercises y Wiring harness repairs

PRACTICAL ACTIVITIES y Identification of components y Circuit identification and testing y Utilisation of special tools y Utilisation of DDDL 7.0


DURATIONTwo Days


COURSE OBJECTIVESTo provide tradespersons with the skills nec-essary to diagnose, service and repair DDEC Single ECM - Engine Control System


PREREQUISITEBasic understanding of computer operating systems and electronic operating principles

CURRICULUM y Electrical circuit testing principles y DDEC system design & function y Diagnostic code evaluation y Detroit Diesel Diagnostic Link (DDDL) 6.XX

operation y Handling of documentation y Practical DDEC troubleshooting exercises y Wiring harness repairs y


DURATIONTwo Days


COURSE OBJECTIVESProvide tradespersons with the skills neces-sary to diagnose, service and repair DDEC SYSTEM for MBE 4000

TARGET TRAINEESService and Workshop Personnel

PREREQUISITE y MBE 4000 Major Repair y Basic understanding of computer operating

systems and electronic operating principles

CURRICULUM y Electrical circuit testing principles y DDEC system design & function y Diagnostic code evaluation y Detroit Diesel Diagnostic Link (DDDL) 6.XX

operation y Handling of documentation y Practical DDEC troubleshooting exercises y Wiring harness repairs


DURATIONTwo Days



electRoNic coURSeS MtU

adec ce1/c (coNStRUctioN & iNdUStRial) coURSe objectiveS

Understand the function and design of • the ADEC electronic control system in its 4000-03 C&I engineUtilise Diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system


PReReQUiSiteSSeries 4000-03 CM1/C Update Course

Basic understanding of computer operating systems and electronic operating principles

cURRicUlUMIntroduction to the Motivline® System• Design and Function of the Engine • Control Unit (ECU-7)Design and function of the Power Output • Module (POM)Engine controls• Design and function of the Service and • Application Module (SAM)Vehicle Interface• Handling of Documentation and Drawings• Design and function of diasys • Overview of parameters• Troubleshooting•

PaRticiPaNtS

dURatioN


adec ce1/M (MaRiNe) coURSe objectiveS

Understand the function and design of • the ADEC electronic control system in its 4000-03 marine engineUtilise diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system

taRget tRaiNeeSOperators and aintainers

PReReQUiSiteSBasic understanding of computer operating systems and electronic operating principles

cURRicUlUMDesign and function of the engine • Control Unit (ECU-7)Introduction to Blueline• Operation of the LOP• Explanation of engine wiring sensors• Component replacement• Handling of diasys• CAN communication• Download of engine and plant data• Troubleshooting•

PaRticiPaNtS

dURatioN

coURSe fee$ 0.00 including GST per person, per day

Four to Eight

Three Days

with lunch provided

Four to Eight

Three Days

with lunch provided

M

55


adec ce1/c (coNStRUctioN & iNdUStRial) coURSe objectiveS

Understand the function and design of • the ADEC electronic control system in its 4000-03 C&I engineUtilise Diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system


PReReQUiSiteSSeries 4000-03 CM1/C Update Course

Basic understanding of computer operating systems and electronic operating principles

cURRicUlUMIntroduction to the Motivline® System• Design and Function of the Engine • Control Unit (ECU-7)Design and function of the Power Output • Module (POM)Engine controls• Design and function of the Service and • Application Module (SAM)Vehicle Interface• Handling of Documentation and Drawings• Design and function of diasys • Overview of parameters• Troubleshooting•

PaRticiPaNtS

dURatioN


adec ce1/M (MaRiNe) coURSe objectiveS

Understand the function and design of • the ADEC electronic control system in its 4000-03 marine engineUtilise diasys 2.50 to access diagnostic • codes and create, save and view log filesUtilise diagnostic equipment and • documentation to troubleshoot the ADEC system

taRget tRaiNeeSOperators and aintainers

PReReQUiSiteSBasic understanding of computer operating systems and electronic operating principles

cURRicUlUMDesign and function of the engine • Control Unit (ECU-7)Introduction to Blueline• Operation of the LOP• Explanation of engine wiring sensors• Component replacement• Handling of diasys• CAN communication• Download of engine and plant data• Troubleshooting•

PaRticiPaNtS

dURatioN

coURSe fee$ 0.00 including GST per person, per day

Four to Eight

Three Days

with lunch provided

Four to Eight

Three Days

with lunch provided

M

55

EcU-7 cE1/c (cONSTRUcTION & INDUSTRIAl)

TEMIc cE1/c

COURSE OBJECTIVESProvide tradespersons with the skills neces-sary to diagnose, service and repair the TEMIC engine control system fitted to Mercedes OM series engines

TARGET TRAINEESService and Workshop Personnel

PREREQUISITEBasic understanding of computer operating systems and electronic operating principles

CURRICULUM y Operational theory and practical installation

application of the TEMIC system y Introduction to basic electrical principals

and wiring schematics y Practical experience in harness repair y System troubleshooting techniques y Correct use of diagnostic equipment


DURATIONTwo Days


COURSE OBJECTIVES y Understand the function and design of the

ECU-7 electronic control system y Utilise Diasys 2.50 to access diagnostic

codes and create, save and view log files y Utilise diagnostic equipment and documen-

tation to troubleshoot the ECU-7 system


CURRICULUM y Introduction to the Motivline® System y Design and Function of the Engine Control

Unit (ECU-7) y Design and function of the Power Output

Module (POM) y Engine controls y Design and function of the Service and

Application Module (SAM) y Vehicle Interface y Handling of Documentation and Drawings y Design and function of diasys y Overview of parameters y Troubleshooting


DURATIONTwo Days



ce1 taRget tRaiNeeSOperators

PReReQUiSiteSKnowledge of the main system functions• Technical comprehension• Good working knowledge of the language • in which the course is to be held

coURSe objectiveSProficiency in system function and set up• Being able to operate the system•

cURRicUlUMIntroduction of scope of electronics• Handling of documentation and drawings• System structure, design and operations• Troubleshooting via “Display Navigation”•

SchedUleTo be agreed

PaRticiPaNtS

locatioNMTU Detroit Diesel Australia Kings Park NSW

coURSe laNgUageEnglish

tRaiNiNg tiMe8:00 am to 4:00 pm

coURSe feeUpon request

ce2 taRget tRaiNeeSOn-Board Maintainer

PReReQUiSiteSMechanics or electronics technicians • with system knowledgeGood working knowledge of the language • in which the course is to be held

coURSe objectiveSSystem maintenance• Troubleshooting and corrective action• Using test/measurement equipment•

cURRicUlUMIntroduction of Scope of electronics• Handling of documentation and drawings• System structure, design and operations• Explanation of sensors and actuators• System configuration• Replacing complete units• Introduction of the dialog unit •

Data recording and error codes• Troubleshooting via “Display Navigation • and Dialog Unit”

SchedUleTo be agreed

PaRticiPaNtS

locatioNMTU Detroit Diesel Australia Kings Park NSW

coURSe laNgUageEnglish

tRaiNiNg tiMe8:00 am to 4:00 pm

coURSe feeUpon request


Up to eight persons

Up to eight persons

(basic level)We can also offer tailored courses on site to meet your requirements. Contact your MTU Detroit Diesel Australia Training Team for further information.

Engine Control Systems

ECS 4(MDEC)

ECS 7(ADEC)

E S 8(ADEC for 1600 series)

Engine Monitoring Systems

Smartline

BlueLine

BlueVision

MCS-5 (Type 1&2)

RCS-5

At MTU Detroit Diesel Australia we offer courses to meet both your operators (CE1) & on board maintainers (CE2) needs in the support of the MTU Electronic Engine Control Systems and MTU Engine Monitoring & Control Systems.

Training for the following systems is supported from our Kings Park Training Centre located in Sydney:

C


At MTU Detroit Diesel Australia we offer courses to meet both your operators (CE1) and on board maintainers (CE2) needs in the support of the MTU Electronic Engine Control Systems and MTU Engine Monitoring and Control Systems.

Training for the following systems is supported from our Training Centre located in Sydney:

We can also offer tailored courses on site to meet your requirements.

Contact your MTU Detroit Diesel Australia Training Team for further information.

COURSE OBJECTIVES COURSE OBJECTIVES

TARGET TRAINESS TARGET TRAINESS

PREREQUISITES PREREQUISITES

CURRICULUMCURRICULUM

SCHEDULE

SCHEDULE

PARTICIPANTS

PARTICIPANTS

LOCATION

LOCATION

COURSE LANGUAGE

COURSE LANGUAGE

TRAINING TIME

TRAINING TIME

COURSE FEE

COURSE FEE


NoteS


NoteS

mtudda.com.au

1300 688 3381300 MTU DETROIT

[email protected]

Documents

Technical Training Program