Technical SolutionsTechnical SolutionsTechnical SolutionsTechnical Solutionsfor for

Textile NobilitationTextile Nobilitation

Agenda

•• Definition of Technical TextilesDefinition of Technical Textiles• Textile Finishing - Application Systems

• Direct coatings • Transfer Coating• Lamination• Lamination • Impregnation

• Technical Textiles • Non Wovens Waddings and Glass Fibers• Non-Wovens, Waddings and Glass Fibers• Pigment Printing• Flocking• Products

• Synthetic Leather • Application Fields• Solvent based PUs (products)

• Plastisols (PVC Dispersion) • Application Markets • Application Systems

Definition of Technical Textiles

• A Technical Textile is a textile product manufactured where “functionality” is the primary criterion.

• Technical textiles can be grouped into two macro areas: • Wovens • Non Wovens

• Technical textiles include a vast array of industries such as: • Textiles for automotive applications

Medical textiles• Medical textiles, • Geotextiles• Agro-textiles • Protective clothingg

• At the present the importance of technical textile materials is increasing to accommodate multiple specific functional requirements.

• Demand of specific specialties and continuous innovation is increasing day by• Demand of specific specialties, and continuous innovation is increasing day by day

• Definition of Technical Textiles

Agenda • Definition of Technical Textiles

•• Textile Finishing Textile Finishing -- Application SystemsApplication Systems•• Direct coatings Direct coatings •• Transfer CoatingTransfer Coating•• LaminationLamination•• Lamination Lamination •• ImpregnationImpregnation

• Technical Textiles• Technical Textiles • Non-Woven, Waddings and Glass Fibers• Pigment Printing• Flocking• ProductsProducts

• Synthetic Leather • Application Fields• Solvent based PUs (products)Solvent based PUs (products)

• Plastisols (PVC Dispersion) • Application Markets • Application SystemsApplication Systems

Most Commonly Used Product Families

A li d U th P l• Acrylic and Urethane Polymers• Pigment Pastes

Textile Finishing - Application Systems

Roll

Dispersions adesiveImpregnation

F l dLamination

ACRILEM® IDROCAP®Solvent Based PUs

ICAFLEX®

- Foulard-Wet & Dry

ICAFLEX®Direct Coating- Knife on air coating- Knife on cylinder

CoatingTransfer Coating- Knife on cylinder coating- Coating

- Engraved cylinder- Stork screen

- Knife on cylinder coating

Textile Finishing - Direct Coating

Vertical & Rolling Blind

SportswearC l Black Out Curtains

Vertical & Rolling Blind

Dispersions

Casualwear Black Out Curtains- Skiwear- Mountain wear

TrousersACRILEM ®, IDROCAP ®

- Trousers- Fashion jacket- Raincoat

Solvent Based PUsICAFLEX ®

S t T h F b iSport Tech Fabrics- Shoes- Parachute

B ll

Sun Protection Fabrics

Home Textile- Adverting umbrella- House exterior curtain

- Balloon- Sail (spinnaker)- Tents

Home Textile- Tablecloth- Upholstery

- Boat curtain

Textile Finishing - Transfer Coating

Sportswear Military- Army Wear & Supply

Backpack- Blouses

Shirts

Dispersions

- Backpack- Camp tents

- Shirts- Skirts- Shorts

ACRILEM®, IDROCAP®Solvent Based PUs

ICAFLEX®

Mattress Protection- Hospital- Community

Workwear, Protective wear- High tech- Hygiene textile- Community

- Private- Hygiene textile- Flame retardant

Textile Finishing - Lamination

Textile / TextileI t li i

Textile / PlasticsTablecloath

Di i

-Interlining-shoes -Vertical Curtains

- Tablecloath- Graphic art- Sound barrier- Insulation

ACRILEM®, IDROCAP®Dispersions

Solvent Based PUICAFLEX ®

Solvent Based PU

Textile / Membranes & FilmsTextile / Membranes & Films-Sportswear,-Shoes

Textile Finishing - Impregnation

WaterproofingWoven

Touch Modification- Woven

Dispersions

- Woven - Non-Woven

Woven - Non-Woven

ACRILEM®, IDROCAP®p

Auxiliaries

ICAPSIL®Auxiliaries

HardeningHardening- Wadding- Abrasive pad

• Definition of Technical Textiles

Agenda

• Textile Finishing - Application Systems• Direct coatings • Transfer Coating

L i ti• Lamination • Impregnation

•• Technical Textiles Technical Textiles •• NonNon--Wovens Requirements Wovens Requirements •• NonNon--Wovens, Waddings and Glass FibersWovens, Waddings and Glass Fibers

Pi t P i tiPi t P i ti•• Pigment PrintingPigment Printing•• FlockingFlocking•• ProductsProductsProducts Products

• Synthetic Leather • Application Fields• Solvent based PUs (products) (p )

• Plastisols (PVC Dispersion) • Application Markets • Application Systems pp y

NON- WOVENS RequirementsTechnical Textiles

NON- WOVENS Requirements GENERAL

- High (dry&wet) strength

LIGHT

- Soft handHigh (dry&wet) strength- Hydrophobicity- Hardness => Resilience- Flame Retardancy

Hi h T t f

Soft hand- High (dry, wet & solvents) resistance- No skin irritation- Hydrophobic or hydrophilic properties

- High Temperature performances- Thermo-formable- Acid / Lead resistance

- Barrier or adsorption performances- Low yellowing tendency

WADDINGS

Good fiber bonding

FIBER GLASS

Good adhesion to glass- Good fiber bonding- Hardness / softness- Flame retardancy- Dry cleaning resistance

- Good adhesion to glass- Hardness => resilience- Fame retardancy- Compatibility with polymers ( PA; PP; PE; PVC )y g p y p y ( ; ; ; )- Thermal stability- Alkali resistance

Technical Textiles

ShShoes- Shoes Toepuff & Counter WallcoveringBatteries

- Battery Separators- Coating

Non-Wovens

Filtration - Liquid- Air

Roofing / Thermal-Sound Insulation- Bituminous membranes- High diffusion Membranes,g d us o e b a es,- Sound absorber

Technical Textiles

Hygiene- Sanitary Napkins- Coverstock

Interlinings- Sportswear

Sh- Adult incontinence- Wet/baby wipes

- Shoes

Non-Wovens:“Light Weight”

Medical / Cosmetic HouseholdMedical / Cosmetic Household- Sterile Disposal- Medical Wipes

Depilatory Stripes

- Cleaning Wipes,- Tablecloths

- Depilatory Stripes - Face masks

Technical Textiles

Garments FiltrationGarments- Shoulder Pads- Jacket Waddings

Filtration- Fumehood Filters- Air condition

Non-Wovens:Waddings

Furnishing / Bedding- Upholstery

Household- Abrasive Pad

Antislip finishingp y

- Cushion - Antislip finishing

Technical Textiles

Liquid / air filtrationIndustrial filters

Geotextile / reinforcing- Mesh

Non Wovens:

- Industrial filters- Air condition - Electric Cables

Non-Wovens:Glass fibers

Roofing / Thermal Insulation / Sound Proofing- Bituminous - Membranes- Mesh

Technical Textiles

Home TextileBedsheets

Garments- Bedsheets- Bedspread- Tablecloths- Curtains

- Fabrics- Knitwear

Pigment Printing

Requirements

- Color yield- Washing resistance- Dry / Wet Rubbing Fastness

Printabilityq - Printability- Viscosity stability- Screen cleaning

Pl ti

Technical Textiles

FlockingGarment- Fabrics

K it

Plastics- Jewelry - Cosmetic bags

PS articlesFlocking- Knitwear,- Underwear

- PS articles

Upholstery- Automotive (Aftermarket/Dashboards)- Sofas

Requirements

- Good adhesion on the fibers- Binding proprerties for PA, PES, VI- Washing fastness- Dry cleaning resistanceRequirements Dry cleaning resistance- Abrasion resistance- Softness

Textile Finishing Products

ACRYLICS PUDs

Acrilem® RP 6008 Acrilem® ST 6041

®

Idrocap® 954PFIdrocap® 982PF Id ® 995PFAcrilem® RP 6937

Acrilem® RP 6090Acrilem® RP 6357

Idrocap® 995PFIdrocap® 301PFIdrocap® 632PFNAcrilem® RP 6357

Acrilem® 359Acrilem® RP 6005

Idrocap® 632PFNIdrocap® 800A (Series)

Acrilem® RP 6020 Acrilem® PN 8A il ® RP 6650

Future………series 900

Acrilem® RP 6650

More detailed info available in the Technical Brochures.

D fi i i f T h i l T il

Agenda

• Definition of Technical Textiles

• Textile Finishing - Application Systems• Direct coatings

T f C ti• Transfer Coating• Lamination • Impregnation

T h i l T til• Technical Textile : • Non-Woven, Waddings and Glass Fibers• Pigment Printing• Flocking

P d t• Products

•• Synthetic Leather Synthetic Leather •• Application FieldsApplication Fields•• Solvent based PU (products)Solvent based PU (products)

• Plastisols (PVC Dispersion) • Application Markets • Application Systems

Synthetic Leather – Application Markets

A iShoes

B S iAutomotives Bags, Suitcases

Synthetic Leather

Upholstery Garments

Technology 1 _ Coagulation : Impregnation by foulard or Knife Coating of a solution of PU in solvent. Coagulation of PU on solution containing water/DMF

Technology 2 _ Transfer Coating : Knife Coating on paper release of multiple layer of (usually) solvent based PU. Transfer from paper to fabric through wet or dry lamination.

Synthetic Leather - Solvent Based PU

Requirements- Water & Solvent resistance

Hydrolysis resistanceTechnology 2 : - Hydrolysis resistance- Abrasion resistance- Flexion resistance- UV resistance

Technology 2 : (Transfer Coating)

PU solutions

Products

- Icaflex® series

Solvent- based Pigment pastesg p- Flexitint® series Auxiliaries- Icaplink ® Seriesp- Icapsil® Series

More detailed info available in the Technical Brochures.

Agenda

• Technical Textile Definition

• Textile Finishing - Application Systems• Direct coatings• Direct coatings • Transfer Coating• Lamination • Impregnation

• Technical Textile :• Technical Textile : • Non-Woven, Waddings and Glass Fibers• Pigment Printing• Flocking• Products• Products

• Synthetic Leather • Application Fields• Solvent based PU (products)• Solvent based PU (products)

•• Plastisols (PVC Dispersion) Plastisols (PVC Dispersion) ( p )( p )•• Application Markets Application Markets •• Application Systems Application Systems

Fate clic per aggiungere un titoloSpecial Applications

Fate clic per aggiungere un titolo

Heat Gellable PVC DispersionsHeat Gellable PVC Dispersions

Plastisol® – Application Markets

Antislip for carpets Inserts for clothing,Labels

FOAMFOAM(Direct Coating)

Antislip for work gloves

Plastisol® – Application Systems

Immersion- Handle coating

Spray- Difficult surfaces

- Metal and plastic Coating

COMPACT

Direct coatingDirect coating- Synthetic leather- Mattress protection- Trucks and gazebo tarpaulins- Table cloth

Thanks F li t i For listening