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1 Graduation Research Project Evaluating the Scope of Technical Textile in Raymond Submitted By NEHA D. JADHAV IN PARTIAL FULFILLMENT OF THE POST GRADUATE DEGREE "MASTER OF FASHION MANAGEMENT (MFM) 2014- 2016) Submitted To Department of Fashion Management Studies (FMS) National Institute of Fashion Technology (NIFT) Plot no. 15, Sector 4, Kharghar, Navi Mumbai, Maharashtra 410210 Web: www.nift.ac.in May, 2016 Graduation Research Project

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Page 1: Scope of Technical Textile fr Raymond14.139.111.26/jspui/bitstream/1/472/1/Evaluating the Scope of Technical Textile in...2 Evaluating the Scope of Technical Textile in Raymond Submitted

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Graduation Research Project

Evaluating the Scope of Technical Textile in Raymond

Submitted

By

NEHA D. JADHAV

IN PARTIAL FULFILLMENT OF THE POST GRADUATE DEGREE

"MASTER OF FASHION MANAGEMENT (MFM) 2014- 2016)

Submitted

To

Department of Fashion Management Studies (FMS)

National Institute of Fashion Technology (NIFT)

Plot no. 15, Sector 4, Kharghar, Navi Mumbai, Maharashtra 410210

Web: www.nift.ac.in May, 2016

Graduation Research Project

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Evaluating the Scope of Technical Textile in Raymond

Submitted

By

NEHA D. JADHAV

Under the Supervision of

Mr. Yashwant Misale

Assistant Professor

IN PARTIAL FULFILLMENT OF THE POST GRADUATE DEGREE

"MASTER OF FASHION MANAGEMENT (MFM 2014-2016)

Submitted

To

Department of Fashion Management Studies (FMS)

National Institute of Fashion Technology (NIFT)

Plot no. 15, Sector 4, Kharghar, Navi Mumbai, Maharashtra 410210

Web: www.nift.ac.in

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DECLARATION

I Miss Neha D. Jadhav hereby declare that the Graduation Project

Report entitled “EVALUATING THE SCOPE OF TECHNICAL

TEXTILE FOR RAYMOND” is the result of my own research work

carried out by me during the period from 11th

Jan 2016 to 11th April

2016 except as cited in the references. This report has not been

submitted to any other University or Institution for award of any

degree/diploma etc.

However, any other material taken from any other published source has

been suitably referred and acknowledged at various places.

Signature

Name of the Student: NEHA D. JADHAV

Date: 11/05/2016

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CERTIFICATE FROM FACULTY MENTOR

This is to certify that Ms. Neha D. Jadhav of National Institute of

Fashion Technology (NIFT), Mumbai has successfully completed

his/her GRP work titled –“SCOPE OF TECHNICAL TEXTILE FOR

RAYMOND” in partial fulfilment of requirement for the completion of

2 Years Post Graduate Programme "Master of Fashion Management

(MFM)" as prescribed by the Department of Fashion Management

Studies (FMS), National Institute of Fashion Technology.

This 'Graduation Research Project' report is the record of authentic work

carried out by her during the period from 11th

Jan 2016 to 11th April

2016 under my mentorship.

Signature

FACULTY MENTOR: Mr. Yashwant Misale

Designation: Assistant Professor

Department: FMS (Fashion Management Studies)

Institution: NIFT, Mumbai,

Address: Plot no. 15, Sector 4, Kharghar, Navi Mumbai, Maharashtra

410210

ACKNOWLEDGEMENTS

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A Project report seems to be an individual effort but it is in fact a

teamwork. Summer training at Raymond Ltd. was an opportunity to

shake hand with the practical world of business.

I am indebted to the individuals who helped me in gaining knowledge

and insight into various aspects of understanding the processes carried

out in an organisation, i.e. a brand.

I want to express my deepest gratitude to Mr Kishor Bhatia-Director,

Raymond ltd, for letting me work in the live project for making me

understand the actual work process.

I am also thankful to all my team mates who helped me sail through the

internship smoothly.

My deepest appreciation also extends to Mr Yashwant Misale, project

mentor, Faculty NIFT- Mumbai, who critically reviewed my project and

provided suggestions.

Last but not the least the most important people in my life, I am grateful

to my parents who supported me whole heartedly in my decisions and

encouraged me to do better in life.

Signature

Name: Neha D. Jadhav

Roll no: MFM/14/372

Semester 4

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EXTERNAL JURY PROCEEDINGS

NIFT MUMBAI

Proceedings of the MFM GRP External Jury Examination of Ms. Neha

D. Jadhav

Held at __________________am/pm on ____________________in

NIFT Mumbai

The GRP Internal Jury Examination of Ms. Neha D. Jadhav on her

MFM GRP report entitled “Evaluating the scope of technical textile in

Raymond” was conducted in the________________ at___________

am/pm on the following members of the External Jury were present:

1. <Name, Designation & Address>

2. <Name, Designation & Address>

3. <Name, Designation & Address>

4. <Name, Designation & Address>

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RECOMMENDATION

The Research scholar Ms. Neha D. Jadhav presented the salient features

of her GRP work. This was followed by questions from the External

Jury members. The questions raised by the Jury Examiners were also

put to the scholar. The scholar answered the questions to the full

satisfaction of the jury members.

Based on the scholar‟s research work, her presentation and also the

clarifications and answers by the scholar to the questions, the board

recommends that________________________________, be awarded

the Master Degree in "Master of Fashion Management (MFM)"

1. (Name of the Jury Member with Signature)

2. (Name of the Jury Member with Signature)

3. (Name of the Jury Member with Signature)

4. (Name of the Jury Member with Signature)

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EXECUTIVE SUMMARY

Company: Raymond Ltd. Thane

Project: Evaluating the scope of technical textile in India

Date: 11th

May 2016

Author: Neha D. Jadhav

Mission: To evaluate the scope of technical textiles and create a

business opportunity in Raymond.

Business Overview: Raymond Limited, the largest integrated

manufacturer of worsted fabric in the world was incorporated as the

Raymond Woollen mill during the year 1925 in the area around Thane

creek. The company comprises in three business divisions, such as

Textiles, Engineering and Aviation. Textile division of the company has

a distribution network of more than 4,000 multi-brand outlets and over

400 exclusive retail shops in the domestic market itself. Suiting‟s are

available in India in over 400 towns through 30,000 retailers and an

exclusive chain is present in over 150 cities across India and overseas

especially the products exports to over 55 countries including USA,

Canada, Europe, Japan and the Middle East. The group has three

engineering divisions, J.K. Files & Tools, J.K. Talabot Ltd. to cater to

national and international markets and a controlling interest in Ring Plus

Aqua Ltd engaged in the manufacture of auto components. Raymond

Ltd. is one of the first Corporate Houses in India to launch Air Charter

Services in India and since then it has been always a way ahead for

Raymond Aviation under the name of Million Air and have a fleet of 3

helicopters and 1 executive jet for the busy corporate executive.

PROJECT STUDY: It has been argued that a comprehensive and

technological change in the textile fabrication forces companies to move

towards looking at the changes in customer demands. If an effective and

technological evolution permits fabrics to emerge, the roles, played by

textile companies in India and abroad can lead to creation and evolution

of textiles. This can also lead to new development of technologies that

may by accepted

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by the end customers thereby creating a new business opportunity for

the fabric professionals all around the world.

This aim of this research is to study different textiles and their

compositions that are available in the market.

Initially we present an introduction on Raymond and its business

objectives. We narrow down to the new product development process

and the department that performs it in Raymond. Next we investigate

and evaluate the scope of technical textile.

Finally, based on the study, we present a conclusion that summarizes the

major findings unearthed by the study.

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TABLE OF CONTENTS Chapter Topic Page no

1.0 Introduction 1

1.1 Company Profile 1

1.2 Company Module 3

2.0 Objectives 4

2.1 Project undertaken 4

2.2 Project objectives 4

2.3 Scope of the study 4

2.4 Methodology 5

2.5 Literature Survey 6

2.5.1 Background 6

2.5.2 Various categories 7

2.5.3 Market size 8

2.5.4 Global vs domestic scenario 8

2.5.5 Government initiatives 10

2.5.6 Sector policy 10

2.5.7 Key provisions 10

2.5.8 Tax incentives 12

2.5.9 Challenges & future prospects 13

3.0 Functions of the Department 15

3.1 Collection 15

3.1.1 Exotic collection 16

3.1.2 General collection 17

3.1.3 Exclusive collection 18

3.1.4 Special collection 19

3.1.5 Ready to stitch collection 19

3.2.1 Seasonal collection process 20

3.2.2 New product development 22

3.2.3 Product functions 23

3.3.1 New development in fabric 24

3.3.2 Fibres used in Raymond 25

3.3.3 Need for blending 26

3.3.4 Blend description 27

3.3.5 Raymond‟s business objective 30

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3.3.6 Marketing objective 30

3.3.7 Lead time to the customer 30

4.0 Scope of technical textile 31

4.1 Technical textile (definition &brief) 31

4.2 Consumption of technical textile in India 32

4.3 Distribution of technical textile in India 33

4.4 Market size: National & International 34

4.5 Competitor analysis 36

4.6 Role of fibres in technical textile 38

4.7 Market Survey 40

4.8 Marketing challenges 45

4.9 SWOT Analysis 46

4.10.1 S- Strength 46

4.10.2 W- weakness 47

4.10.3 O- opportunity 49

4.10.4 T- threat 50

4.11 Key success factors 51

5.0 Results 52

5.1 Observations during the project 52

5.2 Suggestions 52

5.3 Conclusion 53

6.0 Miscellaneous 54

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CHAPTER 1 INTRODUCTION

1.1COMPANY PROFILE

Incorporated in 1925, Raymond Group is one of India's largest branded

fabric and fashion retailers. It is one of the leading, integrated producers

of suiting fabric in the world, with a capacity of producing 31 million

meters of wool & wool-blended fabrics. Gautam Singhania is the

chairman and managing director of the Raymond group.

With a capacity of 38 million meters in wool & wool-blended fabrics,

Raymond commands over 60% MARKET share in worsted suiting in

India and ranks amongst the first three fully integrated manufacturers of

worsted suiting in the world. They are perhaps the only company in the

world to have a diverse product range of nearly 20,000 design and

colours of suiting fabric to suit every age, occasion and style. They

export their products to over 55 countries including USA, Canada,

Europe, Japan and the Middle East.

Raymond produces high-value pure-wool, wool-blended and premium

polyester viscose worsted suiting in addition to half a million blankets

and shawls. Their strong in-house skills for research & development

have always resulted in path-breaking new products raising the standard

of the Indian textile industry.

Raymond‟s relentless pursuit of excellence has earned us over 60%

market share in worsted suiting in India.

Over time, Raymond has mastered the craft of producing the finest

suiting‟s in the world using super fine wool (with a fine count from 80s

to 250s) and blending the same with superfine polyester and other

specialty fibers like Cashmere, Angora, Alpaca, Pure Silk, Linen etc.

They also produce and market plush-velvet furnishing fabric in a wide

array of designs and colors for Indian and overseas markets.

A 100% subsidiary of Raymond Limited, Raymond Apparel Ltd. (RAL)

ranks amongst India's largest and most respected apparel companies.

They bring to their customers the best of fabric and style through some

of the country‟s most prestigious brands – Raymond (Ready-To-Wear),

Park Avenue, Color Plus, Parx and Notting Hill.

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Raymond Ltd. is among the largest integrated manufacturers of fabrics

in the world. Raymond Apparel Ltd. has in its folio some of the apparel

brands in India – Raymond Premium Apparel, Park Avenue, and Parx.

Color Plus is among the smart casual brand in the premium category in

India.

Silver Parx is a garmenting facility in India that manufactures formal

suits, trousers and jackets.

J.K. Helene Curtis Ltd.is a player in the grooming, accessories and

toiletries category. Raymond also is in joint venture with UCO Denim,

J.K Ansell, ltd and JK Talabot. Along with the above ventures,

Raymond launched its first men‟s ethnic wear brand called ETHNIX in

2011 thereby widening its scope in the traditional market.

Being integrated suppliers of fabrics as wells as garments, Raymond

offers total textile solutions.

Raymond‟s main ventures are into worsted fabrics, tailored clothing,

denim, Jeanswear, shirting‟s, suiting‟s, Dress shirts, corporate wear

woollen outer wear.

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1.2 COMPANY MODULE

Raymond has made its mark as being the foremost and the most

respected men‟s wear brand. Portraying Raymond‟s man as being the

most gentleman through his clothing and tagline which says

RAYMOND-THE COMPLETE MAN, it has reached in almost every

customer‟s priority list.

Raymond has in total 700 EBO (exclusive brand outlets) and about 200

MBO (multi-brand outlets). Its business works on 4 important modules

which are:

1. COCO- Company owned Company Operated stores,

2. COFO- Company owned Franchise Operated stores,

3. FOCO- Franchise owned Company Operated stores,

4. FOFO- Franchise owned Franchise Operated stores.

The core business of Raymond is of SUITINGS which makes around

2200-2400 crores of business being the most profitable one. Next in line

is the shirting business makes around 600-700 crores of business.

Raymond has also started with its high end outlets i.e. RAYMOND-

MADE TO MEASURE. The name itself says the garments are

customised according to the consumer‟s needs.

It also does manufacturing of denims named as UCO DENIM.

Raymond has the biggest mill in Vapis (Gujarat), Bangalore, Kolhapur,

etc. Textile production is done in chindwada in Nagpur

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CHAPTER 2 - OBJECTIVES

2.1 PROJECT UNDERTAKEN

Raymond, Ltd. is a very reputed and a big brand in the apparel industry.

I was placed in the Innovation team which works on fabrics. Working

on the basics of a finished product i.e. innovating the fabric is a different

experience than working and dealing with finished apparels as the

processes are different. Every organisation works differently and so

does Raymond. Working style of a brand is totally different from an

export house. As I was in the Innovation team, learning step by step

procedure which is followed became an important task.

So, selecting a project on mapping the process flowchart and working

towards innovating new product/idea/innovation became important.

2.2 PROJECT OBJECTIVES

The first objective is to study Raymond and its business

objectives.

Next and the most important objective is to investigate and

evaluate the scope of technical textile in Raymond.

To suggest a new business opportunity for the organisation and

Based on the study, presenting a conclusion that summarizes the

major findings unearthed by the study.

2.3 SCOPE OF THE STUDY

The aim of this project is to understand the processes involved in the

business from designing the product till its final look. It gives a detail

idea of how different departments work and what different processes are

followed in manufacturing in synchronization so that the end fabric gets

the desired look and feel.

To gain an insight into the intricacies involved in planning for a season

and implementing decisions made for the same be delving into details

concerning carious essential aspects.

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This study aims at leaning by gaining practical knowledge and

experience by working in an organization with systematic and planned

schedule to

be adhered to for a season to ensure positive results and profits which is

the ultimate aim of any business.

This project was very helpful to fulfil many loopholes of manufacturing,

processing and analysing the fabric development stages.

2.4 METHODOLOGY

The primary objective of doing this project was to get first-hand

knowledge of functioning of Innovation in fabrics. As there is no

comparison of two different entities on the basis of some criteria,

learning the core processes was the main aim. Hence, exploratory

research method was adopted.

Further there are few reasons which made me to use exploratory

qualitative research:

It is not always desirable or possible to use fully structured or

formal methods to obtain information from respondents

People may be unable to provide accurate and unwilling to

answer certain questions or unable to give truthful answers which

rarely happened in my case but yes there is a chance.

People may be unable to provide accurate answers to question to

tap their sub consciousness.

Thus, project research methodology is as follows:

In primary research, qualitative research through in depth interviews had

been adopted. For interviews non structured open ended questions were

used. Sitting with the designers and the assistant managers to understand

the processes was an important task involved.

1. In secondary data, both internal and external research was done.

For internal research, ready to use documents were used available

with the organization were used.

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2. For external research on technical textiles, secondary research

method was used.

3. The Research included:

a. Global Technical textile market

b. Distribution of technical textile in India

c. Market size

The after work included which technical textile is feasible for Raymond

and accordingly suggest a business plan.

2.5 LITERATURE SURVEY

OVERVIEW OF TEXTILE INDUSTRY

2.5.1 Background

India is one of the world‟s largest producers of textiles and garments.

Abundant availability of raw materials such as cotton, wool, silk and

jute as well as skilled work force have made the country a sourcing hub.

It is the world‟s second largest producer of textile and garment‟s. The

Indian textiles industry accounts for about 24% of the world‟s spindle

capacity and 8% of global rotor capacity. The potential size of the

Indian textile and apparel industry is expected to reach US$ 223 billion

by 2021.

The textile industry has made a major contribution to the national

economy in terms of direct and indirect employment generation and net

foreign exchange earnings. The sector contributes about 14% to

industrial production, 4% to the gross domestic product (GDP), and

27% to the country‟s foreign exchange inflows. It provides direct

employment to over 45 million people. The textile sector is the second

largest provider of employment after agriculture. Thus the growth and

all around development of this industry has a direct bearing on

improvement on Indian economy.

India has overtaken Italy, Germany and Bangladesh to emerge as the

world‟s second largest textile exporter. India‟s share in global textiles

increased by 17.5% in 2013compared to 2012. Textile exports from

India will touch US$ 300 billion by the year 2024-25.

In 2012, apparel had a share of 69% of the overall market, textiles

contributed the remaining 31%.

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2.5.2 Various Categories

Indian textile industry can be divided into several; segments, come of

which can be listed as below:

Cotton: Second largest cotton and cellulosic fibres producing

country in the world.

Silk: India is the second largest producer of silk and contributes

around 18% of the total world raw silk production.

Wool: India has 3rd

largest sheep production in the world, having

6.15 crores sheep, producing 5 million kg of raw wool, and

accounting for 3.1% of total world wool production. India ranks

6th

amongst clean wool producer countries and 9th

amongst grey

wool producers.

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Manmade fibres the 4th

largest in synthetic fibres/ yarns globally.

Jute: India is the largest producer and 2nd

largest exporter of jute

goods.

2.5.3 Market Size

The Indian textile industry, currently estimated at around US$ 108

billion, is expected to reach US$ 141 billion by 2021. The industry is

the second largest employer after agriculture, providing direct

employment to over 45 million and 60 million people indirectly. The

Indian textile industry contributes approx. 5% of GDP, and 14% to

overall index of Industrial production (IIP).

The Indian textile industry has the potential to grow five-fold over

the next ten years to touch US$ 500 billion mark on the back of

growing demand for polyester fabric. The US$ 500 billion marks

consists of domestic sales of US$ 315 billion and exports of 185

billion. The current industry size comprises domestic market of US$

68 billion and exports of US$ 40 billion.

Apparel exports from India have registered a growth of 17.6% in the

period April-September 2014 over the same period in the previous

financial year.

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2.5.4 Global Vs Domestic Scenario

The global trade of textiles and garments was approximately $781

billion in 2013. This is almost 4.6% of the trade of all commodities,

which is estimated at approximately $17 trillion. From 2008 to 2013,

the global textile and market trade has grown at a CAGR of 4

percent.

The current global garment market is estimated at approximately

$1.15 trillion which from nearly 1.8% of the world GDP. Almost

75% of this market is concentrated on Europe, USA, China and

Japan. An analysis of per capita spend on garment in various

countries shows a significant difference in developed and developing

economies. Within the major markets, India has the lowest per capita

spend on garment ($37) which is only 3 % of the highest one viz.

Australia ($1,131).

The top five textile and garment exporting nations are China, India,

Italy, Germany and Turkey. China is the single largest exporter with

39% share while India stood at a distant second place with 5 % share.

The top five importing nations re China, US, Germany, Japan and

United Kingdom. USA is the largest importer with a share of 17% of

the total global trade. The Indian textile and garment industry has an

important presence in the country‟s economy through its contribution

to industrial output, employment whereas its share in Indian exports

stands at a significant 13%. India is the second largest exporter of

textile and garment goods with a global trade share of approximately

5%.

The Indian domestic consumption of textile and garment is valued at

US$ 63 billion in 2013. Within this, garment retail has the highest

share of 73% contributing $46 billion, technical textile

contributes $13 billion with a share of 21% and home textiles

contribute $4billion with a share of 6%.

In 2013, India became second largest exporter of textile and garment

in the world surpassing Italy and Germany. India exported textile and

garment goods worth $40 billion, with a share of about 5% of global

textile and garment trade. In terms of value, Indian textile and

garment exports is dominated by garment category which has a

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majority share of 40% followed by yarn, fabrics, fibre, made-ups,

and other textiles including carpets, non-woven, etc.

POLICIES AND GOVERNMENT INCENTIVES

2.5.5 Government Initiatives

The Indian government has come up with a number of export

promotion policies for the textiles sector. It has also allowed 100%

FDI in the Indian textile sector under the automatic route.

2.5.6 Sector Policy

Technology Upgradation Fund Scheme has infused investment of

more than INR 2500 billion in the industry. Support has been

provided for modernisation ad upgradation by providing credit at

reduced rates and capital subsidies.

Scheme for Integrated Textile Parks provides world class

infrastructure to new textile units. To date, 57 textile parks have

been sanctioned with an investment of INR 60 billion. By 2017,

25 more Textile parks are to be sanctioned.

Integrated Processing Development Scheme for sanctioning

processing parks has been earmarked for this scheme.

Integrated Skill development has provided training to 1.5 million

people to cover all sub sectors of textiles such as Textile and

Apparel, handicrafts, Handlooms, Jute and Sericulture.

2.5.7 Key provisions for 2014-15

Allocation of INR 500 million towards the setting up of a trade

facilitation centre and a crafts museum to develop and promote

handloom products and carry forward the rich tradition of the

handlooms of Varanasi.

Allocation of INR 2000 million towards the proposed setting up

of mega textile clusters at Bareily, Lucknow, Surat, Kutch,

Bhagalpur and Mysore and one in Tamil Nadu.

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Allocation of INR 300 million towards the setting up of Hastkala

Academy for the preservation, revival ad documentation of the

handloom/ handicraft sector in PPP mode in Delhi.

Allocation of INR 500 million towards the setting up of

Pashmina promotion programme (P-3) and a programme for the

development of other crafts of Jammu & Kashmir.

The duty free entitlement for import of trimmings and

embellishments used by the readymade textile garment sector for

manufacture of garments for exports is being increased from 3%

to 5%.

Non- fusible embroidery motifs or prints are being included in

the list of items eligible to be imported duty- free for

manufacture of garments for exports.

The list of specified goods required by handicraft manufacturer-

exporters is being expanded by including wire rolls so as to

provide customs duty exemption on import handicrafts

manufacturer-exporters.

Fusible embroidery motifs or prints, anti-thefts devices, pin

bullets for packing, plastic tag bullets, metal tabs, bows, ring and

slider hand rings are being included in the list of items eligible to

be imported duty free for manufacture of handloom made ups or

cotton made ups or manufacture made ups for exports.

Specified goods imported for use in the manufacture of textile

garments for export are fully exempt from Basic Customs Duty

(BCD) and Countervailing Duty (CVD) subject to conditions tha

the manufacturer produces an entitlement certificate from the

Apparel Export Promotion Council or from the Indian Silk

Export Promotion Council.

Basic customs duty on raw materials for manufacture of spandex

yarn viz. polyetramethylene ether glycol and diphenyl methane

4,4 di-isocyanate is being reduced from 5% to NIL.

Any of the following two deductions can be availed:

Investment allowance (additional depreciation) at the rate of 15%

to manufacturing companies that invest more than INR 1billion

in plant and machinery, exceeding INR 250 million, acquired and

installed plant between 01.04.2013 and 31.03.2015, provided the

aggregate amount of investment in new plant and machinery

during the said period exceeds INR 1 billion.

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In order to provide a fillip to companies engaged in

manufacturing the said benefit of additional deduction of 15% of

the cost of new plant and machinery, exceeding INR 250 million,

acquired and installed during any previous year, until

31.03.2017.

2.5.8 TAX INCENTIVES

R&D Incentives/private-sponsored research programmes:

a. A weighed tax deduction is given under section 35(2AA) of

the Income tax Act.

b. A weighed deduction of 200% is granted to assess for any

sums paid to a national laboratory, university or institute of

technology, or specified persons with a specific direction

that the sum would be used for scientific research within a

program approved by the prescribed authority.

Companies engaged in manufacture having an In-house R&D

centre

a. A weighed tax deduction of 200% under section 35(2AB)

of the Income tax Act for both capital and revenue

expenditure incurred on scientific research and

development.

State Incentives

a. Apart from the above, each state in India offers additional

incentives for industrial projects. Some of the states also

have separate policies for the textile sector.

b. Incentives are in areas like subsidized land cost, relaxation

in stamp duty exemption on sale/lease of land, power staff

incentives, concessional rates of interest on loans,

investment subsidies/ tax incentives, backward areas

subsidies and special incentive packages for mega projects.

Export Incentives

a. Export Promotion Capital goods scheme (PCGS)

b. Duty Remission Scheme

c. Focus Product Scheme, Special focus product scheme,

Focus market scheme.

Area based Incentives

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a. Incentives for units in SEZ/NIMZ as specified in respective

acts or the setting up of projects in special areas such as the

North east, Jammu and Kashmir, Himachal Pradesh &

Uttarakhand.

2.5.9 CHALLENGES AND FUTURE PROSPECTS

Challenges faced by the Indian textile industry:

In spite of immense factors fuelling the growth of the Indian

textile industry, there are certain challenges faced by the country

in terms of scarcity of trained manpower, escalating energy costs,

high transportation costs, obsolete labour laws, low level of

technology and lack of economies of scale.

Future Prospects

The Indian textiles industry is set for strong growth, buoyed by

both strong domestic consumption as well as export demand. The

industry is expected to reach US$ 220 million by 2020.

With consumerism and disposable income on the rise, the retail

sector has experienced a rapid growth in the past decade with

several international players like Marks &Spencer‟s, Guess and

Next having entered the Indian market. The organised apparel

segment is expected to grow at a compound annual growth rate

(CAGR) of more than 13% over a 10 year period.

Growth Drivers

1. Rising per capita income, favourable demographics and a shift in

preference for branded products is expected to boost demand.

2. Favourable trade policies and superior quality will drive textile

exports

3. Increase in domestic demand is set to boost cloth production

4. Pointed and favourable policies instituted by the government will

give the industry a fillip.

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5. With consumerism and disposable income on the rise, the retail

sector has experienced rapid growth in the past decade, with many

global players entering the Indian market.

6. The centres of excellence focused on testing and evaluation as

well as resource centres and training facilities have been set up.

7. As per the plan for 2012-17, the Integrated Skill Development

Scheme aims to train over 2,675,000 people up to 2017, covering

all sub sectors of the textile sector – textiles and apparel,

handicrafts, handlooms, jute and sericulture.

8. Changing lifestyles and increasing demand for quality products

are set to fuel the need for apparel.

Investment Opportunities

1. Entire value chain of synthetics

2. Value added and speciality fabrics

3. Fabric processing set ups for all kinds of natural and synthetic

textiles

4. Technical textiles

5. Garments

6. Retail brands

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CHAPTER 3 - FUNCTIONS OF THE DEPARTMENT

3.1 COLLECTION

Raymond has a variety of collections designed for every strata of the

society. The major collections include the Domestic Suiting

collections which involves the major profits of Raymond.

This collection is further been divided into 4 seasonal collections:

1. Exotic: Specifically designed for the elite.

2. General: As the name says, designed for the masses.

3. Exclusive: designed for a specific purpose

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4. Special seasonal: Made for a specific season

5. Ready to stitch: Custom made

3.1 Exotic

3.1.1 Exotic collection is further divided into sub categories and they

are:

a. The Chairman‟s collection

b. The Lineage Line

c. The Renaissance collection

d. The Tasmania Collection

e. The Ceremonial Collection

f. Estivo

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3.1.2 GENERAL COLLECTION

The General collection is also further categorized into more

specifics according to the fabrics. This collection caters to the

general mass consumers and thus the commonly used fibres are

used. Among these, the poly wool and the ploy viscose ones are

partly priced high and low respectively according to the blends.

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3.1.3 EXCLUSIVE COLLECTIONS

The name itself suggests supplying exclusive collections to only

selected suppliers/ clients. The main chain of distribution is through

Wholesale only considering selected number of suppliers in North

and East and same in South and West.

North & East included 28 dealers and South & West included 22

dealers.

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3.1.4 SPECIAL COLLECTION

This includes the two most prestigious and the very important

collections which are showcased only occasionally.

It includes 2 events which are:

a. Top Dealer conference: This is held once in every 4 years in

different countries of Asia where all the textile players of Asia

showcase their collections and accordingly forecasting is done.

b. Mini Booking: This is conducted by the company itself where

suppliers are called and a trade show is organised. In this show,

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the suppliers then book their orders as per requirements. This

booking is conducted every half yearly.

3.1.5 READY TO STITCH (ROYAL BLISS)

Standard sizes are made which are not fully stitched. The end

changes are done according to the clients final measurements in

order to meet perfection. Usually this collection includes

Sherwanis, Indo western, Bandh gala and Kurta line.

3.2.1 SEASONAL COLLECTION PROCESS

This is a mandatory process for every apparel company. Like every

other organisation, Raymond also follows the standard two seasons

i.e. spring summer and autumn winter. This process involves lot of

steps and each step requires special attention. The steps involved are

as follows:

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Review of previous collection: In order to start with the

development of new collection, there happens a review of the

season gone by so that accordingly, the new collection is planned.

This step helps the designers to understand the demand of the

consumer i.e. the ongoing trend in the market.

Create a Plan: After the review, starts the planning of the season.

The main responsibility is to plan the product mix which

undergoes lot of changes every season. This is planned depending

on the budget given by the marketing team.

Conceptualization: The design team creates a concept and

accordingly designs the whole collection. This conceptualization

involves a story which includes, colour board, mood board and

design story. It is then presented to the higher authorities for the

approval.

Blanket presentation: This is a very important and a different

step. After the approval of the concept, the designers prepares a

blanket wherein, all the options of the fabrics are weaved with

their respective colour options in small boxes of specific lengths.

This blanket preparation takes around 2 weeks. This blanket is

then cut down to pieces as per the boxes and a file is prepared

which is then approved by the director in order to present it in the

trade show.

Blanket Sorting: After the approval, the selected qualities of the

fabrics along with its colour options are sorted and then issued

further for improvements if required as per the plan.

Feedback from Agents: These selected qualities of the fabrics

are presented to the agents and the sales team at the preview

conference after which the final ones are processed for

production.

Finalization: The final approved fabrics of the designed

collection are then issued for production. The manufacturing

program is then planned as per the forecast accordingly.

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Sample Presentation: Of all the approved fabric options, sample

fabric of specific quantity are made so as to check the look of the

fabric when a garment is prepared out of it. In this process, shade

and finish approval is done considering the final look of the

garment after the stitch.

New product research: Creating new product Information,

designing brand logos, styling garments for booking centres, etc.

are the roles which have to be carried out by the team.

Product training: With all these activities, the marketing team

trains their sales staff and agent staff about the product. Detailed

product information is given so that the staff can further represent

the brand properly.

Attend Booking: To remain updated with the latest trends, an

extensive research is undertaken. This includes attending various

events to understand the market. Similarly, the team attends

various trade shows where the organisation exhibits their products

and the team attends all such shows to get a proper feedback

about their product.

Final Issuing: The most important and the last step for the

collection process is issuing the final booked products for

production. A systematic manufacturing program is set for the

season and accordingly production process is carried out.

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3.2.2 NEW PRODUCT DEVELOPMENT PROCESS

This is a detailed description of the product development process.

This process majorly involves 8 steps which are carried out by the

innovation team of Raymond. These steps are as follows:

Opportunity identification: A common and important step for

any organisation to start off with a new product. This helps to

identify whether the product can be a success or not.

Opportunity Analysis: After an extensive research, happens

the further step of analysing these opportunities which can be a

hit or a miss for the organisation.

Idea Generation: As the opportunities gets sorted out, then idea

generate. This process is performed by the design team.

Idea Screening: These ideas are then presented to the senior

authorities in a systematic format which is called idea screening.

Product development and Testing: The designers develops

their designs with respective colour options and these fabrics are

tested to check the performance of the fabrics. The designs

which are having good potential are selected and are taken for

sample development.

Business Analysis: Alongside designing, the planning team

does a business analysis of these new products.

Technical Implementation: Without studying the

technicalities, a product is never complete and thus happens this

step after the design aspect is covered.

Commercialization: Hard-core marketing team work on this

aspect.

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3.2.3 PRODUCT FUNCTIONS

The functions attached to the product development are varied and

needs to be understood properly. Right from planning till the end

finished product involves lot of responsibilities and challenges

which the team faces. Some of the roles involves forecasting,

product development and management, its training to the staff,

outsourcing, studying international trends, etc. The major functions

are listed below

This helps the team members to work towards the successful

presentation of every season. The employees are marked for their

performance on the successful fulfilment of these parameters.

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3.3.1 NEW DEVELOPMENT IN FABRIC

The backbone of any garment is its raw material. In this sector, it‟s

the fabric which plays an important role in the overall final look of

the garment, so working towards the appearance and the feel of the

fabric becomes very important. This can be brought through

various techniques and mixing of more than one fabric to improve

the performance of the fabric. The 4 most important elements in the

development of new fabric are:

With the help of new technologies and designs, the Innovation

team keeps on adding a new touch and twists to the fabrics.With

the recent development in fabric knows as Techno smart fabric,

Raymond has tried to reach a new height in the field of Innovation.

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3.3.2 FIBRES USED IN RAYMOND

Raymond is the world's largest producer of worsted suiting fabrics

commanding over 60% market share in India. With a capacity of

38 million meters, we are among the few companies in the world,

fully integrated to manufacture worsted fabrics, wool & wool

blended fabrics. We also convert these fabrics into suits, trousers

and apparels that are exported to over 55 countries in the world;

including European Union, USA, Canada, Japan and Australia

amongst others.

The main categories which are produced in Raymond are:

Worsted

Denim and

Shirting

Different types of fibres including natural and manmade are used in

order to create a good quality fabric with god aesthetics and

performance.

3.4.2 BLENDS USED

No fibre is used in its purest form as that fibre may or may not have

all the qualities which are needed for the overall performance of

the fabric which is turned to make a garment. There are lot of

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blends mixed and matched in Raymond so as to create new

qualities every time. The basic blends are set and they are

mandatorily used since years. To identify and order them, the

company has made some codes which identify the fabric blend and

those fabrics are then ordered accordingly. The

codes of the blends are as follows:

FIBRE NAME CODE BLEND PREFIX

Cotton 1 All Wool

Polyester 2 Wool rich

Viscose 3 Poly wool

Merino Wool 4 Poly viscose

Cashmere wool 5 Outside weaving in PV

Angora wool 6 Silk

Mohair 7 Linen

Wool grade 8 Poly wool (diff quality)

Camel hair 9 Outsourced fabric

3.3.3 NEED FOR BLENDING

The important reason for blending fibers is to produce better

performance. By blending we can improve the characteristics that

are poor in one fiber, by blending it with another type of fabrics

that excel in those characteristics. For example polyester when

blended with cotton, the resultant fabric has moderate absorbency

which is almost nil in polyester.

To reduce the cost this is sometimes one of the important reasons

for blending of fibers. To produce cross dyed effects fibers with

unlike dye affinity are combined and dyed together so that it

produce interesting cross dyes effects as one fibers take up the

color and the other retains its original color.

To improve the spinning, weaving and finishing efficiency for

example the spinning efficiency of polyester is improved by

blending with cotton to produce spun yarns.

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3.3.4 BLEND DESCIPTION

COTTON BLEND

Cotton is the most common fibre which is used in blending as it

has lot of useful properties. The blends sued by Raymond are:

Fine yarn dyed cotton and plains

P/V cotton

Wool/ cotton/silk

Cotton prints

Corduroy

The blend compositions and the breakup is stated below

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Development in cotton blends and the detailed composition

P/V Cotton Poly Bamboo Cotton

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Development in Linen blends:

Pure Linen

Wool Linen

Linen Mohair

Linen prints

Linen coated fabrics

Developments in the cotton blends:

Paper yarn

Polyester/ Bamboo/ Linen

Cotton/ Polyamide

Fine cotton for exotic

PU coating

Digital printing

Jute look

Foil print for jacketing

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3.3.5 RAYMOND’SBUSINESS OBJECTIVE

Every organisation has its business objectives. Similarly, Raymond

has a business agenda which it carries every season. The main

business objectives is to sell 60 CMC (Chairman Collection) suits

in a year.

3.3.6 MARKETING OBJECTIVE

The 3 most important objectives are:

Adding to Raymond‟s imagery - Limited edition

Reiterate Raymond‟s leadership and expertise in crafting the

very best fabric

Strengthen “Made to measure” personalization proposition

3.3.7 LEAD TIME TO THE CUSTOMER

This is the planned structure of delivery of the product to the

customer. This lead time cycle is for made to measure outlets of

Raymond.

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CHAPTER 4 - SCOPE OF THE TECHNICAL

TEXTILE

4.1 TECHNICAL TEXTILE (DEFINITION AND BRIEF)

A technical textile is a textile product manufactured for Non-

Aesthetic purposes where function is the primary criterion. India

currently consumes the products under all twelve categories,

though not all of them are produced domestically. The 12

categories are:

Mobiltech, Buildtech, Meditech, Agrotech, Clothtech, Packtech,

Geotech, Oekotech, Hometech, Protech, Indutech and Sportech.

The percentage of indigenous production varies drastically across

various products. India is a large producer of technical textiles

products in Packtech, Clothtech, Hometech and Sportech segments,

the products of which are primarily commodities.

Unlike the conventional textile industry in India which is highly

export intensive, the technical textile industry is an import intensive

industry. Many products like baby diapers, adult diapers, PP spun

bound fabric for disposables, wipes, protective clothing, hoses,

webbings for seat belts, etc. are imported to a very large extent. As

mentioned earlier, the products with high production levels in India

with substantial exports are typically commodity products and are

not very R&D intensive. These products include flexible

intermediate bulk containers (FIBCs), tarpaulins, jute carpet

backing, hessian, fishnets, surgical dressings, crop covers, etc. Size

of the units manufacturing the products also varies to a large extent.

There is significant number of small scale units manufacturing

technical textile products; this segment is highly unorganised in

nature. Although there are various large players present, the

production of certain goods is still concentrated in the small scale

segment like canvas tarpaulin, carpet backing, woven sacks, shoe

laces, soft luggage, zip fasteners, stuffed toys, fabrication of

awnings, canopies and blinds, etc. There are a few Multi-National

Companies like Ahlstrom, Johnson& Johnson, Du Pont, Procter

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&Gamble, 3M, SKAPs, Kimberly Clark, etc. which are

internationally very large players in technical textiles and have set

up their units in India as well. There are some domestic players like

SRF, EntremondePolycoaters, Kusumgarh Corporates, Supreme

Nonwovens Pvt. Ltd., Garware Wall Ropes, Century Enka, Techfab

India Ltd., Pacific Non-Woven, Vardhman, Unimin, etc which are

also very large players in this industry.

4.2 CONSUMPTION OF TECHNICAL TEXTILE IN INDIA

Technical textile consumes 22% of the total fibre consumption

globally. Among this, the consumption of technical textiles is more

seen in developed countries.

USA: 23%

EUROPE: 22%

CHINA: 13%

INDIA: 4%

Based on the past trend of growth and estimated and user segment

growth, the sub group on technical textile for the 12th five year

plan has projected the market size from 75,925 crore for 2012-13

to 1, 58,540 crore for year 2016-17.

The largest category in the technical textiles industry of India is

Packtech which has around 38% share. The domestic consumption

of Packtech currently is around Rs 14,067 crore and is expected to

grow at the rate of 13% year on year to reach Rs 25,913 crore by

2012-13. Another very significant segment in the Indian technical

textiles market is Clothtech, which has over 17% share of the

technical textiles consumption. However, consumption of this

segment is expected to register a growth of around 8% year on

year and reach Rs 9,665 crore by 2012-13. Mobiltech and

Hometech each has a share of around 8-9% in the total

consumption and are expected to grow at 10-11% year on year for

the next five years. Sportech which has a share of around 7% has

above average growth potential of almost 11% year on year. It is

expected to reach Rs 4,358 crore by

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2012-13.Indutech which currently has only about 6% share of the

total domestic technical textile consumption is expected to grow at

12% year on year for the next five years to reach Rs 4,091 crore.

Rest of the segments have shares of less than 5%. Amongst the

smaller segments, Protech has good growth potential.

The current domestic consumption of Protech is around Rs 1,259

crore and is expected to increase to almost Rs 2,021 crore by 2012-

13 growing at over 9-10% year on year.

4.3 DISTRIBUTION OF TECHNICAL TEXTILE IN INDIA

In 2007, Prime minister Dr. Manmohan Singh announced the

technology mission on technical textiles under the 11 five year

plan. The mission has been established to address the “major

constraints for improving production and consumption of technical

textiles” In 2008-09, 4 centres of excellence (COE‟s) were set up

to catalyse industry support and build capacity in the area of Geo

tech, Pro tech, Medi tech and Agrotech. Each of these COE‟s was

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set up with an initial outlay of 11 crores from the central

government. In 2010, a fund outlay of 200 crores was announced to

support the Mission.

4.4 MARKET SIZE: NATIONAL AND INTERNATIONAL

Technical textiles refer to textile materials and products used

primarily for their technical performance and functional properties

rather than their aesthetic or decorative characteristics. The

segment encompasses diverse products and applications; based on

product characteristics, functional requirements and end-user

applications; technical textile products have been grouped into 12

categories.

Technical textiles are predominantly man-made fibre-based owing

to their inherent advantages of strength and versatility. Man-made

fibres are estimated to account for around 80% of the total fibre

consumption in the global technical textiles. Majority of technical

textiles are manufactured using regular fibres or their specialty

variants, whereas, high performance fibres account for a mere 5%

of the total fibre consumption.

INDIAN TECHNICAL TEXTILE INDUSTRY

India is emerging as a significant player in technical textiles. The

fast-paced economic growth leading to infrastructure creation as

well as higher disposable income has made India a key market for

the technical textile products. Moreover, the country has

developed a foothold in the production of technical textiles owing

to its skilled and technical manpower as well as abundant

availability of raw-material. More investments are underway in

this sector; as per the Ministry of Textiles, as on September 2010,

26,163 applications for technical textile projects with a project

cost of US$ 14.5 billion2 were disbursed under Technology

Upgradation Fund Scheme (TUFS).

Indian Technical Textile industry is estimated at US$ 11 billion2

(2009-10), with domestic consumption of US$ 10.3 billion. The

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Industry has witnessed a significant growth of 16% from 2001-02

to 2009-10 and, is expected to grow at a rate of 11% year-on-year

and reach a market size of US$ 15.1 billion by the year 2012-13.

Domestic consumption is expected to increase to US$ 14.1 billion

by the year 2012-13.

Packtech, Clothtech and Hometech are the largest segments of the

Indian Industry, comprising around 65% of the Indian technical

textile market, as evident from the above figure. Going forward,

Sportech, Indutech, Geotech, Oekotech, Packtech and Hometech

are expected to achieve high growth rates.

GLOBAL TECHNICAL TEXTILE MARKET

Global technical textile market is growing at a CAGR of 8%.

Among all the textiles, the below chart shows that Mobiltech

followed by Sportech and Indutech. Innovation plays a vital role in

determining the performance of the global technical textiles

market. Some of the factors that drive this market are a surging

demand from the global automotive market, excellent physical

properties of technical textiles, and product development led by

innovation. Technical textiles refer to high-performance textiles

that are used in place of regular textiles. Over the past couple of

years, the demand for technical textiles has been increasing

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significantly owing to their superior functionality and physical

properties and greater research and development.

4.5 COMPETITOR ANALYSIS: MARKET SHARE

1. The Ruby Mills, Ltd.

Incorporated in the year 1917, as a composite textile mill,

mainly manufacturing cottons. The management of the unit

was taken over by the late Mr C N Shah in 1946 and

thereafter the mill has been regularly progressing and

manufacturing a wide range of products. The company has

two plants located at Dadar, Central Bombay and Dhamni on

Mumbai Pune Highway. Since 1996, the company is

manufacturing micro dot fusible interlining and basic

interlining in technical collaboration with GygliTextil AG

Switzerland. The company has been in operation since 1921

with an Annual Income of Rs 680 million (US$ 10.95

million).

2. Bombay Dyeing

Bombay Dyeing as established in 1879, as a small operation of

Indian spun cotton yarn dip dyed by hand. The company

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specialises in stylish linens, towels, home furnishings, leisure

clothing, kids wear and a whole range of other products which

are available in over 350 exclusive Bombay Dyeing Retail or

2000 multi brand outlets. It also has a polyester division which

is engaged in manufacture of 100% virgin polyester staple

fibre and textile grade PET chips. It uses NGSS technology

from Invista Polyester technologies and Chemtex

InternationalInc, USA

3. Arvind Mills

Started in 1931 by three brothers, with a share capital of Rs

2,525, 000 (US$ 41, 957*), Arvind Mills was set up with the

aim of manufacturing high end superfine fabrics in India.

Arvind has carved a niche with brand names like Arrow,

Flying machine, USPA, New port, Mega mart and The

Arvind Store. It has diversified into other major segments

such as fabrics, garments, advanced materials, chemicals and

dyes, retails, engineering, real estate, sustainable agriculture

and telecom.

4. Welspun India Ltd

Welspun India Ltd is a fully integrated home textile

manufacturer and one of the top three globally. With a

network across 32 countries, the company offers the entire

range of home textile products to consumers from almost

every corner of the world. It also owns leading brands such as

Christy and Hygrocotton among others. The company has

modern manufacturing facilities at Anjar and Vapi in Gujarat,

India where it produces the entire range of

Home textiles for bed and bath category.

5. Alok Industries

Alok Industries Ltd vertically integrated textile company,

provides end to end solutions through five core divisions –

Cotton Yarn, Apparel Fabric, Home textiles, Garments and

Polyester Yarn. Alok‟s large customer base companies

domestic and international retailers, garment exporters in India

and converter countries who are vendors to major international

labels. They include some of the world‟s largest retailers and

India‟s largest manufacturers of apparel and home textiles.

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INTERNATIONAL PLAYERS

1. DU Pont (U.S)

2. Asahi Kasei corporation (Japan)

3. Freudenberg (Germany)

4. Kimberly Clark (U.S)

5. Mistui chemicals (Tokyo)

4.6 ROLE OF FIBRES IN TECHNICAL TEXTILE

Fibres is a lifeline of any garment or product related to fabric. The

fibres which are mostly used in technical textile are categorised

below:

REGULAR FABRICS:

Natural: Cotton, silk, wool, jute, hemp, rami, flax

Regenerated: Viscose, Lyocell

Synthetic: Nylon, PET, PP, acrylic

SPECIALTY VARIANTS OF REGULAR/GENERIC FIBRE

Flame retardant

Super absorbent

Anti-bacterial

Ultra-fine fibres, etc.

HIGH TECH/HIGH PERFORMANCE FIBRES

High chemical and combustion resistant organic fibres

High performance inorganic fibres: Glass, asbestos & carbon.

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PHYSICAL PROPRTIES OF FIBRES FOR TECHNICAL USE

1. WOOL: Though being a natural fibre, wool has technical

characteristics which can be useful for making technical

textiles. The qualities are as follows:

Highly extensible

Low thermal conductivity

Comfort and warmth

Comparatively fire retardant

Used for fire proof padding in aeroplanes

2. NYLON: Manmade fibres so can be used as per need be.

Nylon 6,6 first fiber in 1939 by DU Pont

High extensibility, dimensional stability, low moisture

Used in carpets, curtain, packaging, sport textiles, etc.

3. POLYESTER (PET)

Durability and compatibility with cotton in blend

Low moisture absorbency and good dimensional stability.

Glass transition temp is approx. 70˚C , resistance to heat and

chemical degradation

4. VISCOSE RAYON

Better tenacity in wet and dry conditions

Textured and hollow fibers are comparable to cotton

Fire retardant

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4.7 MARKET SURVEY

In order to check the feasibility of technical textiles in

Raymond, a market survey was conducted by spreading a

questionnaire with a sample size of 50 which included mix

crowd like textile professionals, common people and below is

the survey report.

Safety Measures Taken In the Indian Industry for

Employees/ Labours

The above graph clearly states the position of safety measures

taken care by the Indian industry is not up to the mark as

other countries. Protech industry which specially is into

protective textiles have a high scope when it comes to safety.

The main target is to increase the protective measures and

safety in the workplaces.

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AWARENESS OF TECHNICAL TEXTILE IN INDIA

This area is emerging but it‟s an untapped market in the Indian

market scenario. So, there is a scope in the Indian market and

the best way to introduce it is by attaching it to a big name like

Raymond.

SCOPE OF TECHNICAL TEXTILE IN INDIA

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35

15

Technical textile industry is the most emerging and inventive

industry. It ranks 5th

in the world for high potential in the

textile industry. Innovation is found at the highest level in this

area and as Raymond is associated with innovating new

developments in the market, it will be a good opportunity for

Raymond.

SHOULD RAYMOND CONSIDER INTO EXPANDING

IN TT

Considering the above options, Raymond does have a good

opportunity in the technical textile business. Due to increasing

scope it can be introduced as a new business opportunity and

what better than Raymond.

DIRECTION OF EXPANSION

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The biggest advantage for opting in this will be the brand image

of Raymond which will help the growth of technical textiles.

EFFECT ON EXPANSION TO BRAND IMAGE

Advantages if brand extension:

Increases brand image

Reinforcement of the brand

Reaching out to new customers

Lesser amount of risk

AWARENESS OF MAJOR PLAYERS IN THE INDUSTRY

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The only reason for not being aware about this industry is no

marketing is done up to the mark.

FINDINGS OF THE SURVEY:

India has a vast scope in technical textiles.

Favourable industry dynamics and government support

would help to aid the growth.

Raymond has the capacity to take initiatives and bring

forth innovation to harness the potential

Thus, it has a scope by aiding the growth of this industry

by taking on huge expansions.

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4.8 MARKETING CHALLENGES

In order to enter in such a big area, building a strong brand

strategy becomes important. Also, with that comes lot of

challenges in front of the organisation which it has to face.

Below are the marketing challenges which can occur for

Raymond:

Building a new marketing concept

Product Knowledge

Immature market

Customer behaviour

Largely unorganized set up

Unawareness

Unavailability of information

Knowledge of certification and testing

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4.9 SWOT ANALYSIS

4.10.1 TECHNICAL TEXTILE: STRNGTH

Cheap labour

Abundant raw material

Increasing population

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Steady increase in infrastructure development

Real estate growth

Consideration for geo-textiles in SOR by central ministry

Industrial growth

Growth in automotive sectors

Increase in awareness of healthcare and hygiene products

Urbanisation

Stringent laws on waste management

Popularity of various sports

Disadvantage India

4.10.2 TECHNICAL TEXTILE: WEAKNESS

Technology obsolesce

Poor policy framework

Poor infrastructure

Lack of skilled workforce

15-point roadmap to become global leader

Create awareness across the country: Awareness on technical

textiles in India is not much among existing players. In order to

create awareness, conferences and seminars should be held by

various government organisations. This will not only create

product knowledge, but also help in understanding market

potential of TT.

Ensure availability of right type of fibres: Availability of right

type of raw material is essential for growth of any sector. As

TT are high-engineered products, raw materials play a very

important role in their manufacturing. Raw materials must meet

all standardised norms specified by industry, which will ensure

that the quality of the final product is as per industry

requirements.

Promote tie-ups with global leaders: As product knowledge is

very limited, tie-ups with global leaders in the TT sector will

help in the growth of the industry. Most automobile companies

have followed the same strategy in the past. This will benefit

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Indian players to both gain product knowledge as well as

capitalise the market.

Encourage FDI: Vast market potential for future, skilled man

power and abundant availability of raw material gives a cutting

edge advantage to India as an investment hub for the TT sector

for foreign players. Encouraging FDI in the sector will help in

growth of the sector in India as well as provide employment

opportunities.

Value addition in existing setup for woven technical textiles:

Due to lack of product knowledge, investors are hesitant on

Investing in TT. They can think of diversifying into TT using

existing capacities so that they can test the market. After

gaining full confidence, they can subsequently get into full-

fledged investments.

Establishment of knowledge-sharing centres: It is necessary

that product knowledge of TT reaches out to grassroots levels.

This can be done by setting up knowledge-sharing centres in

each and every textile hub in the country. These centres would

facilitate matters for new entrepreneurs.

Replace existing conventional products with technical textiles:

For many of the individual and industrial uses, TT products

offer better options over conventional products. These products

are much more beneficial over conventional products in terms

of their performance. E.g. roof insulations.

Create concept selling for TT products: Concept selling can be

an influential way in promoting TT products in India. E.g.

sportech offers benefits like easy movement, stretch ability and

comfort to swimmers which can help them improve their

performance.

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Brand – Made in India: Creating a strong „Made in India‟ brand

will promote Indian TT across the globe especially for products

where we can differentiate.

Futuristic strategy to meet demand-supply gap: We need to

frame our vision, strategy and action plan by correct assessment

of the demand and supply gap, and position India as a strong

player in the international market for supply of TT.

4.10.3 TECHNICAL TEXTILE: OPPORTUNITY

Unlike conventional textiles, technical textiles (TT) have a

huge potential in India, as the sector is in an introductory phase

as of now. The Indian TT industry has witnessed a significant

growth of 16 per cent from 2001-02 to 2009-10, and is

Expected to grow at the rate of 20 per cent year-on-year to

reach a market size of $36 billion by 2016-17.

The income of the Indian consumer is also growing fast. This

will enable them to make more discretionary spending on TT

products viz. Hometech, clothtech, mobiltech, sportech and

meditech. India‟s per capita income is projected to soar by 10.4

per cent to `74,920 in 2013-14 as the country becomes a $1.7

trillion economy. The middle class of 300 million with higher

discretionary income is expected to increase to 520 million in

another five years. The middle class is well-educated and

receptive to many TT products, particularly disposable products

which have a huge market in Western countries. This,

combined with the growth of organised retail in the country,

will be a key growth driver for TT used in consumer products.

Over 50 per cent of the country‟s population is below 25 years

– the vibrant segment for any market. Also, India leads the

world with the highest confidence index (it was highest in India

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for a 7th straight quarter) – showing optimism among

consumers in the economy.

Their (technical textiles) wide range of applications, lack of

competition, and growing consumer and industrial demands

make it a big opportunity area and an attractive option to invest

in. Moreover, factors conducive for the growth of

manufacturing and consumption of TT are also available within

the country. Though India is the second largest textile economy

in the world after China, its contribution to the global TT

industry is only 9 per cent of the total consumption. Currently,

there are very few market players in the TT segment.

As TT products are high-engineered products manufactured on

the basis of functional properties for specific uses, they are

higher value products; so, they fetch higher returns to

manufacturers giving good profit margins. The Indian culture is

showing a paradigm shift towards Westernisation; so new

generation entrepreneurs should think of untapped market

segments. As we are moving towards globalisation, our needs

And market demands are changing, and I am sure products like

wet wipes, disposable home textiles, travel kits, air bags, high-

end sports textiles, and disposable products like medical

textiles will be products of daily consumption in the near

future.

If we go back 10-20 years, products like sanitary pads, baby

diapers or wipes, were hardly used by the masses. But today,

these products have penetrated even into rural areas. So, the

time has come to change our mind-set from “conventional

textiles” to high value “technical textiles” as investment

options. Investors need to direct themselves from basics to

high-engineered niche products. The major chunk of TT are

manufactured by nonwoven technologies. These are compact

technologies, and are emerging technologies to produce

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complex products as well. As the process is very short, the

utility consumption is much lower; and due to mass production,

operating costs are minimal as well.

4.10.4 TECHNICAL TEXTILE: THREAT

Technical textile industry is new and growing sector in India,

so the biggest threat can be the entry of new players as this area

has a lot of scope in the future. Also, there are established

international technical textile players which may enter through

FDI.

Thus, we can definitely position India as a potential hub for TT,

provided we develop world class infrastructure, technology

levels, skill development programmes and a government policy

framework which will support our vision. We also need to have

new entrepreneurs with new mind-sets to explore innovative

marketing and manufacturing techniques.

4.11 KEY SUCCESS FACTORS

With the help of below factors, Raymond can reach new

heights by expanding the business in technical textiles. These

key success factors are:

Strong Brand presence

Collaboration with local players

Innovation is the key for success in this field

Process optimization with minimum trial is vital to be

competitive in the market

Products are tailor made and vary continuously, so for this

support of qualified technical hand is a must.

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CHAPTER 5 RESULTS

5.1 OBSERVATIONS DURING THE PROJET

The organization is well organized and systematic.

The merchandiser is the key connection between all the

departments.

Every department has their key roles well defined and the

senior authorities keep a regular track of who is working on

what in the team.

The fabric and the garment testing are done by the testing

laboratory of Raymond itself.

There is a cordial relationship within every team member

and in problems they help each other.

Where other companies work almost 2 seasons prior,

Raymond was working one season prior.

5.2 SUGGESTIONS: FOR THE DEPARTMENT

Though the working process is performed systematically,

there is no specific time management.

A specific working calendar needs to be followed so that all the

processes are tracked systematically.

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The brand needs to work 2 seasons prior as compared to other

organizations so that they can come at par with the market.

Hence, by squeezing the time slots for each activity, maximum

time can be saved which will lead to better productivity and

faster delivery of the products and also the brand could be able

to work for future seasons in advance and reach at par with other

competitive companies.

SUGGESTIONS: TECHNICAL TEXTILE

Understanding the pain points of the customer (what fabric is

needed)

Working towards solving these problems

Being disruptive (new solutions)

Upgradation of product to exceed customer needs

5.3 CONCLUSION

The team members keep the team running.

From the merchandiser‟s point of view, he/she is the mediator of

the company and the buyer. The merchandiser communicates with

the buyer and even within al the departments so as to get the work

done as per the deadlines.

It is always an advantage to know about different fabrics used, the

kind of trims used for every buyer.

From the designer‟s point of view, he/she needs to be abreast with

the latest trends and fashion in the market so as to deliver

innovative products every time.

The most important element is time management which keeps

the team performance at the highest level.

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CHAPTER 6 - MISCELLANEOUS

INDUSTRY CONNECTIONS

The team members of Textiles department

SENIOR AUTHORTIES

Mr. Kishor Bhatia- Director, Raymond apparel Ltd.

SENIOR MANAGERS OF TEXTILE TEAM

Mr. Sandesh Godbole ( Innovation)

Mr. Nameet Srivastava (Ethnix)

Mr. Vijay Panchal (General set)

Mr. J.K. Sharma (Exclusive collection)

Mr. Vijay (Exotic collection)

Innovation Team Assistant managers

Ms Nandini Durgesh

Ms Shweta

Ms Vinita

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Ms Twinkle

Mrs Nimisha

Human Resources Executive

Ms Khyati Handa

Fabric Testing Department

Mr. Sunil Singh (General Manager)

BIBLOGRAPHY

http://www.raymond.in/index.asp

http://www.slideshare.net/VinaliPatil/technical-textiles-future-of-

indian-textile-market

http://www.raymond.in/index.asp

http://www.slideshare.net/VinaliPatil/technical-textiles-

future-of-indian-textile-market

http://www.slideshare.net/VinaliPatil/technical-textiles-

future-of-indian-textile-market

http://www.researchandmarkets.com/reports/3049264/global-

technical-textiles-market-2015-2019

http://technotexindia.in/

file:///E:/NIFT-

2014/SEM%204/Domestic%20Technical%20Textile%20Indu

stry.pdf

file:///E:/NIFT-2014/SEM%204/textile-industry-in-india.pdf

http://www.protex-textile.com/home/innovations/rd-centers/

http://www.intnews.com/TTIBuyersGuide/advertisers