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RENR1243-03
30Page,KWG
©2003 Caterpillar
All Rights Reserved
Printed in U.S.A.
RENR1243-03
June 2003
3500B Engine For Electric Power
Conversion
3508:
5XM1-UP
3508B:
6PN249-UP
3512:
6PM1-UP
3516:
7KM1-UP
Generation (EPG) With Switchgear
3LS1-UP
4GM171-UP
3MS1-UP 3NS1-UP
2HW1-UP
3512B: 3516B:8RM175-UP
7RN428-UP6WN114-UP 6HN138-UP
5AW1-UP 2JW1-UP4AW1-UP
1NW1-UPCCX1-UP
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
PressureSymbol
TemperatureSymbol
LevelSymbol
FlowSymbol
A AA
2
A AA
1
2
325-PK-14
C A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flowsthrough it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sendermeasures the temperature or pressure. Its resistance changes to give an indication to thegauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
SocketPin
Pin or Socket
NumberWire, Cable, or HarnessAssembly Identification
Single WireConnector
Circuit NumberIdentification
Wire
Gauge
WireColor
Plug Receptacle
9X-1123
ComponentPart Number
Electrical Schematic Symbols And Definitions
1
1 1
2 2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
40-Pin Deutsch Connector
110-6848 Plug As.or110-6847 Plug As.(Service Replacement)
110-6844 Seal
110-6847 Plug As.
110-6848 Plug As.
or
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
Wire Gauge Pin # Socket #
14-18 7N-77797N-7780
7N-9737 Plug 7N-9738 Receptacle
1
2
Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
16-18
Notes
14-18
4-6
10
12-14
DT, DRC, HD, and Deutsch connectors.
DT, DRC, HD, and Deutsch connectors.
Surseal connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
7N-7780
8N-1548
8N-1542
8N-1540
9X-68568N-1538
7N-7779
8N-1547
8N-1543
8N-1541
9X-68578N-1539
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
9-Pin HD10 Receptacle
8T-8736 Receptacle
A B
C
DE
F
G H
J
Wire Gauge
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3-Pin DT Plug
3E-3307 Receptacle As.
3E-3371 Wedge
3E-3368 Wedge
102-8813 Seal
104-2921 Plug As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
2-Pin DT Plug
3E-3362 Wedge
102-8812 Seal
3E-3365 Wedge
3E-3364 Plug As.
3E-3361 Plug As.
102-8803 Receptacle Kit
102-8802 Receptacle Kit
102-8808 Plug Kit
102-8807 Plug Kit
2-Pin Sure-Seal Plug
D86819
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
4-Pin DT Plug
3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge
102-8814 Seal
3E-3373 Plug As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3E-8558 Bolt
3E-4367 Ring
9X-3265 Seals
9X-0145 Receptacle As.
7X-6222 Connector As.
242322
212019
DEUTSCHIPD
DRC16-24SA
USA 3 9 1
5
21
16
22
104
6 12
24
18
137 191
18
17
16
15
19
1 2
3
20
910
23
2221
4
5
6
7
811
12
13
14 25
24
18
17
16
15
19
1 2
3
20
9
10
23
2221
4
5
6
7
8
11
12
13
14 2524
Pin # Socket #
16-18
25-Pin CE Plug
4-6
10
12-14
8N-1548
8N-1540
8N-1542
9X-6856
8N-1538
8N-1547
8N-1543
8N-1541
9X-6857
8N-1539
8N-1521 Endbell As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3E-4367 Ring
3E-8557 Bolt
8T-9834 Connector As.9X-3132 Seals
9X-1343 Receptacle As.
40-Pin DRC Connector
DEUTSCHIPD
DRC16-40S
4039383736
3534333231
10
20
40
30
26
36
166
5 15
25
35
21
11
311
24-Pin DRC Connector
Wire Gauge
3T-3044 or8N-1518 Plug As.
3T-3043 or8N-1517 Receptacle As.
102-8804 Receptacle Kit 102-8809 Plug Kit
10
40
36 6
535
31 1
24 6
22 4
21 3
119
D86820
3
17
11
26
1
1
21
23
24
25
Front View
Rear View
914
23a
20 21257
21a
3 5
6
8
10
11
12
1516
1
2
17
18
19
22
23
26 28
29 30
32
Component Locations - Prime Power Applications
3
2526
11
15
16
1
18 19
21
23
24
Front View
1
17
Rear View
5
6
9
10
11
1415 16
3
17
1819 20 2125
29 30
7
21a
8
Left Side View
AirCleaner
Air
Cleaner
Right Side View 4
12
1
2
22
23
26
27
28
31
32
23a
Component Locations - Standby Power Applications
Right Side View
Left Side View
Component Location
ComponentSchematic
Location
Machine
LocationComponent
Schematic
Location
Machine
Location
Alarm G-16 1 Sensor - Atmospheric Press G-5 11
Alternator G-10 2 Sensor - Crankcase Press G-4 12
Assembly - Relay Board K-3 Note 5 Sensor - Engine Coolant Level K-7 Note 4
Assembly - Relay Board I-3 Note 5 Sensor - Engine Coolant Temp G-5 14
Batteries I-8 Note 1 Sensor - Engine Oil Press (Filtered) G-4 15
Breaker - Alternator G-12 1 Sensor - Engine Oil Press (Unfiltered) G-4 16
Breaker - Battery G-12 1 Sensor - Engine Speed Timing (Primary) E-5 17
Breaker - Control Switch D-14 1 Sensor - Fuel Filter Press (Filtered) G-4 18
Breaker - Denox C-12 1 Sensor - Fuel Filter Press (Unfiltered) G-4 19
Breaker - EMS II F-16 1 Sensor - L. Turbo Exhaust Temp A-7 20
Breaker - Engine Control D-16 1 Sensor - L. Turbo Inlet Press (Note 3) E-4 21,21a
Breaker - Mag Relay H-13 1 Sensor - R. Turbo Exhaust Temp A-7 22
Breaker - Main Crank E-Stop H-12 1 Sensor - R. Turbo Inlet Press (Note 3) G-5 23,23a
Breaker - PRCM L-13 1 Sensor - Turbo Outlet Press G-5 24
Breaker - Relay G-13 1 Solenoid - Air Shut-off (Left Side) H-6 25
Control - Engine C-7 3 Solenoid - Air Shut-off (Right Side) H-6 26
Control - Speed F-15 1 Solenoid - Air Start (if equipped) H-9 27
Gauge - Cluster #1 K-16 1 Solenoid - Cylinder Head (Note 2) F-3, F-2 28
Gauge - Cluster #2 K-15 1 Solenoid - Start Aid H-6 29
Gauge - Cluster #3 K-15 1 Solenoid - Start Aid H-6 30
Module - Customer Communication L-10 Note 5 Switch - Alarm Silence H-16 1
Module - Loadshare M-8 1 Switch - Charger Fault K-7 Note 1
Module - Prog Relay Control K-5 Note 5 Switch - Control D-15 1
Module - Relay Driver J-2 Note 5 Switch - Customer Shut-down J-7 Note 1
Module - Relay Driver L-2 Note 5 Switch - Disconnect I-9 Note 1
Monitor- EMS II I-18 1 Switch - E-Stop E-15 1
Motor - Prelube G-6 4 Switch - Fuel Level K-7 Note 1
Motor - Starter (1/2 Group) H-10 5 Switch - LH/RH G-16 1
Motor - Starter (1/2 Group) H-10 6 Switch - Low Idle F-13 1
Potentiometer J-10 Note 1 Switch - Manual Crank G-15 1
Pyrometer C-3 1 Switch - Mode/Clear G-16 1
Relay - Air Shut-off LH F-14 1 Switch - Overspeed Verify C-15 1
Relay - Air Shut-off RH G-14 1 Switch - Prelube Override C-10 1
Relay - Denox C-12 1 Switch - Prelube Press D-5 31
Relay - E - Stop C-12 1 Switch - Remote Start/Stop K-7 Note 1
Relay - E - Stop Lockout D-12 1 Switch - Service H-16 1
Relay - Caterpillar Monitoring System E-16 1 Switch - Start Aid C-15 1
Relay - Engine Control D-16 1 Terminal Block (TB-1) H-12 1
Relay - Mag #1 G-14 1 Terminal Block (TB-2) E-12 1
Relay - Mag #2 L-13 1 Terminal Block (TB-3) C-16 1
Relay - PRCM H-14 1 Terminal Block (TB-4) G-13 1
Relay - Prelube (Master) G-14 1 Terminal Block (TB-5) J-16 1
Relay - Prelube (Slave) H-14 1 Terminal Block (TB-6) J-16 1
Relay - Shut-down Notify L-12 1 Terminal Block (TB-7) J-16 1
Relay - Start Aid Hold H-14 1 Terminal Block (TB-8) I-15 1
Relay - Start Aid Start H-15 1 Terminal Block (TB10) D-11 1
Resistor G-6 7 Terminal Block (TB-11) D-11 1
Sender - Air Inlet Temp J-7 9 Terminal Block (TB-12) K-12 1
Sender - Eng Oil Temp J-7 8 Thermocouple (Note 2) A-1, C-1 32
Sensor - Aftercooler Temp G-5 10 Timer - Air Shut-off F-15 1
Note 1: Customer supplied component.
Note 2: One located at each cylinder.
Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.
Note 4: Located at the Radiator.
Note 4: Remote mounted.
RENR1243-03
30pages,KWG
INPUT SIGNAL WIRES TO ECM
OUTPUT SIGNAL WIRES FROM ECM
SENSOR SUPPLY VOLTAGE
(+) BATTERY SUPPLY WIRES
SIGNAL PLUS
(-) BATTERY / SENSOR RETURN
SIGNAL MINUS
F708-YL
CUSTOMER SUPPLIED24 VDC POWER SUPPLY (FUSED)
+-
200-BK
L20
200-BK
F702-GN
998-BR
L19
234678 5
COOL/STOP-2
1
151-OR
200-BK
14
01-PK
02-RD
03-BU
04-BU
12-BK
13 12
05-BU06-BU
07-BU08-BU
09-BU
11
10-BU
10
11-BU
9 8
01-PK
02-RD
03-BU
04-BU
05-BU
06-BU
07-BU
08-BU
09-BU
10-BU
11-BU
RELAY BOARD ASSEMBLY9Y-6497
12-BK
12
RELAY BOARD ASSEMBLY9Y-6497
34567
12
RELAY DRIVER MODULE123-7450
12
13
11R914
12-BK
R9
15
11-BU
10-BU
09-BU
08-BU
07-BU
06-BU
05-BU
19
9
F10
F9
18
R817R8 10
16
R720 R7
21
F8
F7
24
R623R6 8
22
25
7R526 R5
27
F6
F5
30
R429R4 6
28
31
5R332 R3
33
F4
F3
36
R235R2 4
34
37
3R138 R1
39
F2
F140
2
11
04-BU
03-BU
02-RD
01-PU
11-BU
10-BU
09-BU08-BU
07-BU06-BU
05-BU
12-BK
04-BU
03-BU
11
240
F1
F2
39
R138R1 3
37
34
4R235 R2
36
F3
F4
33
R332R3 5
31
28
6R429 R4
30
F5
F6
27
R526R5 7
25
22
8R623 R6
24
F7
F8
21
R720R7
16
10R817 R8
18
F9
F10
9
19
RELAY DRIVER MODULE123-7450
7 6 5 4 3 2 1
15
R914
89
R9
1011
11
13
12
1213
200-BK
-B
+B123-6008
PROGRAMABLE RELAYCONTROL MODULE
F10 RM39RM38F9
F8 RM37RM36F7
F6 RM35RM34F5
F4 RM33RM32F3
F2 RM31
RM28RM27RM26RM25RM24RM23RM22RM21RM20RM19RM18RM17RM16RM15RM14RM13RM12
K5 N/O OUTK5 N/C OUTK2 N/O OUTK4 N/C OUTK6 N/C OUTK6 N/O OUTK4 N/O OUTK3 N/C OUTK3 N/O OUTK7 N/O OUT
-BAT.FLYBACK GND
NCNC
RM11RM10RM9RM8RM7RM6RM5RM4RM3RM2
K1 N/O OUTK1 IN
+BAT. FUSED OUTNC
RM30
NCK5 IN
F1
K5 INK2 INK4 INK6 INK7 INK3 IN
RM29+BAT. SW RM1
+BAT. UNFUSED
XXX-XXXXX-XX
36-PU
02-RD
35-PK
XXX-XXXXX-XX36-PU35-PK
XXX-XXXXX-XX
151-ORXXX-XX
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX892-BR893-GN
36-PU
XXX-XXXXX-XX
SHIELD
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX
PLUG AS.3E-6286AEC-40
01-PU
SHIELD
XXX-XX
151-OR
40 SWITCH INPUT 4SWITCH INPUT 539
38 SWITCH INPUT 1NC37
36 RDM 2RDM 135
34 NCSWITCH INPUT 233
32 SWITCH INPUT 3313029282726 NC
NC
2524
NC
SWITCH INPUT 62322 NC
NC2120 CAT DATA LINK -
CAT DATA LINK +1918 NC1716
NC1514 NC13121110090807060504
NC0302
NCNC
SWITCH INPUT 8
FUEL LEVEL123-2993NOTE A
01
SWITCH INPUT 7
1
2
NC
NCNC
NCNC
NC
1
2
NC
200-BK
NC
229-BK
102-RDL41
L41
200-BK
35-PK
36-PU
L41
L41
200-BK
36-PU
ATTACHMENTS
200-BK
200-BK
200-BK
151-OR
NCNCNCNCNCNC
1K
NC
200-BK
200-BK
D839-YL
T
ENGINE OILTEMPERATURE129-9191
1K200-BK
L20
STOP-1
151-OR
SPEED TRIMPOTENTIOMETER(OPTIONAL)
SPM SYNCHRONIZER INPUT(OPTIONAL)
+-
+-
LOAD SIGNAL(FOR SETUP ONLY)
AUXILIARY CONTACT
PULSE WIDTH MODULATEDOUTPUT SIGNAL(TO ENGINE MOUNTED ECM)
OPEN FOR DROOP
+-
LOAD SHARING LINESCOMMON TO ALL UNITS
TO AMMETERS, ECT.ON SWITCHBOARD(OPTIONAL)
TO VOLTMETERS, ECT.ON SWITCHBOARD(OPTIONAL)
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XX
50-400 HZ
+-
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX
6
5
4
3
2
1
6
6
XXX-XXXXX-XX
MAIN BUS
C464-BU
D936-WH200-BK
C
B
A
GN-18BK-18RD-18
ALARM
VSRETURN
CIRCUITBREAKER
998-BR
998-BR
35-PK
AIR INLETTEMPERATURE129-9191
T
3
103-RD-14
103-RD-14
022-WH
6
024-BR
1
2 NOTES:WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THECURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEGAND MUST BE PHASED AT THE CONTROL AS FOLLOWS:
PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASEWITH CT TERMINALS 4 TO 5.
PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASEWITH CT TERMINALS 6 TO 7.
PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASEWITH CT TERMINALS 8 TO 9.
POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5ASECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN ISESSENTIALLY 0 VA.
CONTACTS TO CLOSE WHEN BREAKER CLOSES.
THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDENRESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENTTRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGHVOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.
POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE
CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD ISTO BE TIED TO GROUND AT MODULE END ONLY.
040-OR-14
CUSTOMER SHUT-DOWN(REMOTE E-STOP) NOTE A
L20
151-OR
060-YL050-WH
F719-BRF715-PU
CHARGER FAULT
COOLANT LEVELSENSOR 111-3794
REMOTESTART/STOP133-9027NOTE A
CUSTOMER SUPPLIED
J982-ORJ981-WH
L20
150-OR
200-BK200-BK
200-BK
998-BR998-BR
200-BK200-BK200-BK
200-BK200-BK200-BK
L19
L19
CUSTOMER POWERCONNECTION7X-6222DRC-24
200-BK
040506
200-BK
070809101112131415161718192021222324
030201
L19
022-WH
024-BR
998-BR998-BR
998-BR
L19
C464-BU
L19
F719-BRD839-YL
B472-YL
D936-WH
F715-PU
050-WH060-YL040-OR-14
103-RD-14
L19
L19
L19
RS-232C PORT
998-BR
- CAT DATA LINK
998-BR
F702-GN
892-BR
+
998-BR
893-GN
-B+B
F702-GN998-BR
START/RUN-1
200-BK
199-OR
998-BR
F702-GN
103-RD-14
040-OR-14060-YL050-WH
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XX998-BR
F702-GN
CW
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX
AØ
BØ
CØ
AØ
BØ
CØ
AØCURRENT XFORMER
AØAMMETER
BØCURRENT XFORMER
BØAMMETER
CØCURRENT XFORMER
CØAMMETER
LOAD SHARE (+)LOAD SHARE (-)LOAD SHARE SHIELD GNDDROOP SWITCH CONTACT ADROOP SWITCH CONTACT B
24 VDC POWER SUPPLY (+)24 VDC POWER SUPPLY (-)
PWM OUTPUT SIGNAL (+)PWM OUTPUT SIGNAL (-)PWM OUTPUT SHIELD GNDLOAD SIGNAL (+) FOR SETUP ONLYLOAD SIGNAL (-)/SPM SYNC SHIELD GNDSPM SYNCHRONIZER INPUT (+)SPM SYNCHRONIZER INPUT (-)SPEED TRIP POT HIGHSPEED TRIM POT WIPERSPEED TRIM POT LOW
GENERATOR
F715-PU
CUSTOMERCONNECTION8T-9834DRC-40
010203
4039383736353433323130292827262524232221201918171615141312
COOL/STOP-1
111009
4
08
998-BR
D839-YL
103-RD-14
B472-YL
D936-WH
080-GN090-PU
L19
07
5
022-WH
024-BR
D936-WH
B472-YL
022-WH024-BR
D839-YL
06
050-WH060-YL040-OR-14
F715-PUF719-BR
SPEED ADJUSTPOT (1K OHM)10 TURN122-9458
SA
05
F702-GN
WOODWARDLOADSHAREMODULE
161-0797
04
3
2
1
C464-BU
200-BK
070-WH
C464-BU
1234567891011121314
1516171819202122232425262728
F719-BR
998-BR
200-BK
020-WH-14
CUSTOMERCOMMUNICATIONMODULE117-6170
151-OR
12
NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER
AND KEPT AS SHORT AS POSSIBLE.
030-BU-14
124-3176 COVER
010-OR-14 SHUTDOWN NOTIFY RELAY-COMMON
SHUTDOWN NOTIFY RELAY-NORMALLY CLOSE D
SHUTDOWN NOTIFY RELAY-NORMALLY OPEN
NOTE A
200-BK
J981-WH
200-BK
J982-OR
START/RUN-2
B472-YL
STOP-2
2
1
14
200-BK
21
109-6507 SWITCH111-1324 BLOCK
L20
200-BK
103-RD-14
200-BK
37383940
0403
0807
3635
3231
2827
2423
2019
1615
1211
0201
0605
3433
3029
2625
2221
1817
1413
1009
150-OR
200-BK
F705-PK
103-RD-14
E797-WH
998-BR
E798-PK
102-RD
102-RD
113-OR-14
998-BR
DENOXBREAKER114-1142
10A
DNCB
21
L43
L43
102-RD-14
102-RD
102-RD-10
200-BK
113-OR-14
200-BK
103-RD
102-RD-1016A
150-OR
150-OR
NOTE G:
NOTE D:
150-OR
114-OR-14
150-OR
102-RD-14
150-OR
200-BK
200-BK
150-OR
200-BK 200-BK
229-BK
876543211 2 3 4 5 6 7 887654
010203040506081012071409111315161718192021222324
3
252321172422201918161514121008131109070406050302
L42
L42
200-BK
21113-OR-14
200-BK
L42
1
10A
PRCMBREAKER114-1142
PRCMCB
2
102-RD
102-RD-14
200-BK
L42
200-BK
151-OR
113-OR-14
102-RD
30
87
87a
8586
PRCM RELAY9Y-2921
PRCMR
102-RD
F721-GY
102-RD
F721-GY
F721-GYOFF-A
AUTO-A
STOP-A
START-A
21
22
23
24
25
926-RD
104-RD
104-RD
104-RD-14
104-RD-14
NOTE F:
NOTE B:
200-BK
151-OR
L41 PROGRAMMABLE RELAY CONTROL MODULE POWERL42 PRCM RELAY POWERL43 CONTROL/ECM/EMS/DENOX POWER
200-BK
103-RD-14
103-RD-14
103-RD-14
102-RD
105-RD
102-RD-10
103-RD-147
ECM BREAKER114-1143
F721-GY
104-RD-14
11
121314
15
16
987
10
INDICATES "CLOSED"
BEFORE BREAK"
2423
-INDICATES "MAKE
STOPAUTO
MAN.START
OFFRESET
20
171819
START
CONTROL SWITCH CHART
6
102-RD-6
54321
102-RD
CONTACTS
109-RD-6
101-RD-6
01
102-RD
OFF/RESET
NOTE BLOCK
L1 INJECTOR WIRINGL2 EXH TEMP SENSOR PWR/RTNL3 SPD/TIMINGL4 TIMING CALIBRATIONL5 ETHERL6 FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATUREL7 ANALOG ENGINE SENSOR SIGNALSL8 ANALOG SENSOR PWR/RTNL9 ISOCHRONUS/DROOP SIGNALSL10 STARTER RELAY SIGNALL11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGEATHER)L12 CUSTOMER SHUT-DOWNL13 SWITCH GEARL14 AIR SHUTOFF/PRELUBEL15 ETHER PULL-IN/HOLD-INL16 ECM (+)BATT/(-)BATTL17 AIR SHUT-OFF SOLENOIDSL18 ELECTRIC/AIR STARTER SOLENOIDSL19 CUSTOMER SUPPLIED WIRINGL20 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGEATHER)L21 ECM (+)BATTERYL22 ECM (-)BATTERYL23 STARTER MAG RELAYSL24 SPEED/DROOP SIGNALSL25 AIR SHUT-OFF/PRELUBE RELAY SIGNALSL26 STARTER MAG RELAYS CONTACTSL27 CUSTOMER SHUT-DOWNL28 CONTROL/OVERSPEED/ETHER SWITCHESL29 ETHER PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTSL30 AIR SHUT-OFF SOLENOIDSL31 SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNALL32 EMS-II CUSTOMER INTERFACEL33 REMOTE START/STOPL34 EMS-II CUSTOMER INTERFACEL35 EMS-II CUSTOMER INTERFACEL36 EMS-II HARNESS CODEL37 SECONDARY CAT DATA LINK (NOTE:PAIR IS TWISTED TOGEATHER)L38 EMS-II GAUGE CODEL39 MISC (-)BATTL40 CUSTOMER INTERFACE (-)BATT
22
25
21
1112
1516
1920
2324
2728
3132
35
8
200-BK
36
09
200-BK
200-BK
103-RD-14
ESR
E-STOP RELAY9Y-2921
8586
87a
87
30
10
1314
17
103-RD-14
30
87
87a
86 85
200-BK-10
PECMCB
200-BK200-BK200-BK
L29
200-BK
102-RD-14
113-OR-14
200-BK
200-BK
114-OR-14
102-RD-14
3
103-RD
EMSR
EMS-II RELAY9Y-2921
8685
87a
8730
199-OR
18
2122
2526
29
102-RD-141
E798-PK
104-RD
101-RD-6
109-RD-6
2
CSCB
30
104-RD-10
102-RD-6
150-OR-10
L38 L38
L40
229-BK
200-BK200-BK
33
C465-OR-10
102-RD
199-OR
NOTE K:
199-OR
199-OR
200-BK
103-RD
103-RD
34
0708
E-STOP LOCKOUT RELAY9Y-2921
ESLR
103-RD-14
4
103-RD
199-OR
XXX-XX-4
30
87
87a
86 85
200-BK
DENOX RELAY9Y-2921
DNOXR
200-BK
998-BR
1
200-BK
2
103-RD
102-RD
200-BK
200-BK
J982-OR
998-BR
200-BK
200-BK
E797-WH
200-BK200-BK200-BK
200-BK
200-BK200-BK
200-BK
200-BK
L39
L39 L39
200-BK200-BK200-BK
L39
102-RD
J981-WH
L37
F702-GN
103-RD-14
LOW IDLE SW4D-1836NOTE A
213
LIS
200-BK
L40
998-BR
102-RD-6
051-WH
052-YL
053-GN
049-OR
200-BK
200-BK
200-BK
200-BK
049-OR
053-GN
051-WH
052-YL
10A
053-GN
049-OR
200-BK
052-YL
051-WH
L38
200-BK
TB-10
TB-11
CONB
SERC
INSTRUMENT BOXINNER
BULKHEADSERVICE
CONNECTOR9W-1951
XXX-XX
F720-GN
L36
L28
L28
XXX-XXXXX-XX-8XXX-XXXXX-XX-8XXX-XXXXX-XX-4
113-OR-14
XXX-XX
XXX-XX
2
F706-PU
395-BR-14394-GN-14
382-PK-14F710-BRF707-WH
F720-GN
F717-YL
C465-OR-10
926-RD
F705-PK
F708-YLF702-GNF722-OR
E799-BR
101-RD-6
109-RD-6304-WH-10
F715-PU
314-PU-10
998-BR
F701-BR
JHGFEDCBA
229-BK
893-GN892-BR
1
50A
L27
L26
L22229-BK-14229-BK-14
MAG RELAYSBREAKER116-7655
MAGCB
2
XXX-XX
200-BK
XXX-XX
200-BK-10
200-BK
L33
TB-2
998-BR
L29
F719-BR
L21
XXX-XX
F716-WH
E797-WH
INSTRUMENT BOXCONNECTOR 'A'
25-PIN3T-3043
L23
103-RD
L30
L31
L29
L30
INSTRUMENT BOXCONNECTOR 'B'
25-PIN8N-1517
1
L24
104-RD-10
L24
113-OR-14
200-BK
107-RD-10107-RD-10
200-BK
102-RD
CONTROL SWITCHBREAKER114-1142
998-BR
AUTO
F721-GY
F702-GNF722-OR
05
105-RD
200-BK
200-BK
102-RD-10
L26
200-BK
200-BK
150-OR040-OR-14
105-RD
L23
050-WH
104-RD
C465-OR-10
F722-OR
060-YL
998-BR
114-OR-14
998-BR
L36
150-OR
102-RD-10
TB-3
15
14
13
12
10
9
8
7
20
19
5
4
3
2
103-RD-14
18
17
2
1
ES
65
F706-PU
EMSSS
11
30
87
87a
EMSCB
SC
SAS
OSS
AST
060-YL
050-WH
040-OR-14
200-BK
F716-WH
86
6
85
ECM RELAY9Y-2921
F705-PK
16
F702-GN
104-RD
F722-OR
104-RD998-BR
-B S D +B
1 2 3
3
109-6507E-STOP
113-OR-14
F706-PU150-OR
OVERSPEED VERIFY SW7N-8001
L20
START-K
WH
RD
055-WH
F708-YL
200-BK
BK
21
STOP-K
AUTO-K
OFF-K
106-RD-14
START2
STOP2
AUTO2
OFF2
OFF1
AUTO1
103-RD-14
STOP1
START1
START-B
STOP-B
AUTO-B
OFF-B
2 31
200-BK200-BK
PECMR
F716-WH
STARTING AID SWITCH8N-0694 MOMENTARY
150-OR-10
103-RD-14
EMS-II BREAKER114-1142
10A L33
L42
L28
200-BK
998-BR
102-RD-14
F720-GN
L40
998-BR
113-OR-14
F717-YL
200-BK
CONTROL SW127-2331
055-WH
F708-YL
L21
AIR S/ORELAY LH9Y-2921
SPEED CONTROL9X-9591
150-OR-14
103-RD-14
L31080-GN070-WH
090-PU
150-OR 150-OR-14
105-RD
F702-GN
C465-OR-10
RELAY-ONESHOT 2.4 SEC
9X-3207
8586
87
F708-YL
L33
998-BR
229-BK
MINIMUM PULL-IN VOLTAGE: 14.4 VDCMINIMUM HOLD-IN VOLTAGE: 7.0 VDC
L30
F717-YL
1
12
102-RD-10
200-BK
L28
F716-WHF717-YL
010203
L35
L38
200-BK
2
MCESCB
24
104-RD
232221
200-BK
150-OR
201918171615141312
MAN CRANKE-STOPBREAKER114-1142
200-BK
200-BK
200-BK
1110
200-BK
200-BK
09
10A
F720-GN
200-BK
0807060504
200-BK
COND
INSTRUMENT BOXPOWER CONNECTOR
9X-0145DRC-24
102-RD-6
L40 L40
F706-PUL28
113-OR-14
L36
200-BK
998-BR
998-BR
200-BK
102-RD-10
998-BR
998-BR
200-BK
200-BK
200-BK
200-BK
200-BK
150-OR
200-BK
TB-8
TB-7
2
1
RHLH
ALS
ALARM
SS
MCS
5 4
2 1
200-BK
200-BK118-GN
SAR2SAR1
ASOS2
ASOS1
998-BR
4
C465-OR-10
3
1
8586
87a
87
105-RD
30
2
L32L34
022-WH
024-BR
D936-WH
B472-YLD839-YL
TB-6
104-RD-10PRELUBE RELAYSLAVE 9X-8124
PPRS
2 1
3 4
C464-BU
XXX-XX
XXX-XX024-BR
XXX-XXB472-YLD839-YL
XXX-XX
052-YL
XXX-XXD936-WH
025-GN
L20
200-BK
ELECTRONIC MONITORING SYSTEM-II158-6255
+ 24 VOLT INGROUND+ V CLUSTERMODULE CLOCK
MODULE LOADMODULE DATA
ACTION LAMPSERVICECLEARTRANS SPEED INENGINE SPEED INALTERNATOR 'R'SENSOR 1/SW 11SENSOR 2/SW 12SENSOR 3/SW 13SENSOR 4/SW 14SENSOR 5/SW 15SENSOR 6/SW 16SENSOR 7/SW 17SENSOR 8/SW 18+ 8 VOLT OUTACTION ALARMDATA LINK +DATA LINK -HARNESS CODE 0HARNESS CODE 1HARNESS CODE 2HARNESS CODE 3HARNESS CODE 4HARNESS CODE 5SWITCH 1SWITCH 2SWITCH 3SWITCH 4SWITCH 5SWITCH 6SWITCH 7SWITCH 8SWITCH 9/FUELSWITCH 10/FUEL 09
182111324020392919061622120331140504243828100827371707303626332313
3515
25340201
MANCS
30
XXX-XX
XXX-XXXXX-XX
XXX-XXXXX-XX028-GY
892-BR
150-OR
L34
XXX-XX
027-PU
029-YL
026-OR
025-GN
028-GY
ALARM3N-5762
200-BK
L35
87
893-GN
TB-5
L29
F705-PK 104-RD
118-GN
304-WH-10
104-RD-14
L30
F707-WH104-RD
104-RD
107-RD-10
107-RD-10
104-RD
104-RD-14
394-GN-14
87a
395-BR-14
GAUGE 2OIL FILTER DIFFFUEL FILTER DIFF
EXHAUST TEMPINLET RESTRICTION
GAUGE 1VOLTAGE
OIL PRESSCOOLANT TEMPFUEL PRESS
394-GN-14
GAUGE CLUSTER 2112-2975
XXX-XX022-WH
051-WH
XXX-XX026-OR029-YL
200-BK200-BK200-BK200-BK
053-GN049-OR
L36
926-RD
86
200-BK
GAUGE CLUSTER 1112-2974
85
395-BR-14
F708-YL
PPRM
055-WHF708-YL
055-WH
SMMS1
200-BK
XXX-XX
ETHERHOLD RELAY9Y-2921
ETHERSTART RELAY9Y-2921
PRELUBE RELAYMASTER 9Y-2921
MAG RELAY #19X-8124
MAG RELAY #29X-8124
6
4
3
1
027-PU
027-PU
SERVICESWITCHMOMENTARY8N-0694NOTE A
231
5
23
85 86
87a
30 87
31 2
314-PU-10
382-PK-14
L35
998-BR
F710-BRF707-WH
L26
F701-BRE799-BR E799-BR
87a
87
30
30
87
87a
8685
SMMS2
2 1
3 4
F701-BR105-RD
MANUALCRANKSWITCHMOMENTARY8T-9637
EMS-II HARNESS CODE
STANDBY PANELHARNESS CODE 0 = OPENHARNESS CODE 1 = OPENHARNESS CODE 2 = GNDHARNESS CODE 3 = GNDHARNESS CODE 4 = GNDHARNESS CODE 5 = GND
PRIME PANELHARNESS CODE 0 = OPENHARNESS CODE 1 = GNDHARNESS CODE 2 = OPENHARNESS CODE 3 = GNDHARNESS CODE 4 = GNDHARNESS CODE 5 = GND
PREMIUM PANEL - SCACHARNESS CODE 0 = GNDHARNESS CODE 1 = OPENHARNESS CODE 2 = OPENHARNESS CODE 3 = GNDHARNESS CODE 4 = GNDHARNESS CODE 5 = GND
PREMIUM PANEL - JWACHARNESS CODE 0 = OPENHARNESS CODE 1 = OPENHARNESS CODE 2 = OPENHARNESS CODE 3 = GNDHARNESS CODE 4 = GNDHARNESS CODE 5 = GND
C464-BU
103-RD-14
027-PU
AIR S/ORELAY RH9Y-2921
104-RD-14
055-WH
200-BKL23
MODE/CLEARSWITCHMOMENTARY7N-8008NOTE A
2
RH/LH8D-2676NOTE A
ALARM SILENCE9W-0073NOTE A
GC3GC2GC1
EMS
105-RD
107-RD-10
1
J981-WH
020-WH-14
030-BU-14
200-BK
NOTE A
NOTE A
200-BK
199-OR
022-WH
024-BR
D936-WH
B472-YL
D839-YL
C464-BU
L37
025-GN
029-YL
028-GY
200-BK
NOTE A
NOTE A
C464-BU
103-RD
200-BK
30
87
87a
104-RD-14
8586
1
NOTE E:
NOTE C:102-RD
102-RD-14
SHUT-DOWNNOTIFY RELAY9Y-2921
STOP
200-BK
63A
BATTERYBREAKER107-5856
BATTCB
2
107-RD-10
NOTE H:
L37L20
027-PU
L20
1 2
21
ALTCB
TB-1
RCB
TB-4
CONA
050-WH060-YL040-OR-14
103-RD-14
TB-12
L33
030-BU-14
030-BU-14
+BATT
L27F715-PU
010203
4039383736353433323130292827262524232221201918171615141312
L31
020-WH-14
010-OR-14
E798-PK
090-PU080-GN
D839-YL
B472-YL
D936-WH
024-BR
022-WH
XXX-XX
010-OR-14
E797-WH 11100908
J982-OR
J981-WH
229-BK-14
150-OR-14150-OR-14
893-GN892-BR
229-BK-14
998-BR
RELAY BREAKER107-5857
ALTERNATORBREAKER125-7096
INSTRUMENT BOXCONNECTOR
9X-1343DRC-40
L32
L32
892-BR893-GN
L20
32A
07
L22
GAUGE 3BOOST
A/C TEMPINLET AIR TEMPENGINE OIL TEMP
GAUGE CLUSTER 3118-8582
020-WH-14
L42
06
L21L21
NOTE I:
102-RD-6
104-RD-14
102-RD-6
200-BK-10
E798-PK
05
102-RD-10
102-RD-6
104-RD-10
F702-GN
04
ATTACHMENTS
63A
SDNR
L23
L26
070-WH
F719-BR
25
06
03040102
40393837
CONNECTORPIN
ASSIGNMENT
REPRESENTS
STANDARDRIGHTHANDSERVICE
USING
INTERNALBOX
HARNESSP/N
121-4101.
CONNECTORPIN
ASSIGNMENT
REPRESENTS
LEFTHANDSERVICE
USING
INTERNAL
BOXHARNESS
121-4102.
J982-ORXXX-XX
998-BR998-BR998-BR
111-1323 (N.O.)111-1323 (N.0.)111-1324 (N.C.)111-1324 (N.C.)
XXX-XX
XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX
892-BR893-GN
893-GN
132-8095DIAGRAM-WIRING
GENSET - NON-EMCP
THERMOCOUPLECONNECTION9X-1343DRC-40
L20
XXX-XX
15Y
15R
- ++-
13R
13Y
EXHAUSTPORT #13
114-2410
EXHAUSTPORT #15
11Y
11R
- ++-
9R
9Y
7Y
7R
- ++-+
5R
5Y
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
3Y
EXHAUSTPORT #3
EXHAUSTPORT #1
EXHAUSTPORT #5
EXHAUSTPORT #7
EXHAUSTPORT #9
EXHAUSTPORT #11
3R
--
21 1 2 21 1 2 21 1 2
1R
1Y
+
12
EXHAUSTPORT #12
EXHAUSTPORT #10
2 112
EXHAUSTPORT #8
EXHAUSTPORT #6
2 112
EXHAUSTPORT #2
2Y
2R
4R
4Y
6Y
6R
8R
8Y
10Y
10R
12R
12Y
EXHAUSTPORT #4
YELLOW (+)
RED (-)
115-9609THERMOCOUPLE (16)K TYPE
PYROMETER
ALTRONICDPY-4118U
XXX-XX
21 1 2
12
EXHAUSTPORT #16
EXHAUSTPORT #14
2 114Y
XXX-XX
892-BRL20
XXX-XX
14R
16R
16Y
L20892-BR893-GN
L20
THERMOCOUPLECONNECTION8T-9834DRC-40
F721-GY
CONC
XXX-XX
MODULE USED INABSENSE OFWOODWARDSIGNAL PIN-19
NOTE J:
892-BR
AIR SHUT-OFFTIMER
893-GN
-+ +
2
+- -+ -+ + - -+ + -
1
-
SET TO TYPE 'K'& FAHRENHEIT
H401-PU
H401-PU
F719-BR
F715-PU
H401-PU
F715-PU
F719-BR
L12
AIR SHUTOFFSWITCH (LH)227-7483
200-BK-10
RD-00
BK-00
NEG POSPOSNEG
CUSTOMERSUPPLIED
DISCONNECTSWITCH
998-BR
F703-GY252423222120191817161513110914071210080605
ABC AB
382-PK200-BK
ETHER SOL #29X-7137BK
12
BU
RES1
RD-16RD-16
21
AIR SHUT-OFFSOLENOID RH233-8020
MOTOR
200-BKBU382-PK
DIODE AS.1W-9070
21
BK926-RD200-BK-14382-PK-14
395-BR-14
200-BK-10
200-BK-14
ATTACHMENTS
200-BK-14394-GN-14
L5
DIODE AS.1W-9070
ETHER SOL #19X-7137
PRELUBEMOTOR AS.3T-7583
AIR SHUT-OFFSOLENOID LH233-8020
+
RESISTOR AS.9X-9584
RESISTOR AS.9X-9584
12
RD-16RD-16
394-GN-14
395-BR-14L17
C
200-BK-10
A
B
382-PK-14200-BK-14926-RD
C465-OR-10
RES2
C
040302
2523211724222019181615141210081311090704
WH-18
BK-18
BK-18
WH-18
A746-PK
F713-OR
F714-PK
997-OR
993-BR
997-OR
993-BR
997-OR
993-BR
993-BR
997-OR
997-OR
993-BR
995-BU
996-GN
998-BR
999-WH
996-GN999-WH
ABCABCABC
0605
ABOR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOG
RET
DIGITALRET
SIGNAL
+VSPD/TIM
WH-18
BK-18
OR-18
OR-18
BK-18
WH-18
+VANALOG
SIGNAL
ANALOG
RET
ANALOG
RET
SIGNAL
+VANALOG
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOG
RET
TURBOOUTLETPRESSURESENSOR194-6724
LEFTTURBOINLETPRESSURESENSOR161-9926
RIGHTTURBOINLETPRESSURESENSOR161-9926
ENGINEOILPRESSURESENSORUNFILTD194-6724
ENGINECOOLANTTEMPSENSOR102-2240
ENGINESPEED/TIMINGSENSOR
129-6628
C
ANALOG
RET
SIGNAL
+VANALOG
GN-18
F731-OR
F730-GY
F729-GN
F728-BR
F727-GN
F726-YL
A712-BR
A711-PU
A710-GY
A709-OR
A708-BR
A707-PU
A706-GY
A705-YL
A704-GN
A703-BR
A702-PU
A701-GY
YL-18
OR-18
SOL14&16RETURN
SOL13&15RETURN
SOL10&12RETURN
SOL9&11RETURN
SOL6&8
RETURN
SOL5&7
RETURN
SOL2&4
RETURN
SOL1&3
RETURN
SOLENOID16
POWER
SOLENOID15
POWER
SOLENOID14
POWER
SOLENOID13
POWER
SOLENOID12
POWER
SOLENOID11
POWER
SOLENOID10
POWER
SOLENOID9
POWER
SOLENOID8
POWER
SOLENOID7
POWER
SOLENOID6
POWER
SOLENOID5
POWER
SOLENOID4
POWER
SOLENOID3
POWER
SOLENOID2
POWER
SOLENOID1
POWER
L1
A747-GY
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOG
RET
ATMOSPRESSURESENSOR161-9926
C B A993-BR
997-OR
A747-GY
PRELUBEPRESSURESWITCH3N-1400NOTE A
L9
L2
L6F725-WH
FUELFILTERPRESSURESENSORFILTD194-6724
ANALOG
RET
SIGNAL
+VANALOG
GN-18
YL-18
OR-18
C B A993-BR
997-OR
F725-WH
F700-BU
F701-BR
E799-BR
A746-PK
A747-GY
F713-OR
994-GY
F714-PK
E798-PK
F704-OR
F703-GY
F702-GN
SHUTDOWNNOTIFY
POWER
TURBO
INEXHRH
TEMP
SNSR
TURBO
INEXHLH
TEMP
SNSR
RATED
SPEED
SIGNAL(TERMS)
AFTERCOOLER
TEMPERATURESNSR
A751-YL
OILPRESSURESNSR
-FILTERED
TURBO
INLET
LH
PRESSURESNSR
ATMOSPHERIC
PRESSURE
SNSR
TURBO
OUTLETPRESSURE
SNSR
3.5A
PWMRETURN
13
03
02
08
14
20
23
07
19
TURBO
INLET
RH
PRESSURESNSR
ROCKFORDFANVALVE
CRANK
L8
L7
L7
A700-OR
998-BR
F723-PK
F724-PU
ANALOG
RET
SIGNAL
+VANALOG
A751-YL
993-BR
997-OR
E798-PK
L3
F704-OR
A700-OR
998-BR
OR-18
+VDIGITAL
SIGNAL
DIGITALRET
TURBOEXHAUSTTEMP RH163-7882
TURBOEXHAUSTTEMP LH163-7882
DIGITALRET
SIGNAL
+VDIGTAL
OR-18
998-BR
A700-OR
F703-GY
F737-YL
E795-YL
A746-PK
F713-ORF714-PK
995-BU
997-OR
993-BR
G770-WH
F737-YL
997-OR
993-BR
ABC
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOG
RET
G769-PU
E797-WH
A716-PU
A715-GY
A751-YL
AFTERCOOLERTEMPSENSOR102-2240
A714-PK
L10
L4
F724-PU
F723-PK
2 1
995-BU
COOLANT
TEMPERATURESNSR
TIMINGCALI-BRATION
32 D-KEY
PLUG AS.101-0205
09
24
25
01
29
35
16
40
26
34
15
28
38
22
37
18
31
12
30
06
10
05
11
17
21
33
39
04
27
36
FUELFILTERPRESSURESENSORUNFILTD194-6725
CRANKCASEPRESSURESENSOR161-9926
ANALOG
RET
SIGNAL
+VANALOG
C B A993-BR
997-OR
E795-YL
997-OR
993-BR
ABC
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOG
RET
ENGINEOILPRESSURESENSORFILTD194-6725
21
E797-WH
F737-YL
FUEL
PRESSURESNSR-
UNFILTERED
SHUTDOWNNOTIFY
RETURN
211 221
1 2211 2211 221
A713-GN
A716-PU
G770-WH
CYLINDERHEADSOL 16
CYLINDERHEADSOL 14
G770-WH
A714-PK
YLYL
YL
YL
G769-PU
A715-GY
CYLINDERHEADSOL 15
CYLINDERHEADSOL 13
A713-GN
G769-PU
YL
YL
YLYL
YL
YLYL
A713-GNG769-PUA715-GY
YL
A716-PUG770-WH
A702-PUF727-GNA704-GNA706-GYF729-GNA708-BRA710-GYF731-ORA712-BR
A711-PUF730-GYA709-ORA707-PUF728-BRA705-YL
YL
YL
YL
YL
A701-GY
F726-YL
F726-YL
A703-BR
A705-YL
F728-BR
F728-BR
A707-PU
A709-OR
F730-GY
F730-GY
A711-PU
A712-BR
F731-OR
F731-OR
A710-GY
CYLINDERHEADSOL 11
CYLINDERHEADSOL 9
CYLINDERHEADSOL 7
CYLINDERHEADSOL 5
CYLINDERHEADSOL 3
L1
CYLINDERHEADSOL 1
CYLINDERHEADSOL 12
CYLINDERHEADSOL 10
CYLINDERHEADSOL 8
CYLINDERHEADSOL 6
CYLINDERHEADSOL 4
YLYL
YLYL
YL
YL
CYLINDERHEADSOL 2
YL
YL
A714-PK
A703-BR
YLYL
YLYL
INJECTOR GP (16)
A708-BR
F729-GN
F729-GN
A706-GY
F726-YL
A704-GN
1 221
F727-GN
A701-GY
F727-GN
A702-PU
1 2211
1
2
2
YLYL
RECEPT AS. (16)9X-0352
L12
XXX-XXXXX-XX-8XXX-XXXXX-XX-8XXX-XX
ENGINECONNECTION 'B'25-PIN8N-15184-6 GA. 19&208-10 GA. 1,22&2412-14 GA. 7,9,11&1316-18 GA. ALL OTHERS
L14
L11
L8
L2
L3
SW7(UNUSED)
E795-YL
996-GN
999-WH
892-BR
F722-OR
F719-BR
C-KEYPLUG AS.101-0204
F710-BR
F718-BU
F721-GY
F723-PK
F724-PU
229-BK-14
229-BK-14
113-OR-14
CRANKCASE
PRESSURESENSOR
+V
SPEED/TIMING
ENG
SPEED/TIMING
SIG
SECONDARY
CAT
DATALINK(-)
CAT
DATA
LINK
(+)
CAT
DATA
LINK
(-)
DROOP
SPEEDSIG
(TERM
D)
SW10
OVERSPEED
VERIFY
DOUT
2(UNUSED)
ETHER
STARTRELAY
SPD
PWM1B-(UNUSED)
SPD
PWM1B+(UNUSED)
INSTRUMENT BOXSERVICECONNECTOR CAP8C-6354
ECM
ON/OFF
-KEYSWITCHINPUT
F720-GN
993-BR
997-OR
998-BR
L6
F725-WH
XXX-XX
XXX-XX
XXX-XX
E796-GN
XXX-XX
F715-PU
J981-WH
A700-OR
F705-PK
XXX-XX
J982-OR
893-GN
F708-YL
F707-WH
F717-YL
F716-WH
F706-PU
150-OR-14
150-OR-14
FUEL
PRESSURE
SNSR-
FILTERED
CAN
DATA
LINK
(+)(UNUSED)
HSDL
SHIELDGROUND(UNUSED)
CAN
DATA
LINK
(-)(UNUSED)
OIL
PRESSURESNSR-
UNFILTERED
ENGINESHUTDOWN
SIGNAL'C'
SW2
ECS
INAUTOSTATUSSW9
SECONDARY
CAT
DATALINK(+)
DIG
SNSR
PWR(8V)
PRELUBEPUMP
PRELUBEPRESSURE
SWITCH
TIMINGCAL-FAN
SPD(+)
TIMINGCAL-FAN
SPD(-)
AIR
SHUTOFF
ETHER
HOLD
RELAY
START/RUN/STOP2
SW4
F718-BU
BATTERY(-)
BATTERY(-)
BATTERY(+)
BATTERY(+)
ETHER
SWITCHSW8
ANA
SNSR
RETURN
34
L13
L15
START/RUN/STOP1
SW3
L4
01
17
16
15
10
37
31
32
38
07
09
03
13
26
24
20
14
08
02
22
25
30
36
29
35
21
27
28
40
39
33
18
12
11
05
19
23
06
04
ANA
SNSR
PWR
(5V)
DIG
SNSRRETURN
ENGINE
SHUTDOWN
SIGNAL
'D'
SW6
F722-OR
AIR SHUTOFFSWITCH (RH)227-7483
E797-WH
998-BR
E798-PK
L16
L18
L15
L13
L14
L9
L10
L17
E798-PK
E798-PK
L1
E797-WH
L1
L9
L11
L12
L11
998-BR
L13L15
998-BR
F704-OR
L11
L8
ABCC B A
OR-18
YL-18
GN-18
WH-18
BK-18
GN-18
YL-18
OR-18
L6
L14
FOR 3508B ONLY
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN
A702-PU
A701-GY
SOL6&8
RETURN
SOL5&7
RETURN
SOL2&4
RETURN
SOL1&3
RETURN
SOLENOID8
POWER
SOLENOID7
POWER
SOLENOID6
POWER
SOLENOID5
POWER
SOLENOID4
POWER
SOLENOID3
POWER
SOLENOID2
POWER
SOLENOID1
POWER
37 D-KEY
PLUG AS.101-0205
16
26
32
38
31
30
36
05
17
27
39
XXX-XX-4
RD-00
BK-00
RD-6
200-BK-6200-BK-10
101-RD-6
BK-6
C465-OR-10
200-BK-10
L7
OR-18
E796-GN
1/2
MOTOR
GP.
8N-3896
E796-GN
F716-WH
926-RD
F717-YL
F720-GNF706-PU
XXX-XX
L13
XXX-XX-4
XXX-XX
C465-OR-10
F707-WHF710-BR382-PK-14
394-GN-14395-BR-14
113-OR-14
L14
113-OR-14
L11892-BR893-GN
229-BK-14
F701-BR
L9
L16
ENGINECONNECTION 'A'25-PIN3T-30444-6 GA. 19&208-10 GA. 1,22&2412-14 GA. 7,9,11&1316-18 GA. ALL OTHERS
XXX-XX
101-RD-6
998-BR
314-PU-10
F715-PU
304-WH-10109-RD-6
101-RD-6
150-OR-14
E799-BR
150-OR-14
F722-ORF702-GN
229-BK-14
J981-WH
J982-OR
L5
MOTOR
BATMTR
SG
200-BK-10
XXX-XX
L18
XXX-XX
314-PU-10
304-WH-10
109-RD-6
200-BK-6
RD-00
1/2
MOTOR
GP.
8N-3896
XXX-XX
304-WH200-BK
AIR STARTERSOLENOID5N-8980
200-BK-10
E798-PK
BK-00
F708-YL
F719-BR
L17
2
RD-00
L181
L15
E797-WH
L10
BK-00
01
G S
MTR BAT
MOTOR
200-BK-6
200-BK-10
2
FOR 3512B/3516B ONLY
L1
C465-OR-10
994-GY
200-BK-10
109-RD-6
304-WH
101-RD-6
101-RD-6
101-RD-6
200-BK-10
200-BK-6
1
XXX-XX
200-BK-6
(-)(+)
115-5163
ALT35 AMP
+ R
YL
YL
NON-ELECTRIC STARTERENGINES WITH 115-5163POWER DISTRIBUTION BOX.
200-BK-10
BK-6
L7
L10
L3
L16
L2
L4
200-BK-10
L5
E798-PK
L10
L9
L17
L14
E797-WH
998-BR
L13
L15
L16
RD-6
MOUNTING GP.126-9191
-
994-GY
F721-GYF705-PK
XXX-XX
C B A
030201
NOTE G: (-)BATTERY TO BE PROVIDEDTO DENOX SYSTEM ENGINE HARNESSIF PRESENT.
NOTE D: UNSWITCHED POWER TO BE PROVIDEDTO DENOX SYSTEM ENGINE HARNESSIF PRESENT.
NOTE F: (-)BATTERY TO BE PROVIDEDTO CCM CONTROLIF PRESENT.
NOTE B: SWITCHED POWER TO BE PROVIDEDTO CCM CONTROL (+)BATTERYIF PRESENT.
NOTE K: SWITCHED POWER TO BE PROVIDEDTO DENOX SYSTEM ENGINE HARNESSIF PRESENT.
NOTE E: (-)BATTERY TO BE PROVIDEDTO PRCM CONTROLIF PRESENT.
NOTE C: SWITCHED POWER TO BE PROVIDEDTO PRCM CONTROL (+)BATTERYIF PRESENT.
NOTE H: CIRCUITS 892-BR AND 893-GN MUST BETWISTED TOGETHER AND KEPT AS SHORT ASPOSSIBLE BETWEEN INSTRUMENT BOX ANDOTHER DEVICES.
NOTE I: CIRCUITS J981-WH AND J982-OR MUST BETWISTED TOGETHER AND KEPT AS SHORT ASPOSSIBLE BETWEEN INSTRUMENT BOX ANDOTHER DEVICES.
NOTE J: SIGNAL TO BE PROVIDEDFROM WOODWARD LOADSHAREPIN-19. IF PRESENT.
NOTE A: SWITCH SHOWN IN NORMALENGINE RUNNING POSITION
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A
B
C
D
E
F
G
H
I
J
K
L
A
B
C
D
E
F
G
H
I
J
K
L
M
