Embed Size (px)
Citation preview
1
Table of Contents
Table of Contents…………………………………………1
Introduction ........................................................................ 2
Cool Blaster High-Pressure Coolant Systems…………..3-7
Coolant Distributors……………………………………...8-9
OD Tool Holders (Coolant Fed)………………….………10-12
ID Tool Holders (Coolant Fed)…………………………...13-20
Collet Chuck Sleeves (Coolant Fed)……..……………….21
Double Ended Collet Chuck……………………………...22
Adaptive Guide Bushing System…………………………23
25 MM Guide Bushing Option for A20…………………..24
Thread Whirling ………………………………………….25-26
Integrated High Speed Spindle Systems…………………27
Part Handling Systems
Part Carousels………..…………………………………28-29
Work Conveyors…...…………………………………...30
Long Work Piece……...…..…………………………….31
A32 Unloading System………………………………….32
Mist Control.…………….…………………………………33
Stock Shelf………………..………………………………...34
August 30, 2013
2
Marubeni Citizen Cincom provides innovative solutions to the problems faced
in the Swiss type machining field. Fueled by the needs of our customers MCC
has developed a series of products for Citizen machines that have helped increase
productivity and throughput while providing solutions to the daily demands of
manufacturing.
We thank you for your interest in our products and we look forward to serving your
needs.
Mission Statement
...to be the leader in the machine tool industry by providing exceptional
service, innovative tooling ideas, creative machining solutions, and quality
machine tools.
3
Cool Blaster High Pressure
Coolant Systems
Optional Features Heat Exchanger (5 line system)
Pre-Pump
Pre-Filter Assembly
Display Monitor
MODEL CB510
Complete installation kits for (5) or (10) line
systems provides fittings, hoses, interface, fil-
ters, coolant nozzles, instructions.
Quick Change High Pressure Coolant
Manifold directs coolant to multiple tool
positions. Allows easy access for tool and
insert change.
Standard Features
Delivery to Multiple Locations
Simultaneous Multi-Output Selections
Operated by CNC program
Thermal Overload Protection
Short Circuit Protection
Solid State Control
LED Diagnostics
5 Micron Filtration
Filter Load Monitoring Gauges
Filter Change Indicator Light
Restricted Filter Auto-Shutoff
Polywire Feed and Return Hoses
Output Pressure Gauge
Pressure Regulator / Relief Valve
Model Specific Installation Kit
Operation / Installation Manual
Electrical Interface
Door Interlock Safety Interface
Automatic Alarm Shutdown
Dimensions: 30" wide x 48" long x 23" high
4
Applications
High-pressure coolant is an exceptional tool for performing deep hole operations such as
gun-drilling and boring. Properly applied, high-pressure coolant is as an effective solution
for all chip control problems.
High-Pressure Benefits
PART NO. OUTPUT BAR/PSI Flow FILTER VOLTAGE
BCB-CB510-5L 5 0-137 / 0-2000 19 LPM / 5.2 GPM Bag Canister 200/230/460
BCB-CB510-10L 10 0-137 / 0-2000 24 LPM / 6.5 GPM Bag Canister 208/230/460
* Note: Some Citizen models may require additional program codes which are available from your local Citizen distributor or
Marubeni Citizen-Cincom. Please provide your machine serial number and software version upon order placement to
determine the type of programming code that is available for your machine.
Direct high-pressure coolant can either break or control the chip away from the tool and
work piece thereby increasing tool life and improving finishes.
Cycle time for drilling can be reduced 40—70% with direct high- pressure coolant.
The material is less likely to work harden, making drilling easier and in many cases
eliminating the need for peck drilling cycles!
High Pressure Benefits:
High-speed drilling operations
Chip control for turning and grooving
Improved surface finish
Increased tool life
Reduced cycle time
Greater throughput
Without High Pressure
With High Pressure
5
Cool Blaster High Pressure
Coolant Systems
PSI Gallons Motor Output
Model Pressure Minute Power Lines
CB1-3L 2000 PSI 5.2 GPM 7.5 HP 3-Line
BCB-CB1-3L
Replaceable 5 Micron Filter Bag
Automatic Clogged Filter Detection
Space Saving Safety Enclosure
Built-in Filter Gauges
Filter Drain
Locking Casters For Easy Movement
6
Cool Blaster High Pressure
Coolant Systems
Features and Benefits of the CB2
Filter Design
Easy to change filter bag reduces contamination from chips
during a filter change
Heat Exchange System With Increased Air Flow
Greater Reduction Of Heat (heat exchanger standard on 8 line)
Large Access Panels
Improved Accessibility To Internal Components For
easy Maintenance
Specifications:
2,000 PSI—5.2 GPM
7.5 HP (1725 RPM)
5 Micron Filtration
Heat Exchange System (Option on 4 line system)
PLC Control Integration
Electrical Interface Harness
Installation Kit (HP hoses, fittings, manifold
blocks for coolant distribution)
Diagnostic Indicator Lights
Restricted Filter Automatic Shut Off
Voltage: 200/230V 25.0 Full Load Amps (optional
440/480V 12.5 Full Load Amps)
Model BCB-CB2
4 and 8 Lines Systems
7
Dual Filter 8 Line System
Model CB6-2F-8L
Cool Blaster High Pressure
Coolant Systems
Motor Output
Model Pressure Flow Power HP Lines
CB6-2F-8L 2,000 PSI 5.2 GPM 7.5 HP 8
Automatic Clogged Filter Detection With Au-
tomatic Changeover To Secondary Filter
Dimensions:
19” wide x 53” long x 43” high
8 Independent
High Pressure Output
Lines
8
High-Pressure Coolant Delivery
Available only through an authorized dealer.
Turret Coolant Distributors
For M-Series Machines
BH-CD for M-Series Turrets
High-Pressure coolant is fed from the Cool Blaster System to the
coolant distributor. A plunger valve engages the back face of
the turret and the coolant receptacle port, coolant is
channeled through a vein located inside the turret and
then up to the bottom of the tool holder. As the
turret is indexed, the plunger valve is forced
outward shutting off the delivery of coolant to
the turret.
Allows high-pressure delivery to front or
back work operations
Eliminates lost stations due to clearance for
plumbing hookup
Part Number Fits Machine Model Maximum Pressure
BH-CD0007-1216 M12/16 2000 PSI
BH-CD0008-2032 M20/32 2000 PSI
BH-CD510-M316Y-ASM M1216Y 2000 PSI
BH-CD510-M332Y-ASM M2032Y 2000 PSI
BH-CDM332Y M332Y, M432 2000 PSI
9
High-Pressure Coolant Delivery
PART NO. MACHINE STATIONS MAX PRESSURE
BH-CD-E32 E32III, E32IV 10 137 Bar / 2000 PSI
BH-CD-M1-20 M1-20 10 137 Bar / 2000 PSI
BH-CD-E32
BH-CD-M1-20
High-Pressure hydraulic hoses are connected
from the Coolant Distributor directly in to the
tool holder with an NPT fitting.
Coolant Distributors for E-Series and M1-20 Models These High Pressure Coolant Distributors are designed specifically for Citizen E-Series and the older
M1-20 machines and handle up to 137 Bar (2000 PSI) of coolant pressure. The distributors are
mounted on the #1 turrets only and work in tandem with the Cool Blaster High-Pressure Coolant
system. With maximum coolant pressure, chip control, process control and tool life are optimized.
Special Order Only
Price and Delivery Upon Request
Coolant Fed OD Holders
BT-VTF1012-500C for use on M2-12/16, M120, E16* BT-CTF2019-750C for use on M320, M332, M432, E25/32*
Height Adjusting Wedge
Rigid Coolant Tube
Recessed Lock Down Screws Clearance For Sub Spindle
Removable Locating Plate
Adjusting Screw Provides .002” Height Adjustment For Each Full Revolution
Available only through an authorized dealer.
High-Pressure Coolant for use on Main or Sub Spindle
High-Pressure Coolant Delivery when tool is upside down
* NOTE : A MODIFICATION IS REQUIRED WHEN USED ON E SERIES MACHINES:
Coolant Fed OD Holders
Coolant Fed Features Coolant Fed OD tool holders are engineered to accept coolant from Citizen’s coolant delivery system on the M-Series turret. Supplied by the Cool Blaster High-Pressure System, coolant is delivered through the coolant distributor and up through the face of the active turret station. The tool holder mates with the turret port delivering high-pressure coolant directly to the tool tip regardless of tool position or orientation. This provides optimal tool life and peak chip control performance. Added Features The “adjustable” wedge design reduces tool set up time. Height adjustments are easily made on or off the machine. The adjusting screw eliminates shims by raising and lowering the precision wedge .002” (.05mm) per revolution. The removable locating plate accommodates various “F-dimension” tools and provides a solid locating surface for a more rigid tool setup. BT-VTF1012-500C accommodates .500” Sq. Shank and .500” x F=.625” BT-VTF1012-500CM accommodates 12mm Sq. Shank and 12mm x F=16mm BT-CTF2019-750C accommodates .750” Sq. Shank and .750” x F=1.00” BT-CTF1019-750CM accommodates 20mm Sq. Shank and 20mm x F=25mm Metric locking screws are flush mounted, maximizing strength and minimizing chip interference. Tool blocks are rugged with more support below the tool shank allowing for heavier cutting operations. Rigid yet flexible tubing is provided for high-pressure coolant delivery. The tubing can be cut to the proper length and directed at the tool tip. The high-pressure tubing is rigid and maintains position regardless of the coolant pressure.
F
11
Coolant Fed OD Holders
Coolant Fed ID Tool Holders
High-Pressure Coolant for Front and Back Work Operations * NOTE: A MODIFICATION IS REQUIRED WHEN USED ON E SERIES MACHINES
Available only through an authorized dealer.
The Coolant Inducer Plate delivers coolant….. Through the bottom hole Through both holes Through the low profile nozzle
Coolant Plug
Low Profile Nozzle NPT Port
Delivery Vein For Lower Hole Tool Position
Easy Changeover The Coolant Inducer Plate can be rotated in to several positions allowing coolant delivery through the low profile nozzle, through the bottom tool or through both tools.
Coolant Fed ID Tool Holders Coolant Fed Features BT Coolant Fed ID tool holders are engineered to accept coolant from Citizen’s turret on the M-Series machines. Supplied by the Cool Blaster High-Pressure System, coolant is delivered through the coolant distributor and up through the face of the active turret station. The BT–coolant fed holder mates with the turret port delivering high-pressure coolant directly to the tool tip regardless of tool position or orientation. This provides optimal tool life and peak chip control performance for high-speed drilling, gun drilling, boring, reaming and tapping. The ID holders have been designed to fit on previous Citizen models as well, (M1-20 and E-Series). These are special order only.
SHANK FOR USE WITH
PART NO. BORE POS. L MACHINE COLLET SLEEVE
BT-VDF1001-LC 3/4” Dia. 1 Bore 2.87” M2-12/16 BD-DC16.750-2C, 3C or 4C
BT-VDF4001-LC 3/4” Dia. 2 Bores 2.87” M2-12/16 BD-DC16.750-2C, 3C or 4C
BT-VDF4002-LC 3/4” Dia. 2 Bores 2.13”/1.12” M2-12/16 BD-DC16.750-2C or 3C
BT-CDF1001LC 1” Dia. 1 Bore 3.33” M2-20/32 M3-32Y M432
BD-DC20-1-3C or 4C
BT-CDF4001-LC 1” Dia. 2 Bores 3.33” M2-20/32,E32 BD-DC20-1-3C or 4C
BT-CDF4002-LC 1” Dia. 2 Bores 2.02”/1.31” M2-20/32,E32 BD-DC20-1-3C or 4C
Added Features
Metric lock down screws are recessed
eliminating interference with chip flow
Rigid coolant tube directs coolant to the tool tip
Easily adapts from coolant fed to non-coolant fed
tools
Models available for various drill depths
Two tool positions minimizes turret indexing thereby
reducing cycle time
Low profile nozzle
Coolant is delivered from the distributor through the turret and up to the bottom of the tool. holder
L
Coolant Fed ID Tool Holders For M332, M432, & M420 Machines with Y Axis
BT-CDF9103-ASSY BT-CDF9105-ASSY 3 Tool Holder 5 Tool Holder 1.000” ID 0.750” ID
BT-CDF9100-ASSY Single Base Plate for Both Holders
2 Mounting Positions
Coolant Fed ID Tool Holders
Increased Back Work Tool Capacity Greater Flexibility More Complex Part Manufacturing
Using the new BT-BACK-5POS with the BT-GDF705.750-625 end working tool holder provides 10 ID tools. Five front end work and five back working tools. This combination allows for shorter cycle times because many operations can be done simultaneously.
Note: Due to interfaces when using the 5 position back work tool block the use of end working tools T21,T22,T23 is eliminated.
Five Position Back Work Tool Block
For Citizen L720 Type VIII
ID Tool Holder
See page 18 for information on the BT-GDF-705 holder
Part Number: BT-BACK-5POS 5-.750 ID Tool Positions Note: Purchase of this item requires an exchange. The standard 3 position back work block on the Citizen L20VIII is to be sent to Citizen Machinery America after receipt of the BT-BACK-5POS block.
Special Order Only
17
PART NUMBER INCLUDES BORE Dia. FITS MACHINES DIST. d1
TO Z “0”
DIST. d2
HOLE TO HOLE
BT-GDF702.750-SET C Coolant Fed Sleeves (2) .750 L720, M-Series 2.00” 1.4”
BT-GDF702.750-SET D Double End Sleeves (2) .750 L720, M-Series 2.00” 1.4”
BT-GDF802.750-SET C Coolant Fed Sleeves (2) .750 L720, L32, M-Series 2.00” 1.15”
BT-GDF802.750-SET D Double End Sleeves (2) .750 L720, L32, M-Series 2.00” 1.15”
BT-GDF902.625 Sleeves Not Included (2) .625 C16, M12, M16 1.375” .9843”
ID Tool Holders - GDF Blocks
The GDF Blocks are designed to be used in idle milling
spindle positions on the vertical tool slide.
While performing ID work with the front vertical slide the
turret or end working slide is free to perform back working
operations at the same time, reducing the cycle time.
The “X” and “Y” offset control in the part program is used for
accurate tool centering and size control adjustments.
Accuracy of .0002” location and
parallelism is consistently maintained
with gage manufactured precision.
Increases ID Tool Capacity
Reduces Cycle Time
d1
d2
For C-Series, L-Series and M-Series Machines
Coolant can be supplied to the top
tool position or to both tool positions
Coolant is directed through
the tool holder directly to
the collet sleeves
18
ID Tool Holders - GDF Blocks
Five-Position ID Tool Holder For Citizen L720VIII, L20E, L20X
Increased ID Tool Capacity (stationary non-rotating tools)
3 .750 dia. and 2 .625 dia. tool positions
Does not interfere with the use of the remaining four live cross tools
Designed For Use With Coolant-Fed
Tooling
Easy Installation And Set Up
Reversible Back Plate Allows Coolant To Be Distributed To Either 3 or 5 Tools
Part Number BT-GDF707.750/625CASM Includes holder, back plate and fitting for
high pressure coolant line
Non Stock. Special order only
Coolant Connection
19
Two Position Deep Hole Drill Holder For
A220 & A32 Machines
Maximum Drilling Depth:
A220
When using ER16 collet 3.70 inches
Without ER16 collet 4.70 inches
A32
When using ER16 collet 5.60 inches
Without ER16 collet 6.60 inches
1” Diameter Bore
Coolant Through Tool
Mounts In Tool Positions T53 & T54
(Position T13,T14 & T52 not available when using
this holder)
ID Tool Holder
Part Number
BT-GDF3230-1.00ASM
20
ID Tool Holder For K16E
Part Number
BT-GDF750-K16E-ASM
3/4 inch ID
Mounts in Tool Positions T13, T14
High Pressure Coolant Capable
21
Coolant Fed Collet Chuck Sleeves
No Special Adaptors Required!
Our Unique High-Pressure Coolant
Collet Sleeves deliver high-pressure
coolant to the tool.
Standard NPT
NPT threads are provided to connect a
high-pressure hose to the back of the
collet sleeve delivering high-pressure
coolant through the tool for cooling and
flushing chips out of the hole.
No More Push Back A milled flat surface provides a positive
location for lock down screws in the tool holder.
This prevents the sleeve from pushing back
under high feed rates.
No Damage to Sleeve OD Lock down screws holding on the sleeve OD
will damage the collet sleeve and cause tool
runout. Our collet sleeves are provided with a
holding flat eliminating these problems.
Finding Center For boring operations the lock down flat
provides a positive location to find center
Part Number Collet Size 3/4” Diameter Shank, ER16 Collet Type
BD-DC16-750-2C 2” Overall Length
BD-DC16-750-3C 3” Overall Length
BD-DC16-750-4C 4” Overall Length
1” Diameter Shank, ER20 Collet Type
BD-DC20-1-3C 3” Overall Length
BD-DC20-1-4C 4” Overall Length
22
Collet Chuck Sleeves
Double Ended Collet Sleeves Increase Tool
Capacity, Flexibility and Productivity
Double Ended Collet Chucks are available in
four different lengths. The 3/4” diameter
shank will accommodate an ER11 style collet
at both ends. The smaller nut size allows the
sleeve to be passed through the holder for
ease of installation or removal. This enables
an extended drill length by pushing the sleeve
and nut deeper inside the tool block bore. A
flat is also provided to allow the hold down
screws an area to grip on without distorting
the shank and damaging the holder.
Part Number Shank Capacity Collet Size Overall Length
BD-DC11.750-2.5D .750 Diameter ER11 Style 2.5”
BD-DC11.750-3.35D .750 Diameter ER11 Style 3.35”
BD-DC11.750-4.0D .750 diameter ER11 Style 4.0
BD-DC11.750-5.0D .750 diameter ER11 Style 5.0
23
GUIDE
Front Exaggerated View
Adaptive Guide Bushing
For Citizen Swiss Style Lathes
3 point contact centers bar stock
Double taper bushing with parallel
close along the full
length of guide bushing
Use of non-ground bar stock
Allows for bar deviation of +/- .003 inch
Constant pressure on guide bushing for
greater rigidity and uniformity of set up
Easy installation of guide bushing
Model Number Citizen Machine Model
GB-A20-0000-ASM A220 VIII
GB-A32-0000-ASM A32
GB-L20-0000-ASM L720
GB-M20-0000-ASM M20/M20 Y Axis
GB-M332-0000-ASM M32/M332 Y Axis
GB-M432-0000-ASM M432
24
25mm Guide Bushing System
For Cincom Model A20
Increases the bar stock capacity of the A20 to 25.4 MM *
Uses standard chuck fingers,
CD25 guide bushing, TF30 collets
System Includes:
Guide Bushing Assembly
Main & Sub Spindle Chucking Device
Spindle Bushing Guide For Bar Feed Pusher
Hand Tools
* Please Note: Pusher end of bar stock must be turned down
when using the 25mm optional guide bushing system
25
Thread Whirling
Faster Cycle
Better Quality
Simplified Process
** High-Pressure Coolant is a Requirement for the Thread Whirling Process
Model Number Citizen Machine Model
BTW-1000-L720 L720
BTW-1000-M2032 M32032 & M22032
BTW-2000-A220 A220 VII
BTW-2000-A32 A32
BTW-2000-M432 M432 V
Standard Features
+/-25 Deg. Helix Angle *
1 to 1 Gear Ratio
Precision Bearings
Easy Installation
*A220: 25 degrees clockwise rotation only
*A32
Thread Whirling Units Include:
Mounting Brackets
HP Coolant Package (fittings, distribution block, HP lines)
Model Number Citizen Machine Model
BTW-3000 L20E, L20X
Standard Features
/- 15 Degree Helix Angle
1 to 1 Gear Ratio
Precision Bearings
Easy Installation
26
During the thread whirling
process the thread is formed in
a single pass usually from
stock diameter. The maximum
depth of cut is about .09” per
side. When the DOC
exceeds .09” a turning pass
prior to a whirling pass may
be required.
The cutters are mounted on to
the whirling spindle. The
spindle is adjusted to the
helix angle of the thread.
This provides all of the
required side cutter clearance.
The whirling unit includes an
angle adjustment scale.
Thread Whirling
In the above example the
material rotates to about 70
RPM, while the cutter head
rotates at approximately 4500
RPM. Nine (9) inserts
engaging the part hundreds of
times per rotation of the screw
with minimal cutting force
resulting in superior surface
Bone Screws are complex threaded components usually requiring numerous hours of process development,
setup, debugging and cycle time. Thread Whirling is the most efficient means to produce difficult OD threads
by providing a solution that minimized development to production time, with faster cycles.
BTW thread whirling available only through an authorized dealer.
The flexibility that thread whirling offers enables cost reductions with setup
simplification, faster cycles and greater throughput. Thread variations include:
Deep Acme & Buttress Threads
Taper Threads Extra Long Threads
Variable Lead Threads Miniature Threads
The BTW series is also available with a 3
circular insert cutter ring. Using the 3 insert
cutter ring will result in a slower threading
cycle. However this style of insert allows for
multiple re-grinds reducing tooling costs.
The 3 insert cutter ring (part number
BTW-3-ASM) is available from your local
Citizen Cincom distributor
9 insert cutter rings available from the following companies:
Genevieve Swiss Industries, Westfield, MA
NTK, Wixom, MI
Schwanog, Elgin, IL
System Features:
* 2,000-80,000 RPM High Speed Spindle
* Control Unit
* Custom Interface
* Air Control Unit
* Mounting Kit
* Compact Spindle Design
* Easy Installation
Part Numbers
BK-HSS-319F-1VS Single spindle variable RPM programming
BK-HSS-319F-2VS Two spindle variable RPM programming
BK-HSS-319F-3VS Three spindle variable RPM programming
BK-HSS-319F-4VS Four spindle variable RPM programming
Integrated High Speed Spindle Systems
27
28 MODEL BQ-PCAR01-M
29
Work Piece Conveyors For
Citizen Models A220 & A32
Interface To Machine Control
For On / Off Function
Easy Installation
Includes Mechanical
And Electrical Interface
The A series work piece conveyors have been designed to
deposit parts from the machine into the Cool Blaster
Rotary Parts Carousel.
BP-CONV-A207-ASM BP-CONV-A32-G2-ASM
30
Note:
Receiving Tray Not Included
Long Work Piece Unloading Device
For A220, A32 and L20E and L20X
Includes
Tray Assembly
Machine End Panel
Mounting Hardware
1 Guide Tube Set
A variety of
Guide Tube Sets are
available for each model
31
32
A32 Unloading System
Part Capacity: 5.9 in. long x 1.25 in. diameter
Features:
Pneumatic gripper and slide
System integrated to machine control
Easy change over of gripper pad for multiple parts
Adjustable ejection tray
Features:
High Efficiency Mist & Smoke Removal
Low Maintenance Cost
Easy Installation
Performance Guaranteed
Low Operating Costs
Four Year Parts Warranty On Complete Unit-Ten Year On Electronic Filters
Exclusive Triple Pass ESP Technology Combines Unequalled Efficiency In A Compact Easy To Install System.
Specifications: Airflow: 50-850 CFM Power Supply: 208-230v 60 HZ, 2 amps. Solid State Variable Speed Controller Installed Weight: 112 Pounds Dimension: 25”L x 13.75” W x 24.75 H
Optional Accessories: 5th Stage HEPA 99.97% @.3 Micron Source Capture Plenum Pedestal Stand Machine Mount Stand Ceiling Hanging Kit
Part Number
BZ-MISTCON-850
(specify machine model when ordering)
Post Filter
Mist Impinger
Also Available In A 1400 CFM Model
MIST CONTROL 850
33
34
Stock Shelf For CAV16/20 and C312/C320
Autoloading Barfeed Systems
Complete Shelf Kit Includes: Support Arms (2) Stainless Steel Shelf Mounting Hardware CAV16/20 (BR-STSH-CV1620-V1) C312/C320 (BR-STSH-C320-V1)
Set Of 2 Support Arms Only Includes mounting hardware CAV16/20 (BR-SUP-ARM-CV1620-V1) C312/C320 (BR-SUP-ARM-C320-V1)
