Upload
buitruc
View
213
Download
0
Embed Size (px)
Citation preview
This document is the property of one or more Parties to the Clean Sky 2 AIRFRAME ITD consortium and shall not be distributed or reproduced without their formal approval
Clean Sky 2
SYSTEMS ITD Call for Proposals #6
Brussels, 22nd February 2017
JTI-CS2-2017-CfP06-SYS-01-04 - Manufacturing process for ultimate performance inertial MEMS Accelerometer
▌Key information
Topic: Manufacturing Process for ultimate Performance
Inertial MEMS Accelerometer
Call: Call for Partners Wave 6
Duration: 2 years, starting Q3 2017
Indicative funding value : 1 500 K€
Context:
In the context of the Modular Advanced Inertial System Development, the introduction of Silicon
Very High Performances MEMS Accelerometers Technology is targeted. Based on an existing
design, the challenge of the topic is to develop an industrial Silicon MEMS manufacturing process to
meet the performances, reliability and reproducibility level required by inertial systems applications.
Objectives:
The applicant has to demonstrate the capability to produce prototype components in a
production relevant environment (MRL5). The evaluation of those prototypes aims at demonstrating
full accelerometer performances in relevant environment (TRL5).
▌Main Challenges
Identify and master a high accuracy etching technology on SOI silicon substrate for
manufacturing of in-plane capacitive structure
Develop a technology with minimum build-in stress from dissimilar material; Ideally a fully
monocrystalline silicon solution is targeted (with a few silicon oxide layers admitted)
Materials and technology shall be compatible with extended temperature range : -
55/+105°C
Technology shall include wafer level packaging functions for chip connections and
assembly
Proposed solutions for MEMS manufacturing and packaging shall be compatible with
more than 30 years lifetime.
As targeted applications are Inertial Systems requiring very high safety and reliability
level, applicant shall be able to deliver process failure mode analysis as most process
failure and drift will induce accelerometer failure. A full traceability monitoring system is
also mandatory.
JTI-CS2-2017-CfP06-SYS-01-04 - Manufacturing process for ultimate performance inertial MEMS Accelerometer
Tasks
Ref. No. Title – Description Due Date
WP1 Definition of the target MEMS manufacturing process M3
WP2 Setup of the MEMS manufacturing process M10
WP3
Manufacturing of 20 MEMS Accelerometers and delivery
to the Topic Manager for evaluation in relevant
environment
M14
WP4 Optimisation of the MEMS manufacturing process based
on WP3 results. M20
WP5
Manufacturing of 40 MEMS Accelerometers and delivery
to the Topic Manager for validation in relevant
environment (TRL5)
M24
JTI-CS2-2017-CfP06-SYS-01-04 - Manufacturing process for ultimate performance inertial MEMS Accelerometer
▌Key information
Topic: Voice interaction towards natural crew assistant
Call: Call for Partners Wave 6
Duration: 21 months, starting Q3 2017
Indicative funding value : 1100 k€
Context:
Intelligent personal assistants have been successful in the world of portable phones. They are based
on natural language user interface to make recommendations, answer requests, and perform
actions. The proposed activity aims at investigating whether this kind of assistant could be
implemented in a cockpit environment.
Objectives:
The aim of the proposed activity is to develop and/or integrate the technologies required to
implement an intelligent system such as the “natural crew assistant” in a cockpit environment.
A natural crew assistant is an intelligent system capable of listening to all communications occurring
in the cockpit (either between crew members or between crew and ATC), recognizing and
interpreting speech content, interacting with crew and fulfilling crew requests, such as to simplify
crew tasks.
JTI-CS2-2017-CfP06-SYS-01-05 - Solutions for voice interaction towards natural crew assistant
▌Main Challenges
Provide audio evaluation environment
− Representative bench of the audio environment of a cockpit.
− Allowing to evaluate the sound listening, voice recognition and natural crew assistants.
Solutions for basic cockpit sound listening / voice recognition system
− develop solution for a sound listening / voice recognition system
− integrate solution in the evaluation bench
− evaluate solution with scenarios and expected behavior provided by the topic manager
Note: iterative approach is highly recommended.
Solutions for the natural crew assistants
− develop solution for a natural crew assistant
− integrate assistant with the cockpit voice recognition system in the evaluation bench
− evaluate solution with scenarios and expected behavior provided by the topic manager
− Note: iterative approach is highly recommended.
Solutions shall be compatible with aircraft environments and constraints
− embedded, autonomous or connected, noisy environment
JTI-CS2-2017-CfP06-SYS-01-05 - Solutions for voice interaction towards natural crew assistant
Q1 Q2 Q3 Q4 Q5 Q6 Q7
Project Management
WP1 – Audio evaluation environment
WP2 – Sound Listening/Voice recognition systems
WP3 – Designing/evaluating solutions for the natural crew assistants
JTI-CS2-2017-CfP06-SYS-01-05 - Solutions for voice interaction towards natural crew assistant
CfP06 Info Days
Recent regulatory and Technological development now enables the next step in Vision & Awareness Systems
Needed: An Affordable Multi-spectral Electro-Optic Sensor Unit (LRU) to TRL5 with image Algorithms providing a video stream covering visual to Long-wave IR bands based on non-export restricted technology
To be used in the next generation Vision and Awareness: • Enhanced Vision System (video presented on a HUD)
• Obstacle Awareness System (detecting ground obstacles)
• Sense and Avoid systems (detecting other moving objects, e.g. UAV’s)
• Image based navigation (Final approach phase)
Certification Expertise not required, can be by Integrator
Proprietary to one or several SYSTEM ITD Member – do not disclose 8
JTI-CS2-2017-CfP06-SYS-01-06 - Affordable Electro - Optical Sensor Cluster/Assembly Unit (LRU) for Vision & Awareness enabling Enhanced Vision, Sense & Avoid, and Obstacle Detection Systems for Aeroplane and Helicopter All-weather Operations and enhanced safety
CfP06 Info Days Proprietary to one or several SYSTEM ITD
Member – do not disclose 9
Provide a cost effective and ITAR free Unit. Use Affordable (uncooled) IR sensors (Visual, NIR to LWIR) for System integration and flight evaluation. • Visual, NIR and LWIR (SWIR TBC), FoW 45⁰ * 30⁰, IR Bands resolution ≥ 640
x 480 Frame rate: ≥30 Hz, Latency <30ms, weight < 2kg
To define an optical solution for the sensors.
Develop an efficient mechanical and electrical build for the required functions.
Define and implements algorithms for the image data stream.
Use a standard digital interface for the output image data stream.
Test, validate and qualify the Unit in relevant environment, TRL5.
Use a process that will allow/enable a system integrator to certify the LRU as part of a Enhanced Vision System, Obstacle Awareness System, and Sense & Avoid System.
Provide units for Aircraft System integration, evaluation and demonstration. Saabs Development Aircraft
JTI-CS2-2017-CfP06-SYS-01-06 - Affordable Electro - Optical Sensor Cluster/Assembly Unit (LRU) for Vision & Awareness enabling Enhanced Vision, Sense & Avoid, and Obstacle Detection Systems for Aeroplane and Helicopter All-weather Operations and enhanced safety
CfP06 Info Days Proprietary to one or several SYSTEM ITD
Member – do not disclose 10
T+01 T+02 T+03 T+04 T+05 T+06 T+07 T+08 T+09 T+10 T+11 T+12 T+13 T+14 T+15 T+16 T+17 T+18 T+19 T+20 T+21 T+22 T+23 T+24
Tasks
T01 - Specification finalization phase
T02 - Design Phase
T03 - Production of EOS LRU
T04 - Integration and run-up
T05 - Environmental and functional test
T06 - Hand-over to system integration & Flight
T07 - Integration & Evaluation Support
Deliveries
D0 - Final EOS LRU specification
D1 - HW Design data package
D2 - Algorithm Definition / Implemented
D3 - Produced LRU (2 for external hand-over)
D4 - Operational LRU
D5 Hand-over to system integration
Milestones
System specification (input)
EOS LRU Final specification
Design review w.r.t. certifiability
Hand-over
Year 2 - Q4Year 2 - Q3Year 1 - Q1 Year 1 - Q2 Year 1 - Q2 Year 1 - Q3 Year 2 - Q1 Year 2 - Q2
JTI-CS2-2017-CfP06-SYS-01-06 - Affordable Electro - Optical Sensor Cluster/Assembly Unit (LRU) for Vision & Awareness enabling Enhanced Vision, Sense & Avoid, and Obstacle Detection Systems for Aeroplane and Helicopter All-weather Operations and enhanced safety
▌Key information
Topic: Next generation of power module for a scalable and modular electric taxiing
system
Call: 6th Call for proposal CFP 06/ JTI-CS2-2017-CfP06-SYS-02-30/ JTP WP 4 – Landing
Gear Systems
Duration: 45 monthes, starting Q1 2018
Indicative funding value : 800 K€
Context:
Studies for the electric taxi system have shown significant fuel savings (and emissions reductions) for
single aisle aircraft. The studies have also indicated fuel and emissions reduction opportunities in
other aircraft types ranging from helicopters, business jets and regional jets, up to a short-haul wide
body aircraft.
The current demonstration system can achieve higher benefits on weight and size, efficiency, cost,
and integration when optimizing energetic streams between the A/C power sources and green
taxiing loads during drive and recovery phases.
.
Objectives:
To enhance Green Taxiing performances, modularity and scalability through the development of a
new generation of power module (Power converter & Energy Storage System).
JTI-CS2-2017-CfP06-SYS-02-30 - High density energy storage module for an electric taxi
▌Main Challenges
At System level, identification of
− The best architecture for an optimal integration, scalability and modularity of the Electric Taxiing
System
At product level (power module considered)
− Bi-directional operation for storage and recycling energy
− Energy storage capability – The energy storage capability module shall be able to store up to
700Wh (2500kJ) (target mass for storage technology is at least 30Wh/kg, target mass for power
electronics is at least 2kW/kg)
− Power: The power module shall be able to manage up to 50kW power regenerated from wheel
actuator (target mass for the whole unit is 40kg).
− Bus voltage – The power module shall operate from the +/-270V DC bus
− Compliance to Aeronautical environments D0-160 standard
At technological level, identification of:
− Innovative energy storage chemistry (high energy & power density for the application
30kWh/kg)
− Adapted topologies for Power converter/Energy storage
− Optimized control algorithms and balance monitoring system
JTI-CS2-2017-CfP06-SYS-02-30 - High density energy storage module for an electric taxi
Tasks 2018 2019 2020 2021 Ref. No. Title – Description Due Date
[T0+m] Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15
T4.1.2.4.01 Support analysis of the overall system requirements and definition of power module detailed requirements
T0+3
T4.1.2.4.02 Support analyses and trade-off studies of storage technologies T0+9
T4.1.2.4.03 Analysis and trade-off studies of buck/boost converter topologies, and filtering approach
T0+9
T4.1.2.4.04 Analysis and trade-offs of mechanical integration approaches, including packaging and cooling
T0+9
T4.1.2.4.05 Support identification and analysis of potential additional functional requirements such as balance monitoring system
T0+9
T4.1.2.4.06 Definition of interface requirements and integration procedures T0+9
T4.1.2.4.07 Power module architecture definition T0+9
T4.1.2.4.08 Power module safety and reliability analysis T0+9
T4.1.2.4.09 Development of the Power module to TRL4 T0+21
T4.1.2.4.10 Laboratory evaluation of the Power module critical functions T0+21
T4.1.2.4.11 Power Module integration simulation model development T0+26
T4.1.2.4.12 Development of the Power Module to TRL6 T0+33
T4.1.2.4.13 Laboratory testing and evaluation of the Power Module T0+33
T4.1.2.4.14 DO 160 compliance testing T0+39
T4.1.2.4.15 Laboratory demonstrator integration T0+45
T4.1.2.4.16 Laboratory testing T0+45
TRL4
TRL6
JTI-CS2-2017-CfP06-SYS-02-30 - High density energy storage module for an electric taxi
Not legally binding
Context and applications :
With increasing electrical power on the MEA, oil cooling and lubrication systems are the preferred solution for electrical generators, enabling higher power density and minimized bearing maintenance comparing to air cooled generator solutions.
The objective of this call is to develop innovative oil pump solution for the generator internal cooling system.
Technical Target in the project: To develop, manufacture and test an innovative oil pump for electrical generators, in the objective of: - easing integration inside the generator to decrease the weight impact of the cooling system (e.g.
by suppressing the need of an intermediate gear reducer between the generator shaft and the pump),
- increasing durability and avaibility, - higher efficiency The innovative oil pump will contribute to realize weight and maintenance cost savings on the A/C electrical starting and generation system.
Timeframe and funding:
Foreseen start : Feb-2018 Indicative Funding Topic Value Foreseen end : Aug-2020 800K€
©THALES
JTI-CS2-2017-CfP06-SYS-02-31 - Innovative pump architecture for cooling electrical machine
Not legally binding
Context and applications : Future aircrafts request more electrical power on board and weight saving is necessary to reach technical targets of More Electrical Aircraft (MEA) or All Electrical Aircraft (AEA).
Integrated Modular Power Electronic (IMPEC) shall contribute to weight reduction by replacing discrete power components and electro mechanical contact, by giving greater degree of integration and consequently by increasing the power density of electronic products.
Technical Targets in the project: • To perform a Trade-Off comparing flexible topology of the power semiconductor device to allow
the achievement of three different applications relaying on series-parallel combinations: – full-bridge HVDC,
– bidirectional matrix contact HVDC,
– half-bridge LVDC .
• To select a topology then to make and validate a mock-up in accordance with preliminary design (i.e. PCB and discrete components assembly ≈ TRL4).
• To make and validate a TRL6 maturity level demonstrator (according to environmental requirements).
Timeframe and funding:
Foreseen start : Dec-2017 Indicative Funding Topic Value Foreseen end : mid-2019 500K€
JTI-CS2-2017-CfP06-SYS-02-32 – Power Module
▌Key information
Topic: Development of functionalizable materials
Call: Call for Partners Wave 6
Duration: 2 years, starting Q1 2018
Indicative funding value : 600 K€
Context:
Mainly due to their low specific weight, relative good mechanical properties, and comfort to
implement, use of composites in aeronautics is constantly increasing, including in structure of
electrical cabinets.
Currently, in the aim to reduce cost of production and to functionalize structure of cabinets,
investigations are conducted for integration of structural and/or thermal and/or electrical
components directly into core material composing the structure.
Objectives:
Aim of the project is to develop breakthrough material constituting structure of electrical cabinets,
and able to integrate mechanical and/or electrical and/or thermal elements. The expectation is to
develop material(s), compliant with aeronautical application specification, and associated
manufacturing processes.
JTI-CS2-2017-CfP06-SYS-02-33 – Development of functionalizable materials
▌Main Challenges
The objective of this project will be to specify and develop functionalizable materials
and associated manufacturing processes, in accordance with aeronautical
specifications.
Material(s) and processes developed in the frame of this project must be:
− REACh compliant.
− optimised in terms of weight, volume and cost.
− FAR25 compliant relative to Fire Smoke Toxicity requirements.
− compliant with -55°C / +90 °C temperature.
A detailed specification will be provided at the beginning of the project.
Additional requirements… - Fire resistance 1100°C (5 min) - Peak maximum operating condition 150°C (30 min) - Resistance to aeronautics fluids (water, skydroll, kerosene, de-icers,…)
JTI-CS2-2017-CfP06-SYS-02-33 – Development of functionalizable materials
Ref. No. Title - Description Due Date
Proposition of Materials to answer to the TM specification
The objective of this activity is to define sample geometries and associated
qualification test plan (QTP)
Samples manufacturing
The main objective of this activity consists of manufacturing the tests samples
Tests on non complex samples
This activity consists of performing the QTP on Samples for verification of
their conformity to specifications related to T1.
Prototype design
The main objective of this task is to check if properties obtained on non
complex samples are reproducible on representative prototype.
Full CAD definitions shall be provided.
Prototype manufacturing
The main objective of this activity consists of manufacturing the prototype(s)
in order to provide validation samples tests.
T6 Final prototype(s) delivery T0+22
Final report of the project
The main objective of this activity consists of detailing optimized process(es)
and material(s) used for realization of prototype(s), limits of the process, and
feedback on manufacturing.
T4 T0+12
T5 T0+21
T7 T0+23
Tasks
T1 T0+3
T2 T0+6
T3 T0+10
Milestones (when appropriate)
Ref. No. Title – Description Type* Due Date
M1 Answer to the TM specification with proposition of functionalizable material(s)
Note T0+3
M2 Tests report on samples and selection of candidate Report T0+12
M3 Design of prototype for demonstration of technology maturity Note T0+14
M4 Prototype delivery Prototype T0+22
M5 End of project Review T0+24
JTI-CS2-2017-CfP06-SYS-02-33 – Development of functionalizable materials
▌Key information
Topic: Development of autonomous, wireless, smart and low cost current sensor for
monitoring of electrical lines
Call: Call for Partners Wave 6
Duration: 3 years, starting Q1 2018
Indicative funding value : 900 K€
Context:
In Aircraft, thousands of sensors, mostly non critical, are equipped with embedded systems for data
processing and required wiring for power supply and data exchanges implying several hundred
kilometers of wiring and subsequently weight. In the context of the MEA, this wiring complexity will
continue to grow-up.
Sometimes sensors cannot be installed on aircraft due to wiring constraints (accessibility). The use of
wireless sensors, contributes to the reduction of wiring for power and data transmission, the limitation of
weight increase and the reduction of Electrical Wiring Interconnection System (EWIS) complexity.
Objectives:
The objective of the proposed activity is to develop an autonomous wireless sensor
able to measure current level using local energy (no additional power supply
interface), then to transmit the measured data to a remote equipment using
wireless communication.
JTI-CS2-2017-CfP06-SYS-02-34 – Development of autonomous, wireless, smart and low cost current sensor for monitoring of electrical lines
▌Main Challenges
The possibility to embed autonomous sensor in aircraft will offer considerable possibilities for the aeronautical domain. However several problems need to be solved that are related to:
Wireless data transmission:
− contained metallic space is not favorable for electromagnetic signal propagation,
− interferences from and on other systems shall be avoided,
− data exchange has to be secured,
Power supply interface: current solutions of energy harvesting does not provide enough power for aeronautical sensor application,
Electronic design: considering the advantages of wiring (low cost and reliability), the innovative equipment has to comply with a high level of reliability, aeronautical environmental
harsh constraints and a challenging cost margins.
▌
develop an autonomous wireless sensor able to measure current level (nominal 100 Amps, pic 400 Amps, with an accuracy of 1%, compatible with DC and AC current (Freq. up to 1kHz)), using local energy (example: inductive coupling technology or alternative solutions), then to transmit the measured data to a remote equipment using
wireless communication compatible with aeronautical constraints (range 4,2 – 4,4 GHz).
A detailed specification will be provided at the beginning of the project.
The network communication dimension is out of scope of this activity, but design
constraint shall be taken into account for the proposed design of the Wireless
communication module.
The final prototype has to reach TRL5 maturity
JTI-CS2-2017-CfP06-SYS-02-34 – Development of autonomous, wireless, smart and low cost current sensor for monitoring of electrical lines
Milestones (when appropriate)
Ref. No. Title – Description Type* Due Date
M1 Answer to the TM specification with proposition of functionalizable material(s)
Note T0+3
M2 Tests report on samples and selection of candidate Report T0+12
M3 Design of prototype for demonstration of technology maturity Note T0+14
M4 Prototype delivery Prototype T0+22
M5 End of project Review T0+24
Ref. No. Title - Description Due Date
Functional requirement specification
Objective is to define requirements for the final prototype
Wireless communication module
Objective is to develop a wireless communication solution compliant with use case
requirements and aeronautical qualification constraints. The module power consumption will
be also an important factor to consider.
Power supply module
Objective is to develop an energy harvesting solution that allows powering the sensors without
use of A/C power
Current sensor
Objective is to develop a sensor able to measure different current types (AC / DC; variable
frequency; different value) in aeronautical environment
Autonomous current sensor based on modules developed in previous tasks
Objective is to realize a demonstrator that integrates all modules developed in tasks 2, 3 and 4
Remote equipment allowing tests of solution
Objective is to realize an equipment centralizing communication from sensors network.
Integration tests and final validation
Objective is to create a sensor (from task 5) network integrated with the remote equipment so
as to validate the compliance of the solution to the initial specification.
Tasks
T3
T1 T0+4
T4
T0+32
T0+36
T0+14
T2 T0+24
T0+16
T5 T0+32
T6
T7
JTI-CS2-2017-CfP06-SYS-02-34 – Development of autonomous, wireless, smart and low cost current sensor for monitoring of electrical lines
SYS TEM WBS
Although, Fly-By-Wire is well established in large aircraft, this technology has not found its way into small aircraft. Today’s technology provides well-designed network standards which fulfill the data integrity and performance requirements of flight safety critical systems at reasonable effort. The use of low-cost avionics backbone networks could enable the creation of state-of-the-art Integrated Modular Avionics (IMA) systems for small aircraft to support a Fly-by-Wire system.
JTI-CS2-2017-CfP06-SYS-03-09 – Computing Node for Safety Critical Applications
Not legally binding
Context and applications : Scope of this call is the definition of an Integrated Modular Avionics (IMA) architecture and the related basic building blocks to implement a highly scalable system for safety critical applications. The proposed solution should meet the requirements of low costs and data integrity in flight safety critical systems and should be specific for SAT. This architecture will be based on a single Line-Replaceable Unit (LRU) providing the capabilities to communicate with other equipment of the system through a deterministic and robust communication bus based on Ethernet protocol and a general purpose I/O interface to provide connectivity.
Technical Target in the project: Definition of an Integrated Modular Avionics (IMA) infrastructure which will be the basic building block of an highly
scalable system for safety critical applications.
Infrastructure based on a single Line-Replaceable Unit (LRU) providing the capabilities to communicate with other equipment of the system through a deterministic and robust communication bus based on Ethernet protocol and a general purpose I/O interface to provide connectivity.
The computational unit shall also provide the capability to connect directly with other equipment by means of standard serial line (EIA-422 and/or CAN) and it shall provide Discrete Input/Output interfaces as interlock for test/download/debug modes.
The computational unit shall be capable to support ARINC-653 compliant Real-Time Operating Systems.
Immediate application is to obtain an affordable computing platform suitable to be used as flight control computer for small aircrafts.
Timeframe and funding:
Foreseen start : January-2018 Foreseen Duration: 36 Months
Indicative Funding = 1000kE
JTI-CS2-2017-CfP06-SYS-03-09 – Computing Node for Safety Critical Applications
Not legally binding
Proposed WBS To be refined by applicant
Tasks
Ref. No. Title - Description Due Date
T01 System Requirements Review T0+2m
T02 Conceptual Design T0+6m
T03 Detailed Design T0+12m
T04 Implementation
T0+18m
T05 Acceptance Test and Verification T0+20m
T06 Support to System Integration T0+36m
JTI-CS2-2017-CfP06-SYS-03-09 – Computing Node for Safety Critical Applications
Not legally binding
Special skills, Capabilities, Certification expected from the Applicant(s) • Previous experience in development and design of advanced technologies in the field of
Embedded Computing. • Proven experience in international R&T projects cooperating with industrial partners,
institutions, technology centers, universities. • Quality and risk management capabilities demonstrated through participation in
international R&T projects and/or experience in the industrial environment • Proven experience in the use of design, analysis and configuration management tools of
the aeronautical industry • Good knowledge of industrial air vehicle developments with experience in “in-flight”
components and laboratory set-up for aeronautical certification. • HW/SW development and integration capacity • Knowledge and capabilities in test rig design • Instrumentation data acquisition, recording and monitoring capabilities.
JTI-CS2-2017-CfP06-SYS-03-09 – Computing Node for Safety Critical Applications
▌Key information
Topic: Electrocoating process for Cr6-free surface treatment of aluminium parts
/ JTI-CS2-2017-CfP06-SYS-03-10
Call: Call for Partners Wave 6
Duration: 2 years, starting Q3 2017
Indicative funding value : 350 K€
Context:
Nowadays most landing gear parts made of aluminium alloys of 7000 series are
protected against corrosion by surface anodising and an additional painting.
Anodising is a very complex and time intensive process that often contains hazardous
substances for health and environment, which means high disposal costs.
Objectives:
e goal of this topic is to develop an anaphoretic coating process (also known as
electrocoating or e-coat) for aluminium alloys of 7000 series including the optimal
pretreatment processes.
The developed process shall respect the aeronautical standards. For example the E-
Coat must be compliant with DO-160G.
JTI-CS2-2017-CfP06-SYS-03-10 – Electrocoating process for Cr6-free surface treatment of aluminium parts
▌Main Challenges
process shall lead to a reduction of emissions and wasted paint and potentially increase
corrosion resistance
process is to be REACH compliant
adhesion of the anaphoretic coating shall be better than the adhesion of traditional
painting system on the anodised aluminium thanks to adapted pretreatment processes
corrosion resistance of e-coated aluminium alloys without painting shall aim to be better
than anodised aluminium alloys with traditional primer plus top coat
lifetime of anaphoretic coating shall be longer than the one of traditional painting
system
Influence of the coating and of the pretreatment processes on the mechanical
properties of the base material shall also be minimized in order to increase the
endurance of landing gear parts
JTI-CS2-2017-CfP06-SYS-03-10 – Electrocoating process for Cr6-free surface treatment of aluminium parts
Deliverables
Ref. No. Title - Description Type Due Date
D1 Feasibility study, screening results and solution
selection
Doc T0 + 3M
D2 Test Matrix for process development Excel Doc T0 + 4M
D3 Coated and tested coupons Hardware T0 + 13M
D4 Test results of the small specimens Doc T0 + 13M
D5 Coated and tested big specimens Hardware T0 + 17M
D6 Test results of the big specimens Doc T0 + 17M
D7 Cost and application Study Doc T0 + 18M
D6 Final Report & Project Closure with process
description
Doc T0 + 18M
JTI-CS2-2017-CfP06-SYS-03-10 – Electrocoating process for Cr6-free surface treatment of aluminium parts
▌Key information
Topic: Assessment of Partial Discharge and breakdown behaviour of electric insulation
materials for very high voltage gradients / JTI-CS2-2017-CfP06-SYS-03-12
Call: Call for Partners Wave 6
Duration: 2 years, starting Q4 2017
Indicative funding value : 400 K€
Context:
The use of high speed switching devices is expected to support the development of
power electronic systems with lower losses and improve power densities. However,
devices based on technologies such as SiC produce voltage gradients that will have
a negative impact on the performance of high voltage insulation systems.
Objectives:
Analysis and experimental assessment of state-of-the-art insulation materials.
Develop methods for the verification of insulation materials considering aerospace
environmental conditions.
Make recommendations for design guidelines and design optimization.
JTI-CS2-2017-CfP06-SYS-03-12 – Assessment of Partial Discharge and breakdown behaviour of electric insulation materials for very high voltage gradients
▌Main Challenges
modelling techniques to assess the voltage gradients and magnitudes observed in
insulation systems for typical converter – cabling – machine systems.
examine the impact of key parameters such as the number of turns, the winding
method used and the stator length
identify measures that can be taken to reduce the voltage gradient at the electrical
machine without negative impact on the performance
understanding of the performance of electrical insulation materials
identify the insulation types best suited to managing high voltage gradients
identify methods for the verification and qualification of new insulation systems
quantify the impact of higher voltage gradients on the lifetime of electrical machines,
wiring and insulation material
Equipment suitable of assessing the partial discharge behaviour of insulation systems
exposed to high slew rates (up to 20kV/µs) and at pressures down to 10,000Pa
combined with temperatures between -50⁰C and 150⁰C
Capability to model and, if required, experimentally verify the distribution of voltage
gradients and magnitudes within a typical aerospace power electronic system
JTI-CS2-2017-CfP06-SYS-03-12 – Assessment of Partial Discharge and breakdown behaviour of electric insulation materials for very high voltage gradients
Deliverables
Ref. No. Title - Description Type* Due Date
D1
Modell to assess voltage gradient and magnitudes
within insulation systems including related report of
T1 results
R T0 + (12 months)
D2
Report of PD and breakdown behaviour of
components exposed to high voltage gradients
including verification methods; including results of
T2
R T0 + (18 months)
D3
Report of lifetime characterization of components
exposed to high voltage gradients including design
recommendations; including results of T3
R T0 + (24 months)
*Types: R=Report, D-, HW=Hardware
JTI-CS2-2017-CfP06-SYS-03-12 – Assessment of Partial Discharge and breakdown behaviour of electric insulation materials for very high voltage gradients
Any questions?
Innovation Takes Off
Last deadline to submit your questions: 29th March 2017