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We Build Lean
-TRUCKS
TOWTRUCKS
MM
ISUALanagement
V 4SAFETY
CastersXX
Vol. I
Vol. II Vol. III
Vol. III
System
Lean4
System
Lean4 IZENAREAK
4Lean Catalog Vol.III LIFTS & TRUCKS
Revision nº.038 04-11-2016
| Revisão | Rivisione | Revisión | Révision
Index
Volume 1
4Lean System 4
Aluminium System 51
Aluminium System + 76
4Lean Mockup 86
4Lean System + 92
Dexion - Racks 108
Kaizen Area 115
D-Trucks 117
Lifts & Trucks 120
4.0 Lean 123
Volume 2
MWagon 4
Visual Management 16
4Safety 100
XContainers 113
XCasters 126
XPannels 138
XRolls 141
Volume 3
Lean Games 4
4Lean School 6
|Índice | Indice | Índice | Index
3
4Lean is a company dedicated to the creation and implementation of Lean
solutions. We have a vast knowledge in Lean, we are able to implement a full supply
chain with our vast portfolio that is developed in our Lean Lab.
All organization practice Lean everyday. We have regular training in Lean and we
participate in Kaizen Events to understand customer needs.
We believe our gemba is at customer site, we are a natural extension of your
organization.
4Lean é uma empresa dedicada à criação e implementação de soluções Lean. Temos um vasto conhecimento em Lean,
somos capazes de implementar uma cadeia de fornecimento completa com o nosso vasto portfólio que é desenvolvido no nosso Laboratório Lean. Todos na organização praticam Lean diariamente. Temos uma formação regular em Lean e participamos em eventos Kaizen para entender as necessidades dos clientes. Acreditamos que o nosso gemba está à vista do cliente, somos uma extensão natural da sua organização.
4Lean è una società dedicata alla creazione e implementazione di soluzioni di Lean. Abbiamo una vasta conoscenza in Lean, siamo in grado di implementare una catena di approvvigionamento con la nostra vasta gamma che si sviluppa nel nostro Lean Lab. Tutta la nostra organizzazione pratica Lean tutti giorni . Abbiamo formazione regolare in Lean e partecipiamo cantieri Kaizen eventi per capire le meglio lo dei nostri clienti. Crediamo il nostro gemba è presso il cliente, siamo una naturale estensione della vostra organizzazione.
4Lean es una empresa dedicada a la creación e implementación de soluciones de Lean. Contamos con un amplio conocimiento en Lean, somos capaces de implementar una cadena de suministro completa con nuestro amplio catalogo que se desarrolla en nuestro Laboratorio de Lean. Todos en la organización practicam Lean diariamente. Tenemos una formación regular en Lean y participamos en Kaizen Eventos para entender las necesidades del cliente. Creemos que nuestra gemba está en el sitio del cliente, somos una extensión natural de su organización.
4Lean est une société dédiée à la création et la mise en œuvre de solutions Lean. Nous avons une vaste connaissance dans Lean, nous sommes capable de construire une chaîne d'approvisionnement complète avec notre vaste portefeuille qui est développée dans notre Lean Lab. Tout l’organisation pratique Lean quotidienne. Nous avons régulièrement des formations Lean, nous participons à chantier Kaizen pour comprendre les besoins des clients. Nous croyons que notre gemba est le site du client, nous sommes un prolongement naturel de votre organisation
Mission
We Build Lean !
4
Lean Games
5
Training Kits
5S’s and Visual Management
Content Conteúdo / Contenuti / Contenido / Contenu
Visual Management
SDCA/PDCA
MUDA
Standards
5S’s
Audits 5S
SMED
Content Conteúdo / Contenuti / Contenido / Contenu
SMED Steps Etapas SMED / SMED Passi / SMED Pasos / SMED Étapes
Standard method Método padrão / Metodo standardizzato / Método estándar / Méthode standard
Internal & External Activities Actividades interna e externa / Attività interna ed esterna / Actividades internos y
externos / Activités internes et externes
Convert internal activities to external Converter atividades internas para externas / Convertire attività interne per esterne /
Convertir actividades internas a externas / Convertir activités internes à externes
Reduce internal and external activities Reduzir atividades internas e externas / Ridurre le attività interne ed esterne / Reducir
las actividades internas y externas / Réduire les activités internes et externes
Flow Fluxo / Flusso / Flujo / Flux
Content Conteúdo / Contenuti / Contenido / Contenu
Value and waste Valor e desperdício / Valore e rifiuti / Valor y desperdicio / Valeur et des déchets
Yamazumi
PDCA
Standard work Trabalho normalizado / Lavoro standard / Trabajo estándar / Travail standard
5S
| Lista Formações | Officina Kaizen | Kits de formación | Kits de formation
6
School
Training Workshops
4Lean School
7
Training and Workshops
Training
Assembly Training
4Lean System
4Lean System +
4Lean Aluminium
4Lean MockUp
Solution Training
Design Training
Workstations
Logistic Trains
Supermarkets
Warehouse
External Logistics
Lean Management
Workshops
Lean Projects
Kaizen Events
Retrofit Events
4Lean Truck
8
Lean Builder
Lean Technician
Lean Engineer
Designs a complete supply
chain flow to reduce waste
Design Guide Training
Ability to coordinate a Kaizen Area
Solutions Guide Training
Ability to build lean solutions
Assembly Guide Training
Certification
Training
9
Available
8 Hours (Per product family)
Process engineers, Lean engineers, Times & methods
Ergonomy Defects
Productivity Cost
Impact areas
Assembly Training
Tra
inin
g: L
ean
Bu
ilde
r
Ergonomy Cost
Productivity Defects
Impact areas
Goals Understand how to build safe structures
Understand how to assemble parts
Content
Assembly Guide:
Tips
Safety Building
Necessary Tools
10 8 Hours
Process engineers, Lean engineers, Times & methods
Ergonomy Cost
Productivity
Impact areas
Solution Training T
rain
ing: L
ean
Te
chn
icia
n
Goals
Understand ways to optimize workstations
Understand how to optimize material handling in all the Supply Chain
Content
Line Feeding
Kanban
Junjo Sequence
Junjo Kit
Handling Units
Workstation Optimization
Types of Production (Small Parts, Machine, Large Parts)
Tools
Hardware
Strike Zone
Golden Zone
Logistic Trains
Types of wagons
Wagon Challenges (Drift, Drag, Stability)
Supermarkets
Boxes
Trolleys
Containers
Warehouse and External Logistics
How to integrate them in logistic trains concept
11
8 Hours
Design Training: Workstations
Process engineers, Lean engineers, Times & methods
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of workstations
Workstations ergonomics
Content
Workstations design
Border of the line design
Mockup
Ergonomics
Strike zone
Golden zone
Structural dimensioning
Ergonomy Cost
Productivity Defects
12
8 Hours
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Content
– Logistic trains design
– Casters configuration
– Weight distribution
– Drift, Stability and Drag
– Mock up
Design Training: Logistic trains T
rain
ing: L
ean
En
gin
eer
Impact areas
Goals
Project and design of logistic trains
Logistic trains ergonomy
Understand the different types of logistic trains advantages and disadvantages
Content
Types of logistic trains
Casters configuration
Structure Design
Drift, Stability and Drag
Mock up
Ergonomy Cost
Productivity Defects
13
8 Hours
Design Training: Supermarkets
10 mm
100-2
00 m
m
20 mm 10 mm
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of supermarket
Supermarkets ergonomy
Understand the different types of supermarkets
Content
Types of supermarkets
Strike zone
Picking area
Structure Design
Mock up
Ergonomy Cost Stock
Productivity Defects
14
8 Hours
Design Training: Warehouse
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of racking and storage solutions
Content
Types of racking system
Low cost solution
Types of handling equipment
Hand Picking
Types of Handling Units
Ergonomy Cost Stock
Productivity Defects
15
8 Hours
Design Training: External logistics
Process engineers, Lean engineers, Times & methods, Logistic Engineers
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of logistics solutions
Content
Types of trucks
Milk runs
Combining internal/external logistics
Packaging solutions
Ergonomy Cost Stock
Productivity Defects
16
8 Hours
Design Training: Lean Management
Process engineers, Lean engineers, Times & methods, Logistic Engineers, Lean Office Facilitators
Tra
inin
g: L
ean
En
gin
eer
Impact areas
Goals
Project and design of Kanban boards, sequencers and heijunkas
Project and design daily kaizen boards
How to improve 5S
Content
Kanban
Heijunka
Kanban board
Sequencer
Production Boards
Andons
Quality workstations
Ergonomy Cost Stock
Productivity Defects
17
Lean Projects W
ork
sho
ps - L
ean
Pro
jects
1-2 Days
Process engineers, Lean engineers, Times & methods
Future State
Breakthrough solutions focused on global waste reduction
Analyse current state and deliver solutions
18
Kaizen Events
5 Days
Process engineers, Lean engineers, Times & methods
Mockup Process Final Solution
Wo
rksho
ps - K
aiz
en
Even
ts
To help our customers to implement Lean, participating or leading Kaizen Events
19
Retrofit Events W
ork
sho
ps - R
etro
fit Even
ts
5 Days
Process engineers, Lean engineers, Times & methods
Turning old into new, transforming what exists into useful structures adequate to the new reality
20
4Lean Truck
1-5 Days
Process engineers, Lean engineers, Times & methods
Wo
rksho
ps –
4L
ea
n T
ruck
4Lean Truck is the most effective solution when complex applications must be implemented very quickly
Your company makes the request and we take care of the rest
Our assembly team, travels to your company and assemble the applications in your manufacturing environment
21
Notes
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| Notas | Appunti | Notes
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Notes | Notas | Appunti | Notes
23
Ita
ly
Ibe
ria
D
E U
K
Porto
Stutgart
Bilbao
Bergamo
Liverpool
4Lean in Europe
24
4Lean, Lda
[email protected] www.4lean.net
We Build Lean
| Alguns dos nossos clientes | Alcuni dei nuostri clienti | Algunos de nuestros clientes |
Certains de nos clients
Some of our clients