16
SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite ® Aluminum Building Panels Tech support: 1-877-OMEGA77 Laminators has complete installation guidelines for a variety of applications. When installing our panels on Clip & Caulk TM , Rout and Return, or Two-Piece, Snap-Fit Molding installations call 1-877-OMEGA77 to request the appropriate installation guide. www.LaminatorsInc.com Over 40 years of delivering quality products & innovative solutions

SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

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Page 1: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION

Installation Guide for Omega-Lite® Aluminum Building Panels

Tech support: 1-877-OMEGA77

Laminators has completeinstallation guidelines for a variety of applications.

When installing our panels on Clip & CaulkTM,

Rout and Return, or Two-Piece, Snap-Fit

Molding installations call 1-877-OMEGA77 to request the appropriate

installation guide.

www.LaminatorsInc.com

Over 40 years of delivering quality products & innovative solutions

Page 2: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

BEFORE YOU START

Complete product specifications can be downloaded from our architectural web site

www.LaminatorsInc.com or you can request them by fax at 215-721-1239.

©2007 Laminators Incorporated. Omega-Lite® Aluminum Faced Building Panels Installation Guide.

Substrate and FramingPrior to installation, the installer MUST verify that the framing and substrate are in compliance with all architects' specifications.Inspect BOTH primary and secondary wall framing to verifythat all girts, angles, channels, studs and sheathing andother structural panel support members and anchoragehave been installed within the following tolerances:1/4" in any 20' length vertically or horizontally1/2" in any building elevationInspect sheathing to verify that sheathing joints are supported by framing and that installation is within flatness tolerances. These surfaces must be even, smooth,sound, clean and dry. If the substrate or framing is notwithin architectural specifications, the installer must submit a written report to the General Contractor listingconditions that are detrimental to the installation of panels. Do NOT proceed with installation until unsatisfactory conditions have been corrected.

Summary of Installer ResponsibilityThe Panel Installer assumes total responsibility for all components of the panel installation including, but notlimited to attachment to sub-construction, panel-to-paneljoints, joints between panels and dissimilar material, andthe joint seal associated with panel system.

Installation Supplies & AccessoriesSee page 14 to be sure you are using materials that havebeen tested and approved by Laminators for use withOmega-Lite panels. Inventory all materials and accessoriesto ensure that all materials are available on-site. Call TechSupport if you need additional recommendations.

Receiving and StorageExamination: Upon receipt of materials, perform a thoroughexamination to identify any damage that may have occurredduring shipping.Storage: Panels are to be stored horizontally on palletswith a positive slope for drainage of water and should becovered with watertight and ventilated materials. Standingwater will damage panel finish.No more than 1500 pounds should be stacked on one pallet. Depending on panel size, this should be fewer than50 panels at 30 pounds per panel and less than 2-1/2'high. Do not stack other materials on or in contact withpanels to prevent staining, denting, or other damage.Storage temperature must not exceed 120ºF (49ºC).Omega-Lite panels are manufactured with a slight concavebow to assist in bonding the center to studs and furring.Panels must be kept stacked and weighted to retain thebow during storage.Laminators’ warranty does not cover water damage causedby improper storage or installation. Inspect panels ondelivery, then store them on skids 8" above the ground.Place a breathable cover over them and store them in aventilated space under roof.

If wet panels are discovered, uncrate them and dry themwith towels to prevent wood rotting, paint attaining or aluminum corrosion.

Panel HandlingUse clean work gloves to avoid hand injury from any sharpedges and to prevent smudging of the prefinished surfaces.Although panels are shipped with protective masking onboth sides, always lift one panel completely off the next toprevent scratches. Do not slide one panel across another. Protect panels from construction hazards. Good construc-tion practice provides for panel protection and cleaning inthe contract documents. Normally these are the generalcontractor’s responsibility. Temporary protection may berequired if welding, cutting, sandblasting, or other potentially damaging construction activities are scheduled nearby.

Cutting the PanelsOmega-Lite panels are designed to be cut to size on the job site. Even if the panels have been received cut to size, it may be necessary to do some minor trimming toaccount for areas of an elevation that may be out ofsquare. To cut Omega-Lite panels, use a circular saw with a sharp, carbide-tipped blade – (40-tooth minimum). Do not remove the protective masking from the panel face.After cutting, use a screwdriver or deburring tool (seepage 7) to remove burrs or sharp edges from the panels.

Safety tip: Wear safety glasses when cutting! Wear gloves when handling cut edges!

Ventilation is ImportantThe wood or exterior gypsum board of the substrate must be protected and ventilated. Trapped moisture cancause major damage in a short time. When mounting overexterior gypsum or masonry, use steel strapping or hatchannels to separate panels from the structure for good air circulation.

FlashingLaminators can supply flashing materials made from0.32"(0.813 mm) aluminum sheet painted to match theadjacent panel system or surface.Use proper flashing technique when installing flashingwith panels.

Carbide-tipped blade (40 tooth min.)

recommended

Tech Support: 1-800-523-2347

Page 3: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

www.LaminatorsInc.com TABLE OF CONTENTS

Omega-Lite Panel MaintenanceRoutine cleaning:Omega-Lite panels should be washed periodically to keep thembright. Plain water and a clean cloth are all you need to removeordinary dirt buildup. A mild, non-abrasive household detergentwith a clean-water rinse can be used for more stubborn stains.Solvents such as alcohols, mineral spirits, naphtha, turpentine,and xylene can be applied with a soft cloth. Never soak panelsin solvents.

For scratches and rub-marks:Omega-Lite touch-up paint and re-paint instructions are available from Laminators. For larger paint repairs, callLaminators for standard paints designed for aluminum surfacesavailable at paint stores.

Keep harsh solvents away from finish:Panel finishes are resistant to most but not all solvents andchemicals. If in doubt, call Laminators for compatibility charts.You can safely use mineral spirits to remove uncured sealantsand paints.

Panels with Metallic Paint Finishes:The protective masking on the face of each panel should be left in place until work is complete on any given area of aninstallation. However, to help ensure good color uniformity,periodically remove the masking from half of a panel (peelmasking upward from the bottom of the panel) to check forcolor, scratches and dents.

On panels with metallic finishes, a good color match is muchmore difficult to achieve. In this case, two adjoining panelsshould be periodically checked by removing the masking fromhalf of two panels as the installation progresses. The maskingshould then be taped back over the panel to protect it.

Should any defects be found, stop work immediately and callLaminators for assistance.When installing panels with metallic finishes, it is veryimportant that the directional arrows on the panel masking are oriented in the same direction.

Color variation is a characteristic of Aluminum compositepanels with metallic paint finishes. Laminators IncorporatedDDOOEESS NNOOTT warrant a color match for these panels.

One-Piece, Tight-Fit MoldingLaminators’ durable, One-Piece, Tight-Fit Extruded Molding System requires no prefabrication. Panel installation is easy and economical. Moldings can either be color-matched or a contrasting color.

Before You Start Inside Front CoverPanel Maintenance 1Preparing the Wall 2 - 5

Installation over Plywood Sheathing 2Installation over Gypsum with or without Building Wrap 3Installation over Hat Channels or Furring Strips 4

Mounting the Panels 5 - 7Installing the Moldings 5Installation Summary 7End of Run Detail 7

Installation of Flex Panels over Plywood Sheathing 8 - 9Tools and Accessories 10Tools and Accessories Available from Laminators 11-12Code of Quality Inside Back Cover

1©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Page 4: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

Installation Over Plywood Sheathing

This installation process is the basis for mountingpanels over a variety of substrates. You should readand understand this process before attempting tomount panels over other substrates such as plywoodcovered with building paper, exterior gypsum with orwithout building paper, etc.

In all cases, the same elements must be present:

1) A structural surface, such as plywood, that willhold mechanical fasteners, such as screws.

2) A surface that can be bonded to with panel adhesive.

If these two elements are not present, additionalsteps must be taken to provide them. Exterior gradegypsum, building wrap, or block walls are examplesof substrates that will require additional preparation

before panels can be mounted. These substrates arecovered in this manual.

The main drawing (upper left) depicts the layoutfor one panel at ground level. J-molding is shown:either J- or Drip Edge moldings can be used here.The detail drawings (Detail A & B) show close-updetails from the main drawing. The instructions onpage 5 explain this process and the purpose ofeach element shown in the above drawings.Note: To guard against water penetration, Laminators recommends that all these installation systems include avapor permeable, water-tight moisture barrier (appropriate forthe climate and wall construction) installed on the substratebehind the metal wall panels.

Follow Installation Instructions as shown on page 5.

2

Tech Support: 1-800-523-2347PREPARING THE WALL

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Press moldingintersections into

silicone

Panel adhesive

Foam tape*

H-Molding

24" on center

J-Molding

A

BDetail B

Detail A

J-Molding

1/4"Ice & water shield

Back leg of Vertical H-Molding has

been cut away to accept Horizontal

H-Molding

H-Molding

H-Molding

H-Molding

Molding intersections are

pressed into silicone sealant

Back leg of Vertical H-Moldinghas been cut away

to accept Horizontal H-Molding

Sealant

Sealant

Plan View *Tape width is exaggerated for illustration purposes

Page 5: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

Installation Over Gypsum with or without Building Wrap

www.LaminatorsInc.com PREPARING THE WALL

When installing panels over exterior grade gyp-sum, with or without building wrap, rememberthat neither exterior grade gypsum nor buildingwrap are structural.

For proper installation, 18 or 20 gauge steelsquares must be used to create a surface that willaccept panel adhesive.

All steel squares must be attached with low-pro-file, pan head screws at all four corners. Thesescrews must pass through the steel squares, theexterior grade gypsum, and attach to the stud

wall. Moldings must be attached through the gypsum to the studs.

The main drawing (upper left) depicts the layout forone panel at ground level. J-molding is shown: eitherJ- or Drip Edge moldings can be used here. Thedetail drawings (Detail A & B) show close-up detailsfrom the main drawing. The instructions on page 5explain this process and the purpose of each elementshown in the above drawings.

Follow Installation Instructions as shown on page 5.

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide. 3

Press moldingintersections into

silicone

Panel adhesive

Foam tape*

H-Molding

24" on center

J-Molding

A

BDetail B

Detail A

J-Molding

1/4"Ice & water shield

Back leg of Vertical H-Molding has

been cut away to accept Horizontal

H-Molding

H-Molding

H-Molding

H-Molding

Molding intersections are

pressed into silicone sealant

Back leg of Vertical H-Moldinghas been cut away

to accept Horizontal H-Molding

Sealant

Sealant

Plan View *Tape width is exaggerated for illustration purposes

3" x 3"Steel squares

Page 6: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

4

Tech Support: 1-800-523-2347PREPARING THE WALL

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Installation Over Hat Channels or Furring Strips

Again, the drawing above depicts the layout for one panel at ground level. As with previous substrates, J-molding is shown at ground level.Either J-molding or Drip Edge moldings can beused here.

Hat channels are used for installing panels oversurfaces such as brick or masonry that, whilestructural, cannot directly accept the Tight-FitMolding System. Hat channels can also be used to create additional depth behind the panels if

required. Hat channels should be 3 inches wideacross the face and a minimum of 1/2" in depth.

The main drawing (upper left) depicts the layout forone panel at ground level. J-molding is shown: eitherJ- or Drip Edge moldings can be used here. Thedetail drawings (Detail A & B) show close-up detailsfrom the main drawing. The instructions on page 5explain this process and the purpose of each elementshown in the above drawings.

Follow Installation Instructions as shown on page 5.

Press moldingintersections into

silicone

Panel adhesive

Foam tape*

H-Molding

24" on center

J-Molding

A

BDetail B

Detail A

J-Molding

Back leg of Vertical H-Molding has beencut away to accept

Horizontal H-Molding

H-Molding

H-Molding

H-Molding

Molding intersections are pressed into silicone

sealant

Back leg of Vertical

H-Molding has been cut away

to accept Horizontal H-Molding

Gap fordrainage

Sealant

Plan View *Tape width is exaggerated for illustration purposes

Hat channel

Page 7: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

H-Molding

Piece cutaway from the

corner

1/8" minimum

Drip edge

Vertical molding

Panel

Set up a clean worktableUsing available materials (2 x 4s, sound plywood, OSB, etc.)construct a worktable at least 48" x 96" and at a comfortableworking height.

Step 1: Attach bottom molding to substrate Keeping the molding 1/4" above ground level, use galvanized drywallscrews to attach the molding to the substrate; one screw per hat channel or furring strip on verticals; 16" to 24" OC on horizontals. Iceand water shield is recommended to prevent water from getting to thewall at ground level. This is shown in Detail B on page 2 and 3. See manufacturer’s instructions for the proper use of ice and water shield.

Step 2: Cut away intersecting moldingThe dotted line shown in the drawing indicates an area wheretwo moldings will intersect. This area must be cut away so thatafter installation, moldings will sit on the same plane. An areaapproximately 4 square inches should be adequate for the entireintersection. Use tin snips to cut the area to be removed. Usingsheet metal pliers (duck-bill vice grips), bend the material upand down until the piece snaps off.

Step 3: Attach vertical moldingTo prevent water intrusion where two moldings intersect, spreadan eighth inch thickness of silicone on the wall and press themoldings into it. Examples of this are shown on page 4 in themain drawing, as well as in Details A & B. Moldings should bescrewed down as close to intersections as possible to ensurethat everything sits flat.

Step 4: Cut the first panel to size

Measure and cut the first panel to size. Dry fit the panel tomake sure it fits properly.

Installing the Moldings

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

www.LaminatorsInc.com

5

MOUNTING THE PANELS

Page 8: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

1/8" space

created byshims Caulk

Gaskafoam tape

Panel adhesive

Sheathing

Paneledge

Masking

6

Tech Support: 1-800-523-2347MOUNTING THE PANELS

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Step 5: Remove panel maskingRemove the masking from the back of the panel. Pull the masking back about 6" from all edges in the front of the panelbut do NOT remove it completely.

Step 6: Apply Gaska Foam TapeApply Gaska Foam Tape to the substrate as instructed on pages2 through 4. This will help to prevent panel “suck in” when theadhesive cures.

Step 7: Apply caulk to moldingsUsing a silicone caulk recommended by Laminators, run enoughsealant into the moldings so that it will seal the edges whenthe panel is inserted. Use a 1/4" diameter (approx.) bead andbe sure that there are no skips in the sealant. Fill the cornermolding with caulk. Caulk molding for one panel at a time.

Step 8: Apply panel adhesiveApply beads of Laminators’ approved panel adhesive (See list,page 10) to the furring strips, sheathing, steel squares or hatchannels as appropriate, using generous 3" wide dabs staggeredevery 16" on center. The adhesive should go between the stripsof Gaska tape.

Step 9: Install first panelSlide the panel sideways into the pre-caulked outside corner or edge molding. If necessary, use wide blade putty knives tofit the panel into the vertical molding. Measure to be sure the panel is completely inserted into the molding.

If necessary, nudge the panel into place using a 2 x 6 and tapping it with a hammer to prevent damage to the panel edge.

Step 10: Install top moldingIf molding is required at the top of the first row of panels,insert two rubber shims into the molding for every four feet of molding. Fill the molding with caulk to seal the panels and attach it along the top edge of the panel. This providesspace for panel expansion caused by weather changes or direct sunlight.

Page 9: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

CPlace panel

BAttach outside corner

DPlace &attach

“H”molding

AAttach

drip edge

Siliconebacker rod

1-Piece “H” molding

Non-markingscraper

Fastener

Caulk

Wall

Wall

Step 11: Install next moldingTake the next vertical molding piece, caulk it with siliconesealant, and fasten the back leg of the “H” or reveal moldingusing recommended fasteners (see page 5, step 3).

Step 12: Continue panel installationRemove any “squeeze out” with a non-marking plastic scraper.Mineral spirits and a clean rag should be used to remove anyresidue that the scraper missed.

Continue installing panels until the job is completed. Cover the top of the panels with polyethylene to keep water out if a parapet or flashing detail is to be installed at a later date.Remove masking from the front of the panels. Failure to remove masking within 2 weeks of installation may result in surface imperfections.Note: Remember to remove any shims from under the bottom molding wheninstallation is completed.

Installation summary:A. Attach drip edge moldings fastened every 12" with

recommended fasteners.

B. Attach outside corner molding making sure to notch the backof the corner molding to allow the drip-edge to lie flushagainst the wall.

C. Install panel. Be sure masking has been removed from backof the panel.

D. Place and attach “H” molding.

End of run detailFor One-Piece, Tight-Fit moldings, fill an “H” molding withcaulk. Attach it to the final edge, then install the final panel to complete the run.

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

www.LaminatorsInc.com

7

MOUNTING THE PANELS

Page 10: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

Installation of Flex Panels over Plywood Sheathing

Stud wall

• Do not use Omega-Flex panels for flat wall applications.

• Omega-Flex panels should onlybe used on a 17' radius or less.Omega-Lite panels should onlybe used on an 18' radius or larger.

• If your radius is less than 8', call Technical Support forspecial instructions.

• Use a recommended siliconesealant as a panel adhesive.Failure to do so will cause panel defects.

• If combining Omega-Lite and Omega-Flex panels on the same job, do not install the flex panels beyond theradius termination.

• Do not store panels in directsunlight or in extreme cold temperatures. Store flat on a pallet.

• Omega-Flex panels should only be installed using moldingsupplied by LaminatorsIncorporated specifically forsuch use.Contact Laminators Incorporated forordering and detailed installation

16"on center

H-Molding

J-Molding or drip edge

Panel adhesive

Two layers of 3/8" orone layer of 1/2" plywood sheathing

3"

Omega-FlexTM panels can only be installed withthe One-Piece, Tight-Fit Molding System andshould only be installed over plywood sheetingwith or without building wrap. Additionally,they should only be used on a radius that measures 17 feet down to a minimum of 8 feet.In any case, you are advised to call Laminatorsto discuss your application, as every installationis different and every possibility cannot be covered in this guide.

Installation is very similar to flat-panel installa-tion except that glue spacing is reduced to 16inches on center and no more than 3 inchesfrom a molding. When installing over buildingwrap, simply use steel squares as described on page 3 of this Installation Guide.

Silicone Sealant

2-Layers 3/8"Plywood Sheathing

Omega-Flex Panel Reveal “H” Molding

Foam tape

8

Tech Support: 1-800-523-2347INSTALLING FLEX PANELS

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Page 11: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

Step 1: Install J-MoldingJ-Moldings will need to be relieved with a saw cut in order for them to curve along a tight radius. These saw cuts should be made on the back leg of the J and go no lower than the front leg of the J. The space between the cuts will be determined by the radius you are working with. Use a scrappiece for testing. J-moldings will need to be screwed downmore frequently on a curve in order to conform smoothly to the radius.

Step 2: Saw Cut J-Molding to Allow for CurveOnce you have determined the frequency of your cuts, theprocess can be sped up by taping J-moldings to a length of wood and running it repeatedly over a table saw. Be sure that the blade is set to the correct height so that you do notdamage the front leg of the J. To avoid injury, be sure to follow all applicable safety procedures when making these cuts. The saw operator should be fully trained in the use of his equipment and all guards, eye protection, and other prudent safety equipment should be used.

Step 3: Fascia Soffit TransitionFascia/Soffit transitions will need to be formed with two J-Moldings as shown here, as an outside corner will not conform to a curve. Notice that the fascia molding sits lowerthan the soffit molding to create a drip edge. This detail can be very difficult on a tight radius. Please call your factory rep before attempting.

Installation of Flex Panels over Plywood Sheathing

J-Molding J-Molding

Tape

J-Moldingfor soffit

J-Moldingfor fascia

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

www.LaminatorsInc.com

9

INSTALLING FLEX PANELS

Silicone Sealant

Page 12: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Tech Support: 1-800-523-2347

10

TOOLS AND ACCESSORIES

Hand ToolsAviation or “tin” snips for cutting extrusions or flashing metal

Carpenter’s circular saw (7-1/4" blade) with 40 teeth (min.)for cutting panels to size – triple chip grind (for nonferrousmetal or plastic)

Deburring tool (or screwdriver) to remove burrs from cutpanel edges

Disc grinder or sander (4-5") to adjust sheathing, panel,and extruded moldings for a good fit.

Fine, single-cut flat file for trueing metal edges of panels or moldings

Hammer (with crutch tip) or a rubber mallet to adjust panels

Jigsaw with sharp, 24-tooth, sheet metal cutting blade tomake panel cuts

Miter saw for cutting extruded aluminum moldings

Sheet metal pliers (duck-bill vice grips) to trim moldings

Screw gun to drive self-drilling, self-tapping screws for mounting panels and extruded moldings with #2 Phillips-head tips and 1/8" quick-change drill bits

Screws (galvanized)

#6 x 1-1/4" bugle-head drywall or #12 phillips-head pan-head screws for securing clips into sheathing

#8 or #10 x 3/4" or longer, TEKS/3 screws to secure clipsinto steel studs

#6 x 1/2" and #6 x 1" Phillips pan-head, TEKS/2 screws for mounting moldings to plywood or metal

Caulking ToolsCaulking gun (11oz. or 1-quart tube) for panel adhesive

Caulking rope or backer rod; use 1/4" or 3/8" to suit job

Clean rags (24), approximately 2' x 2' in size for caulk wiping and clean-up

Masking tape (Scotch brand Safe Release Masking tapeTM

is recommended) 1" wide

Mineral spirits to clean caulk from panels if necessary

Plastic putty knife (1-1/2") for use with 1" masking

tape to keep caulk off the panel faces, making the job easy to clean up

Utility knife to cut and trim tape

Contractor’s SuppliesFurring strips or studs as needed

Gloves (clean) to handle panels

Insulation, 3/4" foam to go between furring strips

Peel-and-stick flex flashing (“Snow and Rain flashing”) for flashing building transitions and bottomedges of sheathing

Safety goggles

Rubber shims, for spacing if molding is used

Wood shims, for spacing between ground and bottom molding

Tape measure

Panel Adhesives (Tested and Approved)

Surebond® (1-847-843-1818)SB-400; PS-800

Macco Adhesives (1-800-634-0015)LN-901 Liquid Nails® Heavy-Duty for Construction and Remodeling

Franklin International (1-800-877-4583)Titebond® construction adhesive

Silicone Sealants (Tested and Approved)

GE Silicone (1-800-332-3390)Silpruf®Silglaze® II

Dow Corning (1-800-248-2481)(20 year warranty available)

791 Silicone sealant795 Silicone sealant995 Silicone sealant

Tremco (1-800-321-7906)Spectrem® 1

Gaska Foam Tape Gaska Tape, Inc. (1-800-423-1571)

V 710 3/16" x 1/4" x 2"

Note: Trademarks are registered by the companies noted

How Much Will I Need?For every 100 square feet of Omega-Lite panelsyou will need:

• 3 tubes silicone sealant• 2 tubes panel adhesive• 1 roll Gaska Foam Tape

Page 13: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

www.LaminatorsInc.com

11

TOOLS AND ACCESSORIES

Available Direct from Laminators Inc.

1-Piece, Tight-Fit Moldings:

1-Piece, Tight-Fit “H” Molding

1-Piece, Tight-Fit Reveal Molding

2-Piece, Snap-Fit Moldings:

Faceplates are shown in grey andReceptors are shown in black.

2 Piece, Snap-Fit “H” Molding

2 Piece, Snap-Fit Reveal Molding

Call 1-877-OMEGA77 to order.

Reveal moldingPart #4595

“J” moldingPart #4515

“H” moldingPart #4505

Adjustable (bendable)outside cornerPart #4535

“Z” used with “J” forfascia soffitPart #4545

Inside corner (drip cap)Part #4525

“J” moldingFaceplate part #4315, Receptor part #43100

“H” moldingFaceplate part #4305, Receptor part #43000

Reveal moldingFaceplate part #4395, Receptor part #43900

Outside corner Faceplate part #4335, Receptor part #43300

Inside corner (drip cap)Faceplate part #4325, Receptor part #43100

Page 14: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

www.LaminatorsInc.com

©2007 Laminators Incorporated Omega-Lite® Aluminum Building Panels Installation Guide.

Tech Support: 1-800-523-2347

12

TOOLS AND ACCESSORIES

Fabrication Supplies:Clip & Caulk metal clips (box of 100)Color-matched sheet metal for flashingColor-matched, soffit vent, 3/4" diameterColor-matched caulkDow Corning caulk995 Silicone sealantTremcoSpectrum® 1 silicone sealantGaska foam tapeV 710 3/16" x 2"Panel adhesiveLN-901 Liquid Nails® for heavy-duty construction and remodelingRouter bitTo V-groove panels for 90˚ bends. This bit is required for Rout and Return applications

Repair Supplies:Touch up paintFor spot repairs customized for your requirements.

Dent repair kitCustomized for your requirements with all thetools to fix the panel.

Caulk repair kitEverything you need to repair failed joints including tools and instructions on how to maintain or repair caulk joints.

Tips and tricks kitEverything you need for professional results with over 25 hard-to-find, timesaving tools formoldings, Rout & Return or Clip & Caulk installations.

Essential Supplies Available Direct from Laminators Inc.

Laminators’ recommendations for sealants aredeveloped from our field tests and compiled from years of feedback from our customers.Recommendations are based on product availability, durability and ease of application. Wesuggest that the sealants build up enoughstrength in an overnight cure so that bubbles donot form.

Carefully review the caulk manufacturer’s literaturefor skin formation, tack-free time and cure timesbefore using. Remember, your environmental condition is the biggest factor in deciding whichsealant is appropriate for your project. Caulk onlyone joint at a time so that the caulk does not skinover before it can be tooled. Only caulk 4' to 6' ata time for a smooth finish.

It is important to only use sealants from our recommended list and to always test your sealantin the environmental conditions you are currently working in to find the one that works best. Consult with us if your caulk is not performing as expected.

Liquid Nails® Heavy-Duty for Construction& Remodeling

Apply a generous amount of Liquid Nails® to thesheathing to prevent panel adhesive from drawingthe panel toward the building as it dries, Gaskafoam tape should be placed out in the field of thepanel where it will shim the adhesive to the prop-er thickness away from the furring or sheathing.

There are several types of Liquid Nails®. EachLiquid Nails adhesive is specially formulated tobond to various substrates and common buildingmaterials with different construction requirements.

LN-901 Heavy-Duty for Construction & Remodelingis the only exterior version that will stick to wetand/or frozen lumber as well as metal panels.

Liquid Nails® is a registered trademark of Macco Adhesives

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Can Anyone Install Omega-Lite® Panels?Our installers work in several areas of construction trade specialities:• Wall cladding• Sheet metal• Carpentry

What is a Factory Authorized Installer?Factory authorized installers have signed the Laminators Code of Quality.

What is the Laminators Code of Quality?The Code of Quality represents an installers’ commitment to:

• Ensure that ALL tradesmen on a given project understand and strictly adhere to the contents of this guide.

• Maintain regular communication with the general contractor and architect to ensure that all pre-existing conditions as well as the finished job are consistent with the approved drawings.

• Have all shop drawings approved and signed by the architect and general contractor prior to beginning installation. Any mid-job plan modification MUST be approved and signed by the architect and the general contractor.

• Guarantee all workmanship for a period of not less than one year.

www.LaminatorsInc.comVisit our web site for standard CAD details.Download the architectural details you need.Call tech support if you can’t find what you’re looking for, or for installation assistance.

Support MaterialsAvailable from Laminators to help with your installation requirements:Call 1-877-OMEGA77 or visit www.LaminatorsInc.com

Laminators’ warranty is limited to the panel construction only and does not apply to panel fabrication, storage or installation.

• Glass and glazing• Roofing contractors• Metal fabricators

CODE OF QUALITY

©2007 Laminators Incorporated. Omega-Lite® Aluminum Faced Building Panels Installation Guide.

www.LaminatorsInc.com

Page 16: SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION · SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION Installation Guide for Omega-Lite® Aluminum Building Panels Tech support:

©2007 Laminators Incorporated. All rights reserved. www.LaminatorsInc.com 3255 Penn Street, Hatfield, PA 19440-1731A120 (11/07)

WWAARRNNIINNGG!!FAILURE TO

FOLLOW THESEGUIDELINES

WILL VOID YOUR WARRANTY!

For technical and installation support, call

11--887777--OOMMEEGGAA7777or visit www.LaminatorsInc.com

Omega-Lite® Aluminum Building Panels Installation Guide.

SYSTEM 1: ONE-PIECE, TIGHT-FIT MOLDING INSTALLATION