SUPERPLANE 4 – SP4S · 2020. 9. 28. · A 1035 22nd Avenue, Unit 1 n Oakland, CA 94606 P 510.489.2530 E TalkToUs@alwusa .com W alwusa.com INSTALLATION INSTRUCTIONS SUPERPLANE 4

A 1035 22nd Avenue, Unit 1 n Oakland, CA 94606 P 510.489.2530 E [email protected] W alwusa.com

®

INSTALLATION INSTRUCTIONS

SUPERPLANE 4 – SP4SSuspended | Standard & Acoustic

SP4S Installation Guide 2 of 16 102-000005 - IG033121®

SP4S - Safety & Warnings!1. Read all instructions.2. Install in accordance with national and local electrical code regulations.3. This product is intended to be installed and serviced by a qualified, licensed electrician.4. Do not install in wet locations. For dry and damp use only.5. Turn off electrical power before installing or servicing fixture in any way.6. To reduce the risk of fire and overheating, make sure all connections are tight.7. This product is suitable for continuous row mounting.8. Handle ControRollTM lens with care! Always wear protective eyewear while handling lens! Lens may

chip/crack when handled roughly.

1. Lisez toutes les instructions.2. Installez conformément à la réglementation du code électrique national et local.3. Ce produit est destiné à être installé et entretenu par un électricien agréé qualifié.4. Ne pas installer à l’extérieur ou dans des endroits humides. Pour une utilisation en intérieur et sec

seulement.5. Coupez l’alimentation électrique avant de évoluer le système d’éclairage en aucune façon.6. Pour réduire le risque d’incendie et de surchauffe, assurez-vous que toutes les connexions sont bien

serrées.7. Peut être monté en rangée continue.8. Manipuler l’objectif ControlRoll avec soin! Portez toujours des lunettes de protection lors de la manip-

ulation de l’objectif ControlRoll.

SP4S - Attention!

Ø < 3.0 in.

CONTROLROLL™ LENS HANDLING & SAFETY!

DO NOT CREASE LENS DO NOT TWIST LENS DO NOT BEND LENS TO A DIAMETER LESS THAN 3 INCHES.

ALWAYS WEAR PROTECTIVE EYEWEAR WHILE HANDLING LENS! LENS MAY CHIP/CRACK WHEN HANDLED ROUGHLY!

SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing.

SP4S Installation Guide SP4S Installation Guide 3 of 16 102-000005 - IG033121®

Table of Contents

Luminaire Overview

Included Parts

Parts (by others)

Tools Required

InstallationPrepare Ceiling

Suspension

Joining Straight Sections

Joining Mitered Corners

ControllRollTM Lens

Wiring Diagrams

Troubleshooting

Diagram

Traditional On/Off

0-10V Dimming

DMX

DALI

Lutron LDE

4

4

4

4

4

5

5

6

9

10

13

15

15

15

15

15

15

16

Wiring and Canopy 7

Quick Specs 4

Finishing (single-section fixtures) 8

Joining sections (preperation) 8

Finishing (multi-section fixtures) 12

ControllRollTM Batwing and Asymmetric Lens 14


Included Parts

Luminaire Overview

4” J-Box for canopy (octagonal type)#10 wood screws (min. 2”)

1/4”-20 Threaded Rod

#10 toggle bolt

Parts (by others)

Drill

#2 phillips bit

Screwdriver

1/8” Allen key

Tools Required

SP4S Fixture

Diffuser shim (miters)

ControlRollTM Lens Suspension BulletCanopy Assembly

Top Plate Kit (miters)

Input Voltage / Frequency:See product label

Rated Current:See engineering drawing

Ambient Temperature:-4° – 120°F (-20° – 50°C)

Environment:Dry and damp locations

Quick Specs

Level

Suspension Cable Ceiling Fitting

43⁄4"

43⁄4"

*Dimensions shown are for standard non-acoustic model. See acoustic spec sheet for acoustic model dimensions.

SP4SA (Acoustic)SP4S (Non-Acoustic)


Mount ceiling fitting to ceiling at marked locations using one of the methods shown below. If using a combo canopy for both power entry and suspension, see page 9.

3A Screw to blocking

Installation: Prepare Ceiling

3B 1/4”-20 threaded rod

Install 4in. ocatgonal J-box into ceiling (not included). Make sure that power cord will reach from J-Box to fixture.

2 Install J-box

Mark intended suspension points based on dimensions provided in submittal drawings for fixture.

1 Mark suspension points on ceiling


SP4S Installation Guide

Use wire snips or shears to cut suspension cables to desired length. Keep an extra 6 inches of cable for adjustments

6"

5 Cut suspension cables to desired length

Raise fixture to suspension cables.

Insert suspension cable through cable grippers.

With fixture level and at desired height, cut excess cable extending from cable gripper.

Adjust fixture until it is level and at desired height. Depress the top of cable gripper to lower fixture. Keep fixture supported while lowering.

6 Raise fixture to suspension cables

7 Attach suspension cables to fixture

8

9 Cut excess cable

Installation: Suspension

Adjust suspension cable length

Route suspension cable through suspension bullet. Ball end should sit in suspension bullet. Screw suspension bullet to ceiling fitting.

4 Route suspension cable and attach to ceiling


Installation: Wiring and Canopy

10 Make connections for Power cableBring wiring (and canopy assembly) to J-box. Make wiring connections using wire nuts. See pg. 15 for wiring diagrams.

Screw canopy bracket to J-Box using provided screws. Do not pinch wire connections.

Secure Canopy over J-Box with Ceiling Fitting using 1/8”Allen Hex Keys. CAUTION: Do not pinch wire connections.

12 Screw canopy bracket to J-Box

13 Secure Canopy

14 Attach suspension

Attach bullet (with cable) to canopy. Return to steps 3-9 to suspend fixture.

11 Connect Wiring

Connect wires using wire nuts. See pg. 15 for wiring diagrams.


18 Prepare ceiling for additional sections

Install additional ceiling fittings for next section as shown in step 1.

17 Illuminate fixture

Power fixture and check for complete illumination

Installation: Finishing (single section fixtures)

Installation: Joining Sections (preperation)

16 Turn power on

Turn power back on at the breaker.

15 Remove protective film

Slowly remove film and ensure ControlRollTM lens does not pull out.

19 Remove protective film

Remove remaining protective film from suspended fixture segment and from joining segment. Ensure ControlRoll lens does not pull out.


20 Connect wiring

Connect wiring quick-connects. It may require two people to install joining sections.

21 Slide joining section

22 Secure internal joiner brackets

Using allen key, fasten internal brackets.

Slide the joining section over the brackets extended from the previous section. All brackets should slide partially into joined section. Check for alignment.

Installation: Joining Straight Sections


23 Secure top joiner brackets

Using allen key, fasten top brackets.

Insert suspension cable through cable grippers and trim excess cable as shown in steps 7-9. If end is mitered, see step 35 for cable installation.

24 Attach suspension cables to free end of fixture


27 Connect external brackets

28 Connect internal brackets

Slide miter sections together and join section connectors. Adjust connectors with set screws as necessary.

Using allen key, tighten internal connector brackets. Check joint for fixture alignment.

29 Connect Internal Brackets

30 Install Diffuser Shim

Install diffuser shim in slots.

Using allen key, tighten internal connector brackets. Check joint for fixture alignment.

Installation: Joining Mitered Corners

26 Connect wiring

Connect wiring quick connects between fixture sections.


25 Attach Suspension Cable to Miter End

Insert suspension cable through miter top plate and into cable gripper. Leave top plate loose. Trim excess cable as shown in steps 7-9.


31 Connect External brackets

Using allen key, tighten external connector brackets. Check joint for fixture alignment.

32 Install Miter Top Plate

Install miter top plate using provided #4 screws.

Insert suspension cable through cable grippers and trim excess cable as shown in steps 7-9. If adding an addition-al mitered section, return to step 35.

33 Attach suspension cables to free end of fixture


37 Apply reflector paper (mitered corners)

Apply adhesive-backed reflector paper over open joiner sections.

36 Apply Reflector Paper (straight sections)

Apply reflector paper over joiner openings inside extru-sion.

35 Illuminate fixture

Power fixture and check for complete illumination

Installation: Finishing (multi-section fixtures)

34 Turn power on

Turn power back on at the breaker.


38 Bring lens to fixture

39A Pop in ControlRollTM lens

39B Insert ControlRoll lens into lens channel

Raise ControlRoll lens to fixture. For longer fixture lengths, two people may be needed. Always wear protective eyewear while handling lens. Lens may chip/crack when handled roughly.

Insert one edge ControlRoll lens into lens channel.

Insert lens into lens channel.

40A Press lens into lens channel

40B Press lens into lens channel

41 Seat lens along fixture

With first edge of lens in lens channel, press other side of lens up toward opposite channel.

Cup lens inward and push lens upward until it snaps into second lens channel.

Continue pressing both sides of lens into lens channel until lens is fully seated along length of fixture.

Installation: ControlRollTM Lens


SP4S Installation Guide

Installation: Asymmetric ControlRollTM Lens

Installation: Batwing ControlRollTM Lens

Install asymmetric lens with grooves facing into fixture and with smooth optic portion in direction of desired illumination

Install with optical grooves facing inside fixture

Light direction

Batwing lens features close up

Asymmetric lens features close up


BlackWhite Green

BlueRed

Hot

Neutral

Ground

Dimming -

Dimming +

Line Voltage

Line Voltage

Ground

0-10V DC

0-10V DC

L

N

AC 50/60Hz

DIM-

DIM+

Wiring Diagrams

BlackWhite Green

Hot

Neutral

Ground

Line Voltage

Line Voltage

Ground

L

N

AC 50/60Hz

BlackWhite Green

ClearBlack

Hot

Neutral

Ground

DMX in shield

DMX in -

Line Voltage

Line Voltage

Ground

L

N

AC 50/60Hz

DMX in Shield

DMX in -

REDDMX in +DMX in +

ClearBlack

DMX out shield

DMX out -

WhiteDMX out +

DMX out Shield

DMX out -

DMX out +

Traditional On/Off

0-10V Dimming

DMX

BlackWhite Green

BlueRed

Hot

Neutral

Ground

Data -

Data +

Line Voltage

Line Voltage

Ground

L

N

AC 50/60Hz

Data -

Data +

DALI

BlackWhite Green

BlueRed

Hot

Neutral

Ground

E2

E1

Line Voltage

Line Voltage

Ground

L

N

AC 50/60Hz

E2

E1

Lutron LDE

SP4S Installation Guide 16 of 16 102-000005 - IG033121SP4S Installation Guide

Troubleshooting

Full Fixture does not illuminate • Ensure fixture is wired correctly and power is on. • Check that circuit breaker is on and not off or tripped.• Internal LED driver may be defective.

Full fixture is flickering • 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering.

• TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further informa-tion.

• Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control.

• Possible loose low voltage DC + or - connection from driver to LED. Call customer support.

Fixture section(s) do not illuminate

Fixture section(s) are flickering

Only a certified electrician can service and troubleshoot product field issues. Always turn main power off before servicing fixture.

Fixture does not dim

• Possible loose low voltage DC + or - connection between LED boards or from LED driver to LED boards.

• Some fixtures contain multiple LED drivers. In this case, it’s possible one of the drivers is defective, which will cause the LED connected to the driver not to illuminate. Call tech support.

• Possible loose low voltage DC + or - connection between LED boards.

• 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering.

• TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further infor-mation.

• Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control.

Documents

SUPERPLANE 4 – SP4S · 2020. 9. 28. · A 1035 22nd Avenue, Unit 1 n Oakland, CA 94606 P 510.489.2530 E TalkToUs@alwusa .com W alwusa.com INSTALLATION INSTRUCTIONS SUPERPLANE 4