SUNTEX XDWG Airflow Dyeing Machine - WUXI XINDA DYEING ... · WUXI XINDA DYEING AND FINISHING MACHINERY CO.,LTD 1 Wuxi Xinda Dyeing and Finishing Machinery Co., Ltd Add: Yongyi Industry

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Wuxi Xinda Dyeing and Finishing Machinery Co., LtdAdd:Yongyi Industry Zone,Qianzhou,Wuxi City, Jiangsu Province Postal Code :214181Tel 86-510-83392161 Fax:86-510-83390453E-mail: [email protected] Website: www.chinasuntex.com

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All rights reserved by Wuxi Xinda Dyeing Machine Factroy

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MachineMachineMachineMachine BriefBriefBriefBrief Introduction:Introduction:Introduction:Introduction: （10101010 PagesPagesPagesPages ）AIRFLOW adopts principle of aerodynamics.eg: It uses air flow generated by special fan as power to circulate fabric in kier.

Comparing with conventional jet overflow dyeing machine uses dye liquor orwater as power the machine can offer good dyeing effect , reduction of waterdyestuff , additives or energy consumption and better and less drain .

Therefore , it can cater for global long trend of energy saving and less drain .

SUNTEXSUNTEXSUNTEXSUNTEX XDWGXDWGXDWGXDWGAirflowAirflowAirflowAirflowDyeingDyeingDyeingDyeing MachineMachineMachineMachine

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mailto:[email protected]



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MachineMachineMachineMachine ObviousObviousObviousObvious FeaturesFeaturesFeaturesFeatures ::::� Shorter processing time and higher efficiency� Extreme low total water consumption� Obvious reduction of dyestuffs and additives� Flexible load and stable liquor ratio( bath ratio )� Dyeing stability� Applicable for high quality and high demand fabrics� Full automatic control or reduce personal error

NozzleNozzleNozzleNozzle systemsystemsystemsystem ofofofof airflowairflowairflowairflow dyeingdyeingdyeingdyeing machine:machine:machine:machine:� It adopts air dynamic theory ,making high speed airflow generated from

high pressure fan ( blower ) enter into nozzle from air entrance .And at the same time , injecting atomized dyeing liquor to nozzle fromwater entrance .Atomized dyeing liquor merges with high speed airflow in the nozzle andafter further atomizing process it will make the fabric move accordingly .

� Airflow making fabric circulate to lower bath ratio to minimum

� Dye liquor after being atomized is fed to provide better even dyeing effect .

� The atomized airflow blow to the fabric to make it change the rope statusconstantly .So that it can make the change to crease for sensitive textilebe the lowest .

� The nozzle adopts special design , supplying more comfortable handlingenvironmental for fabrics , which can make the fabric more smoothness .

LargeLargeLargeLarge RangeRangeRangeRange OfOfOfOf TextileTextileTextileTextile ::::

Airflow dyeing machine adopts all fabrics which general liquid flow dyeingmachine can deal requirement fabrics , such as :

� Airflow dyeing machine adopts all fabrics which general jet overflow dyeingsuch as :

� Fabrics with special color fastness requirement

� Flexible fabric with yarn on single side .

� Tight double gossamer mesh fabric .




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StandardStandardStandardStandard EquipmentEquipmentEquipmentEquipment ForForForFor DyeingDyeingDyeingDyeing MachineMachineMachineMachine ::::

� Main tank made of supreme stainless steel SUS . ( SS 316L )

� The bottom of main tank is covered with fine Teflon Pipes .

� Special stainless steel fan with inverter control .

� Cloth lift and laying up synchronous adjustment with inverter control.

� Air dust filter of fabric cuttings and fluffs .

� Filter of fabric cuttings and fluffs before pump .

� Full automatic program , computer control .

� Proportional temperature control .

� Feed pump of dosing tank .

� Liquor atomizing and jetting device .

� Proportional dozing device .

� High efficient steam heat exchanger .

� Analog water level control system .

� High temperature discharge system .

� Delivery device .

� Double-inlet drain-select system .

� Cloth end detection device .




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CottonCottonCottonCotton DyeingDyeingDyeingDyeing ProcessProcessProcessProcess DrawingDrawingDrawingDrawing ::::




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ModelModelModelModel &&&& SpecificationSpecificationSpecificationSpecification ::::

� Novel reliable program controller

� EPC dying computer controller

� Interface to the central feed system

� Controller for directly controlling the machine with inverter

� Simple design of control circuit

� Easy to operate and maintain .




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MainMainMainMain TechnicalTechnicalTechnicalTechnical DataDataDataData OfOfOfOf AirflowAirflowAirflowAirflow DyeingDyeingDyeingDyeing MachineMachineMachineMachine ....Specifications(Numbers oftubes )

1 2 3 4 6 Remarks

LoadCapacity (kg )

225 450 675 900 1350

Liquor ratio Cotton 1:4 1:4 1:4 1:4 1:4 Put drycloth inthe waterPolyester 1:5 1:5 1:5 1:5 1:5

Power Fan 25 45 75 90 120 Equipped

Main Pump 5．5 7．5 11 11 15

Cloth lift 2．2 4．4 6．6 8．8 13．2

Total Power(kw ) 32．7 56.9 92.6 109.8 148.2

Operating Power(kw) 10.8 18.8 30.6 36.2 51.9 Measured

Capacity of preparation tank(L) 1000 2000 3000 4000 6000 Optional

Delivery Speed 100-700 m/min

Rate of temperature rise (Average ) 6 ℃/MIN Steam Pressure ＞ 5kg/m2

Rate of temperature drop(Average ) 6 ℃/MIN Steam Pressure ＞ 2kg/m2




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DyeingDyeingDyeingDyeing FlowFlowFlowFlowChartChartChartChart ::::




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CostCostCostCost ComparisonComparisonComparisonComparison BetweenBetweenBetweenBetween AtomizationAtomizationAtomizationAtomization AirflowAirflowAirflowAirflow

DyeingDyeingDyeingDyeing MachineMachineMachineMachine AndAndAndAnd TraditionalTraditionalTraditionalTraditional DyeingDyeingDyeingDyeing MachineMachineMachineMachineDyeingDyeingDyeingDyeing purepurepurepurecottoncottoncottoncotton perperperper tontontonton(dark(dark(dark(dark colourcolourcolourcolour ))))

AirflowAirflowAirflowAirflow airflowairflowairflowairflow dyeingdyeingdyeingdyeingmachinemachinemachinemachine

LiquidLiquidLiquidLiquid flowflowflowflow dyeingdyeingdyeingdyeing machinemachinemachinemachine

UsingUsingUsingUsingquantityquantityquantityquantity

UnitUnitUnitUnitPricePricePricePrice(RMB)(RMB)(RMB)(RMB)

AmountAmountAmountAmount(RMB(RMB(RMB(RMB ))))

UsingUsingUsingUsingquantityquantityquantityquantity

UnitUnitUnitUnitPricePricePricePrice(RMB(RMB(RMB(RMB ))))

AmountAmountAmountAmount(RMB(RMB(RMB(RMB ))))

WaterWaterWaterWater andandandandsewagesewagesewagesewage handlinghandlinghandlinghandling 83.883.883.883.8

tontontonton3333 251.4251.4251.4251.4 165165165165

tontontonton3333 495495495495

SteamSteamSteamSteam6.46.46.46.4 tontontonton 120120120120 768.-768.-768.-768.- 12.68ton12.68ton12.68ton12.68ton 120120120120 1521.61521.61521.61521.6

ElectricityElectricityElectricityElectricity302302302302 KWKWKWKW 0.80.80.80.8 241.6241.6241.6241.6 268.6KW268.6KW268.6KW268.6KW 0.80.80.80.8 214.88214.88214.88214.88

CostsCostsCostsCosts ofofofofWater,Water,Water,Water,ElectricityElectricityElectricityElectricity,,,,steamsteamsteamsteamandandandandsewagesewagesewagesewage handlinghandlinghandlinghandling RMBRMBRMBRMB 1261.91261.91261.91261.9 RMBRMBRMBRMB 2231.482231.482231.482231.48

CostsCostsCostsCosts differencedifferencedifferencedifference RMBRMBRMBRMB 970.48970.48970.48970.48(((( costcostcostcost savedsavedsavedsaved bybybyby auxiliariesauxiliariesauxiliariesauxiliaries notnotnotnot bebebebe includedincludedincludedincluded ))))




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MachineMachineMachineMachine PicturePicturePicturePicture InInInIn TheTheTheThe FactoryFactoryFactoryFactory(The(The(The(The machinemachinemachinemachine isisisis readyreadyreadyready forforforfor deliverydeliverydeliverydelivery )))) ::::

TheTheTheThe machinemachinemachinemachine isisisis inininin ITMAITMAITMAITMA 2008200820082008 ShanghaiShanghaiShanghaiShanghai ExhibitionExhibitionExhibitionExhibition ::::




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GermanGermanGermanGermanandandandandTurkeyTurkeyTurkeyTurkeyClientClientClientClient




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BangladeshBangladeshBangladeshBangladeshClientClientClientClient


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SUNTEX XDWG Airflow Dyeing Machine - WUXI XINDA DYEING ... · WUXI XINDA DYEING AND FINISHING MACHINERY CO.,LTD 1 Wuxi Xinda Dyeing and Finishing Machinery Co., Ltd Add: Yongyi Industry