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    InsulationCoordinationStudiesTheSelectionofInsulationStrength

    March25,2014

    AdamSparacino

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES

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    DefinitionofInsulationCoordination1

    Insulation Coordination (IEEE)

    The selection of insulation strength consistent with expected

    overvoltages to obtain an acceptable risk of failure.

    The procedure for insulation coordination consists of (a)determination of the voltage stresses and (b) selection of the

    insulation strength to achieve the desired probability of failure.

    The voltage stresses can be reduced by the application of surge

    protective devices, switching device insertion resistors and controlledclosing, shield wires, improved grounding, etc.

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 2

    (1)IEEEStd 1313.11996IEEEStandardforInsulationCoordination Definitions,Principles,andRules.

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    FourBasicConsiderations

    Understanding Insulation Stresses

    Understanding Insulation Strength

    Designing Methods for Controlling Stresses

    Designing Insulation Systems

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 3

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    FourBasicConsiderations

    Understanding Insulation Stresses

    Understanding Insulation Strength

    Designing Methods for Controlling Stresses

    Designing Insulation Systems

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 4

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    DefinitionofOvervoltages

    Overvoltage

    Abnormal voltage between two points of a system that is greater than

    the highest value appearing between the same two points under

    normal service conditions.2

    Overvoltages are the primary metric for measuring and

    quantifying power system transients and thus insulation

    stress.

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 5

    (2) IEEE Std C62.221991 IEEE Guide for the Application of MetalOxide Surge Arresters for AlternatingCurrent

    Systems, 1991.

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    VocabularyofVoltage

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 6

    PeaklinegroundVoltageRMSVoltagelineground=(Vpeak/2)

    PeakVoltagelineground=VLL_rms2/3

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    IllustrationofOvervoltages

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 7

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    FourBasicConsiderations

    Understanding Insulation Stresses

    Understanding Insulation Strength

    Designing Methods for Controlling Stresses

    Designing Insulation Systems

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 8

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    ElectricalInsulation

    Insulation can be expressed as a dielectric with a function to

    preserve the electrical integrity of the system.

    The insulation can be internal (solid, liquid, or gaseous), which is

    protected from the effects of atmospheric conditions (e.g.,transformer windings, cables, gasinsulated substations, oil circuit

    breakers, etc.).

    The insulation can be external (in air), which is exposed to

    atmospheric conditions (e.g., bushings, bus support insulators,disconnect switches, line insulators, air itself [tower windows, phase

    spacing], etc.).

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 9

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    InsulationStrength

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 10

    Source: IEEE Std 62.22-1997, IEEE Guide for the Application of Metal-Oxide Surge Arresters for AC Systems

    TypicalVoltTimeCurveforInsulationWithstand

    StrengthforLiquidFilledTransformers

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    InsulationStrength

    Example for Transformers Windings

    Normal system operating voltage

    345 kVLL_RMS (1.00 p.u.)

    Maximum continuous operating voltage (MCOV) 362 kVLL_RMS (1.05 p.u.)

    Basic switching impulse insulation level (BSL)

    745/870/975 kVLN_Peak

    Basic lightning impulse insulation level (BSL) 900/1050/1175 kVLN_Peak

    Chopped wave withstand (CWW)

    1035/1205/1350 kVLN_Peak

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 11

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    FrequencyofDifferentEvents

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 12

    Transients

    & Surges

    Power System Control

    & Dynamics

    milliseconds microsecondsseconds10-20 minutes Power

    Frequency

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    FourBasicConsiderations

    Understanding Insulation Stresses

    Duty and Magnitude of applied voltage

    Understanding Insulation Strength Ability to withstand applied stress

    Designing Methods for Controlling Stresses

    Designing Insulation Systems

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 13

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    PotentialOvervoltageMitigation

    1. Surge Arresters

    Need to be sized and located properly to clip overvoltages.

    2. PreInsertion Resistors/Inductors

    Need to be sized according to equipment being switched (only help

    during breaker operation) to prevent excessive overvoltages from

    being initiated.

    3. SynchronousClose/Open Control

    Need to use independent pole operated (IPO) breakers and program

    controller based on equipment being switched (only help during

    breaker operation) to prevent excessive overvoltages from being

    initiated.

    4. Surge Capacitors

    Need to be sized and located to slow the front of incoming surges

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 14

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    FourBasicConsiderations

    Understanding Insulation Stresses

    Duty and Magnitude of applied voltage

    Understanding Insulation Strength Ability to withstand applied stress

    Designing Methods for Controlling Stresses

    Designing Insulation Systems

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 15

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    InsulationCoordinationProcess

    1. Specify the equipment insulation strength, the BIL and BSL of

    all equipment.

    2. Specify the phaseground and phasephase clearances that

    should be considered.

    3. Specify the need for, location, rating, and number of surge

    arresters.

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 16

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    InsulationCoordinationStudies

    1. Very Fast Transients (VFT) Analysis (nanoseconds time frame)

    GIS disconnected switching.

    Quantify the overvoltages throughout the substation.

    Primary intent of determining location and number of surge arresterswithin the substation.

    2. Lightning Surge Analysis (microseconds time frame)

    Quantify the overvoltages throughout the substation.

    Primary intent of determining location and number of surge arresterswithin the substation.

    3. Switching Overvoltage Analysis (milliseconds time frame)

    Quantify the overvoltages and surge arrester energy duties associatedwith switching events and fault/clear operations.

    Primary intent is to verify that transient overvoltage mitigating devices(e.g., surge arresters, preinsertion resistors, synchronous close control)are adequate to protect electrical equipment.

    Capacitor, Shunt Reactor, Transformer, and Line Switching Studies.

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 17

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    InsulationCoordinationStudies(cont.)

    4. Temporary Overvoltage Analysis (seconds time frame)

    Quantify the overvoltages and surge arrester energy duties as produced

    by faults, resonance conditions, etc.

    Primary intent is to verify conditions that cause problems within thesystem and develop the necessary mitigation.

    Fault/Clear, load rejection, ferroresonance studies.

    5. Steady State Analysis (minutes to hours time frame)

    Quantify voltage during various system configurations. Power flow/stability studies.

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 18

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    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 19

    EXAMPLEAPPLICATION

    STUDYFORINSULATIONCOORDINATION

    LIGHTNINGSURGEANALYSIS

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    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 20

    EAST500kVBUS

    WEST

    500

    kV

    BUS

    CB CB CB CB CB CB CB CB CB

    DUMMYBUS(POSITIONFOR

    FUTUREBREAKER)

    GML00

    G762W

    G762E

    GEB06

    G752E

    G752W

    G3A00

    B3A01

    B3A00

    G952E

    G952W

    GWB06

    G962W

    G962E

    G972W

    G972E

    GLU00

    G872W

    BLU01

    BLU00

    G872E

    G4A00

    G772W

    G772E

    B4A01

    B4A00

    la = 30.70

    lb =25.66

    lc =21.76

    la = 21.19

    lb =20.74

    lc =23.64

    la = 70.62lb =76.69

    lc =82.77

    la = 70.15

    lb =76.25

    lc=82.30

    la = 26.42

    lb =25.51

    lc =24.59

    la = 23.47

    lb =22.56

    lc =21.64

    la = 23.47

    lb =22.56

    lc =20.64

    la = 26.42

    lb =25.51lc =24.59

    la,b,c = 8.323

    la,b,c = 19.59

    la = 12.47

    lb =11.55

    lc =10.64

    la,b,c = 19.59

    la,b,c = 8.323

    la = 9.518

    lb =8.603

    lc =7.689

    la,b,c = 8.323

    la,b,c = 5.634

    la,b,c = 5.634

    la,b,c = 8.323

    BML00

    BML01

    500 kV LINE500 kV LINE

    Refer to Figure 2 for

    details of line

    terminations.

    Refer to Figure 2 for

    details of line

    terminations.

    XFMR Refer to Figure 3 fordetails of XFMR

    terminations.

    Refer to Figure 3 for

    details of XFMR

    terminations.

    XFMR

    All lengths shown in meters.

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    ExampleforLine/XFMRTermination

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 21

    Notes

    (1) Line traps only on phase A and C for 500 kV lines. In

    EMTP model, phase B has a 2.53 m section ofconductor modeled in place of line trap.

    550 kV GIS

    To GIS

    Bay #6

    Line Trap1

    CCVT

    Gas-to-

    Air

    Bushing

    Surge

    Arrester

    500 kV Line

    350 MCM

    Ground Lead

    (38)

    550 kV GIS

    To GIS

    Bay

    Gas-to-Air

    Bushing

    Surge

    Arrester

    To Transformer

    350 MCM

    Ground

    Lead (38)

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    ApproachforEvaluationtheInsulationCoordinationof

    the550kVGasInsulatedSubstation

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 22

    Step 1: A severe voltage surge was injected into the substation for various

    operating configurations to screen for maximum potential overvoltages.

    Step 2: The resulting overvoltages were compared to the Basic Lightning Impulse

    Insulation Level (BIL) of the equipment and the protective margin1 for the

    equipment was calculated.

    Step 3: If overvoltages resulted in less than a 20% protective margin in the initial

    screening analysis for cases with the full system in or N1 contingencies, a more

    detailed analysis was performed to identify the protective margins resulting from a

    reasonable upper bounds lightning surge based on the configuration of the

    substation and connected transmission lines.

    For the detailed analysis, specific details of the transmission lines such as conductor

    characteristics, shielding design, ground resistivity, keraunic level, etc. are considered to

    determine a reasonable upper bounds to place on the lightning surge impinging on the

    substation.

    (1) Protective Margin = [ BIL / Vmaximum_peak 1] x 100%

    ScreeningAnalysis

    Detailed

    Analysis

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    LightningSurgeIncomingFrom500kVLine

    PhasetoGroundVoltageofIncomingLightningSurge

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 23

    0

    1000

    2000

    3000

    4000

    0 5 10 15 20

    MLFULL_halfSRC>MLSRCA(Type 1)

    Voltage

    (kV)

    Time (us)

    Peak = 3264 kV (1.2 x 2720 kV CFO)

    Time-to-peak = 0.5 microseconds.

    Lightning surge impinges

    substation from 500 kV Line.

    Lightning surge initiated at

    1.0 microseconds.

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    LightningSurgeIncomingFrom500kVLine

    HighestPhasetoGroundVoltageObservedinGIS

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 24

    0

    500

    1000

    1500

    2000

    0 5 10 15 20

    MLFULLB>G752WB(Type 1)

    Voltage

    (kV)

    Time (us)

    Peak overvoltage =

    1109 kV.

    GIS Basic Impulse Insulation Level (BIL) = 1550 kV

    Protective Margin = 40%

    ([1550/1109 1] x 100%)

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    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 25

    EXAMPLEAPPLICATION

    STUDYFORINSULATIONCOORDINATION

    TRANSMISSIONLINESWITCHINGANALYSIS

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    TransmissionLineSwitchingAnalysis

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 26

    ExcessiveTransientOvervoltagesand

    thePossibilityofaFlashoverDuring

    EnergizingorReClosing

    OvervoltagesExceedingGuidelines

    UsedtoDevelopLineClearances

    PotentialEquipmentConcerns

    Transmission line is energized

    (normal energizing or re-closing).

    SynchronousCloseControl

    PreInsertionResistors/Inductors

    SurgeArresters

    ShuntReactors

    PotentialMitigationTechniques

    BasicSwitchingImpulseLevel(BSL) ProbabilityofFlashovers

    Applicable Criteria

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    StatisticalSwitchingMethodology

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 27

    Tclose

    Three poles closing

    centered around closing

    time (Tclose)

    3 = cycle 2 = 2.08 ms

    Sliding cycle window for pole

    closing shifted over a half cycle

    timeframe using a uniform

    distribution

    Each pole can close at anytime

    within the cycle window centered

    around the closing time (Tclose) for

    each energization. Random closing

    times based on a normal (Gaussian)

    distribution

    cycle window

    Source-Side Voltage

    Case simulated with

    200-400 energizations

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    ElectroGeometricLineModel

    Example345kVTransmissionLine

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 28

    14.5 14.5

    27

    B C A

    27

    54

    (24atmidpoint)

    78

    (63atmidpoint)

    Center

    LineLineLength(total)=85mi

    Untransposed

    Groundresistivity=37Ohmm

    PhaseConductor:

    ACSRLapwing

    2/cBundle18spacing

    Outsidediameter=1.504

    RDC=0.059Ohm/mi

    Thick/Diam=0.375

    ShieldWire:

    Alumoweld7#8

    Outsidediameter=0.385

    RDC=2.40Ohm/mi

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    StatisticalSwitchingOvervoltageStrengthCharacteristics

    andSOVdensitiesoftheline

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 29

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    StatisticalDistr.OfOvervoltagesAlong500kVLinewith

    LineEndSurgeArresters

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 31

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    110%

    1.00 1.50 2.00 2.50 3.00 3.50 4.00

    P

    robabilitytoExceed

    Overvoltage(%)

    PeakOvervoltage(PerUnitona500kVBase)

    StatisticalDistributionofOvervoltagesAlongLine

    SendingEnd

    1/4

    Point

    1/2Point

    3/4Point

    RemoteEnd

    ExampleCFO

    Estimatedinsulation

    withstandforthe

    transmissionline: CFO=3.53

    p.u., f/CFO =5%.

    E2isthevalueinwhichthe

    overvoltagesexceed2%ofthe

    switchingoperations.

    Highestovervoltagealongthe

    line=2.21p.u.(902kV).

    98%oftheovervoltagesalong

    thelineare2.16p.u.(882

    kV).

    Statistical

    distribution

    based

    on

    thecasepeak

    methodfromIEEE

    Std1313.21999.

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    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 32

    EXAMPLEAPPLICATION

    STUDYFORINSULATIONCOORDINATION

    SHUNTCAPACITORSWITCHINGANALYSIS

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    ShuntCapacitorSwitchingAnalysis

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 33

    ContactWearfromExcessiveInrushCurrentDuty

    ExcessiveTransientOvervoltages

    InducedVoltagesandCurrentsin

    ControlCircuits StepandTouchPotentialsDuring

    Switching

    PotentialEquipmentConcerns

    Capacitor bank is energized and

    transient inrush currents flow

    through capacitor bank breaker

    and voltage surges propagate

    into the system.

    CurrentLimitingReactors

    SynchronousCloseControl

    PreInsertionResistors/Inductors

    SurgeArresters

    PotentialMitigationTechniques

    ANSI/IEEEInrushCurrentLimits BasicSwitchingImpulseLevel(BSL)

    BreakerCapabilityBeyondStandards

    IEEEStd 80forgrounding

    ApplicableCriteria

    C it B k R St ik

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    CapacitorBankReStrike

    DuringDeEnergization

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 34

    CurrentThroughSwitchingDevice VoltageonEachSideofSwitchingDevice

    Currentis

    interrupted

    Firstrestrike

    occursand

    currentisre

    established

    Highfrequency

    currentisinterrupted

    Secondrestrikeoccursand

    current

    is

    re

    established

    Voltageoncapacitor

    banksideof

    switchingdevice(DC

    trappedcharge)

    Voltageonsystem

    sideofswitching

    device

    Peakovervoltage

    from

    1st

    restrike

    Peakovervoltage

    from2nd restrike

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    VoltageMagnification

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 35

    When a shunt capacitor bank is energized with a nearby

    capacitor at a lower voltage, the potential for voltage

    magnification may exist when the following condition is true:

    1

    1

    2

    2

    Furthermore,whenC1>>C2,andL1

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    VoltageMagnification(Cont.)

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 36

    Example 1.95 p.u. overvoltage at HV

    bus when capacitor bank is switched.

    Example 4.39 p.u. overvoltage at LV

    bus when capacitor bank is switched.

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    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 37

    EXAMPLEAPPLICATION

    STUDYFORINSULATIONCOORDINATION

    SHUNTREACTORSWITCHINGANALYSIS

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    ShuntReactorSwitchingAnalysis

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 38

    ExcessiveInrushCurrentsfrom

    Energizing

    TransientandTemporaryOvervoltages

    fromResonanceConditions

    GenerationofHarmonics

    ResonancefromParallelLines

    PotentialEquipmentConcerns

    Shunt reactor is energized and

    inrush current flows through the

    system and circuit breaker.

    SynchronousCloseControl

    SurgeArresters

    AppropriateRelaySettings

    OperationalLimitations

    PotentialMitigationTechniques

    EquipmentInsulationLevels

    VoltageSag/DipCriteria

    HarmonicDistortion

    ApplicableCriteria

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    ResonanceOvervoltages

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 39

    345kVSubstation

    Voltage

    Measured

    on

    Energized

    LineLineinservice

    (breakersclosed

    atbothends)

    Lineoutofservice(breakersopenat

    bothends)

    345kVSubstation

    345kVSubstation 345kVSubstation

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    ResonanceOvervoltages

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 40

    Peak overvoltage

    = 2.94 p.u.

    It is anticipated that the line equipment

    would be capable of withstanding at

    least 1.5 p.u. for 100 ms.

    Line breakers open to

    trip the line at 200 ms.

    The shunt reactors should be tripped

    within 550 ms of the line breakers

    tripping to avoid excessive

    overvoltages for this case.

    Anticipated temporary overvoltage

    (TOV) capabilit y (1.5 p.u. for 100 ms).

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    Summary

    Insulation Coordination is the selection of insulation strength.

    Determine maximum insulation stress.

    Determine the minimum insulation strength with margin taking intoaccount stress reducers (surge arresters, preinsertion resistors,

    synchronous close control, etc.) that can withstand the maximumstress.

    Studies help in quantifying the maximum anticipated stressand determining the rating/location of overvoltage mitigating

    devices. A key component of insulation coordination is pairing the

    correct strength to the correct stress.

    As a rule of thumb, the shorter the time the overvoltage is applied to

    the insulation the greater the magnitude of overvoltage the insulationcan withstand before failure.

    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 41

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    MITSUBISHIELECTRICPOWERPRODUCTS,INC.

    POWERSYSTEMENGINEERINGSERVICES 42

    THANKYOUFORYOUATTENTION