Steer Axle Parts List

Spicer® Steer Axles

Illustrated Parts ListAXIP0090

November 2005

I FamilyD Family

Table of Contents

1

Table of ContentsIntroduction...........................................2

About this Parts Book ...................................................2Abbreviations ................................................................2Genuine Spicer Parts ....................................................2Ordering Spicer Parts ...................................................2Spicer Parts Kits ...........................................................2

Identification .........................................3Axle Assembly Tag........................................................3Model Identification Numbering System.......................3Component Part Number Location................................4Model Coverage ............................................................5

I Family Steer Axle Components ..................6I-60 and I-80 Parts Explode..........................................6I-60 and I-80 Parts List ................................................7I-100, I-120, I-132 and I-140 Parts Explode ................8I-100, I-120, I-132 and I-140 Parts List .......................9I-100W, I-120W and I-140W Parts Explode ...............10I-100W, I-120W and I-140W Parts List......................11I-160, I-180, and I-200 Parts Explode ........................12I-160, I-180 and I-200 Parts List................................13I-160W, I-180W, I-200W and I-220W Parts List........14I-160W, I-180W, I-200W and I-220W Parts List........15

I Family I-Beams .................................. 16I-60 and I-80 I-Beams ................................................16I-100, I-120, I-132 and I-140 I-Beams.......................16I-160, I-180 and I-200 I-Beams .................................17I-100W, I-120W and I-140W I-Beams .......................18I-160W I-Beams .........................................................18I-180W, I-200W and I-220W I-Beams .......................18

I Family Tie Rod Arms ............................19I-160, through I-200 Tie Rod Arms............................ 19I-100W, I-120W and I-140W Tie Rod Arms............... 20I-160W, I-180W, I-200W and I-220W Tie Rod Arms.............................................................. 20

I Family Knuckles ..................................21I & D Family King Pin Kits ........................23I Family Steer Arms ...............................24I Family Stop Bolts.................................25I Family Tie Rod Assemblies / Kits..............26

I-80 and I-100 Tie Rod Assemblies / Kits ................... 26I-120 through I-140 Tie Rod Assemblies / Kits .......... 26I-160 through I-200 Tie Rod Assemblies / Kits .......... 27I-100W through I-220W Tie Rod Assemblies / Kits.... 27

D Family Steer Axle Components................28D-600N and D-700N Parts Explode ............................ 28D-600N and D-700N Parts List ................................... 29D-600F, D-800F and D-850F Parts Explode ................ 30D-600F, D-800F and D-850F Parts List....................... 31D-2000F and D-2200F Parts Explode.......................... 32D-2000F and D-2200F Parts List ................................ 33

D Family I-Beams..................................34D Family Tie Rod Arms............................35D Family Knuckles .................................36D Family Stop Bolts ................................36D Family Tie Rod Assemblies / Kits .............37D Family Steer Arms...............................38

Introduction

2

IntroductionAbout this Parts BookThis Spicer parts book is presented as an aid in the identification and procurement of replacement parts for Spicer steer axles. The information included covers the most commonly used parts.

Parts have been grouped by category such as beams and centers, knuckles and cross rods; however, Spicer recommends using kits. Whether you are using kits or individual parts, the model serviced is prominently identified in each group.

This book covers I and D axles separately; determine your axle type and work from the appropriate table of contents.

AbbreviationsA/R-As Required: Parts that vary in quantity with each axle. Example: shims.

NSS-Not Serviced Separately: Items which can only be purchased in sets, kit form, or service assemblies.

Genuine Spicer PartsWhen you buy genuine Spicer replacement parts, you receive the same high quality and exacting tolerances you find in the original steer axle components.

Only genuine Spicer parts have the latest Spicer engineering improvements and assure equal or better performance than the original parts.

And Spicer backs you up with a responsive and capable service organization strategically located to provide you with emergency parts and service when you need them.

Insist on Spicer quality. Use genuine Spicer replacement parts.

Ordering Spicer PartsPlace all you parts orders through your truck dealer or manufac-turer (OEM). Do not order parts directly from Spicer.

Spicer Parts KitsSpicer Parts Kits give you an economical, convenient way to stock Spicer replacement parts. They contain all the parts you need to do a complete, professional job of overhauling or repairing your Spicer steer axle. And you have only one part number in one easily stored package to order, stock, identify, and satisfy your customer’s needs.

Identification

3

IdentificationThe Spicer front non-drive steering axles are identified with a tag located between the spring pads, on the front side of the center beam section.

The axle tag contains the serial number, the model number, and the assembly number.

The Spicer model numbering system provides pertinent information about the axle for easy identification.

Axle Assembly Tag

Model Identification Numbering System

Tag

SerialNumber

Spicer PartNumber

Model

CustomerPart Number

(Optional)

Line Set Number(Optional)

JulianDate Code

I - 200 WSeries

I Beam TypeSG = I-Beam Standard Overall WidthSB = Coach BeamW = Over 244 cm [96 in.] Overall Width

(GAWR x 45 kg [100 lbs])

FutureDesign Level

D - 85 0 F

(GAWR x 450 kg [1000 lbs])

SeriesD

Beam TypeF = I-Beam Standard Overall WidthW = Over 2438 mm (96 in.) Overall Width

Design Level0 = Standard Axle

Identification

4

Component Part Number LocationI-Beam

I-Beam forgings have the finished P/N forged in .38" high letters. The dash portion and the last digit are stamped in .38" high letters on the front side of the axle.

Tie Rod

Tie Rod assembly number is stamped in .125" high letters close to the end with LH threads. This also serves as an identifier to the LH side of the tube.

Knuckle Assembly

Knuckle assemblies have the part number stamped in two loca-tions.

Steering Arm

Both the steering arms and tie rod arms will have the Spicer part number and induction hardening code stamped in this area.

King Pin

The king pin part number is stamped in this area. Included is the manufacturing I.D. and julian date code or lot number.

Part Number

ABS hole(Approximate)

Right HandLeft Hand

Part Number

Part Number

Part Number

Identification

5

Model CoverageI Family

D Family

Note: These nominal ratings are general guidelines. Actual load rating varies with application and duty cycle. Applications require Spicer engineering approval.

Spicer Steer Axle Model No. Nominal Ratings

I60 6,000 lbs.

I80 8,000 lbs.

I00S, W 10,000 lbs.

I120S, SG, SGL, W 12,000 lbs.

I132SG 13,200 lbs.

I140S, W 14,000 lbs.

I160S, W 16,000 lbs.

I180S, W 18,000 lbs.

I200S, W 20,000 lbs.

I220W 22,800 lbs.

Model Number Axle Capacity

D-600N 6,000 lbs. [2,722 kg]{

D-700N7,000 lbs. [3175 kg]

D-700F

D800F8000 lbs. [3,629 kg]

D800W

D850F8500 lbs. [3,856 kg]

D850W

D2000F20,000 lbs. [9,072 kg]

D2000F (5” Drop)

D2200F 22,800 lbs. [10,342 kg]

I Family Steer Axle Components

6

I Family Steer Axle ComponentsI-60 and I-80 Parts Explode

A

2

1

3

4

8

910

11

12

B

13

14

C

17

21

9

15

F

E

15

D

65

7

19

20

18

810

11

12 G

1

16

Item Description Shown onA I-Beam 15B Kingpin Kits 23C Knuckle Assy 21D Stop Bolt Assy 25E Steering Arm 24F Tie Rod Arm 19G Tie Rod Assy 26


7

I-60 and I-80 Parts List

Item Part Name Qty. I-60, I-80 Remarks

1* Seal, King Pin Oil

Upper 2 101HH101

Lower 2 101HH101

2* Shim

.005" Thick A/R HS111

.010" Thick A/R HS112

3* Draw Key, Outer 2

1.505" Taper Length A/R HP119-3





4* Draw Key, Inner 2 071HP101

5* Nut, Draw Key 2 220HN103

6* Washer, Belleville 4 1460HN100 Replaces 220HN102

7* Bearing Assembly, Thrust 2 080HC100

8 Bolt, King Pin Cap 8 HM241 Replaces 101HM101

9* Grease Fitting 4 819790 Replaces HN144

10 Cap, King Pin 4 085SC101 Replaces 071SC102

11* O-Ring 4 HH103

12* Bushing, King Pin 4 101HD101

13 Pin, Cotter 3 220HP101 Length: 2.25

14 Nut, Slotted 2 HN146

15 Key, Woodruff 3 HP103

16 Pin, Cotter 2 HP102 Length: 1.75


18 Washer, Bearing Retainer 2 HN167

19 Nut, Spindle 2 HN147

20 Lock, Spindle Nut 2 HN168

21 Sleeve, ABS Mounting (ABS Only) 2 120RT100

*Item included in Kingpin kit. Refer to P. 23 for kit information.


8

I-100, I-120, I-132 and I-140 Parts Explode

A

2

1

4

3

8

910

11

12

B

13

14C

17

21

15

F

E

15

D

65

1

19

20

18

G

7

16



9

I-100, I-120, I-132 and I-140 Parts List

Item Part Name Qty. I-100 I-120 I-132 - I-140 Remarks

1* Seal, King Pin Oil Upper 2 120HH100 120HH100 160HH100

Lower 2 120HH100 120HH100 160HH100

2* Shim .005" Thick A/R 160HS100-1 160HS100-1 160HS100-1

.010" Thick A/R 160HS100-2 160HS100-2 160HS100-2

.020" Thick A/R 160HS100-3 160HS100-3 160HS100-3

3* Draw Key, Outer 2 071HP101 071HP101 071HP101

4* Draw Key, Inner 2 160HP102-2 160HP102-2 160HP102-3

5* Nut, Draw Key 4 220HN103 220HN103 220HN103

6* Washer, Belleville 8 1460HN100 1460HN100 1460HN100 Replaces 220HN102

7* Bearing Assembly, Thrust 2 120HC100 120HC100 220HC100

8 Bolt, King Pin Cap 12 HM241 HM241 HM241

9* Grease Fitting 4 819790 819790 819790 Replaces HN145

10 Cap, King Pin 4 120SC105 120SC105 120SC105 Replaces 120SC104

11* O-Ring 4 220HH102 220HH102 220HH102

12* Bushing, King Pin 4 120HD102 120HD102 160HD102

13 Pin, Cotter 3 220HP101 220HP101 220HP101 Length: 2.25

14 Nut, Slotted (Grade 5) 3 HN146 HN146 HN146

Nut, Slotted (Grade 8) 3 161HN101 161HN101 161HN101

15 Key, Woodruff 3 HP103 HP103 HP103

16 Pin, Cotter 2 HP102 HP102 HP102 Length: 1.75


18 Washer, Bearing Retainer 2 140HN103 140HN103 140HN103

19 Nut, Spindle 2 140HN104 140HN104 140HN104

20 Lock, Spindle Nut 2 140HN105 140HN105 140HN105

21 Sleeve, ABS Mounting (ABS Only) 2 120RT100 120RT100 120RT100



10

I-100W, I-120W and I-140W Parts Explode

1

2

98

10

11

12

13

17

D

15E

15

F

G20

14

A4

567

1

1918

C

3

B

16



11

I-100W, I-120W and I-140W Parts List

Item Part Name Qty. I-100W - I-140W Remarks

1* Seal, King Pin Oil Upper 2 160HH100

Lower 2 160HH100

2* Shim .005" Thick A/R 160HS100-1

.010"Thick A/R 160HS100-2

.020" Thick A/R 160HS100-3

3* Draw Key, Outer 2 071HP101

4* Draw Key, Inner 2 160HP102-3


6* Washer, Belleville 8 1460HN100 Replaces 220HN102


8 Bolt, King Pin Cap 12 HM241



11* O-Ring 4 220HH102


13 Pin, Cotter 4 220HP101 Length: 2.25

14 Nut, Slotted (Grade 8) 4 161HN101




18 Washer, Bearing Retainer 2 140HN103

19 Nut, Spindle 2 140HN104

20 Lock, Spindle Nut 2 140HN105




12

I-160, I-180, and I-200 Parts Explode

1

2

98

10

11

12

13

17

D

15E

15

F

G20

14

A4

567

1

1918

C

3

B

16



13

I-160, I-180 and I-200 Parts List

Item Part Name Qty. I-160 I-180 I-200 Remarks

1* Seal, King Pin Oil Upper 2 160HH100 160HH100 160HH100

Lower 2 160HH100 160HH100 160HH100

2* Shim .005" Thick A/R 160HS100-1 160HS100-1 160HS100-1

.010" Thick A/R 160HS100-2 160HS100-2 160HS100-2

.020" Thick A/R 160HS100-3 160HS100-3 160HS100-3

3* Draw Key, Outer 3.38" Length 2 220HP100-1 220HP100-1 220HP100-1

3.08" Length 2 071HP101 071HP101 071HP101

4* Draw Key, Inner 4.62" Length 2 220HP100-2 220HP100-2 220HP100-2

3.56" Length 2 160HP102-2 160HP102-2 160HP102-2

5* Nut, Draw Key 4 220HN103 220HN103 220HN103

6* Washer, Belleville 8 1460HN100 1460HN100 1460HN100 Replaces 220HN102

7* Bearing Assembly, Thrust 2 220HC100 220HC100 220HC100

8 Bolt, King Pin Cap 12 HM241 HM241 HM241

9* Grease Fitting 4 819790 819790 819790 Replaces HN145

10 Cap, King Pin 4 220SC111 220SC111 220SC111 Replaces 220SC102

11* O-Ring 4 220HH103 220HH103 220HH103

12* Bushing, King Pin 4 160HD102 160HD102 160HD102

13 Pin, Cotter 3 220HP101 220HP101 220HP101 Length: 2.25

14 Nut, Slotted 2 161HN101 161HN101 161HN101

15 Key, Woodruff 3 HP103 HP103 HP103



18 Washer, Bearing Retainer 2 220HN105 220HN105 220HN105

19 Nut, Slotted 2 220HN104 220HN104 220HN104

20 Sleeve, ABS Mounting (ABS Only) 2 120RT100 120RT100 120RT100



14

I-160W, I-180W, I-200W and I-220W Parts Explode

1

2

98

10

11

12

13

17

D

15E

15

F

G20

14

A4

567

1

1918

C

3

B

16



15

I-160W, I-180W, I-200W and I-220W Parts List

Item Part Name Qty. I-160W I-180W - I-220W Remarks

1* Seal, King Pin Oil Upper 2 160HH100 160HH100

Lower 2 160HH100 160HH100

2* Shim .005" Thick A/R 160HS100-1 160HS100-1

.010" Thick A/R 160HS100-2 160HS100-2

.020" Thick A/R 160HS100-3 160HS100-3

3* Draw Key, Outer 3.38" Length 2 220HP100-1

3.13" Length 2 220HP100-3

4* Draw Key, Inner 4.62" Length 2 220HP100-2 220HP100-2

5* Nut, Draw Key 4 220HN103 220HN103

6* Washer, Belleville 8 1460HN100 1460HN100 Replaces 220HN102

7* Bearing Assembly, Thrust 2 220HC100 220HC100

8 Bolt, King Pin Cap 12 HM241 HM241

9* Grease Fitting (90°) 2 819790 819790 Replaces HN145

10 Cap, King Pin 4 220SC111 220SC111 Replaces 220SC102

11* O-Ring 4 220HH103 220HH103

12* Bushing, King Pin 4 160HD102 160HD102

13 Pin, Cotter 4 220HP101 220HP101

14 Nut, Slotted 4 161HN101 161HN101

15 Key, Woodruff 4 HP103 HP103

16 Pin, Cotter 2 HP102 HP102

17 Pin, Cotter HP116 HP116

18 Washer, Bearing Retainer 2 220HN105 220HN105

19 Nut, Slotted 2 220HN104 220HN104

20 Sleeve, ABS Mounting (ABS Only) 2 120RT100 120RT100


I Family I-Beams

16

I Family I-Beams

I-60 and I-80 I-Beams

King Pin Bore Ø A B C D Ø E F Ø Spicer Part Number Remarks

1.360 31.00 3.656 4.25 .781 .625 .656 080TB114-2

33.00 3.689 3.70 .812 .625 .689 080TB106-4

35.00 3.656 4.25 .656 .625 .656 080TB106-1

080TB114-1

3.689 3.70 .812 .625 .689 080TB106-5

I-100, I-120, I-132 and I-140 I-Beams


1.360 31.00 3.656 4.25 .781 .625 .656 080TB114-2

1.862 32.50 4.812 4.25 .812 .630 .812 140TB115-1

34.00 3.780 4.25 .812 .625 .781 100TB102-1

140TB106-1

4.812 4.25 .812 .625 .781 140TB106-3

100TB102-3

35.00 4.812 4.25 .812 .625 .781 100TB102-2

41.06 3.780 4.25 .812 .625 .781 140TB106-2

1.923 32.00 4.812 4.25 .812 .620 .781 100TB101-9 Replaces 100TB101-3

32.50 4.812 4.25 .812 .630 .812 140TB120-9 Replaces 140TB104-12

33.00 4.812 4.25 .812 .690 .812 140TB120-7 Replaces 140TB104-10

33.50 4.312 4.25 .812 .690 .910 140TB121-14 Replaces 140TB108-17

34.00 3.780 4.25 .812 .625 .781 140TB121-12 Replaces 140TB108-15

4.812 4.25 .812 .620 .781 100TB101-10 Replaces 100TB101-4

.625 .781 140TB121-13 Replaces 140TB108-16

35.00 3.780 4.25 .812 .620 .781 100TB101-8 Replaces 100TB101-2

4.812 4.25 .812 .620 .781 140TB102-6 Replaces 140TB102-1

100TB101-7 Replaces 100TB101-1

“E”(Depth)

“A”

“B”“DØ”

“FØ”King Pin Bore Ø

“C”

I Family I-Beams

17

2.048 31.00 3.812 4.25 .812 .625 .812 140TB121-10 Replaces 140TB108-13

32.00 3.780 4.25 .812 .625 .781 140TB121-3 Replaces 140TB108-3

3.812 4.25 .812 .750 .781 140TB121-9 Replaces 140TB108-12


4.940 4.25 .812 .620 .940 140TB120-3 Replaces 140TB104-4

5.060 4.38 .812 .620 1.062 140TB120-5 Replaces 140TB104-8

32.50 4.312 4.25 .812 .690 .812 140TB121-11 Replaces 140TB108-14

4.940 4.25 1.062 .937 .937 140TB121-7 Replaces 140TB108-10

34.00 3.780 4.25 .812 .625 .781 140TB116-1


4.812 4.25 .812 .620 .781 140TB102-9 Replaces 140TB102-5

.625 .781 140TB121-8 Replaces140TB108-11

140TB116-3

.780 .812 140TB120-8 140TB104-11

35.00 4.812 4.25 .812 .620 .781 140TB102-7 Replaces 140TB102-2


140TB104-13

.625 .781 140TB121-2 Replaces 140TB108-2

140TB108-19

4.940 4.25 .812 .620 .940 140TB104-6

140TB104-14

.625 .937 140TB108-6

36.06 3.780 4.25 .812 .625 .781 140TB121-6 Replaces 140TB108-8

41.06 3.780 4.25 .812 .625 .781 140TB116-2

I-160, I-180 and I-200 I-Beams


1.862 32.00 3.812 4.25 .812 .750 .781 140TB113-1

33.00 4.812 4.25 .812 .690 .812 140TB113-2

34.00 4.812 4.25 .812 .780 .812 140TB113-3

2.048 31.00 3.940 4.25 .812 .625 .940 220TB101-14 Replaces 220TB101-8

32.00 5.062 4.38 .812 .690 1.062 220TB101-11 Replaces 220TB101-2

5.00 .812 .690 1.062 220TB101-10 Replaces 220TB101-1

32.50 4.312 4.25 .812 .690 .812 220TB101-13 Replaces 220TB101-7

34.00 3.000 4.25 .505 .500 .781 140TB105-2

3.790 4.25 .505 .500 .781 140TB105-1

35.00 5.062 5.00 .812 .690 1.062 220TB101-12 Replaces 220TB101-6

40.00 3.000 4.25 .505 .500 .781 161TB101-2

40.95 5.118 5.00 .505 .500 .750 161TB108-1

I-100, I-120, I-132 and I-140 I-Beams (continued)


I Family I-Beams

18

I-100W, I-120W and I-140W I-Beams


2.048 33.00 4.810 4.25 .810 .620 .780 140TB119-1

I-160W I-Beams


2.048 33.00 5.062 5.00 .810 .690 1.060 160TB104-1

I-180W, I-200W and I-220W I-Beams


2.048 33.00 5.062 5.00 .810 .690 1.060 220TB104-1

I Family Tie Rod Arms

19

I Family Tie Rod ArmsI-60 - I-200 Tie Rod Arms

Note: Negative value in column "A" indicates that hole lies on opposite side of centerline.

“B”

“C”

“A”

L

A B Thread Spicer Part Number

-1.05 6.88 LH 080TR105

RH 080TR106

-.18 5.72 LH 080TR107

RH 080TR108

.17 6.41 LH 120TR103-5

RH 120TR104-5

.44 4.88 LH 080TR102

RH 080TR104

LH 080TR133-1

RH 080TR134-1

.77 5.66 LH 120TR103-6

RH 120TR104-6

1.37 4.91 LH 120TR103-4

RH 120TR104-4

.09 14.61 RH 161TR108

LH 161TR107

.17 6.41 LH 120TR103-2

RH 120TR104-2

.29 5.94 LH 120TR136-6

RH 120TR138-6

-.31 6.69 LH 120TR136-5

RH 120TR138-5

.47 6.47 LH 120TR114-1

RH 120TR115-1

.63 5.94 LH 120TR136-2

RH 120TR138-2

.73 6.22 LH 120TR114-4

RH 120TR115-4

.77 5.66 LH 120TR103-3

RH 120TR104-3

.80 8.61 LH 161TR103-2

RH 161TR104-2

.89 5.19 LH 120TR136-7

RH 120TR138-7

1.10 5.55 LH 220TR112

RH 220TR113

1.24 5.44 LH 120TR136-1

RH 120TR138-1

1.37 4.91 LH 120TR103-1

RH 120TR104-1

1.42 4.53 LH 220TR108

RH 220TR109

1.61 5.37 LH 120TR142-1

RH 120TR144-1

I Family Tie Rod Arms

20

“B”

“C”

“A”

L I-100W, I-120W and I-140W Tie Rod Arms


1.74 5.47 LH 140TR139-1

RH 140TR140-1

1.58 5.47 LH 140TR139-2

RH 140TR140-2

1.40 5.72 LH 140TR139-3

RH 140TR140-3

1.12 5.97 LH 140TR139-4

RH 140TR140-4

0.65 6.72 LH 140TR139-5

RH 140TR140-5

0.47 6.72 LH 140TR139-6

RH 140TR140-6

I-160W, I-180W, I-200W and I-220W Tie Rod Arms


1.78 5.12 LH 220TR135-1

RH 220TR136-1

1.20 5.72 LH 220TR135-2

RH 220TR136-2

0.81 5.89 LH 220TR135-3

RH 220TR136-3

1.59 6.02 LH 220TR135-4

RH 220TR136-4

1.02 6.41 LH 220TR135-5

RH 220TR136-5

0.50 6.87 LH 220TR135-6

RH 220TR136-6

I Family Knuckles

21

I Family KnucklesI-60 through I-200 and I-100W through I-220W Knuckles

King Pin Bore (Ø)

Service Part No.

Knuckle Part No. (NSS)

Knuckle Side A B C D ABS

Location Remarks

1.36 101SK111-X 101SK109 RH Shown Shown RH 5.000 See Remarks 9 hole bolt pattern; ABS position is middle left.

101SK112-X 101SK110 LH Opposite Opposite LH 5.000 See Remarks 9 hole bolt pattern; ABS position is middle right.

1.48 061SK100-1X 061SK101 LH Shown Shown RH 5.000 NA

061SK102-1X 061SK103 RH None Opposite LH 5.000 NA

101SK100-1X 101SK102 LH Shown Shown RH 5.000 NA

101SK103-1X 101SK104 RH None Opposite LH 5.000 NA

1.86 140SK102-X 140SK100 LH Shown Shown RH 5.495 NA

140SK103-X 140SK101 RH Opposite Opposite LH 5.495 NA

1.99 140SK106-X 140SK104 LH Shown Shown RH 5.495 L1 Knotched

140SK107-X 140SK105 RH Opposite Opposite LH 5.495 R1 Knotched



120SK129-X 120SK127 LH Shown Shown RH 5.495 L2 Knotched

120SK130-X 120SK128 RH None Shown LH 5.495 R2 Knotched


120SK160-X 120SK158 RH None Shown LH 5.495 R1 Knotched



120SK102-X 120SK100 LH Shown Shown RH 5.495 NA



120SK146-X 120SK144 RH None Opposite LH 5.495 NA

"A"Taper

Direction

"B"Taper

Direction

"D"Pilot Dia.

"C" Steering StopPosition

L.H. R.H.

ABS Position

(mm)

Note: Viewed from front of spindle

(L2)

I Family Knuckles

22



160SK103-X 160SK101 LH Shown Shown RH 5.495 NA Knotched

160SK104-X 160SK102 RH Opposite Opposite LH 5.495 NA Knotched






161SK107-X 161SK105 RH None Opposite LH 5.745 NA Contains special threaded upper boss holes

161SK110-X 161SK108 LH Shown Shown RH 5.745 L2

161SK111-X 161SK109 RH Opposite Opposite LH 5.745 R2



220SK111-X 220SK109 LH Shown Shown RH 5.745 L2

220SK112-X 220SK110 RH Opposite Opposite LH 5.745 R2

Identifying Steer Knuckle Taper Directions: In identifying tapered directions for steer knuckles, Columns A & B indicate the tapered direction of each knuckle as laid out exactly as pictured above. It doesn’t matter if the knuckle is a LH or RH knuckle, lay the knuckle out as shown above and identify the taper direction. The taper directions are identified as “shown” for the tapers illustrated above or “opposite” for tapers in the opposite direction of the illustration above.

King Pin Bore (Ø)

Service Part No.



Location Remarks

I & D Family Kingpin Kits

23

I & D Family Kingpin Kits

All Kits include items 1-11 illustrated above except where noted.

Kit Part No. Model Kingpin Part No. (NSS)

Kingpin Length

Bushing Type

Kingpin Design Remarks

101KK110 I-80 101SC100 7.79 x 1.36 Garlock A

101KK111 I-80 D-800F/W (Made before 9/18/02)

101SC101 8.07 X 1.35 Garlock C

101KK113 I-80 441241C1 7.79 X 1.35 Bronze A

309KK102 I-90 441111C2 9.16 x 1.609 Synthetic C Replaces 309KK100

309KK103 I-90 441111C2 9.16 x 1.609 Bronze C

120KK100 I-100SA, I-100S/SG, I-120S/SG 120SC100 9.87 x 1.92 Garlock C

220KK100 I-100S/SG, I-120S/SG, I-140S/SG 220SC108 10.94 x 2.05 Garlock C Knuckle 220SC100 replaced by 220SC108

120KK102 I-120SA, I-140SA, I-146SA 140SC100 10.77 x 1.86 Garlock C

140KK100 I-132SG, I-140S/SG 160SC100 10.12 x 2.05 Garlock C

329022 I-140W 160SC100 10.12 x 2.05 Garlock C

151KK101 I-160S, I-180S 220SC108 10.94 x 2.05 Garlock C

161KK100 I-160S 161SC100 11.00 x 2.05 Garlock C For MCI Bus

329023 I-160W 220SC108 10.94 x 2.05 Garlock C

329116 I-161 161SC101 11.00x1.79 Garlock C For Neoplan Bus

329070 I-180W, I-200W, I-220W 220SC108 10.94 x 2.05 Garlock C

329182 D-600N/F, D-700N D-800F/W (Made after 9/18/02) D-850 F/W

085SC100 8.07 X 1.35 Garlock B

331434 D-2000F, D-2200F 220SC110 10.06x2.04 Garlock C Use with 5” drop assembly. Kit includes items 1-8 & 10-12.

331435 D-2000F, D-2200F 220SC112 10.06x2.04 Garock B Use with 3.5” drop assembly. Kit includes items 1-8 & 10-12.

1

2

7

1

4

56

3

8

9

10 11

BBAA CC

Kingpin DesignKingpin Design

12

I Family Steer Arms

24

I Family Steer ArmsI-60 through I-200 and I-100W through I-220W

Direction A B C (Ø) Thread Spicer Part Number Remarks

Down 7.52 1.58 .938 140SA102

140SA102-2

1.044 140SA102-4

140SA131-1

140SA131-2

8.42 1.53 .938 LH 140SA104-1

1.044 LH 140SA104-2

8.47 1.09 .727 101SA101

.753 101SA101-1

7.52 1.58 .938 140SA141-1

7.24 1.53 .938 140SA148-2

6.59 1.53 .938 140SA148-3

6.966 .14 1.044 RH 220SA115-1

8.58 .19 .938 LH 220SA121-1

7.36 .74 .938 LH 220SA121-2

7.966 .392 1.044 LH 220SA113-1

8.56 .19 .938 RH 220SA123-1

7.34 .64 .938 RH 220SA123-2

“B”

“C”

Up

Down“A”

I Family Stop Bolts

25

I Family Stop Bolts

“A” “B”“C”“D”

1 2 3

Model Style Turn Angle (Max.) A B C D Assembly Part Number

I-60, I-80 1 50° NA 500380-5 NSS 1.50" 101HM110-1X

NSS 1.75” 101HM110-3X

NSS 2.25” 101HM110-2X

I-100 thru I-140 2 50° 160HN100-1 NA NSS 2.63" 140HM100-1X

I-100 thru I-120 3 50° 120HN100 HN148 NSS 2.25" 120HM101

I-100 thru I-140 2 50° 160HN100-1 NA NSS 3.00" 140HM100-3X

160HN100-1 NA NSS 2.38" 140HM100-4X

I-160 thru I-200 1 45° NA 220HN106 NSS 2.38" 220HM102-1X

2 45° 220HN100-2 NA NSS 2.38” 220HM102-2X

1 45° NA 220HN106 NSS 2.00" 220HM102-3X

I-100W thru I-140W 2 50° 160HN100-1 NA NSS 2.38" 140HM100-4X

2 45° 160HN100-1 NA NSS 2.63" 140HM100-1X

I-160W thru I-220W 1 50° NA 220HN106 NSS 2.50" 220HM102-5X

2 43° 220HN100-2 NA NSS 2.75" 220HM102-4X

NSS - Not Sold Separately

I Family Tie Rod Assemblies/Kits


I-80 & I-100 Tie Rod Assemblies

I-120, I-130, I-132 & I-140 Tie Rod Assemblies

“A”

“B”

“A”

“B”* Drop-Center Application

TIE ROD END ASSY - COMPLETE CROSS TUBES TIE ROD ENDS

I-80 I-100Assy.

Length “A”

Cross Tube Width

Cross Tube Assy.

(includes clamp)

Tube Length

“B”LH Side Type RH Side

NA 120TR100-1X 64.72 1.50 120TR106 59.38 120TR109 S 120TR110

NA 100TR105-3X 64.72 1.44 NA 59.38 140TR111 S 140TR112

NA 220TR114-1* 65.62 2.50 220TR120 48.20 220TR118 D 220TR119

NA 120TR100-2X 65.92 1.50 120TR107 60.56 120TR109 S 120TR110

NA 100TR105-4X 65.92 1.44 100TR109 60.56 140TR111 S 140TR112

NA 220TR100-3 66.24 1.75 220TR117-3 61.00 220TR115 S 220TR116

NA 100TR111-1X 67.12 1.44 100TR112 67.12 140TR111 S 140TR112

080TR109-3 NA 68.64 1.44 080TR115 50.32 080TR116 D 080TR117

D = Drop Socket Design S = Straight Design


I-120I-130 I-132 I-140

Assy. Length

“A”

Cross Tube Width

Cross Tube Assy.

(includes clamp)

Tube Length


NA 140TR129-1* 64.72 2.25 140TR116-1 43.25 140TR130 D 140TR131

NA 140TR105-2 65.28 1.62 140TR118 51.79 140TR111 S 140TR112

220TR114-1* 220TR114-1* 65.62 2.50 220TR120 48.20 220TR118 D 220TR119

NA 120TR100-2X 65.92 1.50 120TR107 60.56 120TR109 S 120TR110

NA 140TR100-2X 65.92 1.62 140TR107 60.56 140TR109 S 140TR110

NA 140TR129-2 65.92 2.25 NA 43.38 140TR130 D 140TR131

220TR100-3 220TR100-3 66.24 1.75 220TR117-3 61.00 220TR115 S 220TR116

NA 815326 66.90 1.75 NA 60.00 817018 S 817019

120TR123-3* NA 67.12 2.00 120TR122-2 43.38 140TR114 D 140TR115

NA 140TR105-1 67.12 1.62 140TR108 53.63 140TR111 S 140TR112

120TR130-2 NA 67.96 1.50 120TR134 62.60 140TR109 S 140TR110

NA 971443 68.90 1.66 971444 62.00 817018 S 817019


26


I-Family Tie Rod Assemblies/Kits(Cont.)

I-160, I-180 & I-200 Tie Rod Assemblies

I-100W through I-220W Tie Rod Assemblies


I-160 I-180 I-200

Assy. Length

“A”

Cross Tube Width

Cross Tube Assy.

(includes clamp)

Tube Length


161TR100-3 NA 70.03 1.75 161TR114-3 64.79 220TR115 S 220TR116

NA 220TR100-3 66.24 1.75 220TR117-3 61.00 220TR115 S 220TR116



I-100W I-120W I-140W

I-160W I-180W I-200W I-220W

Assy. Length “A”

Cross Tube Width

Cross Tube Assy.

(includes clamp)

Tube Length


971092 NA 68.50 1.90 971093 61.00 818472 S 818471

NA 220TR129-1 66.50-71.00 1.90 220TR132-1 61.00 220TR130 S 220TR131


“A”

“B”

“A”


27

D Family Steer Axle Components

28

D-600N and D-700N Parts Explode


54

A

1

3

6

7

8

9

10

11

12

13

C

D

B

F

15E

14

2

G19

1817

16


29

D-600N & D-700N Parts List77

Item Part Name Qty. D-600N D-700N Notes

1 King Pin Oil Seal Upper 2 101HH101

Lower 2 101HH101

2* Shim .005” Thick A/R HS111

.010” Thick A/R HS112

3* Draw Key, Inner 4 071HP101


5* Washer, Belleville 8 1460HN100



8 Bolt, King Pin Cap 8 HM241


10* O-Ring 4 HH103


12 Pin, Cotter 3 220HP101

13 Nut, Slotted 3 HN146


15 Pin, Cotter 2 HP102

16 Pin, Cotter 2 HP118

17 Washer, Bearing Retainter 2 HN167

18 Nut, Spindle 2 HN147

19 Lock, Spindle Nut 2 HN168



30

D-700F, D-800F/W and D-850F/W Parts Explode

3

46 5

B

D-800 before October 1, 2002

G

F

E

15

16D

4

7

2

165

12

11

10

9

8

13

14

17

2019 18

21

A

B

C

G



31

D-700F, D-800F/W and D850F/W Parts List

Item Part Name Qty. D-700F D-800F/W D-850F/W Remarks


Upper 2 101HH101 101HH101

Lower 2 101HH101 101HH101

2* Shim

.005” Thick A/R HS111 HS111

.010” Thick A/R HS112 HS112

3* Draw Key, Outer 2 080HP100 N/A

4* Draw Key, Inner 2 071HP101 N/A

Draw Key, Inner 4 N/A 07HP101

5* Nut, Draw Key 4 220HN103 220HN103

6* Washer, Belleville 8 220HN102 220HN102

7* Bearing Assembly, Thrust 2 080HC100 080HC100

8 Bolt, King Pin Cap 8 HM241 HM241

9* Grease Fitting 4 819790 819790 Replaces HN144

10 Cap, King Pin 4 085SC101 085SC101 Replaces 071SC102

11* O-Ring 4 HH103 HH103

12* Bushing, King Pin 4 101HD101 101HD101

13 Cotter Pin 3 220HP101 220HP101

14 Nut, Slotted 3 HN146 HN146

15 Key, Woodruff 3 HP103 HP103

16 Cotter Pin 2 HP102 HP102

17 Cotter Pin 2 HP118 HP118

18 Washer 2 HN167 HN167

19 Nut, Spindle 2 HN147 HN147

20 Lock, Spindle Nut 2 HN168 HN168

21 Sleeve, ABS Mounting (ABS Only) 2 120RT100 120RT100


** For models with Julian dates through October 1, 2002, use D-800F part numbers. Julian dates after October 1, 2002, use D-850F part numbers.


32

D-2000F and D-2200F Parts Explode

A

B

F

1

2

3

4

56

7

8

9

10

11

D

E

12

13

C

1516

17

18

19

2021

2214

1

2

4

567

1

3

5" Drop Beam Configuration

A

Item Description Shown onA I-Beam (3.5" Drop) 34B Kingpin Kits 23C Knuckle Assy 36D Steering Arm 38E Tie Rod Arm 35F Tie Rod Assy 37


33

D-2000F and D-2200F Parts List

Item Part Name Qty. D-2000F D-2200F Remarks


Upper 2 160HH100

Lower 2 160HH100

2* Shim

.005” Thick A/R 160HS100-1

.010” Thick A/R 160HS100-2

.020” Thick A/R 160HS100-3




6* Washer, Belleville 8 1460HN100


8* Grease Fitting 4 1001414

9 Cap, King Pin 4 971370

10* Foam Insert 4 971010


12 Cotter Pin 4 220HP101

13 Nut, Slotted 4 161HN101


15 Cotter Pin 2 HP102

16 Screw, Stop 2 971454

17 Nut, Hex 2 220HN106

18 Washer 2 220HN105

19 Locknut, Hex Flange 2 976921

20 Washer - Keyed 2 HN114

21 Lock, Spindle Nut 2 M10HN107




34

D Family I-Beams

D600N, D-700N/F, D-800F, D-850F, D-2000F and D-2200F I-Beams

D-800W and D-850W I-Beams

King Pin Bore (Ø) A B C D Ø E F Ø Spicer Part Number Beam Drop

1.360 32.00 3.812 4.250 0.810 0.625 0.810 085TB100-1*

1.360 32.50 4.810 4.250 0.810 0.625 0.690 085TB100-6

1.360 35.00 3.812 4.250 0.810 0.625 0.810 072TB101-1 3.5”

2.048 34.00 4.940 4.250 0.812 0.780 0.940 220TB101-19 5”

2.048 34.00 4.940 4.250 0.812 0.780 0.940 220TB108-2

*Before October 1, 2002 Time Frame Axles, need King Pin Kit with Beam.

“E”(Depth)

“A”

“B”“DØ”

“FØ”King Pin Bore Ø

“C”

King Pin Bore (Ø) A B C D Ø E F Ø Spicer Part Number Remarks

1.360 32.00 3.812 4.250 0.810 0.625 0.810 085TB100-2

1.360 33.00 4.680 4.580 0.780 0.625 0.810 085TB100-5

*Before October 1, 2002 Time Frame Axles, need King Pin Kit with Beam.


35

D Family Tie Rod ArmsD600N, D700N/F, D-800F/W, D-850F/W, D-2000F and D-2200F Tie Rod Arms

“B”

“C”

“A”

L


0.830 4.93 LH 081TR108-3

0.160 4.93 RH 081TR109-3

0.830 5.06 LH 081TR108-4

0.160 5.06 RH 081TR109-4

0.370 5.00 LH 081TR108-5

0.370 5.00 RH 081TR109-5

0.640 4.93 LH 081TR108-6

0.160 5.06 RH 081TR109-4

1.47 6.01 LH 220TR145-1

1.47 6.01 RH 220TR146-1

.90 6.40 LH 220TR145-2

.90 6.40 RH 220TR146-2

.38 6.86 LH 220TR145-3

.38 6.86 RH 220TR146-3

1.66 5.11 LH 220TR145-4

1.66 5.11 RH 220TR146-4

1.08 5.71 LH 220TR145-5

1.08 5.71 RH 220TR146-5

.69 5.88 LH 220TR145-6

.69 5.88 RH 220TR146-6


36

D Family Knuckles

D-600N, D-700N/F, D-800F/W, D-850F/W, D-2000F and D-2200F Knuckles

D Family Stop Bolts

King Pin Bore (Ø)

Service Part No.



Location Remarks

1.48 072SK103 072SK101 LH Shown Shown RH 4.125 NA 6 hole bolt pattern

1.48 072SK104 072SK102 RH None Shown LH 4.125 NA 6 hole bolt pattern

1.48 085SK103 085SK101-1 LH Shown Shown RH 5.000 See Remarks

9 hole bollt pattern; ABS position is middle left.

1.48 085SK104 085SK102-1 RH None Opposite LH 5.000 See Remarks

9 hole bollt pattern; ABS position is middle right.

1.48 085SK105 085SK101-2 LH Shown Shown RH 5.000 See Remarks

9 hole bollt pattern; ABS position is middle left.

1.48 085SK106 085SK102-2 RH None Shown LH 5.000 See Remarks

9 hole bollt pattern; ABS position is middle right.

2.17 220SK138-1 220SK136-1 LH Opposite Opposite RH 5.745 L2 8 hole bolt pattern

2.17 220SK139-1 220SK137-1 RH Opposite Opposite LH 5.745 R2 8 hole bolt pattern

2.17 220SK138-2 220SK136-2 LH Opposite Shown RH 5.745 L2 8 hole bolt pattern

2.17 220SK139-2 220SK137-2 RH Shown Opposite LH 5.745 R2 8 hole bolt pattern

Identifying Steer Knuckle Taper Directions: In identifying tapered directions for steer knuckles, Columns A & B indicate the tapered direction of each knuckle as laid out exactly as pictured above. It doesn’t matter if the knuckle is a LH or RH knuckle, lay the knuckle out as shown above and identify the taper direction. The taper directions are identified as “shown” for the tapers illustrated above or “opposite” for tapers in the opposite direction of the illustration above.

D-600N/F, D-700N, D-800F/W and D-850F/W Stop Bolts

Model Turn Angle (Max.) A B C Assembly Part

Number

D-600N, D-700N/F 45-55° 500380-5 NSS 1.75 101HM110-3X

D-800F/W, D-850F/W 50° 500380-5 NSS 2.25" 101HM110-2X

NSS - Not Sold Separately

"A"Taper

Direction

"B"Taper

Direction

"D"Pilot Dia.

"C" Steering StopPosition

L.H. R.H.

ABS Position

(mm)

Note: Viewed from front of spindle

(L2)

C

BA


37

D Family Tie Rod Assemblies / Kits

D-600N, D-700N/F, D-800F/W, D-850F/W, D-2000F and D-2200F Tie Rod Assemblies/Kits

Model Tie Rod Assy Tie Rod Socket Threads Tube and Clamp Assy A B Remarks

D-600N

D-700N

971814 8117018 LH NA 62.00” 55.00”

8117019 RH

D-600F

D-800F/W

D-850F/W

971314 8117018 LH NA 71.10" 63.50"

8117019 RH

971762 970579 LH NA 67.60" 56.00"

970580 RH

D-2000

D-2200F

220TR114-1 220TR118 LH 220TR120 65.62 48.20 Use with 5” drop assembly

220TR119 RH

220TR129-2 220TR130 LH NA 63.00 - 67.50 57.50 Use with 3.5” drop assembly

220TR131 RH

“A”

“B”

“A”



38

D Family Steer Arms

D-600N, D-700N/F, D-800F/W, D-850F/W, D-2000F and D-2200F Steer Arms

Direction A B C (Ø) Spicer Part Number Remarks

Down 7.380 1.91 .938 081SA101-2

7.380 1.15 .938 081SA101-1

7.270 2.07 .938 081SA101-3

Up 8.715 1.392 1.044 220SA140-1

8.715 1.392 1.044 220SA142-1

Down 8.715 1.392 1.220 220SA144-1

8.715 1.392 1.220 220SA146-1

“B”

“C”

Up

Down“A”

All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obligation. Printed in USA AXIP-0090 11/05

For spec‘ing or service assistance, call 1-877-777-5360 or visit our website at www.dana.com

Dana Commercial Vehicle Products Group3939 Technology Drive

Maumee, Ohio, USA 43537

www.dana.com

Documents

Steer Axle Parts List