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Countersink Request Reamers Request
End Mill Request Drill Request Thread Mill Request
(L1) Length of Cut: (L2) Overall Length:(D1) Cutting Diameter: (D2) Shank Diameter:
If you would like to enhance performance in this application, please prioritize the following elements…
(Circle Priority)
Higher Metal Removal ...1 2 or 3
Extended Tool Life ...1 2 or 3
Improved Workpiece Finish ...1 2 or 3
Melin Tool Company5565 Venture Drive, Unit CCleveland, Ohio 44130 USAPhone (216) 362-4200 or (800) 521-1078 Fax (216) 362-4230 or (800) 521-1558Web: www.melintool.com Email: [email protected]
================================================================================================================
Tool Size:
Special Carbide Reamer Quotation Request
Coating:
Workpiece Material: HRC or BHN (please circle one)
Distributor:
Requested By:
User Name (If Available): User Part/Print # (If Available):
City and State:
Date:
Phone:
Melin Similar Series Style: Quantities Needed for Quote:
Number of Flutes:
NaCo AlTiN TiCN TiN Other:
Hardness:
Fax:
Tool Characteristics:
Application:
Additional Instructions:
Marking Requirements:
Special Notes:
(A premium charge may apply) If rush lead time is required. Check Here
Send your request to Melin Tool by Fax at (800) 521-1558 , (216) 362-4230, or email to [email protected]** If you have a customer print, please send it along with your request.
================================================================================================================
Email:
(L2)
(D2) (D1)
(L1)(L2)
(D1)(D2)
(L1)
Helix Angle
Chamfer Length: Chamfer Angle:
Straight Flute Helical Flute
Chamfer AngleChamfer Length Chamfer LengthChamfer Angle
Radial Depth of Cut Being Taken:
Tool Material:
Whistle notch: AngleWeldon FlatPlainShank Style:
Print Form
(L2) Overall Length:(D1) Cutting Diameter:
If you would like to enhance performance in this application, please prioritize the following elements…
(Circle Priority) Higher Metal Removal ...1 2 or 3... Extended Tool Life ...1 2 or 3... Improved Workpiece Finish ...1 2 or 3...
Melin Tool Company5565 Venture Drive, Unit CCleveland, Ohio 44130 USAPhone (216) 362-4200 or (800) 521-1078 Fax (216) 362-4230 or (800) 521-1558Web: www.melintool.com Email: [email protected]
================================================================================================================
Tool Size:
Special Countersink Quotation Request
Type Of Cut:
Tool Material:
Coating:
Workpiece Material: HRC or BHN (please circle one)
Distributor:
Requested By:
User Name (If Available): User Part/Print # (If Available):
City and State:
Date:
Phone:
Melin Similar Series Style: Quantities Needed for Quote:
Single End Double End
Number of Flutes:
ChamferCountersink
Solid Carbide M42 HSS M7 HSS Other:
NaCo AlTiN TiCN TiN Other:
Hardness:
Fax:
Tool Characteristics:
Style:
Application:
Additional Instructions:
Marking Requirements:
Special Notes:
Plain Weldon Flat Whistle notchShank Style:
(A premium charge may apply) If rush lead time is required. Check Here
Send your request to Melin Tool by Fax at (800) 521-1558 , (216) 362-4230, or email to [email protected]** If you have a customer print, please send it along with your request.
================================================================================================================
Email:
Included Angle:
: Angle
(D2) Included Angle
(D2) Shank Diameter:
(L2)
(D1)
(L5)(L2)
(D1) Included Angle
(L5) Shank Length:
Print Form
(L1) Length of Cut: (L2) Overall Length:(D1) Cutting Diameter: (D2) Shank Diameter:
If you would like to enhance performance in this application, please prioritize the following elements…
(Circle Priority) Higher Metal Removal ...1 2 or 3... Extended Tool Life ...1 2 or 3... Improved Workpiece Finish ...1 2 or 3...
Melin Tool Company5565 Venture Drive, Unit CCleveland, Ohio 44130 USAPhone (216) 362-4200 or (800) 521-1078 Fax (216) 362-4230 or (800) 521-1558Web: www.melintool.com Email: [email protected]
================================================================================================================
Tool Size:
Special End Mill Quotation Request
Type Of Cut:
Tool Material:
Coating:
Workpiece Material: HRC or BHN (please circle one)
For Tapered End Mills:
Distributor:
Requested By:
User Name (If Available): User Part/Print # (If Available):
City and State:
Date:
Phone:
Melin Similar Series Style: Quantities Needed for Quote:
Single End Double End
Square Ball Center Cutting Non-Center Cutting
Corner Radius (size) 45° Chamfer (Width)
(L3) Reach:
Number of Flutes:
Roughing Semi Roughing (Chipbreaker on flute)Finishing
Angle Per Side:
Carbide Powdered MetalM42 HSS M7 HSS Other:
NaCo AlTiN TiCN TiN Other:
Hardness:
For Necked Tool:
Fax:
Tool Characteristics:
End Style:
Application:
Additional Instructions:
Marking Requirements:
Special Notes:
Plain Weldon Flat Whistle notchShank Style:
(A premium charge may apply) If rush lead time is required. Check Here
Send your request to Melin Tool by Fax at (800) 521-1558 , (216) 362-4230, or email to [email protected]** If you have a customer print, please send it along with your request.
================================================================================================================
Email:
(L2)
(D2) (D1)
(L1)
(L2)(L3)
(D1)(D2)
(L1)
Helix Angle
: Angle
Print Form
(L4) Drilling Depth:(L2) Overall Length:(D1) Cutting Diameter: (D2) Shank Diameter:
If you would like to enhance performance in this application, please prioritize the following elements…
(Circle Priority) Higher Metal Removal ...1 2 or 3... Extended Tool Life ...1 2 or 3... Improved Workpiece Finish ...1 2 or 3...
Melin Tool Company5565 Venture Drive, Unit CCleveland, Ohio 44130 USAPhone (216) 362-4200 or (800) 521-1078 Fax (216) 362-4230 or (800) 521-1558Web: www.melintool.com Email: [email protected]
================================================================================================================
Tool Size:
Special Carbide Drill Quotation Request
Coating:
Workpiece Material: HRC or BHN (please circle one)
Distributor:
Requested By:
User Name (If Available): User Part/Print # (If Available):
City and State:
Date:
Phone:
Melin Similar Series Style: Quantities Needed for Quote:
Solid Carbide Coolant Fed
Number of Flutes:
NaCo AlTiN TiCN TiN Other:
Hardness:
Fax:
Tool Characteristics:
Style:
Application:
Additional Instructions:
Marking Requirements:
Special Notes:
Plain Weldon Flat Whistle notchShank Style:
(A premium charge may apply) If rush lead time is required. Check Here
Send your request to Melin Tool by Fax at (800) 521-1558 , (216) 362-4230, or email to [email protected]** If you have a customer print, please send it along with your request.
================================================================================================================
Email:
(L2)
(D2)
(L2)
(D2)
Helix Angle
: Angle
(L4)
(D1) (DP)
(L3)
D1 (DP)D3
(L1)A°
For Step Drill: (D3) Second Cutting Diameter: For Step Drill: ( L3):
Drill Step Drill
3 Flute 2 Flute OR
For Step Drill: (A°) Step Angle :
(DP) Drill Point Angle:
Included Angle Included Angle
Honed Edge
Print Form
(L1)Thread Length: (L2) Overall Length:(D1) Cutting Diameter: (D2) Shank Diameter:
If you would like to enhance performance in this application, please prioritize the following elements…
(Circle Priority)
Higher Metal Removal ...1 2 or 3
Extended Tool Life ...1 2 or 3
More Accurate Thread ...1 2 or 3
Melin Tool Company5565 Venture Drive, Unit CCleveland, Ohio 44130 USAPhone (216) 362-4200 or (800) 521-1078 Fax (216) 362-4230 or (800) 521-1558Web: www.melintool.com Email: [email protected]
================================================================================================================
Tool Size:
Special Carbide Thread Mill Quotation Request
Coating:
Workpiece Material: HRC or BHN (please circle one)
Distributor:
Requested By:
User Name (If Available): User Part/Print # (If Available):
City and State:
Date:
Phone:
Melin Similar Series Style: Quantities Needed for Quote:
Number of Flutes:
Thread Dia. / Pitch: Internal
NaCo AlTiN TiCN TiN Other:
Hardness:
Fax:
Tool Characteristics:
Application:
Additional Instructions:
Marking Requirements:
Special Notes:
(A premium charge may apply) If rush lead time is required. Check Here
Send your request to Melin Tool by Fax at (800) 521-1558 , (216) 362-4230, or email to [email protected]** If you have a customer print, please send it along with your request.
================================================================================================================
Email:
(L2)
(D2) (D1)
(L2)
(D1)(D2)
(L1)
HelicalStraight
(L1)
External
Print Form
Specials / Custom ToolsSpecials / Custom Tools
All forms for Custom Tools Quotation Requestare available online at WWW.MELINTOOL.COM/PAGES/SPECIALS
www.melintool.com/pages/specials
Table of ContentTable of Content
[email protected] WWW.MELINTOOL.COM [email protected]
Table of ContentTable of Content
[email protected] WWW.MELINTOOL.COM [email protected] 263
SPECIALS/ CUSTOM DESIGNED CUTTING TOOLS
Typical Lead Times - Solid Carbide: 2-3 weeks Powdered Metal, M42 Cobalt & HSS: 4-6 weeks
Melin Tool’s fastest growing segment of business today is custom designed tools. With our fast deliveries, in-house manufacturing, coating and honing capabilities and our wide range of product W\SH�H[SHULHQFH��RXU�FXVWRPHUV�DUH�¿QGLQJ�XV�WR�EH�DQ�H[WUHPHO\�SURGXFWLYH�DQG�SUR¿WDEOH�VRXUFH�IRU�VHUYLQJ�WKHLU�VSHFLDO�UHTXLUHPHQWV���:KHWKHU�\RX�QHHG�D�PLQRU�PRGL¿FDWLRQ�RI�D�VWDQGDUG�WRRO��
a complex multi-step, a multi-purpose tool for a complicated application, or you need us to create a unique geometry to optimize results in a particular job, our extensive engineering group is here to
KHOS�\RX���$QG�\HV����\RX¶OO�¿QG�RXU�SULFH�WR�EH�YHU\�FRPSHWLWLYH���5HVSRQVH�WLPH�IRU�TXRWHV�LV�DOZD\V�ZLWKLQ����KRXUV�DQG�RIWHQ��WKH�VDPH�GD\���,I�QR�GLVWULEXWRU�LV�VSHFL¿HG�DQG�\RX�DUH�WKH�HQG�XVHU��ZH�
will process your request through your nearest authorized Melin distributor.
Solid Carbide, Powdered Metal, M42 Cobalt and HSSConventional or High Performance Geometries
From 0.005 through 3.000” Cutting DiameterBlueprint Specials0RGL¿HG�6WDQGDUGV
Application OptimizationIn-House EngineeringIn-House PVD Coating
Submit your request online at www.melintool.com, email it to [email protected], or fax to 216-362-4230
End Mills z Drills z Countersinks z Thread Mills z Reamers
Boring, Grooving, Chamfering & Porting Tools....And More
Table of ContentTable of Content
Table of ContentTable of Content
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You can fax this report to Melin at (800) 521-1558 or (216) 362-4230.
City & State:__________________________________
Date :______________________
Phone:_____________________
Machine Type : ______________________ HP: _____ Spindle Taper:______________ Holder:____________________
Material:___________________________ Hardness HrC: _____________ Bhn:______________
Machining Conditions: Check One: Climb_____Conventional______ HSM:____ Other: ___________
Part Holding Condition: Check One: Fixture:__________ Vise: _________ Other:___________
Coolant Method: Check One: Flood:___________ Dry:__________ Mist: ____________
Comments: _________________________________________________________________________________________
Test Objective: Tool Life:_________ Part Finish:________ Reduce Cycle Time:____________________
Application: Roughing:________ Semi-Rough:_______ Semi-Finish:_______ Finishing:_________
Profile: __________ Slotting: __________ Pocket: ___________ Contour: _________
Techincal Data
End Mill Type Tool # _________________________ Tool # __________________________
Tool Dia.:__________No Flt:_______ Tool Dia:__________ No FLt: _______
SFPM: ____________ SFPM: ____________
RPM: _____________ RPM: _____________
CPT: _____________ IPR:_________ CPT: ______________IPR: __________
IPM: _____________ IPM: _____________
A=(*) see below Axial LOC: _________________ Axial LOC: _________________
R=(*) see below Radial WOC:________________ Radial WOC: _______________
Surface Finish RMS/Ra:__________ RMS/Ra:__________
Tool Life No Parts:__________ No Parts:__________
Mins in cut: _______ Cycle time:_______ Mins in cut:________Cycle time:_______
Cost of Tool $ Price $:___________ Price $:___________
Cost Savings-? Yes/No:__________ PO#:_____________
Check one: Side Milling Slotting
Cutting Depths
Comments/Notes:
End Mill Test Report
Current Tool Melin Tool
Distributor :__________________________________
Requested by:________________________________
E-Mail: _____________________________ Fax:________________________________
End User:____________________________________ Part Name:___________________________________
Contact Name:_______________________________ Phone# :_____________________________________
5565 Venture Drive Cleveland, Oh 44130 www.melintool.com
Guaranteed Test ToolGuaranteed Test Tool Report FormWe are so sure you will love our tools, we offer guaranteed testing.
Call our customer service team for more information about how you can try Melin today!
TEST TOOL REPORTS ARE AVAILABLE FOR DOWNLOAD ONLINE. www.melintool.com under the download section / support tab.
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Table of ContentTable of Content
Table of ContentTable of Content
265
TECHNICAL INFORMATION > TECHNICAL INFORM
ATION > TECHNICAL INFORMATION
[email protected] WWW.MELINTOOL.COM [email protected]
TOOTHHEIGHT
WEB
RAKEANGLE
PRIMARY ANGLE (SIDE)
CORE DIAMETER
SECONDARY ANGLE (SIDE)
TOOTH WIDTH
HELIXANGLE
PRIMARY LAND WIDTH
DISH ANGLE
GASHANGLE
SECONDARY ANGLE (END)
PRIMARY LANDWIDTH (END)
GASH WIDTH
PRIMARY ANGLE (END)
AXIAL RAKE
FOUR FLUTE CENTER-CUTTING
FOUR FLUTE NON CENTER-CUTTING
TWO FLUTE BALL
TWO FLUTE CENTER-CUTTING
THREE FLUTE CENTER-CUTTING
FOUR FLUTE BALL
FLUTELENGTH
OVERALLLENGTH
MILL DIAMETER
SHANK DIAMETER
End Mill NomenclatureEnd Mill Nomenclature
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Neck Style:
S - StubM - MediumMM - Medium/MediumML - Medium/LongL - LongLL - Long/LongLF - Long FluteE - Extra LongEL - Extra LongEE - Extra/Extra Long3X - 3x Length5X - 5x Length7X - 7x Length
Radius Style:
Series Name: See page 2-7 for series name details.
Anatomy Of Part NumberAnatomy Of A Melin Part Number
0 1/641 1/322 1/163 3/324 1/85 5/326 3/167 7/328 1/49 9/3210 5/16
CCMG-1616-L-ALTIN
Mill Diameter: Shank Size/Diameter Size
} }SHK DIA
*If 3 digit, lead digit is dropped*M - Metric diameters
11 11/3212 3/813 13/3214 7/1615 15/3216 1/217 17/3218 9/1620 5/824 3/428 7/832 1
End Style:
Flute Length:
B - Ball EndDP - Drill PointH - Helical
Ex: CCMG = General Purpose 4 Flute End Mill
NR - No RadiusR - Radius
NN - No NeckN - Extended Neck
Coating Type: TIN - Titanium NitrideTICN - Titanium CarbonitrideALTIN - Aluminum Titanium Nitride NACO - Aluminum Titanium Nitride + Silicon NitrideNACRO - Aluminum Chrome Nitiride + Silicon NitrideZRN - Zirconium NitrideDIA - CVD DiamondDLC - PVD Diamond
Table of ContentTable of Content
MELIN — THE PRODUCTIVITY PROS
TECHNICAL INFORMATION > TECHNICAL INFORM
ATION > TECHNICAL INFORMATION
[email protected] WWW.MELINTOOL.COM [email protected]
Table of ContentTable of Content
[email protected] WWW.MELINTOOL.COM [email protected]
CalculationsCalculations
N, n or MIN-¹ = RPMVc or M/MIN = SFM
Fz or mm/TOOTH = CPTVf or mm/MIN = IPMae = Radial Widthap = Axial Depth
SFM / 3.281 = M/MINM/MIN x 3.281 = SFMmm/MIN / 25.4 = IPM
mm/TOOTH / 25.4 = CPT
Inch x 25.4 = MillimeterMillimeter x .03937 = Inch
RPM = Revolutions Per Minute1000 x M/MIN / (3.14 x D )
M/MIN = Meters Per Minute(3.14 x D x RPM) / 1000
Fz OR CPT = Chip-Load Per ToothFeedrate (mm) per MIN / ( Z x RPM)
VF OR FPM = Feedrate (mm) Per MinuteFeedrate (mm) per Tooth x Z x RPM
D = Cutter Dia.Z = No. Of Teeth
********
********
********
********
MetricRPM = Revolutions Per Minute
3.82 x SFM / Tool Dia.
SFM = Surface Foot Per Minute.262 x RPM x Tool Dia.
CPT or IPT = Chip-Load Per ToothIPM / RPM / No. Of Flutes
IPM = Inches Per MinuteCPT x RPM x No. Of Flutes
MRRCI = Metal Removal Rate Cubic InchesIPM x Axial Doc x Radial Woc
IPR = Inches Per RevolutionIPM / RPM
********
*********
********
********
********
Inch
IPR = CFP x FIPM = RPM x IPRIPF = IPM / RPM / F
60° = Dia. x 0.86682° = Dia. x 0.575290° = Dia. / 2118° = Dia. x 0.3120° = Dia. x 0.289135° = Dia. x 0.207140° = Dia. x 0.180
Number D1 D2 D L#1 0.125 0.047 0.100 0.106#2 0.188 0.078 0.150 0.163#3 0.250 0.110 0.200 0.219#4 0.312 0.125 0.250 0.269#5 0.438 0.188 0.350 0.382#6 0.500 0.218 0.400 0.438#7 0.625 0.250 0.500 0.538#8 0.750 0.312 0.600 0.651
L = depth of cut for an arbitrary effective D.
Center drill cuttingdepth table
D2 D1
L
D
Table of ContentTable of Content
Table of ContentTable of Content
MELIN TOOL COMPANY Venture Drive, Cleveland, Ohio 44130
ISO 9001:2008
What’s New at MELIN?Variable Helix Carbide End Mills
MELIN Product Videos
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CCar M ssVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV blblblblbbbbli bbbliiii blblblblblblbblblbaaVaraararararraraaaarrriiiaiii bbblb e ee ararararaarararararararararararararaarararrarararaaraarrarararararararararararara iaiaiaiaiaiaiaiaiaiaiaiaiaaiaiaaiaiaiaiaaaaaaaiaiaiaiaiiiaiaiaiaiaiablblblblblblblblblblblblblblblblblblblblbblblblblblbbblbbblblblblblbbblblblbleeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH lllllillllllllliieeeeelixelelelelelelelelelelelelelellelleleeleleleleleeleleeleleleleeeleleleeele ixixixixixixixixiixixixixxixixixixixiixixxxxxxixixixixxixixixixixiixxixixx
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaarrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrbbbbbiiiide Endndndbibibibbb dededededeeee EEEEEEEEEEndndndndndbibibbbbbbbbbbbbbb dddddd dddddddbbbbbibibbbibibide Enndndnbibbbbibibibibibibibibibibibbbibibibiibibibbibibibibbbbibibibbibibibibbbbibib dededededdedededededededededededededdedededdedededededededdeddededddedededededededd EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEndndndndnndndndndndndndndndndndndndndndnddndndndnndndndndndnndndndndndndndndnnddndndndnnddd MMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMillslslililillsslslslsssssilliiiiiiiii lllillslssslililiillilililiilililililililililiiliililililiilililililiilillslslslslslslslslslsllslslslslslslslslslslslsssssslssslslslslssslslsls
HIHHIGGGGH PEH PEH PH RRFFOORRMMAANCENCE CCAAARBR IIDE ENDE ENDE END MILD MILD MIM LLLLSSSS
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