27
strengthening the materials core of manufacturing enterprises Software for Creating LS-DYNA ® Material Model Parameters from Test Data Eric Strong, Brian Croop*, Hubert Lobo

Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

  • Upload
    halien

  • View
    227

  • Download
    3

Embed Size (px)

Citation preview

Page 1: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Software for Creating LS-DYNA®

Material Model Parameters from

Test Data

Eric Strong, Brian Croop*, Hubert Lobo

Page 2: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Materials

Testing ¤ Software ¤ Data Infrastructure

+

a DatapointLabs affiliate

technical center for materials

Page 3: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Using LS-DYNA Material Models

• Select right model

• Obtain the right material data

• Convert material data to material parameters

• Set flags and model features

• Write correct material file

• Perform validation if needed

Page 4: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Conversion Philosophies

• General optimization – Float parameters over entire data space

– Good for difficult models without well reasoned experiments

– Can produce non-physical outcomes

– Validation is required

• Direct conversion – Mathematical transforms and visual aids

– Regression may be used to fit specific model components, e.g. Cowper Symonds

– Model fit can be checked against test data

Page 5: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

LS-DYNA CAE Modeler2

• Based on direct conversion philosophy

• Extension of previous work with MAT_024

• On Matereality’s private cloud/server solutions

– Parameter conversion software

– Materials library

– Material property library

– Material model library

Page 6: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Conversion Process

• Upload test data

• Run CAE Modeler

• Save model files in Material Model Library

Page 7: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Getting Started

Start with

this app

Page 8: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Define the material

Provide material name

and classification

Define material

Page 9: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Add tensile properties

Add properties

Choose Tensile

Properties

Page 10: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Drop in rate dependent data

Cut and paste stress-

strain data for each

strain rate

Enter strain rate

Page 11: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Using CAE Modeler

Choose this

app

Page 12: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Sending data to CAE • CAE Modeler slices multivariate data into

CAE-consumable slices

• Converts material data to model parameters

• Writes files to Material Model Library

Pick LS-DYNA

CAE Modeler

Page 13: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Select desired material model

Page 14: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_019 candidate materials

Launch CAE

Modeler

Page 15: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_019 card

Set flags and model

features,

e.g. Visco-plasticity

Page 16: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_019 load curves

Default autofit of

MAT_019 model

Page 17: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Manual tuning of MAT_019 model

Drag and move yield

stress and fail stress

points. Software

calculates EMOD and

Tangent moduli

Page 18: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_019 LC1:LC4

Computed yield stress,

Young’s modulus,

tangent modulus and

failure stress

Save model file

Page 19: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Material Model Library

Model file is saved to

Material Model Library.

Model can be downloaded

or refit from here

You can also upload

externally created model

files

Page 20: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_089 candidate materials

Launch CAE

Modeler

Page 21: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_089 card

Page 22: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

MAT_089 LCSS load curve

Default initial fit of

MAT_089 model.

Data is fit to yield

Page 23: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Adding post-yield data

Click to add post-yield

data. Drag and move

yield stress and fail stress

points.

Note model over-

prediction at highest

strain rate

Page 24: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Tuning rate dependency

Drag down yield stress

ratios to tune rate

dependency

Page 25: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Tuned MAT_089 model

Page 26: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Conclusions

• Software for creating LS-DYNA material

cards from raw data

• Includes material data and material card

libraries

• Cards can be validated for greater reliability

• Extends previous work with MAT_024

• Now includes MAT_019 and MAT_089

Page 27: Software for Creating LS-DYNA Material Model … the materials core of manufacturing enterprises Software for Creating LS-DYNA® Material Model Parameters from Test Data Eric Strong,

strengthening the materials core of manufacturing enterprises

Future Work

• Extension to other popular LS-DYNA models

– Fu Chang Foam MAT_083

– Crushable foam

– Rubber Hyperelastic MAT_027

– Visco-elastic

– SAMP-1