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MIXING TECHNOLOGY SmartFix Suitable for all EIRICH mixers Replace beaters individually Continue using existing parts EIRICH quick-change system for beaters

SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

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Page 1: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

MIXING TECHNOLOGY

SmartFix

Suitable for all EIRICH mixers

Replace beaters individually

Continue using existing parts

EIRICH quick-change system for beaters

Page 2: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

22

The patented SmartFix quick-change system has been developed by EIRICH in order to ena-ble quick and easy replacement of beaters.

Features• Suitable for all EIRICH mixers*

• Also suitable for retrofitting. No need to replace the whole system, existing parts can continue to be used.

• Existing beaters in your inventory can still be used.

SmartFix – the clever quick-change system for beaters

Benefits• Replacement of individual beaters within shortest times – with drastic savings in terms of installation time

• You only need to replace the components that actually need to be replaced: selective replacement of beaters without releasing the tension on the entire system.

• It is possible to „reposition“ beaters. As a result, the wear reserves of the beaters can be fully exploited in less stressed zones, leading to significant savings.

• Low investment, with only one conversion kit required – making this solution unbeatably cost-effective!

Phone: 847-693-3700Email: [email protected]

You can contact us:for personal, local and competent supportPlease get in touch – we will be happy to offer advice.

*except tabletop models

Trust in SmartFix – the manufacturer‘s system

Page 3: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

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Rotor tool of an EIRICH mixer

Flanged connection

Connection flange for drive unit

Shaft

Protection hood

Bottom beater

End piece

End disk

Tool support

Beaters in different wear protection designs

Dummy piece

Sealing plugs for covering the SmartFix fastening bolts

SmartFix clamping system

Bottom blade

Fastening bolts for bottom blades

Beater

Shim wedge Shim wedge mounting

SmartFix

Page 4: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

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With SmartFix, the installation of beaters could not be easier: Remove the sealing plugs, undo two bolts, press out the ten-sioning shim wedge with the aid of a bolt, remove the old beater and you are ready to install the new beater.

The conversion to SmartFix is quite simple:

The set of parts for the conversion includes the following:

• Tool support disks

• SmartFix clamping system

SmartFix – The advantages of an unbeatable system ... changing a beater takes a matter of minutes

You usually simply continue using the following parts:

• Shaft

• Protection hood

• Existing clamping device

• End disk

• Beater(s)

The conversion to SmartFix can be completed within half an installation day.

Therefore: Why not switch over to SmartFix the very next time you replace the beaters?

Testimonials from our customers„It used to take a whole day to replace the beaters – but today, after the conversion, we can get it done in less than two hours. We have been able to significantly lower

our maintenance costs as a result.“

„For us, the superior utilization of the bea-ters alone has meant that the new Smart-

Fix system has already paid for itself.“

„The switch to the new SmartFix system was much easier than expected. It was a major advantage that we were able to continue using the beaters we

already had in our inventory.“

Page 5: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

5

Remove the sealing plugs Loosen the fastening bolts

Remove the SmartFix clamping system

Remove the beater

Insert a new beater, clamp it with the fastening bolts, fit the sealing plugs

to protect the bolts – done!

SmartFix – The advantages of an unbeatable system ... changing a beater takes a matter of minutes

SmartFix: Please visit our YouTube channel, where you can see live clips that demonstrate how easy this is.

Page 6: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

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Different types of wear protection are used de-pending on the type of stress associated with the application and the product materials involved.

The different types of wear protection are each designed for the maximum service lifes of the beaters used for each application and are constantly improved as well.

All of the work of applying the wear protection is carried out inhouse in the EIRICH workshops specifically set up for the job – the best guarantee for quality and reliability. The use of original parts for the beaters pays for itself very quickly – accept nothing less! In addition to the types of wear protection shown on the right, special armoring versions are also available (e.g. stainless steel).

When it comes to spare and wear parts for EIRICH machines and systems, it makes sense to come to us straight away …

Phone: 847-693-3700Email: [email protected]

Worn end piece before replacement. The main part of the beater can still be used.

New end piece fitted easily to the beater already in use

EIRICH wear protection for mixing tools and beaters

Save money the clever way with the patented EIRICH changeover system Change the end pieces only and save time and money in the process: since there is less stress on the beater, it can have end pieces fitted to it a number of times and therefore last up to 3 times as long.

Page 7: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

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4 layers of armoring Production of armoring: manual hardfacing in our own workshops Properties: material blows possible; armor material and thickness can be varied

4 layers of armoring with tungsten carbide end piece Production of armoring: manual hardfacing in our own workshops Properties: reduced lifecycle costs due to the special EIRICH changeover system (see description on left)

Hardfacing Production of hardfacing: soldered in our own workshops

Tungsten carbide faced with a tungsten carbide end piece Production of hardfacing: soldered in our own workshops Properties: reduced lifecycle costs due to the special EIRICH changeover system (see description on left)

Page 8: SmartFix...You can contact us: for personal, local and competent support Please get in touch – we will be happy to offer advice. *except tabletop models Trust in SmartFix – the

Maschinenfabrik Gustav EirichGmbH & Co KGPostfach 11 6074732 Hardheim, GermanyPhone: +49 6283 51-0Fax: +49 6283 51-325E-mail: [email protected]: www.eirich.com

Eirich France SASSaint-Priest, France

OOO Eirich MaschinentechnikMoscow, Russia

OOO Eirich MaschinentechnikDnepropetrovsk, Ukraine

Eirich Machines, Inc.Gurnee, IL, USA

Eirich Industrial Ltda.Jandira S.P., Brazil

Nippon Eirich Co., Ltd.Nagoya, Japan

Eirich East Asia/PacificSeoul, Republic of Korea

Eirich Group China Ltd.Shanghai & Beijing, P.R. ChinaEirich Machinery Jiangyin Co., Ltd.Jiangyin, Jiangsu Province, P.R. China

Eirich India Pvt. Ltd.Mumbai, India

H. Birkenmayer (Pty.) Ltd.Isando, Republic of South Africa

www.eirich.com

EIRICH stands worldwide for a comprehensive range of products and services in the

field of preparation technology. Its particular focus is on mixing and fine grinding

technology, with know-how developed over 150 years of close cooperation with

industrial users, universities and research institutions.

Pursuing a corporate philosophy of operating internationally and thereby ensuring

close proximity to every customer, the EIRICH Group has secured its place in all the

key economic regions of the world.

The focus is on innovative technology for machinery and systems engineering

designed to offer solutions for high-standard preparation tasks from a single

source.

Applications and process technology with own test centers, a high vertical range

of production and comprehensive after-sales service provide the ideal basis for the

development of modern and economical processes for a multitude of indus-

tries.

Building materials – Ceramics – Glass – Carbon paste – Battery pasteFriction linings – Metallurgy – Foundries – Environmental protection

The EIRICH Group worldwide:

MR1896-1-en 10/18 Printed in Germany. Subject to changes.

Industrial Mixing and Fine Grinding TechnologyTradition and innovation since 1863

The EIRICH Group worldwide:

www.eirich.com

Maschinenfabrik Gustav EirichGmbH & Co KGPostfach 11 6074732 Hardheim, GermanyPhone: +49 6283 51-0Fax: +49 6283 51-325 E-Mail: [email protected]: www.eirich.com

Eirich France SASSaint-Priest, France

Eirich Impianti S.r.l.Milan, Italy

OOO Eirich MaschinentechnikMoscow, Russia

OOO Eirich MaschinentechnikDnepropetrovsk, Ukraine

Eirich East Europe GmbHRepresentative Kazakhstan Almaty, Kazakhstan

Eirich Machines, Inc.Gurnee, IL, USA

Eirich Industrial Ltda.Jandira S.P., Brazil

Nippon Eirich Co. Ltd.Nagoya, Japan

Nippon Eirich Co. Ltd.Australia BranchWillawong, Brisbane, Australia

Eirich East Asia/PacificSeoul, Republic of Korea

Eirich Group China Ltd.Shanghai & Beijing, P.R. China Eirich Machinery Jiangyin Co., Ltd.Jiangyin, Jiangsu Province, P.R. China

Eirich India Pvt. Ltd.Mumbai, India

H. Birkenmayer (Pty.) Ltd.Isando, Republic of South Africa