Smart Safety – Using Industry 4.0 Solutions

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� Safety Mobile App

� EHS MAT – Environment health & safety management audit tool1

� Safety Training Kiosk (STK)

� Global Positioning System (GPS)

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� E- permit

� Global Positioning System (GPS)

� Closed Circuit Television (CCTV)

� Use of technology for Mass Responsiveness

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� Learning from Incident

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� Social Networking

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Lead

• Open to all

• No restriction on upload

• Close monitoring

• Paperless

• Data Storage

• Line walk

Approach

• Online format to record observation.

• Text & Photos can be uploaded.

• Final closure by Chief Safety Officer after verifying evidences

• Line walk

Lead

• Extended tool for EHS MAT

• For personnel who don’t have computer.

• Instant recording of observations

Approach

• Online format to record observation through smart mobile.

• Access given to 328 employees

• Text & Photos can be uploaded.

• MIS generation.

• Final closure by Chief Safety Officer after verifying evidences.after verifying evidences.

• 73 observations/suggestions received.

MIS data -01.11.2018

Detailed observation Department Wise

Plant Wise Monthly MIS report- can be generated in .pdf or .xls

Lead

• Approximately not less than 40 permits are issued per day consuming lot of time to get approved from department to department.

• Tracking of permit was difficult.

• Paperless requirement

• Data was missing.

Approach

• Online format for e-permit was made

• Notification on any approval is there.

• Time saving

• MIS generation

• Easy tracking & open to all concerns.

• Data was missing.

Lead

• Smart training

• Paperless work

• Data keeping for future

Approach

• Two kiosk installed for entrants

• Automatic, efficient & quick training

• Audio-Video visuals

• Questionnaire

• Records photo & finger print. (Entrants can be tracked later)

Lead

• Road safety

• Tracking of company vehicle

• Misuse of company asset

Approach

• Every company vehicle is GPS activated.

• Speed monitoring

• Buzzer initiates if speed • Misuse of company asset

• Safety of Drivers

• Close monitoring

• Data Storage

• Buzzer initiates if speed exceeds 80 km/hr

• Helps the driver to locate destination

Lead

• Close monitoring inside & outside factory premise.

• Increase employees productivity

• Aids for any mishap

• Protecting property

• First action

• Data Storage

Approach

• CCTV installed at strategic locations at plant & township

• Data Storage

Lead

• Awareness & close monitoring

• Use social networking platform for firm connectivity 24 X 7

Approach

• District crisis whatsapp group

• Local crisis group

• Safety buddies whatsapp group

• Facebook pages & posts

• Daily safety tips sharing• Daily safety tips sharing

• New updates on safety

• Instant notification of any mishap

Lead

• Awareness reach to remote

• Reach to massive gathering

• Efficient practical training

• Save money & time

Approach

• Mass Safety Responsiveness, an interaction session between senior management, employees, contract labours & contractors is continuously organised since 7 months on 3rd Thursday of every month.

• More than 1800 personnel have participated so far & 64 suggestions have been received . Token of appreciation given to personnel who gives suggestion.

• Intranet use for daily safety news to all

• Behaviour based safety training given both online & • Behaviour based safety training given both online & offline

• Audio/video recording for critical jobs to increase awareness.

• Online quiz competition for all.

Mass Safety ResponsivenessBehaviour Based Safety Training

Video Clip-1 Video Clip-2

Audio /Video recording started for critical jobs to increase the awareness amongst the contract workers for

repeated /critical jobsrepeated /critical jobs

Online quiz for employees, contractors, workers & ladies

Cooling vestsCooling vestsDummy man with PPEs

DiphoterineFall protection

Junction Red LightJunction Red LightDelineators

Convsex MirrorsSP’s Letter on rising road accidents

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