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2400 Centennial Blvd. Jeffersonville, Indiana 47130 U.S.A. Phone: 812.288.8285 Fax: 812.283.1584 Toll Free in USA & Canada: 800.264.8285 Email: [email protected] www.amatrol.com PRINTED IN U.S.A. · COPYRIGHT © 2017 · FORM 6700-A Perform pre-start up inspection Demonstrate lockout/tagout procedure Confirm safety interlocks on guard are functional Confirm zero energy state of all power sources Locate and interpret safety data sheet(s) Safety Locate parts & fasteners for assembly operation using a blueprint Assemble parts using Allen wrenches, wrenches, & screwdrivers Use torque wrench to properly tighten a fastener Navigate menus on an HMI Manually operate cylinders Perform an emergency shutdown Reset Alarm and restart machine Measure cycle time Production Processes Quality Perform measurements using tape measure, caliper, micrometer, & dial indicator Compare measurements to GDT specifications on a print Measure & verify shaft runout falls within specified tolerance Assessment Areas Skill Boss Evaluates over 60 Essential Manufacturing Skills Including: Maintenance Awareness Adjust pneumatic lubricator’s drip rate Adjust pressure regulator’s setting Adjust actuator speed using flow control valves Install a pillow block bearing and shaft Install a flexible coupling and shaft Align and tension a belt drive Lubricate a bearing using a grease gun Drain an air filter Connect pneumatic circuit using a schematic Adjust various sensors Adjust various sensors ors us se var just v A MSSC’s full CerƟfied ProducƟon Technician (CPT) cerƟficaƟon consists of four stackable credenƟals; Safety, Quality PracƟces & Measurement, Manufacturing Processes & ProducƟon, & Maintenance Awareness. The CPT Plus cerƟficaƟon compliments the full CPT credenƟal by providing employees with proof that an individual has the comprehensive technical knowledge and hands-on skills needed to be immediately producƟve. Skill Boss is designed to assess the hands-on skills needed by today’s advanced manufacturing producƟon areas including assembly & machine operaƟon. No other system boasts this many technologies in a portable plaƞorm.

Skill Boss is designed to assess the hands-on skills ... · demonstra on of hands-on skills in electronic, electrical, fl uid power, & mechanical systems. Skill Boss, designed to

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Page 1: Skill Boss is designed to assess the hands-on skills ... · demonstra on of hands-on skills in electronic, electrical, fl uid power, & mechanical systems. Skill Boss, designed to

2400 Centennial Blvd.Jeff ersonville, Indiana 47130 U.S.A.

Phone: 812.288.8285 • Fax: 812.283.1584 Toll Free in USA & Canada: 800.264.8285Email: [email protected] • www.amatrol.com PRINTED IN U.S.A. · COPYRIGHT © 2017 · FORM 6700-A

Perform pre-start up inspectionDemonstrate lockout/tagout procedureConfirm safety interlocks on guard are functionalConfirm zero energy state of all power sourcesLocate and interpret safety data sheet(s)

Safety

Locate parts & fasteners for assembly operation using a blueprintAssemble parts using Allen wrenches, wrenches, & screwdriversUse torque wrench to properly tighten a fastenerNavigate menus on an HMIManually operate cylindersPerform an emergency shutdownReset Alarm and restart machineMeasure cycle time

Production Processes

Quality Perform measurements using tape measure, caliper, micrometer, & dial indicatorCompare measurements to GDT specifications on a printMeasure & verify shaft runout falls within specified tolerance

Assessment Areas Skill Boss Evaluates over 60 Essential Manufacturing Skills Including:

MaintenanceAwareness

Adjust pneumatic lubricator’s drip rateAdjust pressure regulator’s settingAdjust actuator speed using flow control valves Install a pillow block bearing and shaftInstall a flexible coupling and shaftAlign and tension a belt driveLubricate a bearing using a grease gunDrain an air filterConnect pneumatic circuit using a schematicAdjust various sensorsAdjust various sensorsorsus seousvarjust vA

MSSC’s full Cer fi ed Produc on Technician (CPT) cer fi ca on consists of four stackable creden als; Safety, Quality Prac ces & Measurement, Manufacturing Processes & Produc on, & Maintenance Awareness. The CPT Plus

cer fi ca on compliments the full CPT creden al by providing employees with proof that an individual has the comprehensive technical knowledge and hands-on skills needed to be immediately produc ve.

Skill Boss is designed to assess the hands-on skills needed by today’s advanced manufacturing produc on areas including assembly & machine opera on. No other system boasts this many technologies in a portable pla orm.

Page 2: Skill Boss is designed to assess the hands-on skills ... · demonstra on of hands-on skills in electronic, electrical, fl uid power, & mechanical systems. Skill Boss, designed to

“CPT Plus” Certifi cation Assessment

• Part feeder tube• Part guide rail• Electro-pneuma c cylinder• Photoelectric sensor

• Precision aluminum surface• Machined handles• Risers for assembly access

• Magne c reed sensors• Pneuma c cylinders• Vacuum pick-up system• Rotary actuator• Limit switches• Induc ve sensor

• Control interface• Flow control valves• Electro-pneuma c DCVs• Pressure regulator/fi lter combo• Mist lubricator

CPT Plus cer fi ca on provides employers further proof of an individual’s skill set by requiring successful demonstra on of hands-on skills in electronic, electrical, fl uid power, & mechanical systems.

Skill Boss, designed to meet MSSC standards, is a hands-on skill training & assessment system that integrates seamlessly into any manufacturing program and is required for CPT Plus cer fi ca on.

CPT Pl fi

“CPT Pl ” C tifi ti A t

Parts Feeder

Work Surface

Robotic Pick & Place System

Electro-Pneumatic System

Develop/Evaluate Individuals’ Skill Sets

• Human Machine Interface (HMI)• Variable Frequency Drive (VFD)• Programmable Logic Controller (PLC)• Lockout/Tagout device

• Electric motor (0.28 kW)• Mul -sha drive• Flexible coupling• Pillow block bearings

Skill Boss provides the tool you need to teach or evaluate an individual’s skills as they install, adjust, & troubleshoot components on this fully func onal mechatronics system, applicable to both discrete parts & process manufacturing.

Performing a real-world sor ng & fi nishing process, Skill Boss automa cally feeds parts into the system where they are rejected or accepted to con nue the process. If accepted, the parts are buff ed with a polishing wheel before a 3-axis robo c pick & place system picks up the part and moves it into “fi nished goods” based on its material.

s they install, adjust, & troubleshoot

• Bearing lubrica on (oil & grease)• Interchangeable V-belt & Chain drive• Jack bolt alignment screws• Polishing wheel

Included Belt & Chain Drive Components

D l /E l t I di id l ’ Skill S t

Operator Station

Mechanical Drive System