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www.shouju.com Copyright@ Shouju Industry (Group) Co., Ltd All Rights Reserved
ABOUT SHOUJUD-U-N-S Number: 421311694
Milestones
1987 1996 2004 2008
Weilam Mold
Factory built in HK,
started with
precision mold.
Weilam Mold set a
branch factory in
Shenzhen.
Founded SJ
Industrial (Group)
Co., Ltd.
Acquired Thin-Wall
Packaging.
2011 2012 2014 2014
Built SJ-Huazhen, Main for medium
and large size mold
production
Set up SJ-Wuxi, Main for plastic
injection mass
production
Established
SJ-Europe
office
Founded SJ-Chengdu
Branch
Milestones
2009
Start
Business in
Medical
Industry
2015
Established
SJ-America
office
Culture
■Corporate Vision
■Corporate Mission
■Our Business Philosophy
■Our Management Philosophy
To be the pioneer of precision manufacturing and services.Create the greatest value for the customers. Provide wide development space for the employees. Shoulder the relevant social responsibilities.
Honest and Mutual BenefitsActing like A School, A Family and An Army.
Business Scope
Mold Design & Manufacture1
Products R&D2
Precision Injection Molding3
Engineering Support4
Business Distribution
Business Turnover
Uni
t:
(M
illio
n U
SD)
0
10
20
30
40
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Gross Turnover of SJ group
Business Turnover segment
AutomotivePackagingMedicalOthers
21.08.5
1.51.0
Unit: Million USD
AUTOMOTIVE CASES
Part Description: Part Name: Shroud + LH fan+ RH fan
Mold Size : 1500 X 1000 X 1749
Part Weight 321.7g +337.5g +1590g
Resin: PP+30%GF
1+1+1 Tandem Mold
12 Drop Mold Master Hot Runner with Valve Gate
Cycle Time:90s
Clamping Force:1100T
Typical Cases-Tandem Mold
Typical Cases-2K-Mold
Part Description: Part Name: 190 Coupling Cover
Part Size : 190x190x66
Part Weight: 170g
Resin: PP & TPE
Cycle Time: 80s
2+2 Cavity Mold
Typical Cases-Structural Parts
Part Description: Part Name: Longitudinal_housing
Mold Size : 626 x 550x 676
Part Weight 112cm³/156g
Resin: PA66+30%GF
1x1 Cavity Mold
1 Drop Mold-master Hot Runner with Hot Tip
Cycle Time:40s
Clamping Force:300T
Typical Cases- Speaker Grill
Part Description: Part Name: Audi AU736 NO Loudspeaker
Mold Size : 210x170x20
Part Weight :55 g
Resin: POM
1x2 Cavity Mold
8 Drops Syventive Hot Tip
Cycle Time:40s
Clamping Force:380T
Typical Cases-Grille
Part Description: Part Name: Timing Grille outlet
Mold Size : 700X1350X750
Part Weight : 782Cm^3/860g
Resin: ASA
1x1 Cavity Mold
8 Drop YUDO Hot Runner with Valve Gate
Cycle Time:70s
Clamping Force:1200T
Typical Cases- Air outlet grille
Part Description: Part Name: Mazda Air outlet grille
Mold Size : 766 X620 X945mm
Part Weight : 22.2g+22.2g
Resin: PP
1+1 Cavity Mold
1 Drop YUDO Hot Runner change to sub-gate
Cycle Time:50S
Clamping Force:320T
Typical Cases- Motor Housing
Part Description: Part Name: Motor housing
Mold Size : 500x500x510
Part Weight :87.55g/50cm
Resin: PET +45%GF
1x2 Cavity Mold
2 Drop YUDO Hot Runner with Valve Gate
Cycle Time:30s
Clamping Force:180T
Typical Cases- NOZZLE-DEF.WS RWR
Part Description: Part Name: NOZZLE-DEF.WS RWR
Mold Size : 1850X800X1253
Part Weight : 810cm3/733g
Resin: PP + 20% talc
1x1 Cavity Mold
8 Drop YUDO Hot Runner with Valve Gate
Cycle Time:75s
Clamping Force:1880T
Typical Cases- Electron connector
Part Description: Part Name: Amphenol Electron connector
Mold Size : 220x230x200
Part Weight :2.35 g
Resin: PBT+15%GF
1x4 Cavity Mold
4 subgates cold runner
Cycle Time:10 s
Clamping Force:380T
Other Typical Cases
Other Typical Cases
PACKAGING CASES
Typical Cases
Part Description: Part Name: 1.5 L Cestbon Handle
Cavity :48+48 stack Mold
Resin: HDPE
Cycle time: 7.5 s
Runner system:48x2 Drop Husky Hot Runner With Hot Tip
Machine :400T
Part Description: Part Name: 500~750 ml container (0.35mm thickness)
Cavity :2+2 stack mold
Resin: PP
Cycle time: 5 s
Runner system:4 Drops Mold master valve gate
Machine :320T
Typical Cases
Part Description: Part Name: Fold fork
Cavity: 64 cavities
Resin: PP
Cycle time: 7.5S
Runner system: Husky Hot Runner with Hot Tip
Machine: 400T ton
Typical Cases
Part Description: Part Name: Coffee Cup
Cavity: 2 * 16 Cav stack mold
Resin: LDPE
Cycle time: 9 s
Runner system : 16 drop Husky hot tip
Machine: 300 T
Typical Cases
Part Description: Part name: Jokey Square tub and lid
Cavity: 1*6 cavity
Resin: PP
Cycle time: 6 s
Runner system: 6 drops Manner valve gate
Machine: 220 T
Typical Cases
Part Description: Part name : Rubbermaid food container
Cavity: 1*4 Cavity
Resin: PP
Cycle time: 10 s
Runner system: 4 drops Husky Valve gate hot runner
Machine: 350 Ton
Typical Cases
Part Description: Part Name: Unilever butter container
Cavity: 1*4 cavity
Resin: PP
Cycle time: 6 s Runner system: Husky 4 drops valve gate
Machine : 350T
Typical Cases
Part Description: Part Name: Electric smoking housing
Cavity: 1x24 cavities
Resin: PC
Cycle time: 16 s Runner system: Husky 6 drops SG4 direct side-gate
Machine : 100 T
Typical Cases
Other Typical Cases
Other Typical Cases
MEDICAL CASES
Typical Cases- Blood Tube
Part Description: Part Name: Blood Tube
Cavity: 1 x 32
Part Size: D12 x 100 mm
Part Weight :5 g
Cycle time: 10 s
Runner system: 32 drops Husky valve gate
Machine: 230 T
Typical Cases- Syringe needle
Part Description: Part name : 5 ml Syringe
Cavity : 1x4
Resin : COP
Cycle time :15 s
Runner system : 4 drops Husky side gate-Full Hot runner
Machine:80T
Typical Cases- Dialysis Shell
Part Description: Part name : dialysis shell
Cavity No. : 1 x 2
Resin : PC-X1805
Cycle time : 38 s
Feed system :6 drops Husky valve gate
Machine : 280 T
Typical Cases- Blood Cover
Part Description: Part Name: Blood cover
Cavity: 1 x 4
Resin: PC-X1805
Cycle time: 32 s
Runner system: 2 drops Huksy hot Tip turn to sub gate
Machine: 230 T
Typical Cases- Mouthpieces
Part Description: Part name: Mouthpieces
Cavity :1 x 2
Resin : TPE
Cycle time :32 s
Runner system:2 drops EWIKON hot tip
Machine: 180 T
Typical Cases- indwelling needle
Part Description: Part name: indwelling needle+ Strain Relief
Weight :2.7g + 0.6 g
Resin :PC + PEBAX 35
Cycle time: 45 s + 30 s
Runner system: Edge gate cold runner
Machine : 50 T
Typical Cases- STR biochip
Part Description: Part name: STR biochip
Weight :1.8 + 4.1 g
Cav: 1+1
Resin :PC
Cycle time: 30 s
Runner system: Edge gate cold runner
Machine : 50 T
Typical Cases- Flush Device
Part Description: Part name: Flush Device
Cavity: 1 x 8
Resin :PP
Cycle time: 10 s
Runner system: 8 drops Husky hot tip.
Machine : 220 T
Typical Cases
Customers-Automotives
Customers-Packaging
Customers-Medical
Project Management
Project Start
Mold Design
Manufacture Process
After-sale Service
Delivery
Engineering Change
First Tryout
Schedule confirm PO review Mold Flow Report
Design Review Proposal Finalize Order Steel
Mold Machining Plan Weekly Progress Report QC during manufacturing
Trial testing & Samples delivery T-1 Reports & Dimension Inspection Report -1/-2 Review meeting
T2 schedule arrangement
Standard Packing Pictures Before Shipping inspection Packing CheckMold operation and customer feedback followMonthly mould maintenance and billing services can be arranged according to customer demand and technical personnel stationed in the customer's plant.
Quality◆ QC for manufacture
◆ Electrode Inspection
◆ Mold Component Inspection
◆ Mold Assembly Check
◆ FAI Report & CPK Report
◆ Mold Package InspectionISO9001 ISO13485 TS16949
EquipmentsTotal 24 sets Injection Machine
Model Tons Quantity Remarks
Borche Machine 1000 1
Toshiba 50 2
BM260-080ML 260 1 2K Machine
Sumitomo 100 1
Sumitomo 50 3
Toshiba 180 2
HTF200W L-B 200 1
Toyo SI350 IV 350 1 High speed
SE50EV-FT 50 3
SE100EV-FT 100 1
HYSKY H500 RS65 500 1 High speed
Clamping force range: 50-1000 tons …… …… ……
EquipmentsTotal 21 sets CNC
Brand Max. Stroke Qty Accurate
YASDA YBM9150V 1500×900×450 1 0.002MM
Mikron HSM800 800×600×500 1 0.01MM
Mikron HEM800 850×530×600 2 0.008MM
MORISEIKI NV4000 600×400×400 3 0.015MM
YCM TV146B 1400×620×630 1 0.02MM
XK850-D 800×500 1 0.015MM
PK-1000A 1000×500 1 0.01MM
KPC30B 500×380×300 1 0.02MM
Caver S600A 600×500×300 1 0.05MM
VMC-1890 1800×900 1 0.02MM
VMC-1220 1300×600 1 0.02MM
The Biggest: 1500×900×450 (mm) VMC-850 800×500 1 0.02MM
Best Accurate: 0.002MM KH-650# 650×300 1 0.01MM
EquipmentsTotal 14 sets EDM
Brand Max. Stroke Qty Accurate
AGIETRO AGIETRO 640×450 1 0.005MM
NADVAN 500×300 1 0.015MM
CE3 500×300 1 0.015MM
Fo 23 up 300×200×150 2 0.005MM
LG450 500×400 2 0.02MM
ST-230 200×300 ×200 1 0.005MM
CNC-1680N 2000× 1000 1 0.02MM
430 400×300 2 0.025MM
450 450×350 1 0.025MM
450 450×350 2 0.025MM
540 550×400 3 0.025MM
S750L 750×500 1 0.025MM
Best Accurate: 0.005MM
EquipmentsTotal 8 sets Wire Cutting Machine
Brand Max. Stroke Qty Accurate
Sodick AQ537L 570×370 ×350 1 0.005MM
CUT20P AgieCharm illes 350×250 ×250 1 0.005MM
DK7732± 3°/80mm 500×350 2 0.025MM
DK7740 500×400 1 0.025MM
DK7763 630×400 1 0.025MM
DK7750± 15%/80m 700×500 1 0.025MM
DK77100 1200× 1000 1 0.025MM
Best Accurate: 0.005MM …… …… …… ……
EquipmentsTotal 8 sets Grinding Machine
Brand Max. Stroke Qty Accurate
Okamoto ACC106CA1 1000x600x600 1 0.002MM
Paragon GU-3250P D320 1 0.02MM
PGSG-4080AHR 470x160 2 0.005MM
Yuqing grinder 150x400x280 6 0.005mm
Lianggao grinder 150x400x280 6 0.005mm
Best Accurate: 0.002MM …… …… …… ……
EquipmentsInspection Machine and Others
Equipment Name Model Qty Precision
Projector ST-8601 2 0.01MM
CMM Global Classic 1 0.005MM
CMM Zeiss Contura G2 10166 1 0.002MM
Altimeter TESA Hite 400 1 0.01mm
CMM WH-544MV 1 0.005mm
Best accurate: 0.002mm
Value-added Service■ Book-to-Bill is only a start of our permanent quality services, SJ Group professional strength and
brand integrity can ensure to solve problems for customers anywhere.
■ SJ Group shows an active interest in running performance of the product at various life stages,
this just based on the results of surveys and feedback optimization in time.
Teleconference/Video conference with customers
Condition & Sampling Tracking
Customer’s comment
To customer’s factory for field trip