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www.shouju.com Copyright@ Shouju Industry (Group) Co., Ltd All Rights Reserved

SJ GROUP presentation-2015

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Page 1: SJ GROUP presentation-2015

www.shouju.com Copyright@ Shouju Industry (Group) Co., Ltd All Rights Reserved

Page 2: SJ GROUP presentation-2015
Page 3: SJ GROUP presentation-2015

Milestones

1987 1996 2004 2008

Weilam Mold

Factory built in HK,

started with

precision molding.

Weilam Mold set a

branch factory in

Shenzhen.

Found SJ

Industrial (Group)

Co., Ltd.

Acquired Thin-Wall

Packaging.

Page 4: SJ GROUP presentation-2015

2011 2012 2013 2014

Built SJ-Huazhen,

Main for medium

and large size

mold production

Set up SJ-Wuxi,

Main for plastic

injection mass

production

Established

SJ-Europe

office

Found

SJ-Chengdu

Factory

Milestones

2009

Start

Business in

Medical

Industrial

2015

Established

SJ-America

office

Page 5: SJ GROUP presentation-2015

Culture

Corporate Vision Corporate Mission

Our Business Philosophy

Our Management Philosophy

To be the pioneer of precision manufacturing and services. Create the greatest value for the customers. Provide wide development space for the employees. Shoulder the relevant social responsibilities.

Honest and Mutual Benefits

Acting like A School, A Family and An Army.

Page 6: SJ GROUP presentation-2015

Business Scope

Mold Design & Manufacture 1

Products R&D 2

Precision Injection Molding 3

Engineering Support 4

Page 7: SJ GROUP presentation-2015

Europe 30%

America 60%

Asia 5%

Other 5%

Main Markets Distribution

Automotive 60%

Packaging 30%

Medical 5%

Electronic 3%

Others 2%

Overview of Business Segments

Business Scope

Page 8: SJ GROUP presentation-2015
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Part Description: Part Name: Shroud + LH fan+ RH fan

Mold Size : 1500 X 1000 X 1749

Part Weight 321.7g +337.5g +1590g

Resin: PP+30%GF

1+1+1 Tandem Mold

12 Drop Mold Master Hot Runner with Valve Gate

Cycle Time:90s

Clamping Force:1100T

Typical Cases-Tandem Mold

Page 10: SJ GROUP presentation-2015

Typical Cases-2K-Mold Part Description:

Part Name: 190 Coupling Cover

Part Size : 190x190x66

Part Weight: 170g

Resin: PP & TPE

Cycle Time: 80s

2+2 Cavity Mold

Page 11: SJ GROUP presentation-2015

Typical Cases-Structural Parts

Part Description: Part Name: Longitudinal_housing

Mold Size : 626 x 550x 676

Part Weight 112cm³/156g

Resin: PA66+30%GF

1x1 Cavity Mold

1 Drop Mold-master Hot Runner with Hot Tip

Cycle Time:40s

Clamping Force:300T

Page 12: SJ GROUP presentation-2015

Typical Cases-Grille

Part Description: Part Name: Timing Grille outlet

Mold Size : 700X1350X750

Part Weight : 782Cm^3/860g

Resin: ASA

1x1 Cavity Mold

8 Drop YUDO Hot Runner with Valve Gate

Cycle Time:70s

Clamping Force:1200T

Page 13: SJ GROUP presentation-2015

Typical Cases-Interior Trim Part Part Description:

Part Name: Mazda Air outlet grille

Mold Size : 766 X620 X945mm

Part Weight : 22.2g+22.2g

Resin: PP

1+1 Cavity Mold

1 Drop YUDO Hot Runner change to sub-gate

Cycle Time:50S

Clamping Force:320T

Page 14: SJ GROUP presentation-2015

Typical Cases-Interior Trim Part Part Description:

Part Name: NOZZLE-DEF.WS RWR

Mold Size : 1850X800X1253

Part Weight : 810cm3/733g

Resin: PP + 20% talc

1x1 Cavity Mold

8 Drop YUDO Hot Runner with Valve Gate

Cycle Time:75s

Clamping Force:1880T

Page 15: SJ GROUP presentation-2015

Typical Cases- Motor Housing Part Description:

Part Name: Motor housing

Mold Size : 500x500x510

Part Weight :87.55g/50cm

Resin: PET +45%GF

1x2 Cavity Mold

2 Drop YUDO Hot Runner with Valve Gate

Cycle Time:30s

Clamping Force:180T

Page 16: SJ GROUP presentation-2015

Typical Cases- Speaker Grill Part Description:

Part Name: Audi AU736 NO Loudspeaker

Mold Size : 210x170x20

Part Weight :55 g

Resin: POM

1x2 Cavity Mold

8 Drops Syventive Hot Tip

Cycle Time:40s

Clamping Force:380T

Page 17: SJ GROUP presentation-2015

Typical Cases- Speaker Grill Part Description:

Part Name: Amphenol Electron connector

Mold Size : 220x230x200

Part Weight :2.35 g

Resin: PBT+15%GF

1x4 Cavity Mold

4 subgates cold runner

Cycle Time:10 s

Clamping Force:380T

Page 18: SJ GROUP presentation-2015

Other Typical Cases

Page 19: SJ GROUP presentation-2015

Other Typical Cases

Page 20: SJ GROUP presentation-2015
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Typical Cases

Part Description: Part Name: 1.5 L Cestbon Handle

Cavity :48*2 stack Mold

Resin: PP

Cycle time: 6 s

Runner:48x2 Drop Husky Hot Runner With Hot Tip

Press :400T

Page 22: SJ GROUP presentation-2015

Typical Cases

Part Description: Part Name: Fold fork

Cavity: 64 cavities

Machine: Husky 400T ton

Cycle time: 7.5S

Hot runner: Husky Hot Runner with Hot Tip

Page 23: SJ GROUP presentation-2015

Typical Cases

Part Description: Part Name: Coffee Cup

Cavity: 2 * 16 Cav stack mold

Part Weight : 6.2 g

Resin: LDPE

Press: 300 T

Runner : 16 drop Husky hot tip

Page 24: SJ GROUP presentation-2015

Typical Cases

Part Description: Part name: Jokey Square tub and lid

Dimension: 93*93*41.7mm

Resin: PP

Cavity: 1*6 cavity

Hot runner : 6 drops Manner valve gate

Cycle time: 6S

Page 25: SJ GROUP presentation-2015

Typical Cases

Part Description: Part name : Rubbermaid food container

Resin: PP

Weight: 33.8g

Cavity: 1*4 Cavity

Cycle time: 10S

Hot runner : Husky hot runner

Page 26: SJ GROUP presentation-2015

Typical Cases

Part Description: Part Name: Unilever butter container

Resin: PP

Weight : 31g

Cavity: 1*4 cavity

Machine : 350 ton

Cycle time: 6S

Hot runner : Husky 4 drops valve gate

Page 27: SJ GROUP presentation-2015

Typical Cases

Part Description: Part Name: Unilever butter container

Resin: PC

Weight : 1.5 g

Cavity: 24

Machine : 100 ton

Cycle time: 16S

Hot runner : Husky 6 drops SG4 direct sidegate

Page 28: SJ GROUP presentation-2015

Other Typical Cases

Page 29: SJ GROUP presentation-2015

Other Typical Cases

Page 30: SJ GROUP presentation-2015
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Typical Cases- Blood Tube

Part Description: Part Name: Blood Tube

Cavity: 1 x 32

Part Size: D12 X 100 mm

Part Weight :5 g

Press: 230 T

Cycle time: 10 S

Runner : 32 drops Husky valve gate

Page 32: SJ GROUP presentation-2015

Typical Cases- Syringe needle

Part Description: Part name : 5 ml Syringe needle

Weight : 5g

Resin : COP

Cavity NO. : 1*4

Cycle time :15S

Clamping force:80T

Feed system : 4 drops Husky side gate-Full Hot runner

Page 33: SJ GROUP presentation-2015

Typical Cases- Dialysis Shell

Part Description: Part name : dialysis shell

Weight : 75 g

Resin : PC-X1805

Cavity No. : 1 x 2

Cycle time : 38 S

Clamping force : 280 T

Feed system :6 drops Husky valve gate

Page 34: SJ GROUP presentation-2015

Typical Cases- Blood Cover

Part Description: Part Name: Blood cover

Cavity: 4 Cavities mold

Part Weight:12.5 g

Resin: PC-X1805

Press: 230 T

Cycle time: 32 S

Filling: 2 drops hot Tip turn to sub gate

Page 35: SJ GROUP presentation-2015

Typical Cases- Mouthpieces

Part Description: Part name: Mouthpieces

Weight : 20.7g

Resin : TPE

Cavity No.:1*2

Cycle time :32 s

Clamping force:260T

Feed system:2 drops EWIKON hot tip

Page 36: SJ GROUP presentation-2015

Typical Cases- Bifrucation Luer

Part Description: Part name: Bifrucation Luer + Strain Relief

Weight :2.7g + 0.6 g

Resin :PC + PEBAX 35

Cycle time: 45 s + 30 s

Cold runner

Page 37: SJ GROUP presentation-2015

Typical Cases- Bifrucation Luer

Part Description: Part name: STR biochip

Weight :1.8 + 4.1 g

Resin :PC

Cycle time: 30 s

Cold runner

Page 38: SJ GROUP presentation-2015

Typical Cases

Page 39: SJ GROUP presentation-2015

Customers-Automotives

Page 40: SJ GROUP presentation-2015

Customers-Packaging

Page 41: SJ GROUP presentation-2015

Customers-Medical

Page 42: SJ GROUP presentation-2015

Project Management Project Start

Mold Design

Manufacture Process

After-sale Service

Delivery

Engineering Change

First Tryout

Schedule confirm PO review Mold Flow Report

Design Review Proposal Finalize Order Steel

Mold Machining Plan Weekly Progress Report QC during manufacturing

Trial testing & Samples delivery T-1 Reports & Dimension Inspection Report -1/-2 Review meeting

T2 schedule arrangement

Standard Packing Pictures Before Shipping inspection Packing Check Mold operation and customer feedback follow Monthly mould maintenance and billing services can be arranged according to customer demand and technical personnel stationed in the customer's plant.

Page 43: SJ GROUP presentation-2015

Quality

QC for manufacture

Electrode Inspection

Mold Component Inspection

Mold Assembly Check

FAI Report & CPK Report

Mold Package Inspection ISO9001 ISO13485 TS16949

Page 44: SJ GROUP presentation-2015

Equipments

Total 26 sets Injection Machine Model Tons Quantity Remarks

Borche Machine 1000 1

HTF280W L-B 280 1

BM260-080ML 260 1 Overmoulding

HTF90WL -B 90 1

HTF120W L-B 120 2

HTF160W L-B 160 1

HTF200W L-B 200 1

Toyo SI350 IV 350 1 High speed

SE50EV-FT 50 3

SE100EV-FT 100 1

HYSKY H500 RS65 500 1 High speed

Clamping force range: 50-1000 tons …… …… ……

Page 45: SJ GROUP presentation-2015

Equipments Total 21 sets CNC

Model Max. Stroke Quantity

Precision

YASDA YBM9150V 1500×900×450 1 0.002MM

Mikron HSM800 800×600×500 1 0.01MM

Mikron HEM800 850×530×600 2 0.008MM

MORISEIKI NV4000 600×400×400 3 0.015MM

YCM TV146B 1400×620×630 1 0.02MM

XK850-D 800×500 1 0.015MM

PK-1000A 1000×500 1 0.01MM

KPC30B 500×380×300 1 0.02MM

Caver S600A 600×500×300 1 0.05MM

VMC-1890 1800×900 1 0.02MM

VMC-1220 1300×600 1 0.02MM

The Biggest: 1500×900×450 (mm) VMC-850 800×500 1 0.02MM

The Most Accurate: 0.002MM KH-650# 650×300 1 0.01MM

Origin: Most of them from Europe and Japan …… …… …… ……

Page 46: SJ GROUP presentation-2015

Equipments Total 19 sets EDM

Model Max. Stroke Quantity Precision

AGIETRO AGIETRO 640×450 1 0.015MM

NADVAN 500×300 1 0.015MM

CE3 500×300 1 0.015MM

up 350×250 ×250 2 0.02MM

LG450 500×400 2 0.02MM

Super-450 400×500 ×180 1 0.025MM

Super-650 600×500 ×250 1 0.025MM

ST-230 200×300 ×200 1 0.025MM

CNC-1680N 2000× 1000 1 0.02MM

430 400×300 2 0.025MM

450 450×350 1 0.025MM

450 450×350 2 0.025MM

540 550×400 3 0.025MM

The Most Accurate: 0.015MM S750L 750×500 1 0.025MM

Page 47: SJ GROUP presentation-2015

Equipments Total 8 sets Wire Cut Machine

Model Max. Stroke Qty Precision

Sodick AQ537L 570×370 ×350 1 0.005MM

CUT20P AgieCharm illes 350×250 ×250 1 0.005MM

DK7732± 3°/80mm 500×350 2 0.025MM

DK7740 500×400 1 0.025MM

DK7763 630×400 1 0.025MM

DK7750± 15%/80m 700×500 1 0.025MM

DK77100 1200× 1000 1 0.025MM

The Most Accurate: 0.005MM …… …… …… ……

Page 48: SJ GROUP presentation-2015

Equipments Total 8 sets Grinding Machine

Model Max. Stroke Qty Precision

Okamoto ACC106CA1 1000x600x600 1 0.002MM

Paragon GU-3250P D320 1 0.02MM

PGSG-4080AHR 470x160 2 0.005MM

Yuqing grinder 150x400x280 6 0.005mm

Lianggao grinder 150x400x280 6 0.005mm

The Most Accurate: 0.002MM …… …… …… ……

Page 49: SJ GROUP presentation-2015

Equipments

Inspection Machine and Others

Equipment Name Model Qty Precision

Projector ST-8601 2 0.01MM

CMM Global Classic 1 0.005MM

CMM Zeiss Contura G2 10166 1 0.002MM

Altimeter TESA Hite 400 1 0.01mm

CMM WH-544MV 1 0.005mm

1

Page 50: SJ GROUP presentation-2015

Value-added Service Book-to-Bill is only a start of our permanent quality services, SJ Group professional strength

and brand integrity can ensure to solve problems for customers anywhere.

SJ Group shows an active interest in running performance of the product at various life stages,

this just based on the results of surveys and feedback optimization in time.

Teleconference/Video conference with customers

Condition & Sampling Tracking

Customer’s comment

To customer’s factory for field trip

Page 51: SJ GROUP presentation-2015

Contact

SJ Group (HK) Limited

China HongKong Office Flat H, 4/F Phase 1, Hung Chung Ind’l Ctr,12 Tsing yeung Street , Tuen Mun N.T.H.K Tel: 852 -2456 2065 Fax: 852-2467 4018 E-mail:[email protected]

SJ precision factory No.17,Xinfa East Road,Xinqiao Village, Shajing Street, Bao’an District, Shenzhen, Guangdong 518125, China Mob:(+86) 136 0040 3595 Tel:86-755-2972 3065 Fax:86-755-8621 7675 E-mail:[email protected]

SJ Huazhen Bldg 2,Xinda Industrial Estate, Furong Road, Xinqiao Village, Shajing street, Bao’an District, Shenzhen, Guangdong 518125, China. Mob:(+86) 158 1552 2600 Tel:+86-755-3392 8799 Fax: +86-755-3392 8789 E-mail: [email protected]

SJ Wuxi No. 18, Yu’an road, New industrial, Wuxi City, Jiangsu Province, 214000, China Tel:0510-8522 8098, Fax:0510-8530 2808 E-mail: [email protected]

SJ Europe Friedrichstraße 28, 02627 Hochkirch, Germany Contact: André Miertschin Mobile: +49 171 89 60 150 E-mail: [email protected] SJ America 500 Progressive Dr. Taylorsville,KY 40071 US Contact: Shawn McKinney Mobile: +001 502 664 2354 E-mail: [email protected]

森骏集团(香港)有限公司 中国香港办公室 中国香港屯门青杨街12号鸿昌工业中心4楼H室 电话:852 -2456 2065 传真: 852-2467 4018 邮箱:[email protected]

深圳精密 广东省深圳市宝安区沙井镇新桥新发东路17号 手机:(+86) 136 0040 3595 电话:+86-755-2972 3065 传真:+86-755-86217675 邮箱:[email protected]

深圳华臻 深圳市宝安区沙井新桥芙蓉路新大工业园第二栋 手机:(+86) 158 1552 2600 电话:+86-0755-3392 8799 传真:+86-755-3392 8788 邮箱:[email protected]

森骏无锡 无锡市新区裕安路18号 电话:0510-8522 8098, 传真:0510-8530 2808 邮箱:[email protected]

森骏欧洲 Friedrichstraße 28, 02627 Hochkirch, Germany 联系人:André Miertschin 电话:+49 171 89 60 150 邮箱:[email protected] 森骏美国 美国肯塔基州,泰勒斯维尔市,前进路500号 联系人: Shawn McKinney 电话: +001 502 664 2354 邮箱:[email protected]

Page 52: SJ GROUP presentation-2015