Sivakasi-Matches & Fireworks (1)

8/10/2019 Sivakasi-Matches & Fireworks (1)

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SUPPLY CHAINMANAGEMENT

By

KARTHIGEYAN.S -13UTB13

RAKESH KUMAR .G -13UTB48SATTANATHAN.S -13UTB49

GUNA SEKAR. I - 13UTB46

Tuesday, 3 June 2014


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Geographical Background



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Sivakasi

Situated in Virudhunagar district

Has an arid and hot climate

Known for its burgeoning Safety Matches and

Fireworks Industries



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Geographical Products: Matches &

Fireworks



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The Safety Matches Industry in

Sivakasi

First Match Unit established in 1923

The South India Lucifer Match Industry

Highly labor intensive and Less technologyintensive

60% of Indias production

30000 directly employed



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Product Line - Match Industry

Safety Matches

Strike-Anywhere Matches



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The Role of Related Products in the

Supply Chain of Match Industry

Sourcing - Red Phosphorus, Matchwood

Production - Boxes and Match sticks

Distribution and POS - MatchboxesUsed invariably throughout households,

temples, eateries and small-scale pawn shops



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The ProducDon Process

Arranging the Match Sticks

Stacking of match stick racks



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The ProducDon Process (Contd.)

Dipping Process

Match box packaging and Coating



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The Packaging Process

Manual Packaging methods



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The SCOR Model

PLAN

SOURCE

MAKE

DELIVER

RETURN

Demand/Supply Planning

Inventory Management/Supplier

Networks, Agreement Performance

Production/Packaging and

Release

Order Management/

Warehousing/Logistics

Returns/Management of business

rules/Regulatory Requirements



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The SCM Flow in Match ProducDon

Arranging &

Drying

Point of

Sales

Packing &

Distribu4on

Dipping

Match box

Coa4ng



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Costs

The cost of matches typically ranges from

Re.1 - Rs. 10/-



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The Fireworks Industry in Sivakasi

90% of Indias fireworks production

Valued at Rs. 800-1000 crores

Growth rate at 10% per annum

Roughly 460 factories employing 40,000

workers



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Product Line - Fireworks Industry

Noise

Light

Smoke

Float



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Major Products

The major products are :

Sparklers

Sky Crappers

Ground crackersFlower Pots and Chakkars

MulD Sound Crackers

BombsTwinkling Stars



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The Role of Related Products in the

Supply Chain of Fireworks Industry

Sourcing - Chemicals (Magnesium,

Magnalium, Sulphur, Ammonium nitrate,Barium nitrate, Charcoal, Turpentine), Boxes

Production - Chemicals, Threads

Distribution and POS - Firecraker boxes

Primarily used in celebrationsSeasonal demand

Celebrate birth and death :-)



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ProducDon Process

Varies for each type of firework

Usually involves:

Mixing, Rolling, Drying, Threading, Testing

and Packaging



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The ProducDon Process (Contd.)



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The SCM Flow in Fireworks Industry

Sourcing

Retailers Produc4on

Distribu4on Packaging


The SCOR Model


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The SCOR Model

PLAN

SOURCE

MAKE

DELIVER

RETURN

Demand/Supply Planning

Inventory Management/Supplier

Networks, Agreement Performance

Production/Packaging and

Release

Order Management/

Warehousing/Logistics

Returns/Management of business

rules/Regulatory Requirements



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COMPETITORS

Since it is a vast market in that geographicalarea the numbers of competitors are quite high.

The Major Competitors are :

Standard fireworks

Anil fireworks

Cocktail

Peacock Crackers

Ayyan



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Costs

Red Phosphorous - Rs. 750/Kg

Turpentine - Rs. 1400/litre

Ammonium nitrate - Rs. 30/Kg

Barium Nitrate - Rs. 40/Kg



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Cost

The cost of fireworks ranges from

Rs12 - Rs 5000/-



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Thank

YouTuesday, 3 June 2014

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Sivakasi-Matches & Fireworks (1)