2010 1

2010 2

2010 3

2010 4

2010 5

2010 6

2010 7

2010 8

2010 9

2010 10

2010 11

?

2010 12

60 sec

Rework Loop

Rework Loop

Rework Loop

A

B

30 sec

60 sec

60 sec

120 sec

120 sec

120 sec

120 sec

120 sec

120 sec

?

Golden Equipment Silver Equipment Bronze Equipment

Cycle Time ....... 30 sec MTBF_1 .. 5000 hrs MTTR_1 ........ 1 hrs MTBF_2 7500 hrs MTTR_2 0.5 hrs Yield . 99.6% Energy . 10 kWh Price . $1,500,000

Cycle Time ....... 60 sec MTBF_1 .. 4000 hrs MTTR_1 ........ 2 hrs MTBF_2 8500 hrs MTTR_2 3 hrs Yield . 98.9% Energy . 8 kWh Price . $850,000

Cycle Time ....... 80 sec MTBF_1 .. 5000 hrs MTTR_1 ........ 1 hrs MTBF_2 8000 hrs MTTR_2 2 hrs Yield . 97.2% Energy . 14 kWh Price . $450,000

2010 13

2010 14

2010 15

2010 16

2010 17

2010 18

2010 19

Production Orders

Simulation Model

Forecast

2010 20

2010 21

2010 22

Define Project Scope

Define Lean

Measures

Define Structure

and Variables

Develop Current State

VSM

Develop Simulation

Model

Develop Dynamic

VSM

Identify Sources of Variation and

Waste

Optimize Process Parameters

Apply Lean

Techniques

Validate Improvement

Develop Future State

VSM

Develop DOE Plan

Run Simulation Experiments

Analyze Process Flow

Develop Control Strategy

Test Control Plans

Implement Control Plans

Monitor Performance

Over Time

2010 23

2010 24

Validate

2010 25

Problem formulation

Objectives & plan definition

Model development

Data collection

Model conceptualization

Code verification

Model validation

Control

Implementation

Reporting

Experiments run & analysis

Design of experiments

Your trajectory to success with simulation

Thank you for your attention! SIMANDO Team

@

2010 26

SIMANDO TECHNOLOGY 9 Republicii Blvd Timisoara, Timis 300159, Romania T: + 40 356 172 021 engineering@simando.com www.simando.com