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SIHI ISOchem Modular chemical process pumps

SIHIISOchem Modular chemical process pumpstescosaudi.com/wp-content/uploads/2016/03/SIHI-Product... · 2016. 3. 22. · Sterling SIHI (Belgium) Groot-Bijgaarden Tel. +32 (0) 2 481

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  • For further address details please visit: www.SIHI.com

    EUROPESterling Fluid Systems (Austria) WienTel. +43 (0) 1 680 [email protected]

    Sterling SIHI (Belgium)Groot-BijgaardenTel. +32 (0) 2 481 7711sales_be@sterlingfl uid.com

    Sterling SIHI (Bulgaria)Sofi a-llindenTel. +359 (0) 2 8228311offi [email protected]

    Sterling Fluid Systems (Czech Rep.) OlomoucTel. +420 587 433 [email protected]

    Sterling SIHI (France)TrappesTel. +33 (0) 1 34 823 900sales.france@sterlingfl uid.com

    Sterling SIHI (Germany)ItzehoeTel. +49 (0) 4821 771 [email protected]

    Sterling Fluid Systems (Hungary)VeszpremTel. +36 (0) 88 406 [email protected]

    Sterling Fluid Systems (Italy)Monza, MilanTel. +39 039 282 [email protected] Sterling SIHI (Netherlands) BeverwijkTel. +31 (0) 251 263 [email protected]

    Sterling Fluid Systems (Poland)WarszawaTel. +48 (0) 22 335 2480/[email protected]

    Sterling Fluid Systems (Romania)BucurestiTel. +40 (0) 21 610 7188offi [email protected]

    Sterling SIHI (Spain)MadridTel. +34 91 709 [email protected]

    Sterling Fluid Systems (Switzerland)SchaffhausenTel. +41 (0) 52 644 [email protected]

    Sterling Fluid Systems (UK)Altrincham, CheshireTel. +44 (0)161 928 6371uksales@sterlingfl uid.com

    ASIASIHI Pumps (Singapore)SingaporeTel. +65 656 283 [email protected]

    SIHI Pumps (Malaysia)Selangor Darul EhsanTel. +60 3 8942 [email protected]

    SIHI Pumps (China)ShanghaiTel. +8621 621 880 [email protected]

    SIHI Pumps & Services (Thailand)ChonburiTel. +66 38 079 [email protected]

    SIHI Pumps (Taiwan)Taipei County 251Tel. +886 2 2618 [email protected]

    SIHI Pumps (Korea)SeoulTel. +82 2 553 [email protected]

    AMERICASSIHI Pumps Limited (Canada)Guelph OntarioTel. +1 519 824 [email protected]

    SIHI Pumps Inc. (USA)Grand Island, New YorkTel. +1 716 773 [email protected]

    SIHI Ltda. (Chile) Quilicura, SantiagoTel. +56 2 756 [email protected]

    SIHI do Brazil (Brazil)CampinasTel. +55 19 2512 [email protected]

    SIHI Pumps (Colombia) BogotaTel. +57 1 364 92 [email protected]

    SIHI (Peru) LimaTel. +51 1 421 [email protected]

    150.65001.53.01 E 03/2015 MSG All Rights Reserved – SIHI Group BV

    Pumping Technology For A Better Future

    SIHI ISOchemModular chemical process pumps

  • Pumping Technology For A Better FuturePumping Technology For A Better Future

    SIHIISOchem … the chemical process pumps

    Pumping Technology For A Better Future02 03

    The range of applications that chemical pro-cess pumps can be used for, as well as the specific technical standards they are required to adhere to as prescribed by e.g. ISO 5199 / EN 25199 and ISO 2858 / EN 22858, mean that the pumps must be highly flexible in order to meet various application profiles.

    Today, chemical process pumps are used in a wide range of plants. Thanks to their reliability, they provide a high level of safety and reduced operating costs for the process industry.

    Many application processes require specific types of shaft seals, such as single or double-acting mechanical seals or seal-less designs. These enable a greater range of applications and pump complexity as there are many individual designs available for even the most varied of applications.

    Industries/marketsChemicalPharmaceuticalPetrochemicalPaper industryFood industryPlastics industryand many more …

    ApplicationsFillingDistillationDrainingExtractionProduct transferReactionFuel storageVaporisationHeat transfer

    Performance dataCapacity: max. 2,200 m3/hDelivery head: max. 160 mSpeed: max. 3,600 rpmCasing pressure: max. 40 barTemperature: max. + 400 °C

    SIHIISOchem … the modular solution

    Hydraulics With bare shaft back pull-out assemblies

    Close-coupled back pull-out assemblies

    Characteristics+ High level of performance+ Shaft defl ection lower than is required by ISO 5199+ Low NPSH value+ Modular construction+ Interchangeability of back pull-out assemblies+ Global service network+ ATEX

    Benefi ts✓ Low power consumption✓ Increased lifetime and longer maintenance intervals✓ Low installation costs✓ High level of availability and short supply times✓ Simple assembly and dismantling✓ Quick on-site servicing ✓ Can be used where there is a risk of explosion

    22004Q [m3/h]

    6

    10

    20

    40H[m]

    60

    200

    100

    Volute casing with closed impeller+ Clean liquids+ Low NPSH values

    CBS with simple me-chanical seal and lifetime lubricated ball bearings

    CBE with a magnetic coupling to VDMA 24279 for temperatures up to 350 °C

    CBS with a single- or double-acting mechanical seal, shaft sleeve and oil lubricated ball bearings

    CBE with ma-gnetic coupling and heat barrier to VDMA 24279 for temperatures up to 400 °C

    CBM with a magnetic coupling to VDMA 24279

    Volute casing with semi-open impeller+ Gas handling+ Handling of fi brous components+ Viscous liquids

    Chemical process pumps in the SIHIISOchem range are horizontal, single-stage volute casing pumps with designs that fully meet the technical requirements of ISO 5199 / EN 25199 and dimensions according ISO 2858 / EN 22858.

    This modular process pump consists of 30 hydraulics sizes which can be designed either with a closed impeller or semi-open impeller. Due to the modular configuration, the pumps can be used in a bare shaft or close-coupled configuration.

    This range includes a variety of shaft seals, from single- and double-acting mechanical seals to seal-less designs with magnetic coupling.

    The benefits of the modular system include a high level of flexibility and reliability for various applications in the chemical and process industry.

  • Pumping Technology For A Better Future04 05

    SIHIISOchem … with mechanical seal SIHIISOchem … with magnetic coupling

    Low NPSH value Low installation costs Low NPSH value

    Low installation costs

    High level of performance Closed impeller Semi-open impeller

    High level of performance Closed impeller Semi-open impeller

    Increased lifetime Lower shaft deflection than

    required by ISO 5199 Longer lifetime of bearings Longer seal lifetimeShaft seal options

    Single or double-acting mechanical seal Cartridge seal Gland packing

    Robust sleeve bearings Silicon carbide sleeve

    bearings Patented design to compen-

    sate different thermal expansionBack pull-out design Seal cover integrated in casing cover Directly screwed onto volute casing Bearing bracket not subjected to pressure Easy maintenance

    Heat barrier For temperatures up to 400 oC with

    uncooled ceramic isolation shrouds

    Constant partial flow Via internal magnet (cooling flow) Via axial bearings (lubricating flow)

    SPM connection Vibration monitoring

    Dirt-resistant Incorporated strainer

    Single-acting mechanical seal Mechanical seal, cartridge design Free-fl ow fi lter External partial fl ow design Heating

    Double-acting mechanical seal in tandem design

    Magnets and isolation shroud Samarium cobalt magnets Hastelloy C4 or ceramic

    isolation shrouds

    Protection against damage External magnets Internal magnets

    MaterialsVolute casing: ductile iron, stainless steel, duplex steelCasing cover: ductile iron, stainless steel, duplex steelShaft: steel, stainless steel, duplex steelImpeller: cast iron, stainless steel, duplex steel

    For larger flow rates CBT rangeCapacity: max. 2,200 m3/hDelivery head: max. 160 mSpeed: max. 3,000 rpmCasing pressure: max. 25 barTemperature: max. + 350 °C

    For higher casing pressuresRBS rangeCapacity: max. 1,200 m3/hDelivery head: max. 150 mSpeed: max. 3,600 rpmCasing pressure: max. 40 barTemperature: max. + 400 °C

    Options+ Temperatures up to 400 °C without external cooling+ Casing pressures up to 40 bar+ Special materials (Hastelloy, titanium, ...) + Heated jackets+ Monitoring systems

    Ball bearings With grease lubrication

    or oil lubrication with labyrinth seals

  • Pumping Technology For A Better Future06 07

    Your process partnerFrom concept to integration

    CustomerNetwork

    SIHI Network

    Client Terminals

    Data Logging

    Vibration & Condition Monitoring

    Level Flow

    Wireless

    Thermal Control

    PumpSequencing

    SpeedControl

    Duty/Standby

    Prod

    uctio

    nLe

    vel

    Mon

    itorin

    gLe

    vel

    Func

    tion

    Leve

    l

    Actuated ValvePump Motor Switch

    Dev

    ice

    Leve

    l

    Permitting our customers to save precious time and money, SIHI offers a complete digital control system. Employing the Process Field-Bus standard communication platform, PROFI-BUS, simple

    operator connectivity is possible via a SIHIcontrol. Available with local panel and screen, the pumping system has pre-programmed logic control, monito-ring, and data logging facilities.

    Reduce Life Cycle Costs … T Capital Cost T Energy (Power) T Installation & Alignment T Maintenance & Operation T Down time T Environmental Cost

    … with SIHI

    Tota

    lly In

    tegr

    ated

    Eth

    erne

    t

    Monitoring

    Understanding the process + 100 years of experience+ Staff trained to communicate at all levels+ Deep application knowledge

    … Solutions with minimal customer effort

    Optimum product range + Unique process can be treated with simplicity+ Reduced cost of design, manufacture, and documentation+ Predictable site testing and commissioning

    … Customised solutions for standard capital costs

    Design + Advanced design tools+ Highest level of machine efficiency+ Long lasting reliability

    … Reduced energy, maintenance, and environmental costs

    Manufacturing + Centre of excellence structure+ High level of skill and competence+ Ongoing people and process development

    … Reduced integration costs

    SIHIdetect – Condition based monitoring

    Detect wear before damage occurs+ Cavitation and process turbulence+ Simple to connect+ LED display+ Available Ex+ All rotating machinery+ DCS integration and continual monitoring

    Noise and Vibration analysis allows this com-pact device to diagnose the (often hidden)symptoms of longer term damage even before vibration occurs.

    Tempe-raturePressure

    EuropeGermanyAmericaGrand Island / New YorkAsiaShanghai

    Testing & documentation + Factory and Site Acceptance Tests+ Certified documentation+ Witnessed customised testing

    … Reduced validation and commissioning costs

    Quality assurance + Total Quality Management+ ISO9000+ Rigorous health and safety culture

    … Long term security

    Aftermarket – a local approach + Dedication to process uptime+ Locally positioned service & technical centres+ Easy access to support, on a worldwide level

    … Highest level of customer care

    Competence Centre + Centralised design, purchasing, production, compliance, and local support+ De-centralised (local) quotation and project management teams

    PRO

    FI-B

    US

    SIHIcontrol

    Operator Workstation

  • For further address details please visit: www.SIHI.com

    EUROPESterling Fluid Systems (Austria) WienTel. +43 (0) 1 680 [email protected]

    Sterling SIHI (Belgium)Groot-BijgaardenTel. +32 (0) 2 481 7711sales_be@sterlingfl uid.com

    Sterling SIHI (Bulgaria)Sofi a-llindenTel. +359 (0) 2 8228311offi [email protected]

    Sterling Fluid Systems (Czech Rep.) OlomoucTel. +420 587 433 [email protected]

    Sterling SIHI (France)TrappesTel. +33 (0) 1 34 823 900sales.france@sterlingfl uid.com

    Sterling SIHI (Germany)ItzehoeTel. +49 (0) 4821 771 [email protected]

    Sterling Fluid Systems (Hungary)VeszpremTel. +36 (0) 88 406 [email protected]

    Sterling Fluid Systems (Italy)Monza, MilanTel. +39 039 282 [email protected] Sterling SIHI (Netherlands) BeverwijkTel. +31 (0) 251 263 [email protected]

    Sterling Fluid Systems (Poland)WarszawaTel. +48 (0) 22 335 2480/[email protected]

    Sterling Fluid Systems (Romania)BucurestiTel. +40 (0) 21 610 7188offi [email protected]

    Sterling SIHI (Spain)MadridTel. +34 91 709 [email protected]

    Sterling Fluid Systems (Switzerland)SchaffhausenTel. +41 (0) 52 644 [email protected]

    Sterling Fluid Systems (UK)Altrincham, CheshireTel. +44 (0)161 928 6371uksales@sterlingfl uid.com

    ASIASIHI Pumps (Singapore)SingaporeTel. +65 656 283 [email protected]

    SIHI Pumps (Malaysia)Selangor Darul EhsanTel. +60 3 8942 [email protected]

    SIHI Pumps (China)ShanghaiTel. +8621 621 880 [email protected]

    SIHI Pumps & Services (Thailand)ChonburiTel. +66 38 079 [email protected]

    SIHI Pumps (Taiwan)Taipei County 251Tel. +886 2 2618 [email protected]

    SIHI Pumps (Korea)SeoulTel. +82 2 553 [email protected]

    AMERICASSIHI Pumps Limited (Canada)Guelph OntarioTel. +1 519 824 [email protected]

    SIHI Pumps Inc. (USA)Grand Island, New YorkTel. +1 716 773 [email protected]

    SIHI Ltda. (Chile) Quilicura, SantiagoTel. +56 2 756 [email protected]

    SIHI do Brazil (Brazil)CampinasTel. +55 19 2512 [email protected]

    SIHI Pumps (Colombia) BogotaTel. +57 1 364 92 [email protected]

    SIHI (Peru) LimaTel. +51 1 421 [email protected]

    150.65001.53.01 E 03/2015 MSG All Rights Reserved – SIHI Group BV

    Pumping Technology For A Better Future

    SIHI ISOchemModular chemical process pumps