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Company presentationCompany presentation
SIGMAR srlVia Faulenta, 12 - 10080 Ozegna (TO)ItalyPhone +39 0124 425819Fax +39 0124 [email protected]
Company presentationFounded 19821983 – First WIF sensors supplied to Fiat Auto1992 – First WIF sensors supplied to PSA group1995 – First WIF sensors supplied to Ford group1996 – First fuel heaters supplied to Iveco1999 – First fuel heaters supplied to Fiat2001 – First fuel heaters supplied to PSA group2003 – SOP at Ozegna plant2004 – Obtains ISO TS 16949 certification2005 – First Blow-by heater supplied to Fiat Auto2006 – First Blow-by heater supplied to PSA /BMW2007 – SOP of SMT (Surface Mounted Technology) line2008 – First Fuel Heaters supplied to Daimler Group
Basic company information
A total of circa 60 employees 6 Engineers/Technicians3 CAD stations9.0m € turnover in 2008Quality certification: ISO TS 16949
World presence
ARGENTINAARGENTINASalesSales OfficeOffice
ITALYITALY
HQHQ
INDIAINDIASales Sales OfficeOffice
INDIAINDIAProduction Production plantplant
S.KOREAS.KOREASales Sales OfficeOffice
3q 20103q 2010
1q 20101q 2010TURKEYTURKEYSalesSales OfficeOffice
Company structure
Original approval: 5th March 2004.
Certificate expiry: 4th March 2010.
ISO/TS 16949 certification
Ozegna plant
Built in 2002Start of production in 2003Total area 11.000 m2
Plant area circa 5.000 m2
Completely new production lines for: WIF sensors, Fuel heaters,Blow by heater, wave soldering process, SMT line
Production facility
SIGMAR Production Area is a clean closed space, which does not allow food / smoking /paper or wood.All of paper/wood boxes are allocated outside this area and all boxes inside the Production Area are in plastic material.
SMT Line
SMT Line Technical characteristics:Automatic loading using 50 PCB laberack Automatic cleaning of PCBN.r 5 area 100% checkedMax dimensions of PCB: 460x410mmMax capacity: 15.000 cph x 2 pick&placeComponents fitting: from 0201 to BGA (54mm2)N.r 20 zones oven
Process ControlTotal TraceabilityAll SIGMAR production part datas are recorded from production lines and stored in order to keep under control the possible production problems(wwhen, wwhere and howw many pieces involved). Traceability datas:
Production paramethersFunctional Test resultsPictures of produced partsVideos of main production operations
Visual Inspection
Automatic visual inspection with cameraUsing its 6-axes robots, Sigmar has integrated video camera controls in order to increase flexibility in its visual inspections
Plastic Plastic Injection FacilityInjection FacilityPlastic Injection FacilityOur future target is to move the plastic injection process in house in order to:
have the total process under controlreduced development product timecosts optimization
SIGMAR plans to reach this target within 2011.
Hydraulic Press Engel insert 80V/70
All Electric Press Toshiba MDVR75X
Investment Planning:
2010: 2 vertical 60/80 ton injection presses and a horizontal 60 ton injection press
2011: 1 horizontal 200 ton injection press
€ 0€ 50.000
€ 100.000€ 150.000€ 200.000€ 250.000€ 300.000
2009 2010 2011
WIF sensors produced in 2008: circa 1.200.000 pcs
Circa 50 models of WIF sensors in production currently
Fuel heaters produced in 2008: circa 1.300.000 pcs
5 models of fuel heaters in production currently
Blow-by heaters produced in 2008: Circa 350.000 pcs
2 model currently in production
All parts produced in Ozegna plant.
Applications for: Fiat Auto, Iveco, PSA, Renault, Ford, GM, DC, Land Rover, Cummins, DAF, VM Motori, Leyland, RVI, CNH, Kia, Hyundai, etc.
ProductionProduction andand products Applicationproducts Application
Main Customers Main Customers PSA group Robert BoschIvecoFIAT AutomobilesMahle FiltersystemeFiltrautoFRAM MisfatSogefi Filtration Mann+Hummel Parker Hannifin Delphi Diesel Systems FleetguardStanadyne Mecaplastetc…
Automotive Main ProductsAutomotive Main Products
Product family: Diesel fuel heatersDiesel fuel heaters
Vertical/horizontal insert heater
Sandwich heater
Product family: Diesel fuel heatersDiesel fuel heaters
Vertical/horizontal insert heater
Psa applications on DV4 engines. (Psa 1.4Hdi cars, Toyota Yaris and Ford Fiesta).
1,3 milion heaters sold on 2008 (OEM & OES).
Total amount of heater produced after SOP more than 4,5 milions.
0 ppm reject on field.
Product family:Water In Fuel sensorsWater In Fuel sensors
Product family:BlowBlow--by heatersby heaters
Blow by heaters for PSA and BMW engine
More than 350.000 parts produced in the 2008.
Product family:BlowBlow--by by Rotating Filter Rotating Filter with Integrated Heaterwith Integrated Heater
• Dimensions: External diameter: 70mm / Height: 28mm• Weight: 80 g ± 20 g• Rotation rate: 3000 r.p.m.• Motor: Power supply: 12V or 24V / Power rating: 20W• Filter rotated by and electric motor with integrated control • Flow direction: from the outside-in (can be reversed)• Integrated Heater:
•- Power supply: 12V or 24V- Power rating: circa 16W@12V (can be personalized)- Max. temperature: 120°C
Product family:Fully Integrated Fuel FilterFully Integrated Fuel Filter
INTEGRATED FEATURES:
WIF sensor
Heater
T sensor
Pressure sensor
Electric priming pump
Automatic water drain
Product family:WIF sensor + Automatic water drainWIF sensor + Automatic water drain
INTEGRATED FEATURES:
Active WIF sensor
Automatic or semi-automatic water drain system
Power supply: 12V or 24V
Product family:OnOn--Off Solenoid Valve for Oil PumpOff Solenoid Valve for Oil Pump
INTEGRATED FEATURES:
Solenoid Valve for Oil Pump flow regolation
Innovative plastic body for cost reduction
> 4.000.000 cycles life
Product family:DeNOx System DeNOx System -- AdBlueAdBlue
AdBlue Quality sensor
AdBlue level sensor
AdBlue heater:Heat-exchanger engine water AdBlue
PTC heater (no hoses from/to the engine bay)
Sigmar strategic changes
The ownership’s decision regarding its new company organization structure and its investments is aimed to increase Sigmar’s competitiveness in its core business. This new strategy not only will allows Sigmar to improve its market position but also consents our customers to be more competitive in today’s market.
