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SHADES OF BRILLIANCE. A colored, stainless PVD solution Kloeckner TM and Double Stone Steel TM PVD

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Page 1: SHADES OF BRILLIANCE. - Kloeckner Metals Design › wp-content › uploads › 2016 … · SHADES OF BRILLIANCE. A colored, stainless PVD solution Kloeckner TM and Double Stone Steel

SHADES OF BRILLIANCE.

A colored, stainless PVD solution

KloecknerTM and Double Stone SteelTM PVD

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4 | Introduction

6 | Who We Are

8 | Product Introduction

10 | Materials

12 | Colors

18 | At a Glance

20 | Installation

22 | Specs & Information

26 | Great Minds

All product names, logos, and brands are property of their respective owners. The KloecknerTM trademark is the trademarkof Kloeckner Metals Corporation and the Double Stone SteelTM trademark is the trademark of Double Stone Steel, Ltd.

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I N T R O D U C T I O N

SILKEN STEEL, CAST FROM A LIMITLESS VISION.Introducing our newest, premium line of color-treated stainless steel products, fashioned in the colors of your choice (and limited only by your imagination). KloecknerTM and Double Stone SteelTM PVD combines the power of solid science with the art of inspired new colors to broaden your design innovation.

RICH, SLEEK TONES;DESIGNED INTENSELY THIN AND AGILE.

ENVIRONMENTALLY FRIENDLY,FUNCTIONAL AND BEAUTIFUL.

AN EXCEPTIONAL VALUE,WHILE SURPRISINGLY AFFORDABLE.

EXTRAORDINARILY TOUGH, YETCOLORFULLY NIMBLE AND ELEGANT.

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PHYSICAL VAPOR DEPOSITION (PVD)To produce a controlled color surface treatment PVD uses a physical process (heating and sputtering) to produce a metallic vapor which is then deposited in a vacuum chamber on a target surface or object.

PVD is utilized in a wide array of items demanding enhanced surface properties and aesthetics. While primarily utilized in architectural, tooling, plumbing and medical applications, the range of use continues to expand as demand for added capacities and range of color grows. KloecknerTM and Double Stone SteelTM PVD offers the broadest range of color, texture, finish and dimension in the industry. Typical PVD coating compounds include titanium nitride, chromium and zirconium nitride.

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W H O W E A R E

INSIGHT DESIGNEDWITH FLAWLESS EXECUTION.Defined core values and strategies with precise execution by targeting excellencein all we do…That’s the Kloeckner legacy of dedicated metal products and services, of which we are recognized worldwide. We are fiercely committed to our craft, but even more focused on you, our customer; listening, to fully understand your needs.

At Kloeckner, we’re ever mindful that your future success is aligned with ours. This targeted focus has produced our newly created, dedicated Architectural Metals Group. Our resources are now allocated specifically to your needs — solving problems and embracing your specs, style and vision to achieve exacting, creative build-out needs.

The KloecknerTM and Double Stone SteelTM PVD product line was born from the needs of our clients in search of pristine, flawless metal surfaces providing creative solutions for robust design environments. Our dedicated teams are located across North America, ready and able to bring our product vision to life in your projects. From initial specs and color optimizing to timely and reliable oversight — we’re there to ensure a flawless final hand-off of materials as promised, on time, every time.

At Kloeckner, ‘custom’ defines our standard, where tailored, raw material solutions are applied to defined applications. Custom stocking and shipping programs are available to you as well. Our logistically-centered operating units throughout North America provide valuable product and technical support.

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P R O D U C T I N T R O D U C T I O N

A broad array of steel-treated hues are born from our intensely innovative physical vapor deposition process (PVD), creating stunning metallic surfaces up to 10 times the hardness of conventional stainless steel. This technique combines metal ions with precise heat in a controlled pressurized activation environment. The end result is a newer, radiantly colorful and functional metal form, easy to bend and fabricate without cracking or crazing. The process is often copied but hard to replicate (because perfection should be hard).

EXCEPTIONAL WEAR, SCRATCH AND CORROSION RESISTANCEThe KloecknerTM and Double Stone SteelTM PVD line is a bold and revolutionary step forward for colored stainless steel. Brilliant color is created through the PVD process, which amplifies and improves the performance of stainless steel by increasing wear, scratch and corrosion resistance. The surface treatment is unlike paint or plating, so allowances for sizing, clearances and holes are a non-issue. The surface is far more durable than the untreated base metal, and often superior to conventional coating methods such as electroplating or powder-coating. The PVD surface will never flake or peel, and is bonded to the surface at the micron level. It’s the little things that count, right?

ENVIRONMENTALLY FRIENDLYPVD is a go-to design choice because of its low environmental impact. Compared to other processes such as electroplating and painting, PVD is far friendlier — with zero discharge of noxious gas, no waste-water pollution, and no harmful emissions. Plus, the stainless steel material used for PVD is at least 60% recycled (and is 100% recyclable). The KloecknerTM and Double Stone SteelTM PVD line not only looks exceptional; it feels pretty good, too.

PERFECTION SHOULD BE HARD.

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M A T E R I A L S

The KloecknerTM and Double Stone SteelTM PVD line is available in a variety of forms, finishes and surfaces, including standard sheets, tubes, bars and more in the gauges and grades you require.* We have the materials and processing capability necessary to help you craft the perfect statement, easily. Rails glide, trims pop, and walls stun with PVD.

*Standard sheet sizes stock at 48 x 120 with a maximum size of 60 x 240. standard gauges range from 10 ga - 24 ga, with other custom sizes quoted on application. Tubing and bar shapes colored up to 12 ft long for railing,framing, trims and similar end-use requirements. Stainless plate finishing is subject to the size and weight psf. Your Kloeckner sales representative will help you complete each order to your exact specifications.

**Assumes recommended bend radii for the specific grade, temper and thickness.

***For base metal, exteriors type t316 or type t444 is highly recommended. For interiors t300 series stainless is typically recommended, and at times 200 or 400 series are suitable as specified on part prints.

Our PVD is easy to form and fabricate with no crazing or deformation on the bend radii.**

PVD is easy to laser cut with flawless results. For your delivery, PVC protective film is applied to all finished sheet surfaces to your specification. Fabricated parts and panels packaged and shipped to prevent damage in transit and install

PVD surfacing can be applied to all grades of stainless steel, but types 304 and 316 are the most common. Aluminium extrusions can also be easily colored with PVD.***

GOOD FORM.

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C O L O R S

Brilliant. It’s simply the best word to describe our PVD color in its natural environment. Offered in a wide range of amazing colors, textures, and finishes, our offering complements any design and function. Sometimes, it can even steal the show.

KloecknerTM and Double Stone SteelTM PVD is available with a wide range of finishes, including brushed, hairline, commercial polish #3 and #4, mirror #7, Mirror non-directional, #8 finish. Numerous textures and looks are available in a wide range of substrate patterns.

Certain colors and compounds are extremely heat resistant and suitable in some cases to exposures exceeding 600 degrees F without surface degradation*.

PVD can be spec’d to meet your exact end use specifications — including, post-part toll coloring. Complete in house part fabrication and post coloring is available as well.

*Custom engineered high temp applications are possible on a case by case basis

COLOR OUTSIDE THE LINES.

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BLACK (BRUSH WITH AF) BLACK (MIRROR) BLACK SB BLACK SS VB BLACK (BRUSH NO AF) GUN METAL SS (MIRROR)

GUN METAL SS HL GUN METAL SS VB CHROME SS VB CHROME SS CHROME SS (MIRROR) CHAMPAGNE SS (BRUSH)

CHAMPAGNE SS HL VEGAS GOLD SS HL VEGAS GOLD SS VB VEGAS GOLD SS (BRUSH) VEGAS GOLD SS (MIRROR)CHAMPAGNE SS VB CHAMPAGNE SS (MIRROR) ROYAL GOLD SS (BRUSH NO AF)

ROYAL GOLD SS SB ROYAL GOLD SS VB CHOCOLATE SS (BRUSH) CHOCOLATE SS (MIRROR) CHOCOLATE SS HLROYAL GOLD SS (MIRROR) ROYAL GOLD SS HL CHOCOLATE SS VB

ROSE SS HL ROSE SS SB ROSE SS VB RED BRONZE RED BRONZE SS (MIRROR)ROSE SS (BRUSH) ROSE SS (MIRROR) RED BRONZE SS

COPPER SS SB COPPER SS (BRUSH) COPPER SS (MIRROR) COPPER HL AF COPPER HL (NO AF) COPPER SS VB

BRONZE SS BRONZE SS (MIRROR) BRONZE SS (WAF) BRONZE SS VB BRASS SS BRASS SS (MIRROR)

BRASS SS SB BRASS SS VB COBALT BLUE SS (BRUSH) COBALT BLUE SS (MIRROR NO AF) COBALT BLUE SS HLBRASS SS HL COBALT BLUE SS SB

CANDY PINK SS CANDY PINK SS HL CANDY PINK SS SB CANDY PINK SS VB EMERALD SS (MIRROR)COBALT BLUE SS VB EMERALD SS (BRUSH)

EMERALD SS SBEMERALD SS VB

RED BRONZE SB

BRONZE SB

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EXPANDYOURSTEEL PALETTE.

Contact your sales representative for the latest samples, colors and finishes or visit us online at kmcarchitects.com

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ANTIQUE BRASS SS (GLOSS) ANTIQUE BRASS SS (MATTE)

ANTIQUE BRONZE SS (MATTE) ANTIQUE BRONZE SS (GLOSS)

ANTIQUE COPPER (GLOSS) ANTIQUE COPPER (MATTE)

CAST FROM POSSIBILITIES.

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A T A G L A N C E

KloecknerTM and Double Stone SteelTM PVDBrilliantly Colored Surfaces Providing Creative Stainless Steel Solutions

+ Wear and scratch resistant+ Corrosion and UV resistant+ Environmentally friendly | zero waste residue+ Only .02 - .06 microns thick | ideal for post-manufacture, tight tolerance applications+ Flush finish where two PVD surfaces meet+ Stainless steel material is minimum 60% recycled and 100% recyclable+ Easily color-matched to many finishes & materials+ Readily specified in a wide spectrum of colors+ Affordably mimics more expensive materials such as bronze, brass copper and gold

ALSO AVAILABLE:+ Anti-fingerprint coatings in gloss or satin+ Anti-microbial coating subject to coating (inquire all)+ Antiqued finishes+ Embossed finishes, both colored and uncolored+ Available in a natural stainless steel appearance+ All colored Stainless Steel PVD coatings are guaranteed for 5 years.*

BRILLIANTLY COLORED SURFACES.

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*Subject to the terms and conditions of our standard warranty document and suitable for use guidelines.

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Cast your eyes on a variety of bold design applications featuring our PVD in action. Feel free to let your mind wander with possibilities as well. Color and light goes anywhere (just like KloecknerTM and Double Stone SteelTM PVD). A vast array of installation opportunities await your next design statement.

I N S T A L L A T I O N

ARCHITECTURALWalls, panels, trim, ceilings/roofing, foyers/entrance ways, facades, hand & chair rails,partitions, floor trim, tiles & back splash, fixtures, frames, metal furniture

INDUSTRIALConveyance, elevators, food & beverage equipment, dispensing systems, tap systems,appliances, plumbing fixtures, custom sinks and fountains, handles & accessories, kick plates, door plates, promotional items & signage

AUTOMOTIVE/TRANSPORTAutomotive wheel rims, trim, custom fenders & accessories, marine & boating applications

ADDITIONAL APPLICATIONSConsumer electronics & small appliances, lighting, tableware, cookware, custom-colored mesh,perforated sheets, expanded metal and similar irregular shapes/profiles, post-part coloring

KloecknerTM and Double Stone SteelTM PVD

can be easily applied to stainless mesh,

perforated and expanded metal,

and similar irregular surfaces without any concern for flaking, peeling and uneven

surface coloring.

BREAK MOLDS. BEND MINDS.

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S P E C S & I N F O R M A T I O N

PVD ATTRIBUTES+ Wear and scratch resistant

+ Corrosion resistant

+ Environmentally friendly - ZERO waste residue

+ Ideal for post manufacture application

+ Flush finish - 2 PVD applications can meet without overlap or seam

+ Creates a metal on metal lubricity

+ High recycling content and PVD is 100% recyclable

+ Wide array of color and finish with custom matches possible

+ Can mimic more expensive metals such as copper brass and gold

+ Copper and silver color will not “patina”

Standard material warranty for PVD coloring is 5 yearsAdditional or special warranty is subject to inquiry.

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S P E C S & I N F O R M A T I O N

Product Forms & Capacities

Standard Sheet Range.020-.125 thick x 48 x120Custom sheets up 60 x 240 and precision blanks are available on an inquire basis.Thicker sheet size on an inquire basis up to .250 thick

Fabrications Size capacity varies from small pieces such as handles, hardware and brackets to large sections and components. All subject to inquiry via print or rough schematic.

Sections & ProfilesPreformed profiles, handrails, tubes and shapes up to 144 inches.

Versatile Product CapabilitiesPVD can be applied to a wide range of metals but usually is applied to stainless steel given superior finishing characteristics. Virtually any grade is suitable for PVD with T304, T316 and T430 the predominant grades utilized in various finishes/colors. T316 is recommended for outdoor use.

PVD can be easily folded, formed and laser cut without affecting the color. While the product will easily weld consistent with the base metal used, special care must be taken to conceal significant welds as color will not blend.

All PVD is supplied with protective plastic film to prevent handling and transit damage.Laser and conventional films available in numerous brands to spec.

Anti-fingerprint applications readily available. Anti Microbial applications on an inquiry basis.MSDS AVAILABLE ON ALL COMPOUNDS, SPUTTERING METALS AND GASESTIC, CRC, TIO2, TIALN, TIN, CRN, ZRN, TIAL, TINC

* IT IS RECOMMENDED THAT T316 IS USED FOR MOST OUTDOOR APPLICATIONS

** INQUIRE ON THESE COLORS FOR ANY OUTSIDE APPLICATIONS

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SURFACE FINISHESM = MIRRORB = #4 BRUSHHL = HAIRLINEVB = VIBRATIONSB = SHOT BLASTC = CUSTOMA = ALL

APPLICATION

I = INSIDEO = OUTSIDEB = BOTH

AVAILABILITY

S = SHEET

P = PROFILES

B = BOTH

AF = ANTI FINGERPRINTRESIN AF

IN CHAMBER AM = ANTI MICROBIALAMINQUIRE ALL

A I ONLY S ONLY Y BUT NOT ON MIRROR Y INQUIREBLACK IS BLACK

COLORS PRODUCED

A B* B Y BUT NOT ON MIRROR Y INQUIREGUN METALA B* B Y BUT NOT ON MIRROR Y INQUIRECHROMEA B* B Y BUT NOT ON MIRROR Y INQUIRECHAMPAGNEA B* B Y BUT NOT ON MIRROR Y INQUIREVEGAS GOLDA B* B Y BUT NOT ON MIRROR Y INQUIREROYAL GOLDA B* B Y BUT NOT ON MIRROR Y INQUIRECHOCOLATEA B* B Y BUT NOT ON MIRROR Y INQUIREROSEA B* S ONLY Y BUT NOT ON MIRROR Y INQUIRERED BRONZEA B* S ONLY Y BUT NOT ON MIRROR Y INQUIRECOPPERA B* B Y BUT NOT ON MIRROR Y INQUIREBRONZEA B* B Y BUT NOT ON MIRROR Y INQUIREBRASSA I** S ONLY Y BUT NOT ON MIRROR Y INQUIRECOBALT BLUEA I** S ONLY Y BUT NOT ON MIRROR Y INQUIRELEMANS BLUEA I** S ONLY Y BUT NOT ON MIRROR Y INQUIRECANDY PINKA I** S ONLY Y BUT NOT ON MIRROR Y INQUIREEMERALD GREEN

HL I** B Y Y INQUIREANTIQUE COPPERHL I** B Y Y INQUIREANTIQUE BRONZEHL I** B Y Y INQUIREANTIQUE BRASS

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GREAT MINDS THINK ALIKE.Kloeckner is one of the largest, most diverse independent metals distribution and processing organizations in the world. The product line includes nearly every grade, size, alloy, shape and chemistry in stainless, aluminum and carbon steel.

Product forms include sheets, coils, plate, bar, tube, pipe and shapes. Expanded metal, embossed finishes, perforated and other niche commodities are common to the mix.

Incorporated in Hong Kong, Double Stone Steel Ltd (or DSS) was founded on the principles of foresight, innovation, research and design — coupled with lateral thinking, and an auspicious devotion to advancing PVD worldwide.

In 1994, Double Stone Steel opened in Panyu, China for the production of colored stainless steel, specifically for use in interior decor. DSS quickly rose in prominence to become the largest decorative PVD coloring company in the world.

In 2014, Kloeckner and Double Stone Steel met to review potential synergies given Double Stone Steel’s prominence in the architectural arena and Kloeckner’s desire to expand in this space. Further, Kloeckner’s global position, logistical reach and penetration into key industrial segments dovetailed with Double Stone Steel’s strategies to expand the use for PVD.

In very short order, a supply agreement and technology sharing program were created to market PVD and related products exclusively through Kloeckner in North and South America. This initial agreement paved the way for operating plant arrangements to bring PVD to market at defined Kloeckner sites throughout North America. Truly the relationship has evolved into a mutually beneficial opportunity for both partners.

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Kloeckner Metals Corporation500 Colonial Center Parkway | Suite 500

Roswell, GA 30076

1-678-259-8862

kmcarchitects.com

Double Stone Steel18 Pearl River RoadBijiang Industrial ZoneBeijiao TownShundeFoshan Guangdong Province 528312China