Service Manual IND-R2500-F2 Indicator, with Intalogix ...leduc-thibeault.weebly.com/uploads/1/4/8/5/14859346/fairbanks---hr... · IND-HR2500-DF2 Indicator with Intalogix Technology

Service Manual

IND-R2500-F2 Indicator,

IND-R2500-DF2 Indicator,

IND-HR2500-F2 Indicator,

IND-HR2500-DF2 Indicator

with Intalogix Technology - SFW-2500-2

50697Issue #7 1/07

© 2007 by Fairbanks Scales Inc.All rights reserved

1 2 3

4 5 6

0

7 8 9▲

▲

▲ ▲MENU

ZERO

PRINT

UNITSENTER

MADE IN U.S.A.

PRINT

ZERO

UNITS1 2 3

4 5 6

0

7 8 9

ENENTETER

▲

▲

▲ ▲MMEENNUU

50697 2 01/07 -- Issue #7

Amendment Record

IND-R2500-F2 Indicator, IND-R2500-DF2 Indicator,IND-HR2500-F2 Indicator & IND-HR2500-DF2 Indicator

with Intalogix Technology - SFW-2500-250697

Manufactured by Fairbanks Scales Inc.821 Locust

Kansas City, Missouri 64106

Created

Issue #1

Issue #2

Issue #3

Issue #4 01/04 Added Printer Information and Computer Output Information

Issue #5 01/05 Updated format and content, rearranged information, updated manual for Rev 9 Software, added flowcharts and menu item descriptions for rev 9, added flowcharts for earlier Software Revisions.

Issue #6 08/05 Revised Parts List.

Issue #7 01/07 Added Printer Pin-Out Information

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although thismanual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no repre-sentations or warranties with respect to the contents of this manual, and reserves the right to make changes to thismanual without notice when and as improvements are made.

50697 3 01/07 -- Issue #7

Table of Contents

Section 1: Instrument Specifications

1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61.2 Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . 6

Section 2: Installation

2.1 General Service Policy . . . . . . . . . . . . . . . . . . . . . . . 122.2 Pre-Installation Checklist . . . . . . . . . . . . . . . . . . . . . 122.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.5 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.6 For 700 / 1000 Ohm Cells . . . . . . . . . . . . . . . . . . . . 142.7 For 350 Ohm Cells . . . . . . . . . . . . . . . . . . . . . . . . . . 142.8 Typical Installation Diagram . . . . . . . . . . . . . . . . . . . 152.9 System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.10 Wiring: Pit Power Supply Installed at End Section . . 172.11 Dip Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.12 Wiring: Pit Power Supply Installed at Mid Section . . 182.13 Wiring: Dual Pit Power Supply . . . . . . . . . . . . . . . . . 192.14 Wiring: Dual Communication Units . . . . . . . . . . . . . . 202.15 Wiring: Dual Communication Units . . . . . . . . . . . . . . 212.16 220 Volt AC Operation . . . . . . . . . . . . . . . . . . . . . . . 222.17 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232.18 Back of Instruments + Bottom of Instruments . . . . . 242.19 Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 252.20 Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252.21 Sealing Hostile S/S Enclosures . . . . . . . . . . . . . . . . 252.22 Sealing Standard Desktop Enclosures . . . . . . . . . . . 252.23 Sealing SSC Enclosures . . . . . . . . . . . . . . . . . . . . . 252.3 Initial Programming Step . . . . . . . . . . . . . . . . . . . . . 25

Section 3: Password / Security Code

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.2 Use of Password/Security Code . . . . . . . . . . . . . . 263.3 Password/Security Code Maintenance . . . . . . . . . . 263.4 Configuration Menu Password . . . . . . . . . . . . . . . . . 273.5 Service Menu Password . . . . . . . . . . . . . . . . . . . . . . 27

50697 4 01/07 -- Issue #7

Section 4: Operator Section

4.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.2 Weigh Only Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.2.1 Weigh Only Mode Weighscreen . . . . . . . . . . . . . . . . 294.3 IN / OUT Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304.3.1 IN / OUT Mode Weighscreen . . . . . . . . . . . . . . . . . . 304.4 Basic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 314.4.1 Operating the Weigh Only Mode . . . . . . . . . . . . . . . 314.5 IN / OUT Weighing Mode . . . . . . . . . . . . . . . . . . . . 324.5.1 IN / OUT Weighing . . . . . . . . . . . . . . . . . . . . . . . . . 324.5.2 Loop ID with Inbound Ticket . . . . . . . . . . . . . . . . . . 324.5.3 Loop ID with No Inbound Ticket . . . . . . . . . . . . . . . 334.5.4 Loop ID, Other ID with Inbound Ticket . . . . . . . . . . 334.5.5 Loop ID, Other ID with No Inbound Ticket . . . . . . . 33

Section 5: Programming

5.1 General Programming Instructions . . . . . . . . . . . . . . 34Flowchart: Operation Menu . . . . . . . . . . . . . . . . . . . 35Flowchart: Configuration Menu . . . . . . . . . . . . . . . . . 36Flowchart: Communication Menu . . . . . . . . . . . . . . . 37Flowchart: Format Locations . . . . . . . . . . . . . . . . . . 38Flowchart: Reports . . . . . . . . . . . . . . . . . . . . . . . . . . 39Flowchart: Service Menu . . . . . . . . . . . . . . . . . . . . . 40Flowchart: Calibration Menu . . . . . . . . . . . . . . . . . . . 41

Section 6: Reports

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596.2 Report Field Priority . . . . . . . . . . . . . . . . . . . . . . . . . 596.2.1 Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606.3 Search Field Feature . . . . . . . . . . . . . . . . . . . . . . . . 616.3 Using the Search Field Feature . . . . . . . . . . . . . . . . 616.2.1 Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

50697 5 01/07 -- Issue #7

Section 7: Service Menu

7.1 Operation Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627.2 Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627.3 Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627.4 Zero Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627.5 Tare Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637.6 Number Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637.7 Cell Output (Counts) . . . . . . . . . . . . . . . . . . . . . . . . . 637.8 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637.9 Write Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637.10 Print Calibration Report . . . . . . . . . . . . . . . . . . . . . . 637.11 Viewable Audit Trail . . . . . . . . . . . . . . . . . . . . . . . . . 647.12 Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 647.12 Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 647.13 Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 647.28 Recommended Calibration Procedure . . . . . . . . . . . 67

Section 8: Special Functions

8.1 Span (Corners) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688.2 Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688.4 Reset Section Peaks . . . . . . . . . . . . . . . . . . . . . . . . 698.5 Peak Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698.6 Clear All Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 698.7 Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Section 9: Diagnostics

9.1 Cells found NONE . . . . . . . . . . . . . . . . . . . . . . . . . . 729.2 System Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729.3 LoadCell output counts . . . . . . . . . . . . . . . . . . . . . . . 739.4 LoadCell Failure messages . . . . . . . . . . . . . . . . . . . 73

Section 10: Parts List

IND-R2500-F2 / DF2 Parts List . . . . . . . . . . . . . . . . 74IND-HR2500-F2 / DF2 Parts List . . . . . . . . . . . . . . . 76

Appendix I: Interface to Printers & Remote Displays . . . . . . . . . . 78Appendix II: Internal calibration jumper . . . . . . . . . . . . . . . . . . . . 84Appendix III: Data formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Appendix IV: Keypad Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Appendix V: Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Appendix VI: System Wiring Diagram . . . . . . . . . . . . . . . . . . . . . 93Appendix VII: 2500-F2 Older Software flowcharts . . . . . . . . . . . . 94Appendix VIII: ASCII Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

50697 6 01/07 -- Issue #7

Section 1: Instrument Specifications 1.1 Description:

The 2500-F2 and DF2 series are designed to be very flexible, and are capable of performingin a wide variety of applications. The instrument is designed for a variety of printers, computerinterfacing, and remote displays. The 2500-F2 is designed to interface to ACC 2001-1 PitPower Supply Accy and then connect to one of two (2) different types of loadcell interfaces.

1: ACC 2000-1 Smart Sectional Controllers are used to interface to analog loadcells. Eachcontroller is fully encapsulated for protection against moisture, in addition to being housed ina Stainless Steel NEMA 4X enclosure. Each controller will interface two (2) loadcells in thesystem.

2: ACC 2000-2 Digital / Analog Smart Sectional Controllers can be interfaced to MettlerToledo Cmos and Nmos Digitol loadcells, standard analog loadcells, or a combination of both. Housed in a Stainless Steel NEMA 4X enclosure, each controller will interface four (4) load-cells in the system. See Publication 50693 for further information.

Both loadcell interfaces communicate with the 2500 Instrument on a RS 485 LAN. Whilethere are differences in the wiring and power requirements for each one, the RS 485 commu-nication is identical, and both types can be used on the LAN.

The 2500-F2 Instrument interfaces to the Pit Power Supply with one (1) communicationsassy, and uses one (1) home run cable. With this arrangement, it can connect to a maximumof sixteen (16) 700 / 1000 ohm loadcells, or ten (10) 350 ohm loadcells.

The 2500-DF2 Instrument interfaces to the Pit Power Supply with two (2) communicationsassy, and uses two (2) home run cables. With this arrangement, it can connect to a maximumof thirty one (31) 700 / 1000 ohm loadcells, or twenty (20) 350 ohm loadcells.

The 2500-F2 is also equipped with a "flash" eprom, and can readily accept flash applicationsintended for use with this model.

1.2: Hardware Specifications

•LED graphic display (158 x 128 or 16 lines @ 26 (5x7 matrix size) characters/line•LED backlighting (yellow)

Character Sizes: •5 x 7 normal •5 x 14 normal•10 x 14 large •15 x 21 huge

Memory: •320K battery-backed non-volatile (battery life, two years typically)

WARNING: When replacing the battery, DO NOT UNPLUG THE 2500 FROM AC POWER.

If the 2500 is off, and the battery is removed, ALL MEMORY WILL BE LOST.

50697 7 01/07 -- Issue #7

Serial I/O: •20mA Optically Isolated Remote display interface•COM 2 Full - 9 pin (modem compatible) RS232C•COM 3 RS232C (4 wire)•COM 4 Full - 9 pin (modem compatible) RS232C•COM 5 RS232C (4 wire)

Flow Control:

•Hardware CTS/RTS, Software XON/XOFF

Parallel I/O:

•4 Optically DC isolated inputs•4 Optically isolated DC outputs, TTL outputs

Keyboard:

•Oversized keypad, 9 Function keys 0 through 9 and decimal point•Optional 104 key PC compatible alphanumeric keyboard ACC-710

Clock:

•Real time clock, date of the week, 12 hour am/pm, month/day/year date format

Peripherals:

•50-3925 Ticket Printer •50-3950 Ticket Printer•50-3960 Ticket Printer •SP 2000 Ticket Printer•SP-2200 Ticket Printer •590 Ticket Printer•295 Ticket Printer PTR-610 Ticket PrinterIDS 152 Ticket Printer

•50-3715/PTR 3550 Tape Printer•50-3921 Form Printer (tickets and/or reports)Oki 320/520 Form Printer•Remote display continuous or demand display

Utilizes the 20 mA passive DIS port (2400,7,Odd)•Continuous, refresh after each display update cycle•Demand, refresh after each print cycle•Time can be programmed to be shown when weight data is at zero for 10 or more seconds

•Custom Driver, commands to control printers or a computer program interface

Commands Include: •TICKET INITIALIZATION•CHARACTER SIZE•DOUBLE WIDTH CHARACTERS•LINE FEED•FORM FEED•REPORT INITIALIZATION

These commands are not limited to the above function and can be used to performother functions (i.e. FORM FEED could be used to operate a printer cutter blade).

50697 8 01/07 -- Issue #7

•Computer: Winlogix Software is available to support a number of data transfers•Modem: Hayes compatible modems from 300 baud to 19200 baud (ACC2020)

Number of Scales:

•1, 2, 3, or 4.•Each scale can be set up with the following parameters:

•Scale units (lb, kg, ton, tonne)•Weight Conversion (lb, lb/kg, lb/ton, lb/tonne, kg, kg/lb, kg/ton, kg/tonne, ton, ton/lb, ton/kg, ton/tonne, tonne/lb, tonne/kg, tonne/ton)

Display Rate:

•From 0.2 to 10 seconds in 0.1 second intervals

Zero:

•2% to 100% zero capabilityCan be completely disabled for tank weighing applications. Load cell diagnostics are performed when the zero switch is operated.

Calibration:

•KeyboardEnter cell capacity, impedance and sensitivity for each cell in the scale group. The resultant span, assuming a good installation and accurate data, produces an accurate calibration. The final calibration is achieved through front panel trimming using the up/down arrow keys and test weights.

Sectional Calibration:

Apply a known weight to each cell in the scale group in the order prescribed by the instrument display, and finally trim to the final value from the instrument keyboard.

Load Cell Calibration:

Apply a known weight to each cell in the scale group in the order prescribed by the instrument display, and finally trim to the final value from the instrument keyboard.

Tare:

Can be disabled for gross weight only applications

Keyboard Tare:

Tare data can be entered/stored through keyboard

Auto Tare:

Tares can be entered/stored by direct weighing

Auto Clear:

Tares can be automatically cleared after printing

50697 9 01/07 -- Issue #7

Tare Expiration:

Tares are time and date stamped to give a warning when their expiration time is over.•200 stored tares are available•1 to 15 alphanumeric character ID•Time and date stamped•Weight data automatically converted to the appropriate weighing units•Tare data files can be viewed and edited directly from the instrument

Mail:

•200 Mail ID’s with 4 lines of data (31 characters each)

Products:

•100 product files with up to two (2) conversions per product ID•1 to 15 alphanumeric character ID•Weight accumulator•Number of decimal places for the conversion (1-4)•1 to 15 alphanumeric conversion factor legend•Product data can be programmed to be entered in an inbound, outbound or Gross Tare Net operation•Product data files can be viewed and edited directly from the instrumentThe weight conversion is calculated from the net weight of the transaction.

Field Names:

Seven (7) Field names can be given a 15 character alphanumeric name to denote driv-er name, product grade, site location, etc. Each field name can be programmed to be enteredin an inbound, outbound or Gross Tare Net operation. All seven (7) Field names are saved aspart of the transaction record.

Incomplete:

1648 Incomplete record storage. Transaction records are stored temporarily as incompleterecords. Incomplete data files can be listed to a printer or viewed directly from the instrument.

Transactions: 1648 transaction records, each record consists of:

Product ID (15 character Alphanumeric ID)Mail ID (15 character Alphanumeric ID)Loop ID (15 character Alphanumeric ID)Time In (12 hour am/pm or 24 hour format)Time Out (12 hour am/pm or 24 hour format)Date (mm:dd / Month:dd / dd:mm / dd:Month / yy / yyyy format)Inbound Weight & Inbound Weight UnitsGross Weight & Gross Weight UnitsTare Weight & Tare Weight UnitsNet Weight & Net Weight UnitsAux Tare Weight & Aux Tare Weight UnitsField Name 1 to 7 (15 character Alphanumeric ID)Ticket Number (15 character Numeric ID)

50697 10 01/07 -- Issue #7

Reports:

•Two transaction reports can be field programmed to generate any or all portions of a transaction record and in a prioritized order.•Transaction records can be filtered against a search field so that data in the record is only selected if it is less than, equal to or greater than the search field.•Similarly alphanumeric identification fields can be compared to a text search field.•A wildcard command “*” is used to generate grouped reports.•For example, if a wildcard is used in the product search field, all transaction data relating to the first product is generated, than the second etc. for all transaction records.•Similarly, a grouped Loop ID report can be generated.

Computer Interface Specifications;

Continuous:

Weight data is continuously transmitted at each display update cycle

Demand:

Data for the communication channel is transmitted in its formatted order whenever a programmable character is received from a computer (PC) or terminal.

Auto:

Formatted data is transmitted following a keyboard print command.

Tare & Product File Data:

Tare and product file data can be downloaded or uploaded from a computer. The file data is exported in a quote, comma delimited format and is compatible to spreadsheet and data base file formats.

Transaction Record:

Transaction records can be downloaded to a computer (PC) and are compatible to spreadsheet and data base file formats. Transaction file data can also by cleared by a command from the computer.

Calibration & Configuration:

Calibration and configuration data downloaded to or uploaded from a computer for longterm storage and diagnostics.

Modem:

As well as connecting directly through cable to a computer, provision is made to link via modem to a remote 2500 Series Instrument and computer terminal. Servicing, or system analysis can be done from a remote location.

50697 11 01/07 -- Issue #7

Environmental:

•Temperature, 14°F to 104°F, (–10°C to 40°C)•Humidity, 95% Relative humidity non-condensing•Ventilation, none required•Dust, non-conducting, non-corrosive

Power

•Power, 100 VAC to 130 VAC or 200 VAC to 260 VAC, 50Hz/60Hz•Power Consumption, 1 amp maximum at 115 VAC nominal

Certification:

•NTEP CC# 95-044 (April 1995)•UL #051099-E60788 (5/10/1999)CWM (AM 5161)•OIML (pending)

4-20mA Transmitter

Specifications

•4-20 mA Current Output•12 Bit Resolution (4096) and Monotinicity•+/- 0.01% Integral Nonlinearity•Full-Scale Settling Time: 2-8 mSecs•Input Impedance: 25 ohms•Alarm Current: 0 to 24mA (Overload/Underrange conditions)•Active / Passive?: Active: 10 VDC

50697 12 01/07 -- Issue #7

Section 2: Installation

2.1: General Service Policy

Prior to installation, it must be verified that the equipment will satisfy the customer's require-ments as supplied, and as described in this manual. If the equipment cannot satisfy the appli-cation and the application cannot be modified to meet the design parameters of the equip-ment, the installation should not be attempted.

Overview:

1. These instructions apply to the Scale Platform only; installation procedures for instrumenta-tion, printers and other peripherals are given in manuals specifically provided for those units.The instructions include a pre-installation checkout, which must be performed before theinstallation.

2. All electronic and mechanical calibrations and or adjustments required to make this equip-ment perform to accuracy and operational specifications are considered to be part of theinstallation, and are included in the installation charge. Only those charges which are incurredas a result of the equipment's inability to be adjusted or calibrated to performance specifica-tions may be charged to warranty.

3. Absolutely no physical or electrical modifications are to be made to this equipment.Electrical connections other than those specified may not be performed, and no physicalalterations (mounting holes, etc.) are allowed.

4. The installing technician is responsible to make certain that personnel are fully trained andfamiliar with the capabilities and limitations of the equipment before the installation is consid-ered complete.

2.2: Pre-Installation Checklist:

The following points should be checked and discussed with the Area Sales Manager and/orcustomer, if necessary, before the technician goes to the site to install the equipment.

1. Has the customer's application been checked to make certain that it is within the capabili-ties and design parameters of the equipment?

2. If the installation will disrupt the customer's normal operations, is he aware and has hemade arrangements?

3. Is properly-grounded power available at the installation location?

4. Will the equipment operator(s) be available for training?

50697 13 01/07 -- Issue #7

5. Has the service technician thoroughly reviewed the installation procedures?

6. Has the service technician reviewed the recommended setup with the Area Sales Manageror Area Service Manager, and identified all necessary variations to satisfy the customer's par-ticular application?

2.3: Unpacking:

1. Check that all components and accessories are on hand, and agree with the customer'sorder.

2. Remove all components from their packing material, checking to make certain that all partsare accounted for and no parts are damaged. Advise the shipper immediately, if damage hasoccurred. Order any parts necessary to replace those which have been damaged. Keep theshipping container and packing material for future use. Check the packing list.

3. Collect all necessary installation manuals and prints, including Certified Prints, for theScale being installed.

2.4: Safety:

As is the case with any material handling equipment, certain safety precautions should beobserved during operation:

1. Never load the platform beyond its rated capacity. Refer to the rating on the serial numberplate if in doubt.

2. Ensure that any structure which supports the platform is capable of withstanding the weightof the platform plus its rated capacity load.

3. Do not load the platform if there is any evidence of damage to the platform or supportingstructure.

4. Use safety chains or other suitable restraining devices if there is any possibility of the loadshifting, falling, or rolling from its position on the load receiver.

5. Do not leave the platform unattended when it is loaded.

50697 14 01/07 -- Issue #7

2.5: SYSTEM OVERVIEW

The system consists of the IND-R2500-F2 or IND-HR2500-F2 indicator connected to the PitPower Supply (PPS = ACC-2001-1) located at the scale platform. The PPS is installed at thelocation of the exiting conduit, which can be at an end or middle section. The PPS is thenconnected to a Smart Sectional Controller (SSC = ACC-2000-1), which in turn is connected tothe next SSC. Each SSC interfaces two (2) analog strain gauge loadcells in the system. Aswitch setting in each SSC assigns it its address, or section number.

WARNING: NEVER PERFORM ANY WIRING WITH THE INSTRUMENT TURNED ON.

The wiring that interconnects the system components referenced in this manual is ACC 1146(part #17245) which is a multi-color cable intended for use with this system. If differentcabling is used by the Installer, it MUST be AWG 18 Ga. The quantity of loadcells and theirimpedance will affect the cable distance between the PPS and SSC. Refer to the following.

2.6: For 700 / 1000 Ohm Load cells.

# CELLS # SSC'S PPS to SSC PPS to SSC

CABLE LENGTH CABLE LENGTH

1 PPS 2 PPS

1 1 1800 feet 3600 feet2 1 1800 feet 3600 feet3 2 1800 feet 3600 feet4 2 1800 feet 3600 feet6 3 1800 feet 3600 feet8 4 1800 feet 3600 feet10 5 1800 feet 3600 feet12 6 1150 feet 2300 feet14 7 800 feet 1600 feet16 8 575 feet 1150 feet

2.7: For 350 Ohm Load cells.

# CELLS # SSC'S PPS to SSC PPS to SSC

CABLE LENGTH CABLE LENGTH

1 PPS 2 PPS

1 1 1575 feet 3150 feet2 1 1575 feet 3150 feet3 2 1575 feet 3150 feet4 2 1575 feet 3150 feet6 3 1575 feet 3150 feet8 4 1000 feet 2000 feet10 5 575 feet 1150 feet

Longer Cable Distances will require a PRODUCT INQUIRY.

50697 15 01/07 -- Issue #7

2.8: Typical installation diagram

50697-1

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

Sec

tio

n1

Sec

tio

n2

Sec

tio

n3

Sec

tio

n4

Smart SectionalConverter 1


SmartSectional

Converter 5


SmartSectional

Converter 3

SmartSectional

Converter 6


SmartSectional

Converter 2

SmartSectional

Converter 7


SmartSectional

Converter 1

SmartSectional

Converter 8

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

LoadCell

PowerSupply

PowerSupply

LoadCell

LoadCell

LoadCell

2 4 6 8

1 3 5 7

ScaleHouse

ScaleHouse

8

6

4

2

5 12

14

16

9

11

13

15

7 10

3

1

Section 4 Section 5

Section 3 Section 6

Section 2 Section 7

Section 1 Section 8

SCALE 1 SCALE 2

Typical In/Out

Typical Rodan

50697 16 01/07 -- Issue #7

2.9: Typical installation Wiring diagram

50697 17 01/07 -- Issue #7

2.10: Wiring: Pit Power Supply installed at End Section

2.11: DIP SWITCH SET-UP

In each of the Smart Sectional Controller Boxes is an 8 switch dip switch, labeled S1.This switch is used to identify the section address. The switches MUST be set properly for thescale to operate.

SWITCHES 1, 2, AND 3 ARE ALWAYS OFF. DO NOT CHANGE THESE SWITCH SETTING.

Switches 4 through 8 are used to set the section numbers. Set per the following chart.

Section # Switch Setting

4 5 6 7 8

1 ON OFF OFF OFF OFF2 OFF ON OFF OFF OFF3 ON ON OFF OFF OFF4 OFF OFF ON OFF OFF5 ON OFF ON OFF OFF6 OFF ON ON OFF OFF7 ON ON ON OFF OFF8 OFF OFF OFF ON OFF

50697 18 01/07 -- Issue #7

2.12: Wiring: Pit Power Supply installed at Mid Section

50697 19 01/07 -- Issue #7

2.13: Wiring: Dual Pit Power Supply

12345678

TB112345678

TB3

TB2 TB412345678

12345678

12345678

TB1

12345678

TB3

TB2

TB4

12345678

12345678

12345678

12345678

12345678

12345678

PPS

SSC

SSC

BLACKGREENBLUEORANGE

SHIELDWHITERED

BLACKGREEN

BLUESHIELDWHITERED

GREEN

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

CONTINUE

IF

REQUIRED

BLACK

BLUESHIELDWHITERED

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

PPS

SSC

SSC

BLACKGREEN

BLUESHIELDWHITERED

GREEN

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

CONTINUE

IF

REQUIRED

BLACK

BLUESHIELDWHITERED

TB1

12345678


SHIELDWHITERED

COMMUNICATIONPCB ASSY

TB1

TB3

TB2

TB4

TB1

TB3

TB2

TB4

TB1

TB3

TB2

TB4TB1 TB3

TB2 TB4

IND-R/HR2500-FX INSTRUMENT

BLACKGREEN

SHIELDWHITERED

BLACKGREEN

SHIELDWHITERED

50697-5

50697 20 01/07 -- Issue #7

2.14: Wiring: Dual Communication Units

Dual Communication Assy Instruments, such as IND-R2500-DF2, are used to enable theInstrument to be interfaced to more loadcells than the standard unit can provide power for.

The enclosure is higher, more room is needed to accommodate TWO communication PCBassy’s mounted as shown above. When a Dual Communication unit is being installed, TWOHOME RUN CABLES ARE REQUIRED.

NOTE: DUAL COMMUNICATION INSTRUMENTS REQUIRE A PRODUCT INQUIRY.

The above example used four Scales, with 20 loadcells, each having a bridge resistance of350 OHMS. The Dual Communication 2500 Series Instrument would be required, and theScale system would be wired as shown in the above diagram.

50697 21 01/07 -- Issue #7

2.15: Wiring: Dual Communication Units

12345678

TB112345678

TB3

TB2 TB412345678

12345678

12345678

TB1

12345678

TB3

TB2

TB4

12345678

12345678

12345678

12345678

12345678

12345678

PPS

SSC

SSC


SHIELDWHITERED

BLACKGREEN

BLUESHIELDWHITERED

GREEN

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

CONTINUE

IF

REQUIRED

BLACK

BLUESHIELDWHITERED

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

12345678

PPS

SSC

SSC


SHIELDWHITERED

BLACKGREEN

BLUESHIELDWHITERED

GREEN

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

-EX+EX

SHLD+SIG-SIG

CONTINUE

IF

REQUIRED

BLACK

BLUESHIELDWHITERED

TB1

12345678


SHIELDWHITERED


TB1

12345678


SHIELDWHITERED


TB1

TB3

TB2

TB4

TB1

TB3

TB2

TB4

TB1

TB3

TB2

TB4TB1 TB3

TB2 TB4

IND-R/HR2500-DFX INSTRUMENT 50697-8

NOTE: Do NOT leave one of the Communication Assy interface cables disconnectedbecause it will “OPEN” the RS 485 network and cause it to fail. When this happens, the message “CELLS FOUND NONE” will be displayed at the warm up screen.

When troubleshooting Dual Communication units, disconnect one of the Communication PCBassy’s from the Programmable controller while testing the other one.

50697 22 01/07 -- Issue #7

2.16: 220 Volt AC Operation

A/769SVP

Printer

Remote Display

Computer

Indicator

SVP Power Supply

ACC-2001-1

Smart Sectional Controller

ACC-2000-1 ACC-2000-1

AC PowerCord

Keyboard A/708

PRINT

ZERO

UNITS1 2 34 5 6

0

7 8 9

ENTE R

▲

▲▲

▲MEN U

50697-9

ACC-2000-1 ACC-2000-1

ModemAcc-2020

The IND-R2500-F2 indicator will operate on 117 volts AC or 220 volts AC. The indicator isshipped from the factory configured for 117 volt operation. The 220 volt option is implementedby changing the jumpers at JP1 and JP2 on the communications board.

To change the input voltage:

1. Open the indicator. Locate JP1 and JP2 on the communications board, beside the twotransformers.2. Two jumpers will be in place on the terminal strip, one jumper on pins 1 and 2 and the sec-ond jumper on pins 5 and 6. Remove both jumpers. Then place one jumper on pins 3 and 4.The second jumper is not used.3. Repeat the process at JP2.4. Replace the plug on the end of the AC power cord with a 220 volt plug.

12

34

56

78

Communication PCB

TB1

TB2

JP3

JP1JP2

JP4

12

34

5

117 V 220V 117V117 V 220V 117V

50697-10

50697 23 01/07 -- Issue #7

2.17: Grounding

For accurate operation and protection against damage from lightning strikes, all of the components of the Intalogix system must be properly grounded. The following steps must be taken to correctly ground the system.

1. All grounding should be wired with #8 AWG or larger wire or braided ground straps.2. All of the ground connections should be 2 feet in length or less.3. The Smart Sectional Controllers and Pit Power Supply enclosures are provided withmounting holes to bolt the enclosures to factory provided locations on a Fairbanks ScalesTruck Scale. In addition to providing a place to secure the enclosures, it completes aREQUIRED grounding connection. If other mounting is being provided, refer to #1 and #2above. 4. The separate isolated ground wire from the Pit Power Supply is connected directly to aground rod. 5. The platform frame MUST be connected to a separate ground rod.6. The platform frame and the indicator chassis or Surge Voltage protected outlet box are notto be connected to the same ground.

CLAMP CLAMP CLAMP CLAMPFRAME FRAME FRAME FRAME

ACC2000-1 ACC2000-1 ACC2000-1 ACC2000-1

Smart Sect.Controller




STUD STUD STUD STUD CLAMPFRAME

ACC2001-1Power Supply

STUD

FRAME

CLAMPGND

CLAMP

GND ROD

ACPOWER

SVP

IND-R2500 orIND-HR2500

ACC-769

GND RO

GND ROD

50697-11

OR

ACPOWER

SVPACC-789

50697 24 01/07 -- Issue #7

2.18: Back of the Indicators, Bottom of the Indicators

1. Keyboard

2. DIS Port - Output to Remote Display, 20mA Passive Current Loop

3. COM 2 & COM 4 Ports - RS232 Output. If accessory ACC-2020 is used, one port is dedicated to the modem. Otherwise, it can be configured for a computer or printer.

4. COM 3 & COM 5 Ports - RS232 Output. Can be configured for a computer or printer.

5. Liquid tight gland for the ACC-2001 Power Supply

6. AC Power Cord

COM 2

COM 4

DIS C OM 3

COM 5

2 3 4

5 36 4 1

2 3 4

5

5

6 4 131 2 3 4

5 6

COM 4 COM 5

DIS COM 2 COM 3

5

3 4

2 3 4

5 6

COM 4 COM 5

DIS COM 2 COM 3

1

3 4

50697-12

NOTE:

COM5 may be configured for RS232 Output or RS485 Output in some applications.

50697 25 01/07 -- Issue #7

2.19: Installation Notes

1: All junction box wire gland nuts must be securely tightened, and nylon plugs are in placein any unused gland fittings.

2: Junction box cover screws must be properly tightened with a torque wrench to their correcttorque specification.

White Gasket enclosures = 22 inch lbsBlack Gasket enclosures = 10 inch lbs

3: All excess cable must be neatly coiled and tied up out of any possible accumulations ofstanding water.

4: All junction box cable entry and exiting points must be finished with a drip loop.

2.20: Sealing

The 2500-F2 Instrument and the SSC’s can be sealed before the scale is put into service.

2.21: Hostile S/S Enclosures:

The HR2500-F2 Instruments provide holes for two lead-wire seals on the latches of the indi-cator. The sealing wire goes through the latch and the lip on the front cover of the indicator.

2.22: Standard Desktop Enclosures:

The R2500-F2 Instruments provide holes for a lead-wire seal on the rear holes of the coverand through the head of the cover screw.

2.23: Smart Sectional Controller Enclosures:

To seal the SSC, the seals are installed at either end of the box, through the holes provided.

2.3 Initial Programming Step: MUST DO BEFORE PROGRAMMING INSTRUMENT

1. Press the MENU key2. Select Service Menu3. Select Special Functions4. Select Clear All Memory5. Press ENTER as prompted.6. Program indicator as required.

50697 26 01/07 -- Issue #7

Section 3: Password/Security Code

3.1 Introduction

The term password and security code are used interchangeably in this manual. Two optionalpasswords may be used to protect access to items shown in the OPERATION MENU:1. The Configuration Menu password protects the Configuration Menu, Modem Service, andTime and Date.2. The Service Menu password protects the Service Menu.The two passwords operate independently, but the same password may be used for both. Akey symbol will appear beside each of the Operation Menu items that is password protected.

The following Operations Menu items are not password protected:

Operations MenuTicket NumberKeyboard TareAuto Tare

3.2 Use of Password/Security Code

In the Operation Menu, if a key symbol is display beside an item, the correct password mustbe entered to gain access to the item. Remember, two passwords may be necessary toaccess all of the displayed items, one password for the Configuration Menu, Modem ServiceMenu, and Time and Date, and another password for the Service Menu.

To access an item that is password protected:1. Place the cursor beside the appropriate item to be accessed and press the ENTER key.2. The display will show “ENTER SECURITY CODE.” Enter the correct password and pressthe ENTER key.3a. If the correct password has been entered, the display will show the appropriate menu.3b. If an incorrect password is entered, the display will return to the Operation menu.

3.2.1 NOTES

If the Service Menu is accessed through a password, the operator will also have access tothe Configuration Menu, Modem Service menu, and the time and date. This access to allitems will remain in effect until the display is returned to the weigh screen.

3.3 Password/Security Code Maintenance

Password maintenance includes creating passwords or changing passwords. The first step inpassword maintenance is accessing the password’s maintenance screen.

50697 27 01/07 -- Issue #7

3.4 CONFIGURATION MENU PASSWORD

The Configuration Menu password’s maintenance screen is accessed from the Weight dis-play. This procedure is used to enter the initial password or change an existing password.With the weigh screen displayed:

1. Press the “<”, “>” and ENTER keys in sequence using the keypad or press and hold theCtrl, Alt and Esc keys using the ACC 710 keyboard.

2. The display will show “ENTER SECURITY CODE.” Enter the password to be used. Thecode can be from one to fourteen characters long. Press the ENTER key. If no passwordhas been previously entered, this will become the password. If a password has beenentered, this will overwrite the existing password.

3. The display will show, “SECURITY CODE ACCEPTED.” Press the ENTER key to return tothe weigh screen.

3.5 SERVICE MENU PASSWORD

The Service Menu maintenance screen is accessed through the Operation Menu. With theWeigh screen displayed:

1. Press the MENU key to access the Operations Menu.

2. At the Operation menu, place the cursor beside SERVICE MENU. Press the “<”, “>” andENTER keys in sequence using the keypad or press and hold the Ctrl, Alt and Esc keys usingthe ACC 710 keyboard.

3. The display will show “ENTER SECURITY CODE.” Enter the password to be used. Thecode can be from one to fourteen characters long. Press the ENTER key. If no passwordhas been entered, this will become the password. If a password has been previouslyentered, this will overwrite the existing password.

4. The display will show, “SECURITY CODE ACCEPTED.” Press the ENTER key to return tothe Operation menu.

An alternate method to change the Service Menu password is available. Access the ServiceMenu. Select “Write Password” and press the ENTER key. The display will show “EnterSecurity Code”. Enter the password to be used and press the ENTER key. The display willshow “Security Code Accepted”. The display will then return to the Service Menu.

50697 28 01/07 -- Issue #7

Section 4: Operator Section4.0 Introduction

This section describes the Instruments key functions, and basic operation.

4.1 Front Panel

PRINT

ZERO

UNITSENTER

▲

▲

▲ ▲MENU

7 8 9

0

1 2 3

4 5 6

50697-13

Arrow Keys - When pressed, these keys move the cursor in the display inthe direction indicated.

Menu Key - When pressed, this key changes the display to the OperationMenu. This key can also be used to return to the previous screen.

Zero Key - This key sets the display to the Center-of-Zero.

Print Key - When pressed, a ticket will be printed. In the Data Terminal mode,the 2500- Instrument will prompt for a tare weight entry. In the weight onlymode, it will not prompt for a tare weight entry.

Units Key - Changes the units of weight displayed, depending on the selectionmade in the Calibration Menu.

- 0 through 9 Keys - Used to enter numeric data, such as taresweight values and IDs.

Enter Key - Used to enter selections into memory during programming.

50697 29 01/07 -- Issue #7

The scale can be setup to operate in one of two modes: WEIGH ONLY, commonly calledGROSS, TARE, NET weighing and IN/OUT weighing. See Section 8.2 under Service Menufor selection information. The operating mode is set in the Service Menu. When the system ispowered up, the display for the Operating Mode will be shown.

4.2 WEIGH ONLY Mode

When the operating mode is set up for WEIGH ONLY mode, the display will show:

4.2.1 WEIGH ONLY MODE WEIGHSCREEN

a. 40000 lb GROSS

This display is the weight on the platform and the weigh mode that is active.b. Wednesday 1:18PM

This is the current day and time with the appropriate AM or PM legend. The time is in thehour, minute format.c. 1-18-95

This is the current date in a month, day, and year format.d. 897

This number represents the number of transactions that can be stored before the memorybuffer begins to over-write itself. The maximum number of stored transactions is 1648. If areport is printed before the 1648 number is reached, the count will reset to zero. To preventover-writing records, print a report summary and clear the memory before this number reach-es zero.e. TARE

This option is used when a Tare is to be entered through the keyboard or keypad.f. AUTO TARE

This option is used when the weight displayed is used as a Tare weight.

Use the UP or DOWN arrow keys on the keypad to place the arrow next to the option to beselected. Press the ENTER key on the keypad to select the option. Press the MENU key todisplay the Operations Menu.

50697 30 01/07 -- Issue #7

4.3 IN/OUT Mode

When the operating mode is set up for IN/OUT mode, the display will show:

4.3.1 IN/OUT WEIGHSCREEN

a. 12340 lb GROSS

This display is the weight on the platform and the weigh mode that is active.b. “~”

The tilde, “~”, represented to the right of the displayed Gross weight, indicates there is motionon the platform.c. INBOUND

This option is selected to do INBOUND weighing.d. OUTBOUND

This option is selected to do OUTBOUND weighing.e. 723

This number represents the number of transactions that can be stored before the memorybuffer begins to over-write itself. The maximum number of stored transactions is 1648. If areport is printed before the 1648 number is reached, the count will reset to zero. To preventover-writing records, print a report summary and clear the memory before this number reach-es zero.f. SCALE 2

If more than one scale is programmed, this legend will appear to show which scale the dis-played values are from.g. Wednesday 12:45PM

This is the current day and time with the appropriate AM or PM legend. The time is in thehour, minute format.h. 12-29-96

This is the current date in a month, day, and year format.

Use the UP or DOWN arrow keys on the keypad to place the arrow next to the option to beselected. Press the ENTER key on the keypad to select the option. Press the MENU key todisplay the Operations Menu.

50697 31 01/07 -- Issue #7

4.4 Basic Operations Summary

4.4.1 Operating the WEIGH ONLY MODE

There are two options available in the WEIGH ONLY MODE, Gross Weighing and Gross-Tare-Net Weighing.

A. Gross Weighing

1. Press the ZERO key to “zero” the scale.2. If the display shows “load cell(s) bad”, this indicates the weight on the platform haschanged from the calibration zero. Check the platform for equipment, debris, or other materi-als and remove them. Press the ZERO key a second time to return to the WEIGH MODE.3. Place the object to be weighed on the platform. When the display is stable, press thePRINT key and a Gross Weight Ticket will be printed.

B. Gross-Tare-Net Weighing

1. Press the ZERO key to “zero” the scale.2. If the display shows “load cell(s) bad”, this indicates the weight on the platform haschanged from the calibration zero. Check the platform for equipment, debris, or other materi-als and remove them. Press the ZERO key a second time to return to the WEIGH MODE.3. Place the empty container on the platform. 4. Choose TARE or AUTO TARE at the menu.a. If TARE is selected, enter the known Tare Weight through the keypad.b. If AUTO TARE is selected. When the display is stable, press the ENTER key. The weightwill be stored as a Tare Weight.5. Remove the container from the platform and fill it with the product to be weighed.6. Place the filled container back onto the platform. The display will show:

7. Press the PRINT key and a Gross-Tare-Net Ticket will be printed. The Gross weight is theTare weight plus the product weight. The Net weight is the product weight, only. The Tareweight is the value entered in Step 4.

C. Mode Change

When a TARE or AUTO TARE is entered, the scale automatically switches from the GrossOnly Mode to the Gross-Tare-Net Mode. To change the scale from the Gross-Tare-Net Modeback to the Gross Only Mode, enter a “0” Tare.

50697 32 01/07 -- Issue #7

4.5 IN/OUT Weighing Mode

IN/OUT weighing consists of weighing a container, inbound, either full or empty, then weigh-ing the same container outbound, full or empty, and printing a ticket with the two weightsshown. The two weights for the same container, an inbound weighment with a stored tare, oran outbound weighment with a stored tare, is called a complete transaction. An inboundweighment with NO outbound weighment is an incomplete transaction.

In/Out Weighing

4.5.1 Basic In/Out Weighing

Basic IN/OUT weighing consists of two weighments of a container, the first weighment called“INBOUND” and the second weighment called “OUTBOUND”. The two weighments make a“complete transaction.” 1. With the indicator powered up, press the ZERO key.2. Place the container to be weighed on the platform. This will be the first weighment.3. Use the UP or DOWN arrow key to place the curser beside “INBOUND” and press theENTER key.4. The display will prompt the operator for a “LOOP ID”. This is the identification number thatwill be used to identify the complete transaction. Enter the ID number to be used through thekeypad and press the ENTER key. The ID number should be marked on the container so thatit can be used again on the outbound weighment.5. An INBOUND ticket will be printed. The data for this partial transaction will be stored in theindicator with the “LOOP ID” number as the transaction recall label.6. Remove the container from the platform. Material can be added or removed from the con-tainer.

To complete the transaction:7. Move the container back onto the platform. Use the UP or DOWN arrows to place thecurser beside OUTBOUND and press the ENTER key.8. The display will prompt the operator for the “LOOP ID” that was entered for this transactionon the inbound weighment. Enter the same ID through the keypad and press the ENTER key.9. The indicator will retrieve the inbound data from memory and combine it with the new out-bound data and a INBOUND/OUTBOUND ticket will be printed. The data will then be storedas a complete transaction.

4.5.2 Weighing, LOOP ID, With Inbound Ticket

Setup

This is the default setup. No changes have to be made. The defaults are:1. LOOP ID Only2. Inbound Ticket Printed3. Outbound Ticket Printed4. Transaction Entered Into The Report

50697 33 01/07 -- Issue #7

4.5.3 Weighing, LOOP ID, No Inbound Ticket

Setup

This sequence sets the program for NO INBOUND TICKET to be printed. This is done by set-ting all INBOUND data locations to zero.

To do this:

1. Go to Operator Menu2. Select Configuration Menu3. Select Communications Port Menu4. Select the Printer Com Port5. Select INBOUND FORMAT MENU6. Set all locations to zero.7. Press the ENTER key

4.5.4 Weighing, LOOP ID, Other ID, With Inbound Ticket

Setup

This sequence sets the program to prompt for an ID Number which will be printed on theInbound and Complete Transaction Tickets. To set up the ID:

1. Go to Operator Menu2. Select Configuration Menu3. Select Product Prompt Menu4. Select Product IN5. Press the ENTER key to toggle between YES and NO.6. With YES displayed, press the Menu Key

4.5.5 Weighing, LOOP ID, Other ID, No Inbound Ticket

Setup

This sequence sets the program to accept an ID Number which will be printed on the Inboundand Complete Transaction Tickets. To setup the Other ID:

1. Go to Operator Menu2. Select Configuration Menu3. Select Product Prompt Menu4. Select Product IN5. Press the ENTER key to toggle between YES and NO.6. With YES displayed, press the Menu Key

50697 34 01/07 -- Issue #7

Section 5: Programming

5.1 General Programming Instructions

A. There are three programming menus that contain all of the parameters for the system.

1. Operators Menu - Accessible without a password by pressing the MENU key. This menuis used for general weighing operations.

2. Configuration Menu - May be protected with a password. This menu is used to set up theparameters for the Field Names, products, IDs, Titles, display contrast, audible alarms, andoutputs.

3. Service Menu - May be protected with a password. This menu is used to set up the techni-cal parameters of the system, such as scale capacity, span, and load cell data.

4. Modem Service Menu - Will be protected with the same password as the ConfigurationMenu. This menu is used to program and operate the modem service feature.B. It is recommended that a keyboard be part of the system so that data may be entered inboth alpha and numeric formats.

B. The following instructions apply to all of the menus.

1. In all menus, the UP or DOWN arrows move the cursor in the indicated direction.

2. To make an entry, place the cursor beside the item to be selected and press the ENTERkey. The operator will be prompted for the data to be entered.

3. A “key” symbol beside a menu item means the item is “locked” and can only be accessedwith a password.

4. Data may be entered through the keypad.

5. When the appropriate data has been entered, press the ENTER key to record the data intomemory.

50697 35 01/07 -- Issue #7

50697 36 01/07 -- Issue #7

50697 37 01/07 -- Issue #7

50697 38 01/07 -- Issue #7

50697 39 01/07 -- Issue #7

50697 40 01/07 -- Issue #7

50697 41 01/07 -- Issue #7

50697 42 01/07 -- Issue #7

5.2 - Operation Menu

The items in the OPERATION MENU may be set or re-set at any time through the keypad,except those items that are “locked” by a password.

NOTE:

The KEYBOARD TARE and AUTOTARE features operate identically in both the OPERATIONand CONFIGURATION MENUS. Data can be entered from either one.

5.2.3 - KEYBOARD TARE: Used for a tare weight entry from the keyboard.If the operating mode is programmed as a DATA TERMINAL:Enter the loop ID and then the desired tare weight. Once entered, it is stored in memory as a

stored tare. It cannot be changed from this program step.

If operating mode is programmed as WEIGHT ONLY:Key in the desired tare weight value. The instrument will change to net mode, and display theGross, Tare, and Net weights.

5.2.4 AUTOTARE: For a tare weight entry from the scale.If operating mode is programmed as a DATA TERMINAL:Enter the loop ID and the tare weight will be entered automatically from the scale platform.Once entered, it is stored in memory as a stored tare. It cannot be changed from this programstep.

If operating mode is programmed as WEIGHT ONLY:From the GROSS mode, press AUTOTARE. The instrument will change to net mode, and display the Gross, Tare, and a Net weight of 0 lb.

5.2.5 Audit Trail

To select, press the ENTER key. The Audit Trail will be displayed. See Section 7.11 for moreinformation.

5.2.6 Modem Service

To select, press the ENTER key. If locked, enter the CONFIGURATION PASSWORD to enterModem Service.

5.2.1 - Time And Date

Select to enter the time and date, andto select their format. If a flash applica-tion is installed, it will be listed at thebottom of this screen.

5.2.2 - Ticket Number

Enter the number to appear on thenext ticket to be printed out.

50697 43 01/07 -- Issue #7

5.2.7 Configuration Menu

To select, press the ENTER key. If locked, enter the CONFIGURATION PASSWORD to enterthe Configuration Menu.

5.2.8 Service Menu

To select, press the ENTER key. If locked, enter the SERVICE PASSWORD to enter theService Menu.

5.3 Modem Service

This selection is used to operate the Modem Service link. If a telephone modem connection isrequired, Modem Accessory ACC-2020 and cable accessory ACC-1267 be installed. SeeSJ4642 for more information on the Modem Operation. When this option is selected, the dis-play will show:

5.3.1 OPERATIONS MENU - This selectionreturns the display to the OPERATIONS Menu.

5.3.2 INITIALIZE MODEM - This selection setsthe transmission parameters for COM 2 to thedefault settings. These settings will match theparameters of the receiving modem.

5.3.3 BAUD SELECT - This selection will display the parameters selected for COM2.

5.3.4 TELEPHONE - This selection is used to choose the type of phone system, TONE orPULSE.

5.3.5 DIAL - This selection is used to enter the phone number to be dialed. When ENTER ispressed, the displayed number will be dialed.

5.3.6 REDIAL - This selection redials the number entered in Step 5, DIAL.

5.3.7 HANGUP - This selection is used to break the telephone connection.

5.3.8 COM PORT ENABLED - YES or NO - Enables or disables Com Port 2 as the modemoutput port. If disabled, Com Port 2 can be used for another function.

5.3.9- MODEM COMMAND - When the transmission begins, this line will change to reversedisplay and a series of messages about what is being transmitted will appear.

5.3.10 - CARRIER OFF - When the telephone connection is complete, this display willchange to CARRIER ON. This message will be displayed until the connection is broken.

50697 44 01/07 -- Issue #7

5.4 - CONFIGURATION MENU

To enter the CONFIGURATION MENU, place thecursor beside the legend and press the ENTERkey. The operator will be prompted for a PASS-WORD if one has been installed. Enter the pass-word and press the ENTER key. The display willshow:

5.4.1- <OPERATION MENU> - Select this option to return to the OPERATION MENU.

NOTE:

The KEYBOARD TARE and AUTOTARE features operate identically in both the OPERATIONand CONFIGURATION MENUS. Data can be entered from either one.

5.4.2 - KEYBOARD TARE: Used for a tare weight entry from the keyboard.If the operating mode is programmed as a DATA TERMINAL:Enter the loop ID and then the desired tare weight. Once entered, it is stored in memory as a

stored tare. It cannot be changed from this program step.

If operating mode is programmed as WEIGHT ONLY:Key in the desired tare weight value. The instrument will change to net mode, and display theGross, Tare, and Net weights.

5.4.3 - AUTOTARE: For a tare weight entry from the scale.If operating mode is programmed as a DATA TERMINAL:Enter the loop ID and the tare weight will be entered automatically from the scale platform.Once entered, it is stored in memory as a stored tare. It cannot be changed from this programstep.

If operating mode is programmed as WEIGHT ONLY:From the GROSS mode, press AUTOTARE. The instrument will change to net mode, and dis-play the Gross, Tare, and a Net weight of 0 lb.

5.4.4 - SELECT SCALE

If there are two platforms connected to the indicator, this selects the platform that will be usedas the “INBOUND SCALE” and the “OUTBOUND SCALE”. A third option can be used,“SELECT SCALE YES or NO”. “YES” allows the operator to select the scale to be used whilein the Main Menu.

5.4.5 - TITLE

This selection is used to enter information, such as customer name and address. There are 5lines available with 31 characters per line.

50697 45 01/07 -- Issue #7

5.4.6 - FIELD NAME

There are seven (7) field names available, and used to prompt for additional information atthe point of weighing. Each Field name prompt can be named, up to 15 characters, and available selections are GTN”, “IN”, “and ”OUT". Each prompt can be toggled ON or OFF. Note: All seven (7) fieldnames are stored and available for reporting.

5.4.7 - PRODUCT ID

Enter the code that will identify the product, letters or digits, up to 15 characters. See section 5.4.15 for more information.

5.4.8 - MAIL ID

Enter the code that will identify the Mail ID, up to 15 characters. A Subsequent screen willgive access to enter up to four (4) lines of information, 31 characters each line. Once programmed, the Mail ID and lines can be formatted to print on the scale ticket. Also available is a MAIL TOTAL, which will print the accumulation of that Mail ID on the scaleticket. The accumulation will be in the same units as the Scale is calibrated and operating in.

5.4.9 - PROMPTS

Select to program the Instrument to PROMPT (or ask) for:

LOOP IDPRODUCT ID

MAIL IDAUXILIARY TARE.

Options for prompting are during Inbound, Outbound or for a GTN transaction.

GO MESSAGE - If set to YES, will present a screen listing all information entered by thescale operator for verification before printing. If any key entry mistakes exist, the transactioncan be aborted and started over.

5.4.10 - REPORTS - See Section 8 REPORTS.

5.4.11 - DISPLAY CONTRAST

Select to change the contrast between the displayed characters and the background. Use theUP and DOWN arrows to make the change.

5.4.12 - AUDIBLE ALARM

With the alarm ON, the indicator will “BEEP” when a key is pressed on the keypad. Press theENTER key to toggle the alarm ON or OFF.

5.4.13 - 4-20 mA SETUP - See section 5.4.16 for more information.

5.4.14 - LOAD CELL DIAGNOSTICS

Displays a legend, “GOOD” or “BAD” for each load cell in the system.

50697 46 01/07 -- Issue #7

5.4.15 PRODUCT ID

Product ID is a feature of the 2500 Instrumentto perform a weight conversion. Select, and the screen will show:

Note: The Product ID entry will be shown onthe shaded bar.

XXXXXXXXXXXXXXX

MENU< >FACTOR (1) 0# DEC. PLACES 0LEGEND (1)FACTOR (2) 0# DEC. PLACES 0LEGEND (2)

5069

7-20

Each conversion contains three Items, the FACTOR, #DEC PLACES, and LEGEND.The first set is identified with (1) at the end of FACTOR and LEGEND. The second set isidentified with (2) at the end of FACTOR and LEGEND. The 2500-F2 Instrument can be pro-grammed to generate and print up to two (2) different weight conversions per Product ID.

Example: A dairy wants the net weight to be converted into Gallons and ALSO Pints.

Programming Details:

FACTOR

The Factor for the conversion is entered here. Conversion factors are multiplied against theNET weight of a transaction to obtain the results. Each conversion factor can be up to 15places. To obtain the FACTOR, divide the weight of the desired Product ID INTO #1.

EXAMPLES:A TON weight 2000 lbs. One (1) divided by 2000 = 0.0005. Milk weighs 8.6 Lbs per gallon. One (1) divided by 8.6 = 0.1162790697674.

# Dec. Places

Printed results can be carried out 4 decimal places.

EXAMPLE: An two (2) place printed result is desired. The correct entry is "2".

Legend

Using the Accessory keyboard, the desired legend can be typed in, up to 15 characters

EXAMPLE: Gallons, Bushels, Tons, Etc..

Once programmed, the conversions can be formatted to print on the scale ticket. They are identified in the ticket formats area as CONVERSION 1 and CONVERSION 2. Also available is a CONV. X TOTAL, which will print the accumulation of that Product ID onthe scale ticket. The accumulation will be in the same units as the Conversion.

50697 47 01/07 -- Issue #7

5.4.16 - 4-20 mA SETUP

MAXIMUM WEIGHT - Enter the weight at which the 4 to 20 mA output will be at 20 mA.

ADJUST SPAN 20 mA - With the milliammeter connected to pins 1 and 2, and the cursorbeside this option, press the ENTER key. While observing the milliamp meter, press either theUP or the DOWN arrow, until the meter reads 20mA. Then press the enter key.

MINIMUM WEIGHT - Enter the weight at which the 4 to 20 mA output will be at 4 mA.

ADJUST ZERO 4mA - With the milliammeter connected to pins 1 and 2, and the cursorbeside this option, press the ENTER key. While observing the milliamp meter, press either theUP or the DOWN arrow, until the meter reads 4mA. Then press the enter key.

MODE (GROSS/NET) - Enter the mode, GROSS or NET, that the 4 to 20 mA output willtrack. The analog output will continue to track the programmed selection regardless ofwhether the instrument is displaying gross or net.

5.4.17 - COMMUNICATIONS PORT

Used to configure communications ports 2, 3, 4, and 5. See Section 5.5 for more information.

This menu is used to set the output parametersfor the 4 to 20 mA circuit. When this is selectedfrom the CONFIGURATION MENU, the displaywill show:

To configure the 4/20 mA Output, connect a milliammeter to PINS 1 and 2 on the memory I/OPCB assy. The pins are located on the TB1 connector. Pin 1 is “+” and Pin 2 is “–”.

MAXIMUM WEIGHTADJUST SPAN 20mAMINIMUM WEIGHT 4mAADJUST ZERO 4mAMODE (GROSS/NET)SELECT SCALE

XXXXX.X%

XXXXX.X%

GROSS1

H

L 5069

7-21

COM 4COM 5

TB11 = (+)2 = (-)

MEMORY I/O ASSY15218+-

MiLLiAMPERES

m/A

50697-22

50697 48 01/07 -- Issue #7

5.4.18 - REPORTS

The REPORTS MENU is used to when reportsare to be printed or viewed. Select REPORTSfrom the CONFIGURATION MENU. The displaywill show:

Two (2) custom Reports are available in the 2500 Series Instrument. They are designed to bequickly and easily programmed to suit the customers requirements. Each available report hastwo parts, the REPORT GENERATOR, and the TRANSACTION REPORT. The report genera-tor is used to design the report, and the transaction report is used to print it.

The report format can be customized by assigning priorities to fields that are available to beincluded in the report. The fields that can be prioritized are:

WEIGHT ONLY

IN TIMETIME OUTDATEGROSS WEIGHTTARE WEIGHTNET WEIGHTAUX TARE WEIGHTAUX NET WEIGHTPRODUCT IDCONVERSION 1CONVERSION 2LOOP IDFIELD NAME 1 through 7MAIL IDTICKET #ALT GROSSALT TAREALT NET

DATA TERMINAL (IN/OUT)

IN TIMETIME OUTDATEINBOUND WEIGHTOUTBOUND WEIGHTNET WEIGHTAUX TARE WEIGHTAUX NET WEIGHTPRODUCT IDCONVERSION 1CONVERSION 2LOOP IDFIELD NAME 1 through 7MAIL IDTICKET #ALT GROSSALT TAREALT NET

NOTES:

1: A form printer is REQUIRED.2: The report will automatically be formatted to print on the form printer, and cannot be fieldaltered. The page width and CPI (characters per inch) are automatically set as report fieldsare prioritized. To prevent "wrap around" printing problems, the form printer must be able toaccept the page width and CPI parameters. 3: The fields ALT GROSS, ALT TARE, and ALT NET refer to selecting DUAL UNITS in theservice menu. The fields are available in the ALTernate units that have been programmed.4: The WEIGHT ONLY or DATA TERMINAL selections are found in the Service Menu.

50697 49 01/07 -- Issue #7

5.4.19 - REPORT GENERATOR 1 - Select to design Transaction Report 1

5.4.20 - TRANSACTION REPORT 1 - When this option is selected, the form printer will printa copy of report format 1.

5.4.21 - REPORT GENERATOR 2 - Select to design Transaction Report 2

5.4.22 - TRANSACTION REPORT 2 - When this option is selected, the form printer will printa copy of report format 2.

5.4.23 - DELETE TRANSACTIONS - Select this option to delete all transaction files. .

5.4.24 - TARE REPORT - This option prints a report listing all of the loop ID’s and the tareweights stored in memory to a form printer.

5.4.25 - INCOMPLETE REPORT - This option prints a report to a form printer showing all ofthe incomplete transactions stored in memory. An incomplete transaction is one with anINBOUND weight and no OUTBOUND weight.

5.4.26 - VIEW INCOMPLETE - This selection allows the operator to view each individualincomplete transaction. The display will show the tare ID, the inbound weight, the product IDand the time and date. Individual incomplete transactions may be deleted with this option.This option is used to delete individual files or all incomplete transaction files.

5.4.27 - VIEW TARES - This selection allows the operator to view individual tares being heldin memory. The display shows the tare ID, the tare weight, and the time and date the tareweight was entered. Individual tares may be deleted using this option. This option is used todelete individual files or all tare files.

5.4.28 - VIEW PRODUCT - This selection is used to view each product that is held in memo-ry. This display will show the product ID, the total weigh of the product shipped, the conver-sion factor and a description of the product. Individual products may be deleted with thisoption. This option is used to delete individual files or all product files.

5.4.29 - VIEW MAIL - This selection is used to view each Mail ID that is held in memory. This display will show the Mail ID, the total weigh of the mail shipped, and all four (4) lines ofprogrammed information. This option is used to delete individual files or all Mail files.

50697 50 01/07 -- Issue #7

5.5 COMMUNICATION PORTS

This selection is used to configure communicationports 2 and 3. When this option is selected, thedisplay will show:

5.5.1 - <CONFIGURATION MENU> - When thisitem is selected, the display returns to the CONFIGURATION MENU.

5.5.2 - COM PORT 2 - This displays and changesthe communications port that is being configured.Only COM2 and COM3 are valid choices.

5.5.3 - LOOP BACK TEST See subsection 5.5.15

5.5.4 - PRINTERS See subsection 5.5.18

5.5.5 - OTHER DEVICES See subsection 5.5.19

5.5.6 - DEFAULT FORMAT - This selection sets the default print parameters and baud selec-tion for the device selected. It MUST be used to load the correct printer drivers.

5.5.7 - INBOUND FORMAT - This selection is used to customize the locations of the printedinformation on the inbound part of the ticket or form.

5.5.8 - OUTBOUND FORMAT - This selection is used to customize the locations of the print-ed information on the outbound part of the ticket or form.

5.5.9 - GROSS*TARE*NET FORMAT - This selection is used to customize the locations ofthe printed information on the Gross, Tare, Net ticket, Form, Auto, and Demand modes.

5.5.10 - BAUD SELECTION - This selection is used to set the baud rate, parity, data bits, andstops for the selected communications port.

5.5.11 - INVERSE PRINT - This selection allows for the selection of inverted print for theINBOUND, OUTBOUND, or GTN part of the ticket or form.

5.5.12 - ENLARGED CHARACTERS - This selection allows for the selection of double wideprint for the INBOUND, OUTBOUND, or GTN part of the ticket or form.

5.5.13 - FORM SIZE - This selection will prompt the operator to enter the length, in inches, ofthe ticket that will be printed on a FORM printer.

5.5.14 - REMOTE DISPLAY - This selection allows the enabling of a remote display (DISPORT) and the selection of what will be displayed. See Subsection 5.5.79.

50697 51 01/07 -- Issue #7

5.5.15 - LOOP BACK TEST -

5.5.16 - COM PORT X - Upon first entering theLoop Back Test Menu, the currently displayedCom port has a simple PASS-FAIL loop test per-formed to it. A character is written to the port andread back. If successful, "PASS" is displayed, ifnot "FAIL" is displayed. The Com port numbercan be changed via the numeric keypad.

5.5.17 - COMx - COMx - For these tests the selected pair of Com ports require connectionwith a 14742 cable. When the connection is in place and the menu item is selected, an ESCcharacter is transmitted out of the first Com port and received by the second one. If success-ful, "PASS" is displayed, if not "FAIL" is displayed.

5.5.18 - PRINTERS - Place the pointer next to theprinter model and press the enter key.

The STATUS in the shaded area at the top of thescreen will change to show the model selected.

5.5.19 - OTHER DEVICES

5.5.20 - COM PORT X OFF YES Select to turn off the com port.

14742 CABLE WIRING:

DB-9 FEMALE DB-9 FEMALE

PIN 3 - TX PIN 2 - RXPIN 2 - RX PIN 3 - TXPIN 5 - SG PIN 5 - SG

NOTE: When performing this testthe BAUD selections for both Com

ports being tested must be the same.

50697 52 01/07 -- Issue #7

5.5.21 - RTS CONTROL - Pressing the enter key will toggle the selection from YES to NOallowing the selection of hardware or software handshaking.

5.5.22 - CUSTOM DRIVER

This can be used to support devices not listedthe DEVICE menu. Enter the required decimalcontrol codes for the device as supplied by themanufacturer. Separate multiple entries with acomma OR a space.

NOTE: Custom Driver is primarily intended forform printers.

5.5.23 - <SETUP MENU>

This selection will return to the COMPUTER (PC)

menu.

5.5.24 - COMPLETED RECORDS

(Available only from com port 2) This selection will cause the completed record to be trans-mitted upon completion of an incomplete or stored tare transaction. Data is in ASCII, commadelimited format.

5.5.25 PC - OUTPUT FORMAT (COM 3)

This selection allows entry into the STREAM FORMATS menu.

5.5.26 - PC OUTPUT FORMAT (COM4)

This selection allows entry into the STREAM FORMATS menu.

50697 53 01/07 -- Issue #7

5.5.27 - STREAM FORMATS

5.5.28 - PC SETUP MENU

This selection will return you to the COMPUTER OUTPUT menu.

NOTE:

The CONTINUOUS output of the 2500 instrument can be modified to suit the customersrequirements.

The AUTO and DEMAND modes will transmit any data items that are assigned coordinates inthe GROSS*TARE*NET format section of the Com port in use. The data will be transmitted inascending order as determined by those coordinates.

5.5.29 - MODE

Pressing the enter key will toggle through the following selections:

1. CONTINUOUS - Data is transmitted all the time.

2. AUTO - Data is transmitted when an Inbound, Outbound, or GTN ticket is printed.

3. DEMAND - Data is transmitted when the 2500 instrument receives the proper poll Character in ASCII format from the receiving computer. The default Poll Character is a carriage return (decimal 13). Selecting the DEMAND mode will also enable the indicator to receive either a remote Print or Zero command from the computer. If the indicator receives a capital P (or the PRINT key is pressed) it will initiate a PRINT cycle, like wise if the indicatorreceives a capital Z it will perform a ZERO function.

5.5.30 - CARDINAL 738

This selection will cause the indicator to output the standard data string of the Cardinal 738 instrument. This is the Cardinal remote display format.

5.5.31 - CONDEC

This selection will cause the indicator to output the standard data string of the Condec instrument.

50697 54 01/07 -- Issue #7

5.5.32 - FAIRBANKS / TOLEDO

This selection will cause the indicator to output the standard data string for the Fairbanks or Toledo instruments.

5.5.33 - WEIGH-TRONIX W1-120

This selection will cause the indicator to output the standard data string of the Weigh-tronix WI-120 instrument.

5.5.34 - EDIT/CUSTOM FORMAT COM X

This selection will allow access to the EDIT/CUSTOM FORMAT menu.

5.5.35 - CHECKSUM

Pressing enter at this item will cause a toggle from ON to OFF. It controls whether a checksum character is sent at the end of the computer output.

5.5.36 - WEIGHT FORMAT

This selection will allow access to the WEIGHT TOKENS menu.

5.5.37 - TOKENS

This selection will allow access to the STREAM TOKENS menu.

5.5.38 - POLL CHARACTER

Pressing the enter key at this item will allow you to toggle through several default values for the polling character, or you may also type in the decimal equivalent.

1. CR 2. ^@3. SPACE 4. STX

5. ENQ

5.5.39 - BLOCK SEPARATOR

Pressing the enter key at this item will allow you to toggle through several default values for the data block separator , or you may also type in the decimal equivalent.

1. SPACE 2. CR3. LF 4. CRLF5. Blank 6. NONE

WARNING! Modification of Status Byte A, B, or C should only be done at the

direction of Technical Services or Engineering.

5.5.40 - STATUS BYTE A

Selecting this item will allow entry into the BIT FIELDS menu for status byte A.

5.5.41 - STATUS BYTE B

Selecting this item will allow entry into the BIT FIELDS menu for status byte B.

5.5.42 - STATUS BYTE C

Selecting this item will allow entry into the BIT FIELDS menu for status byte C.

50697 55 01/07 -- Issue #7

5.5.43 - EDIT/CUSTOM FORMAT

5.5.44 - RETURN

This selection will return you to the STREAMFORMATS menu.

NOTE: The following selections will be reflected as an entry in the data string as seen at the bottom of the instrument display. The highlighted section with the ^ under the leading digit is the place where the selected data bit will be inserted. By use of the < and > arrow keys the highlighted area can be moved to the needed location in the data string.

5.5.45 - UNITS TOKEN

Allows the entry of a units token such as lb or kg in the data string. Note this only works for lb, kg, or lb/kg.

5.5.46 - MODE TOKEN Gr/Nt

Allows the entry of a mode token such as GR or NT in the data string. Note this only works for GR or NT.

5.5.47 - SCALE STATUS

Allows the entry of a motion bit as shown by a capital M in the data string at the point of insertion.

WARNING! Modification of Status Byte A, B, or C should only be done at the

direction of Technical Services or Engineering.

5.5.48 - STATUS BYTE'S A, B, C

Allows for the entry of grouped conditional states. These status bytes should only be changed or modified with the assistance of Technical Services.

5.5.49 - GROSS WEIGHT

Allows the selection of just the gross weight. Note that lb GR will be transmitted after the weight regardless of that weight unit or legend is displayed at the instrument.

5.5.50 - TARE WEIGHT

Allows the selection of just the tare weight. Note that lb GR will be transmitted after the weight regardless of that weight unit or legend is displayed at the instrument.

50697 56 01/07 -- Issue #7

5.5.51 - NET WEIGHT

Allows the selection of just the net weight. Note that lb GR will be transmitted after the weight regardless of that weight unit or legend is displayed at the instrument.

5.5.52 - DISPLAYED WEIGHT

Allows the transmission of the gross or net weight depending on which is displayed at the instrument. Note that no units or weight legends are transmitted.

5.5.53 - ASCII STRING

Allows the entry of an ASCII text string into the data stream.

5.5.54 - START CHARACTER

Inserts the start character if required, or can be removed by selecting none.

5.5.55 - END CHARACTER

Inserts the end character if required, or can be removed by selecting none.

5.5.57 - RETURN


5.5.56 - WEIGHT FORMAT

5.5.58 - WEIGHT DIGITS

Allows the selection of either 5, 6, or 7 characters of displayed weight in the data string.

5.5.59 - LEADING ZEROS

Pressing the enter key at this selection item will cause a YES or NO toggle to allow for leading zero's in the data string to be included or excluded in the data string.

5.5.60 - POLARITY INCLUSION

Pressing the enter key at this selection item will cause a YES or NO toggle to allow for inclusion of a polarity bit at the beginning of the data string.

50697 57 01/07 -- Issue #7

5.5.61 - DECIMAL POINT

This selection allows for the placement of a decimal point. Pressing enter will toggle throughout the following selections:

1. NONE2. Floating3. Fixed4. Trailing

5.5.62 - FIXED DECIMAL PLACES

This selection allows for the placement of a fixed decimal places. Pressing enter will allow the keyed entry of the required number of places.

5.5.63 - JUSTIFICATION

Pressing the enter key at this selection will toggle from the weight data justification from RIGHT to LEFT as seen in the transmitted data string with reference to any leading or trailing zero's.

5.5.64 - TEST WEIGHTS

Allows the keyed in entry of a weight value as seen at the bottom of the instrument display for comparison purposes.

5.5.65 - +000000

The weight as entered from the above menu item, used for comparison purposes.

5.5.66 - TOKENS

5.5.67 - RETURN


NOTE: The following items allow for the cus-tomization of a selected stream item.

5.5.68 - POS. POLARITY

Pressing the enter key here will cause a toggle between the following selections:

1. +2. None3. Space

50697 58 01/07 -- Issue #7

5.5.69 - NEG. POLARITY

Pressing the enter key here will cause a toggle between the following selections:

1. -2. None3. Space

5.5.70 - PRIMARY UNITS

This selection allows for the ability to have a keyed entry for this field.5.5.71 - SECONDARY UNITS

This selection allows for the ability to have a keyed entry for this field.5.5.72 - MOTION

This selection allows for the ability to have a keyed entry for this field.5.5.73 - OUT OF RANGE

This selection allows for the ability to have a keyed entry for this field.5.5.74 - GROSS

This selection allows for the ability to have a keyed entry for this field.5.5.75 - TARE

This selection allows for the ability to have a keyed entry for this field.5.5.76 - NET

This selection allows for the ability to have a keyed entry for this field.5.5.77 - OK

This selection allows for the ability to have a keyed entry for this field.5.5.78 - INVALID

This selection allows for the ability to have a keyed entry for this field.

5.5.80 - REMOTE DISPLAY OFF will disable the DIS port on the Programmable Controller.

5.5.81 - CONTINUOUS GROSS WEIGHT willoutput the gross weight continuously.(DIS port, - 2400, 7, Odd)

5.5.82 - GROSS ON PRINT will output ONLYwhile a print cycle is in progress.

5.5.79 - REMOTE DISPLAY

5.5.83 - TIME OUTPUT If ON is selected for “TIME OUTPUT”, the Remote Display will show the current time when there is no activity on the platform for a period of 10 seconds or more.If OFF is selected, the time will not be displayed.

5.5.84 - RF LINK on COM 3 Used for interfacing to the wireless RF equipped displays.

50697 59 01/07 -- Issue #7

Section 6: Reports

6.1 Introduction

When a form printer is installed to the 2500 Instrument, two (2) custom Reports becomeavailable. Each report is designed to be quickly and easily programmed to suit the customersrequirements. The Report(s) are automatically formatted as they are programmed, and theformat cannot be field modified. Each available report has two parts, the REPORT GENERATOR, and the TRANSACTION REPORT. The report generator is used to design the report, and the transaction report is used to print it.

6.2 REPORT FIELD PRIORITY

When a transaction record is created, there are data fields created within the record. These data fields are available for use when reports are printed. The operator can select which data fields will appear in the report and the order in which they will be printed. This is done by assigning PRIORITIES to the fields. The priority is the number of the column in which the data will appear in the report.

The 11 data fields created are as follows:

To format the report and assign field priorities:

1. From the CONFIGURATION MENU, select REPORTS.2. From the REPORT MENU, select REPORT GENERATOR 1 or 2

WEIGHT ONLY

IN TIMETIME OUTDATEGROSS WEIGHTTARE WEIGHTNET WEIGHTAUX TARE WEIGHTAUX NET WEIGHTPRODUCT IDCONVERSION 1CONVERSION 2LOOP IDFIELD NAME 1 through 7MAIL IDTICKET #ALT GROSSALT TAREALT NET

DATA TERMINAL (IN/OUT)

IN TIMETIME OUTDATEINBOUND WEIGHTOUTBOUND WEIGHTNET WEIGHTAUX TARE WEIGHTAUX NET WEIGHTPRODUCT IDCONVERSION 1CONVERSION 2LOOP IDFIELD NAME 1 through 7MAIL IDTICKET #ALT GROSSALT TAREALT NET

50697 60 01/07 -- Issue #7

The display will show:

Note: Unlike other programming screens, the“MENU” key will not exit the report generator.

However, if the Aux Keyboard ACC 710 isinstalled, pressing the “END” key will cause thelegend “OPERATE ANY KEY TO EXIT” to be displayed.

The Report(s) are automatically formatted as they are programmed, and the format cannot befield modified. The page width will vary from 0 to 156, depending on the number of fields thathave been selected to be printed in the report. This number can not be changed manually,but will change automatically as the number of prioritized field changes. The CPI (characters per inch) number will also change automatically as the number of prioritized fields is changed.

At the cursor, enter the number of the column where this item is to appear in the report. If a“1" is entered, this will be printed in the first column of the report. If a “2" is entered, this willbe printed in the second column of the report, “3” the third column, etc..

If a “0" is entered as the column number, the data in this field WILL NOT BE PRINTED in thereport.

For all fields except “TIME IN”, and “TIME OUT”, upon assigning a priority to a data field, the2500 will prompt for the entry of a SEARCH FIELD. If no search fields are to be used, leavethis field BLANK and advance to the next field by pressing the ENTER key. The SEARCH FIELD feature is explained in the following section.

Repeat this process for each of the fields that are required in the report.

6.2.1 Conditions

1. If a field has a priority of “0", it will not be printed in the report.

2. If two fields are assigned the same priority, the one that occurs first in the field list will beprinted first in the report.

3. If fields 3 through 11 are assigned a priority other than “0", the operator will be asked if thefield is to be used as a SEARCH FIELD. The SEARCH FIELD feature is explained in the following section.

50697 61 01/07 -- Issue #7

6.3 SEARCH FIELD FEATURE

The transactions records stored in memory can be searched for a particular value before theyare printed in reports by using the “search field” feature. Each of the eleven data sets within

a record is a field. All fields except “TIME IN”, and “TIME OUT” can utilize the search field feature. When a search field is utilized, the report is generated and printed according to the criteria established by the search field. The search field feature does not change the priorities assigned to fields in the report.

6.3.1 TRICKS

Several keys have unique functions when used in the search filed feature.

Date Format Feature

The date format must be programmed in the form “mm dd yy “ or “dd-mm-yy”. The first digit of the month or day can be a “0" or a space. In all cases, each entry must be two digits separated by a space or a dash.

6.3.2 USING THE SEARCH FIELD FEATURE

For all fields except “TIME IN”, and “TIME OUT”, upon assigning a priority to a data field, the2500 will prompt for the entry of a SEARCH FIELD.

With a report priority other than “0" selected,press the ENTER key. The display will show:

If no search fields are to be used, leave this fieldBLANK and advance to the next field by pressingthe ENTER key.

If a search fields IS to be used, key in the searchfield value and advance to the next field bypressing the ENTER key.

6.3.3 Conditions

1. If two or more fields are assigned, the records are sorted by the first field and then by thesecond. Only those records that fit all of the search fields selected will be printed in thereport.2. Different search fields can be assigned for REPORT GENERATOR 1 and REPORT GENERATOR 2. Otherwise, the two report generators work the same way.3. At the end of each report generated from a search field, the “totals” for all of the listedtransactions will be printed. For example, if the search field selected is “OUTBOUNDWEIGHT” , the total outbound weight for all entered transaction will be printed at the end ofthe report.4. IN TIME and TIME OUT can not be used as search fields.5. When a new search filed is selected, all existing search fields should be deleted. Deletingsearch fields is done by placing the cursor beside the search field and repeatedly pressingthe back arrow on the keypad.

50697 62 01/07 -- Issue #7

7.2 OPERATING MODE

This selection allows the choice using the indicator as a Weigh only or In/Out device.Place the pointer next to Scale.Pressing the ENTER key will toggle between WEIGHT ONLY and DATA TERMINAL.

7.3 UPDATE RATE

This selection allow the display update rate to be changed in increments of 0.1 seconds (.4 minimum setting).

Section 7: Service Menu

To enter the SERVICE MENU, place the cursorbeside the legend and press the ENTER key.The operator will be prompted for a PASSWORD.Enter the password and press the ENTER key.

7.1 OPERATION MENU

This selection returns the display to the OPERATION MENU.

7.4 ZERO MODE

This selection allows for the selection of 2% OFCAPACITY or 100% OF CAPACITY, as well asZERO SWITCH enabled or disabled. The PRINTINHIBIT feature will require the scale to return tothe ENABLE WEIGHT setting or below beforeanother print cycle will be permitted to occur. Set PRINT INHIBIT to YES to enable.it.

50697 63 01/07 -- Issue #7

4: For DATA TERMINAL (IN/OUT) operation, Expiration (DAYS) is used to prompt the operator at the weighscreen that the recalled tare weight has expired. When exceeded, thefollowing message will be displayed directly on the weighscreen.

Loop ID x: To accept tare press ENTER, operate any other key to exit.

Tare exceeds expiration date mm/dd/yy.

7.6 NUMBER SCALES

Enter the number of scale platforms, 1, 2, 3, or 4, that are in the system.

7.7 CELL OUTPUT (COUNTS)

When this item is selected, the display will show “Calibration zero counts” and “current zerocounts”. This display is for information only. Values cannot be changed from this display.The chart will list all of the cells by number. Cells that the system deems “BAD” will be highlighted.

7.8 CALIBRATION

When this item is selected, the display changes to the CALIBRATION MENU.See Section 7.13 for more information.

7.9 WRITE PASSWORD

Select this option to enter or change the password used to enter the SERVICE MENU. The password can be numbers. When a password has been entered and accepted, a “key” legend will appear beside the SERVICE MENU legend in the OPERATION MENU. This means a password must be entered before the SERVICE MENU can be accessed.

7.10 PRINT CALIBRATION REPORT

When this option is selected, a complete calibration and configuration record is printed if aForm Printer is part of the System. The records list all of the calibration and configurationparameters that have been programmed into the indicator, as well as the Formats of theINBOUND, OUTBOUND, and GROSS*TARE*NET of each Com port. It is recommended that a record be printed at the end of the set-up procedure and a copy be kept by the customer and a second copy retained by the Service Center.

7.5 TARE MODE

This selection is used to:

1: Enable or Disable Tare.

2: MANUAL TARE ID = YES will cause an asterisk (*) to be printed next to a manuallyentered Tare weight.

3: AUTOCLEAR will cause an entered Tareweight to automatically clear when the PRINTbutton is operated.

50697 64 01/07 -- Issue #7

CALIBRATION

1234

TIME DATE COUNT10:31AM FEB-03-04 57526

PROGRAM COUNT X

CONFIGURATION

362951234

TIME DATE COUNT10:31AM FEB-03-04

OPERATE MENU KEY TO EXIT 5069

7-39

7.11 Viewable Audit Trail

When “Print Calibration Report” is selected, the Audit Trail will be displayed.

The screen will show:

This display shows the time and date when the calibration or configuration programming were changed. The first column is the number of the platform / scale, followed by the timeand the date the change was made. The count column will show a randomly selected numberthat will then increment by a factor of one (1) each time platform has been calibrated orreconfigured. This display is updated automatically with each calibration or configurationchange. It cannot be changed manually.

7.12 SPECIAL FUNCTIONS

Select this option to access the Special Functions Menu. See section 8.

7.13 CALIBRATION MENU

SCALE ID XSCALE UNITSDIVISION SIZEMOTION BANDAUTO ZERO TRACKING BANDFILTER FACTORFIRST CELL IDLAST CELL ID

CELL CAPACITYSCALE CAPACITYCELL SENSITIVITY mV/VSPAN (SECTIONS)TRIM, CELL / SECTION / SCALE

CALIBRATION MENUTION MENUSERVICE MENU< >

FLOAT SWITCH LOCATION50

697-

40

When the Calibration Menu is selected,

the screen will show:

When an item is selected from the menu, a second menu listing the available choice will bedisplayed. Place the cursor beside the appropriate choice in the second menu and press theENTER key to select.

50697 65 01/07 -- Issue #7

7.14 SCALE ID X - The “X” is the number of the scale being calibrated. If there is only onescale, enter “1". If there is more than one scale in the system, the data in this menu will haveto be entered FOR EACH SCALE, separately.

7.15 SCALE UNITS - These are the units used to calibrate the scale. This selection will alsobe the primary units of weight displayed in weighing operations.

7.16 DIVISION SIZE - Select the desired division size, from 0.001 to 50. The dual range fea-ture is enabled at this program step. If dual range is selected, select the lower range divisionsize, the Instrument will automatically select the higher one. The indicator will automaticallyswitch to the next higher division size in the higher range when that weight range is reachedor exceeded, and motion on the scale has settled within the Motion Band setting. DUALRANGE will also display the capacity and division size of the scale that is in use.

7.17 MOTION BAND - Select the desired motion band setting. Motion Band is defined as thenumber of divisions the scale weight must be stable before a zero, tare, autotare, or printoperation will occur.

7.18 AUTO ZERO TRACKING BAND - Select Automatic zero tracking band in divisions.This feature will automatically maintain zero within the number of divisions selected as a con-venience against the effects of wind, rain, snow, debris, etc. .

7.19 FILTER FACTOR - Select to digitally filter the scale weight reading to counter the effectsof wind, vibration, etc..

7.20 FIRST CELL ID - This is the ID number assigned to the first load cell in the scale.Usually, the number “1" will be assigned to first cell in scale one. In a two scale system, ”1"would be assigned the first cell in scale 1 and “5" would be assigned to the first cell in scale2.

7.21 LAST CELL ID - This is the ID number for the last load cell in the scale. If there is onlyone scale, this will be the number of the last load cell. If there are two scales in the system,the last load cell in scale 1 might be “4" and the last load cell in scale 2 might be ”8".

7.22 FLOAT SWITCH LOCATION - SEE APPENDIX V.

7.23 CELL CAPACITY - This is the rated capacity of the load cells in the scale. Enter theloadcell capacity and the unit of that capacity.

NOTE: A: Entering loadcell capacities in LB is recommended. B: The Primary weighing units and the Cell capacity MUST BE IDENTICAL. C: For levertronic single cell Installations, the capacity must be the multiple of the scale leversystem at the point the loadcell is installed times the actual capacity of the loadcell.Example: Type “S” short Transverse lever. Mult 60 X 3000 lb loadcell = 180,000 lb.

7.24 SCALE CAPACITY - Enter the scale capacity. If dual range was selected in DIVISIONSIZE, both the lower and the higher capacity ranges will be entered.

50697 66 01/07 -- Issue #7

7.25 CELL SENSITIVITY mV/V - This selectionsets the mV/V for each of the load cells, as wellas true zero.

CELL - Enter the number of the loadcell to beprogrammed or viewed.

SENSITIVITY - Enter the mV/V rating of the load-cell.This rating should be obtained from the load-cell tag or specification document.

RESISTANCE - Enter the resistance of the signal output of the loadcell. This should be thesame value for all loadcells in the group.

Calibrate - With the scale unloaded, will establish the zero point or unloaded condition of allloadcells in the group. This is the number displayed in the CELL OUTPUT (COUNTS)screen,under the heading CALIBRATION.

7.26 SPAN (SECTIONS) - Select to adjust each section of a multiple section scale. TheInstrument will prompt for calibration weight, and test load. It will then prompt to unloadscale, and to apply the test load to each section in the system in consecutive order.

NOTE: Span Sections should NOT be used if each section cannot be physically loaded with weights in the same way.

7.27 TRIM, CELL/SECTION/SCALE -

TRIM CELL - Select if an individual loadcell requires adjustment. If more than one loadcell isin the group, the Instrument will prompt for the loadcell number, and will place the weight indi-cation into 10X expanded mode. While the cursor arrow is blinking, the up arrow key willincrease and the down arrow key will decrease the displayed weight. When it is correct, pressthe enter key.

TRIM SECTION - Select if an individual section requires adjustment. If more than one sec-tion is in the group, the Instrument will prompt for the section number, and will place theweight indication into 10X expanded mode. While the cursor arrow is blinking, the up arrowkey will increase and the down arrow key will decrease the displayed weight. When it is cor-rect, press the enter key.

TRIM SCALE - Select if the scale requires adjustment. If more than one scale is in the sys-tem, the Instrument will prompt for the scale number, and will place the weight indication into10X expanded mode. While the cursor arrow is blinking, the up arrow key will increase andthe down arrow key will decrease the displayed weight. When it is correct, press the enterkey.

50697 67 01/07 -- Issue #7

7.28 RECOMMENDED CALIBRATION PROCEDURE

The following procedure is recommended when calibrating the 2500 indicator and a platform.

1. Select the Service Menu.

2. In the Service Menu, select the Calibration Menu.

3. Enter all of the information asked for in the Calibration Menu. At the Cell Sensitivity selection, enter the mV/V, if known. If this information is not known, enter a “2" or a “3".

4. Enter the resistance value of the signal wires of the loadcell (s).

5. With no weight on the platform, select “Calibrate” and press the ENTER key. Live cellcounts should appear at the bottom of the screen that increase and decrease as the scale isloaded and unloaded. With the Scale platform clear of any weight upon it, press ENTER.

6. Select “TRIM CELL” in the Calibration Menu. Enter the number of the load cell to betrimmed and press the ENTER key. The pointer will begin to flash (blink on and off).

7. Place the test weight(s) over the selected cell. Press and hold the UP or DOWN arrow key,until the weight displayed is equal to the test weight value. Press the ENTER key. The pointerwill stop flashing (blink on and off).

8. Repeat this process for each of the other load cells.

9. After the load cells have been trimmed, the scale should be trimmed. In the CalibrationMenu, select Trim Scale. If more than one (1) scale has been programmed, the Instrumentwill prompt for the Scale ID entry, (1 - 4). Upon pressing the ENTER key, the pointer willbegin to flash (blink on and off).

10. Place the test weight in the center of the platform.

11. Press and hold the UP or DOWN arrow key until the weight displayed is equal to the testweight value. Press the ENTER key. The pointer will stop flashing (blink on and off).

12. This completes the scale calibration.

50697 68 01/07 -- Issue #7

Section 8: Special Functions

8.1 SPAN ( CORNERS )

Use this feature to calibrate individual corners, or loadcells in the system. The Instrument willprompt for entering the value of test weight being used, will establish zero, and will thenprompt for the weight to be applied to each loadcell in the system in consecutive order ( i.e.cell 1, 2, 3, 4, etc. )

8.2 HYSTERESIS

The difference between two indicated or represented values for any given test load, oneobtained by increasing the loading from zero to the given test load, the other obtained bydecreasing the loading from the maximum rated load to the given test load.

8.2.1 UPPER

The weight value at which the correction factor will be entered into the calculation, when un-loading the scale.

8.2.2 BACKLASH

The weight value equal to the test weight increment plus the impact over-run caused by put-ting the test weight on the scale.

8.2.3 LOWER

The weight value at which the correction factor is dropped from the calculation when comingdown.

8.2.4 HYSTERESIS

The correction value to be added or subtracted from the UPPER weigh value.

8.2.5 +/-

The sign, “+” to add, or"-" to subtract the HYSTERESIS value from the UPPER weight value.

NOTE: In most applications, this step will not be used. All of the settings should be “0”.Contact Technical Services before attempting any hysteresis corrections.

Several Important features are found in this pro-gram step

50697 69 01/07 -- Issue #7

8.3 SERVICE INFORMATION

See section 8.7

8.4 RESET SECTION PEAKS

This selection will clear the Instruments memory of PEAK WEIGHTS, or the highest loadsthat have been weighed / placed on a Fully Electronic Motor Truck Scale (FEMTS) platform atSection #2. Peak Weights should be cleared before placing the scale in service.

8.5 PEAK WEIGHTS

This selection will display the Instruments memory of PEAK WEIGHTS, or the highest loadsthat have been weighed / placed on a Fully Electronic Motor Truck Scale (FEMTS) platform atSection #2.

8.6 CLEAR ALL MEMORY

This function will ERASE ALL MEMORY. It MUST BE USED UPON INITIAL PROGRAMMINGAND CALIBRATION.

8.7 SERVICE INFO MENU

Several Important features are found in this program step

8.7.1 PHONE #

This should be the telephone number of the local service organization, including area code.This is the telephone number that will be displayed if the indicator detects load cell problems.This number should be entered by the technician at the time of installation.

50697 70 01/07 -- Issue #7

8.7.2 MODEM #

This should be the MODEM telephone number of the local service organization, includingarea code. This is the telephone number that will be used for the automatic error log report-ing function if the indicator detects problems. This number should be entered by the techni-cian at the time of installation. If this option is not used, the number should be left blank toprevent instrument from attempting to access modem. If there is a number shown, to make itgo blank; use the “<” or “>” key and then the <ENTER> key.

8.7.3 LOCATION ID

This should be a 5 character unique ID code to identify the instrument when the automaticerror log reporting function is utilized. This number should be entered by the technician at thetime of installation

8.7.4 VIEW ERROR LOG

This option is used to view the current list of error messages. The log will show a list of theerror codes and the date and time of the last occurrence of that error. When in the view display, the operator has the ability to delete a selected error code listing. The following are the definitions of each error code:

1 - LOAD CELL FAILURE 2 - INSTRUMENT MEMORY FAILURE 3 - INSTRUMENT LOW BATTERY VOLTAGE 4 - LOW TRANSACTION MEMORY REMAINING 5 - INSTRUMENT CALIBRATION HAS CHANGED 99 - TEST TRANSMISSION

8.7.5 SEND TEST MESSAGE

When this option is selected, the instrument checks to see if there are any error messages inthe log. If there are, the Technician is given the opportunity to abort this action before addinga code 99 to the log and sending the entire error log. If not, a code 99 is added to the log andautomatically sent to the modem # entered in the MODEM # selection. If the transmission issuccessful, the code 99 entry will not be present when using the VIEW ERROR LOG selec-tion.

50697 71 01/07 -- Issue #7

8.7.6 ERROR SEND FREQ

When this option is selected, the Technician can adjust the frequency for which the ErrorMessage Log is automatically sent. The range is from 1 to 99 minutes, the default at initialinstrument power up is 15 min. This frequency is also the time between attempts when atransmission failure occurs. The instrument must be in the weigh mode for the automaticfunction to occur. The Technician will be informed with a message prompt when the transmission attempt is occurring. The instrument will automatically return to the weigh modeupon completion of modem transmission attempt. If there are no entries in the Error MessageLog or if all the error messages have been previously sent, no transmission attempt occurs.All error messages are kept by error code in the error log until the CLEAR ERROR LOGselection is used or individually deleted via the VIEW ERROR LOG selection.

8.7.7 LOW TRANS MEM

When this option is selected, the Technician can adjust the set point for when a LowTransaction Memory Remaining error is logged. The value entered represents the percentageof total transaction memory used before an error condition is set. When a transaction reportoccurs and the remaining transaction memory falls below the set point, the error condition isremoved from the Error Message Log.

8.7.8 CLEAR ERROR LOG

When this option is selected, the Technician is prompted to make sure he/she wants to Clear the Error Log. By pressing the <ENTER> key the Error Message Log is cleared.

50697 72 01/07 -- Issue #7

Section 9: Diagnostics

9.1 CELLS FOUND NONE

Upon applying power to the 2500-F2 Instrument, it will begin to poll for loadcell counts fromthe SSC (Smart Sectional Controllers ACC -2000-1) on the RS 485 network. The results aredisplayed on the warm-up screen with the message “CELLS FOUND”.

The message CELLS FOUND will normally display the number of each and every loadcell inthe system.

If the message “CELLS FOUND NONE” is displayed, it means there is NO communicationwith any of the SSC.s. Check to ensure that all Interface cabling is the correct gauge (AWG18), is wired correctly, and the address switch is set correctly in each Smart SectionalController (SSC).

9.2 SYSTEM VOLTAGES

The 2500-F2 Instrument provides voltages to the Pit Power Supply (PPS), and the PPS sup-plies voltages to the Smart Sectional Controllers, and the SSC’s supply voltages to the load-cells. The voltages must be within the Tolerances shown below.

(+) RED LEAD (-) BLACK LEAD READING

A B 28 to 34 Volts ACC E (+) 17 to (+) 24 VDCD E (+) 5 VDC plus or minus 0.2 VDCF H (-) 8.0 VDC plus or minus 0.3 VDCG H (+) 8.0 VDC plus or minus 0.3 VDCJ L (-) 5.0 VDC plus or minus 0.2 VDCK L (+) 5.0 VDC plus or minus 0.2 VDC

50697 73 01/07 -- Issue #7

9.3 CELL OUTPUT COUNTS

The Smart Sectional Controllers (SSC - ACC-2000-1) provide an A/D converter for each loadcell input and provides gain and deadload offset settings that are fixed and cannot beadjusted. Each loadcell input can be tested with a loadcell simulator while viewing the CELLOUTPUT (COUNTS) in the Service Menu screen. The approximate live load counts at 0 m/Vand 2 m/V will vary depending on the loadcell simulator being usedand the ambient tempera-ture. The following test can be performed on each loadcell input.

Counts when simulator @ 0.0 m/V = Factor 1Counts when simulator @ 1.0 m/V = Factor 2Counts when simulator @ 2.0 m/V = Factor 3

Subtracting Factor 1 from Factor 2 = Change 1Subtracting Factor 2 from Factor 3 = Change 2

Change 1 and Change 2 should be approximately the same value.

9.4 Load Cell Failure Messages

LOADCELL (S) BAD

CHECK THAT SCALE IS EMPTYIF SCALE IS EMPTY

CALL for SERVICE

Operate the ZERO keyTO CONTINUE

This message is caused by a difference between the amount of counts established for ZERO,or with the scale unloaded, and the amount of current counts for each loadcell in the system.If this difference is greater than 20% of the capacity of the loadcell(s), this message will bedisplayed.

The ZERO calibrated counts are established in the CALIBRATION / CELL SENSITIVITYmV/V screen by placing the pointer next to the legend “CALIBRATE” and pressing theENTER key twice.

These counts can be seen in the SERVICE MENU / CELL OUTPUT (COUNTS) screen.The screen will show the load cells, the calibration counts and the current counts. Any loadcells that are considered to have problems will be highlighted.

50697 74 01/07 -- Issue #7

Section 10: Parts List

10.2: Programmable Controller & Prom Kit Matrix

NOTE: Programmable Controller 20477 has a 2 MB capacity flash ROM, and 24743 has a 4 MB capacity flash ROM. Refer to the following chart for compatibility.

Download a Flash Upload / Download

Boards PROM Kit PROM Application Files

20477 15594 11778 YES (2 MB) YES24708 24707 NO YES

24743 15594 11778 NO YES24708 24707 YES (4 MB) YES

50697-45

10.1: IND-R2500-F2 / DF2 Exploded View

50697 75 01/07 -- Issue #7

10.3: IND-R2500-F2 / DF2 Series Parts List

Item # Part # Description

1 15342 Keyboard Assembly2 15252 Base Assembly3 15253 Cover4 *NOTE* Programmable Controller Board5 15056 PCB Assembly, Communication6 15261 Display Assembly7 15210 Cable Assembly (Display)8 15259 Power Cord Assembly9 15260 Cable Assembly

10 17534 Connector, Liquid Tight11 17503 Block terminal Plug 3 Pos12 *NOTE* Prom Kit 13 14695 Battery, Lithium 3.5V14 12366 Hole Plug15 12103 Foot16 10102 Nut, Hex, 4-4017 10103 Nut, Hex, 6-3218 10104 Nut, Hex, 8-3219 10200 Washer, Lock, Ext Tooth No. 420 10201 Washer, Lock, Ext Tooth No. 621 10306 Screw, Mach, FH Phil 6-32 x .3822 11126 Washer, Plain No. 823 11138 Screw, Mach PH Phil 8-32 x .3824 13468 Screw, Sealing 8-32 x .5025 15218 PCB Assembly, Memory/4-20mA26 15209 Cable Assembly27 11996 Spacer

50697 76 01/07 -- Issue #7

5P RINT

ZER O

UNITS

1 2 3

4 5 6

0

7 8 9

E NT ER

▲

▲

▲ ▲MENU

1223 10

BT1

JP3JP3

JP2JP2

JP12JP121

P3

JP8JP81

P2

1

1 JP4JP4

JP5JP5

1JP7JP7

JP9JP9

1

P1

TB11

1

1

JP11JP11

8

JP1

JP1

TB2

1JP1JP1

JP10JP10

1

JP6JP6

1 1

1

JP4

JP4

JP3

JP3

1

JP2

JP2

1314

56

53

55

545152

504942DETAIL "A"DETAIL "A"

29

J1

38

353536 15 36

3635 1

4145COM 4 COM 5

COM 2DIS COM 3

5857

5743 3

3142 4948

37

50967-46

11 1413

4144

30 4942 48

31 4942 48

9 4249

2 43 59

6 16 40 437 43 59

32 4942 48

SEE DETAIL "A"

1718

10.4 IND-HR2500-F2 / DF2 Series Exploded View

10.5: IND-HR2500-F2 / DF2 Series Parts List


1 15352 Box Assembly

2 15218 PCB Assembly, Memory / 4-20mA

3 15209 Cable Assembly

50697 77 01/07 -- Issue #7

10.5: IND-HR2500-F2 / DF2 Series Parts List


5 15233 Keyboard, Instrument

6 *NOTE* Program Controller Board

7 15056 PCB Assembly, Communication

9 15261 Display Assembly

10 15210 Cable Assembly, Display

11 15435 Power Cord Assembly

12 15260 Cable Assembly

13 12342 Gasket

14 17534 Connector, Liquid Tight

15 17503 Block, Terminal, Plug 3 Pos.

16 *NOTE* Prom Kit

17 11162 Screw-Mach-Ph-Phil .25-28 x .50

18 14003 Clamp-Cover

23 14695 Battery, Lithium 3.5V

29 15911 Gasket

30 15432 Cable Assembly, Remote Display Output

31 15437 Cable Assembly, RS232 Output

32 15438 Cable Assembly, RS232 Output

35 17617 Mount-Cable Tie

36 17613 Tie-Wire

37 14827 Label-Hole Seal

38 17622 Clamp, Cable, Flat

40 11102 Nut, Hex, 6-32

41 11104 Nut, Hex, 8-32

42 11192 Washer, Lock, Ext Tooth No. 4



45 11126 Washer, Plain No.8

48 11149 Screw, Mach PH Phil 4-40 x .38

49 11106 Nut, Hex 4-40


51 11078 Screw, Cap Hex Hd 8-32 x .50

52 11339 Washer, Plain (Nylon) No. 8

53 15436 Cable Assembly, Computer Keyboard

54 16006 Plate

55 16007 Gasket

56 15443 Plate, Connector

57 11995 Spacer, Hex (SST) 6-32 Thds. x 1.25 lg.

58 11998 Spacer, Hex (SST) 6-32 Thds. x .50 lg.


50697 78 01/07 -- Issue #7

1. 50-3921 - Okidata Form Printer (Turbo 184):

The following provides the switch settings for the printer when interfaced to the IND-HR2500-25001. Use the printer handbook in conjunction with this table to locate the switches.

Function Switch Block On Controller PCB/Switch #:

1 2 3 4 5 6 7 8

ASCII/Slashed 0 OFF OFF OFFForm Length: 11" OFF ON

Auto Line Feed/OFF OFF8 Data Bits ON

Front Panel Enabled OFF

Super speed serial board switches:

Function Switch Block #1 Switch #:

1 2 3 4 5 6 7 8

Odd Parity ONNo Parity ON8 Data Bits ONX-ON/OFF Protocol OFF

Test Select: Circuit ONMode Select: Print ONBusy Line Select: “DTR” ON ON

Function Switch Block #2 Switch #:

1 2 3 4 5 6 7 8

9600 Baud OFF ON ON

DSR: Inactive OFFBuffer: 256 Byte OFFBusy Timing: 200MS ON

DTR: Space ON

After Power ON

Not Used OFF

Appendix I: Interface to Printers &Remote Displays

50697 79 01/07 -- Issue #7

2. 50-3925 - Document Printer

The following provides the switch settings for the 3925 Ticket printer. The switch bank islocated on the bottom of the printer. Use the printer manual in conjunction with this table.

Function Switch Setting

1 2 3 4 5 6 7 8 9

2400 BPS OFF ON ON

4 Lines Per Inch ON

Line Space Setting ON

Print Line and Line Feed OFFNormal Print Mode ONPolarity of Busy (Low) OFFTop of Form Busy ON

3: PTR-3950

The following provides the switch settings for the 3950 Ticket printer. The two switch banksare located at the back of the printer. Use the printer manual in conjunction with this table.

Function

Switch SW 1

1 2 3 4 5 6 7 8

2400 BPS OFF ON ON

Not used OFFNot used OFFAutomatic Line Feed OFFNormal Print Mode ON

Polarity of Busy (High) ON

Switch SW 2

1 2 3 4 5 6 7 8

Busy Signal ON

Refer to Manual OFFTop Seek OFFAuto Advance ON

Auto Release OFFEnhanced Print OFFAuto Seek ON

Self Test OFF

50697 80 01/07 -- Issue #7

4: 3550

The following provides the switch settings for the 3550 Tape printer. The two switch banks arelocated under the Top cover and under the switch plate. Use the printer manual in conjunctionwith this table.

Function

Switch DS 1

1 2 3 4 5 6 7 8 9 10

Auto Cutter OFFIntl Characters ON ON ON

CBM Command OFFCR Type OFFMechanism OFFBuffer Size ON

Operation Mode OFFOperation Mode OFF

Function

Switch DS 2

1 2 3 4 5 6 7 8

Bit length ON

Parity Check ON

Odd/Even ON

Busy Mode ON

Baud ON

Baud OFFBaud ON

Unused OFF

5. 50-3930 / 3960 Ticket Printer

The following provides the switch settings for the 3930 and the 3960 Ticket Printer. Theswitch bank is located on the bottom of the printer. Use the printer manual in conjunction withthis table.

1, 2, 3, 6, 8 ON ONLY

50697 81 01/07 -- Issue #7

IND-HR2500-X

IND-R2500-X

50697 82 01/07 -- Issue #7

RS 2329 Pin AMP

TX

RX

HR2500

4

5

8 SG

2

3

7

TX

RX

SG

DB 25MALE

TM - U295SP 2200TM - U590 SP 2000

610

FEMALE

CABLE ASSY14807

Baud = 2400Parity = EvenData = 7Stop = 1

Baud = 2400Parity = NoneData = 8Stop = 1



Go to CONFIGURATION MENU / COMMUNICATION PORTS / PRINTERSSelect the correct choice and press the <ENTER> key.Select DEFAULT FORMAT and press the <ENTER> key twice.

Default Formats List

TM - U295

SP 2200

SW-1 = 1 & 3 ON

SW-1 = 2, 3, 8 ONSW - 2 & SW - 3 = ALL OFF

TM - U590DSW-1 = 7 ONDSW - 2 = ALL OFF

(ON = Away from Numbers)

(ON = Away from Numbers)

(ON = Down)

SP 2000 SW-2 = 3 ONSW - 1 & SW - 3 = ALL OFF

(ON = Down)

610 SW-1 = 0 (Rotary Sw)SW-4 = 2, 4, & 6 ON (DIP SW)(ON = Towards Numbers)IDS 152

IDS 152

Applicable to Models: IND-HR2500-F1 / F2 / AF1 / AF2 / QF1 / QF2Applicable to EPROMS #24705 Rev 8 / 24707 Rev 8 & Rev 9

50697-49

50697 83 01/07 -- Issue #7

The 2500 series has the capability of locking out access to the front panel calibration with aninternal jumper. When a jumper is placed on JP4 between pins 5 and 6 on the programmablecontroller PCB, entry to the calibration menu will be disabled. This will allow an external sealto be placed on the device. The drawing below shows the location of JP4, which is directlybehind the front panel ribbon cable connector.

50697-50

JP10

JP5

JP4

SIE

ME

NS

Place Jumper Here

The jumper can be ordered using part number 17412.

The availability of this option is for standard eproms Revision 6 or greater.

Appendix II: Internal Calibration Jumper

50697 84 01/07 -- Issue #7

Cardinal 738 Continuous Scoreboard Output

<CR><WWWWWW><m><SP><SP><g><SPSP><ETX>

W = Displayed weightP = Polarity

+ = Positive weight- = Negative weight

U = Unitslb = poundskg = kilograms

m = Motion or o = Overloadg = Gross; n = NetSP = Space

Leading zeros are not suppressed

Condec Continuous Output

<STX><WWWWWWW><G><M><CR>

P = Polarityspace = positive weight

- = negative weightW = Displayed weightU = Units

L = poundsK = kilograms

G = Gross; N = NetM = Motion

Leading zeros are suppressed

Fairbanks/ Toledo Continuous Output

<STX><A><C><WWWWWW><TTTTTT><CR>

A = Status Word AB = Status Word BC = Status Word CW = Displayed WeightT = Tare Weight


Appendix III: Data Formats

50697 85 01/07 -- Issue #7

Fairbanks/ Toledo Continuous Output

The Continuous Computer Output is an uninitiated, unrequested output that gets transmitted at a fixed time interval.

Character String DescriptionSTX Start of Text character : (02 Hex)

A Status Word AB Status Word BC Status Word C

xxxxxx Displayed Weight : x = Weight(6 characters if the graduation size does not have a decimal point.)(5 characters if the graduation size does have a decimal point. The decimal point is not sent as part of the character string.

xxxxxx Tare Value : x = Tare(6 characters if the graduation size does not have a decimal point.)(5 characters if the graduation size does have a decimal point. The decimal point is not sent as part of the character string

CR Carriage Return Character : (0D hex)CS CheckSum Character : If enabled, this character consists of the last eight bits of the binary

sum of all characters transmitted up to this checksum character.

Status Word A

Bit # Decimal Point or Zero Locationx00 x0 x x.x x.xx x.xxx x.xxxx x.xxxxx

0 0 1 0 1 0 1 0 11 0 0 1 1 0 0 1 12 0 0 0 0 1 1 1 1

Increment SizeCount by 1 Count by 2 Count by 5

3 1 0 14 0 1 15 Always Logic 16 Always Logic 07 Parity Bit

Status Word B

Bit # Description0 Gross = 0 Net = 11 Positive = 0 Negative = 12 In Range = 0 Overcapacity = 13 No Motion = 0 Motion = 14 lb = 0 kg = 15 Always Logic 16 Normal = 0 Power Up = 17 Parity Bit

Status Word c

Bit # Description0 Always Logic 01 Always Logic 02 Always Logic 03 Normal = 0 Print Switch Pushed = 14 Always Logic 05 Always Logic 16 Normal = 0 Keyboard Tare = 17 Parity Bit

50697 86 01/07 -- Issue #7

Character String Description Menu Promptxxxxxxx_yy_GR CR LF : Gross Weight (with legend) : GROSS(x = Weight, y = Units : fixed length, 10 characters)(_GR = Legend : fixed length, 3 characters)

orxxxxxxx_yy CR LF : Gross Weight (no legend) : GROSS(x = Weight, y = Units : fixed length, 10 characters)

xxxxxxx_yy_TA CR LF : Tare Weight (with legend) : TARE(x = Weight, y = Units : fixed length, 10 characters)(The space between Weight and Units will be a * if keyboard Tare)(_TA = Legend : fixed length, 3 characters)

orxxxxxxx_yy CR LF : Tare Weight (no legend) : TARE(x = Weight, y = Units : fixed length, 10 characters)(The space between Weight and Units will be a * if keyboard Tare)

xxxxxxx_yy_NT CR LF : Net Weight (with legend) : NET(x = Weight, y = Units : fixed length, 10 characters)(_NT = Legend : fixed length, 3 characters)

orxxxxxxx_yy CR LF : Net Weight (no legend) : NET(x = Weight, y = Units : fixed length, 10 characters)

xx:xxyy CR LF : Time : TIME(x = Time, y = am pm : fixed length, 7 characters)

xx-xx-xx CR LF : Date : DATE(x = Date : fixed length, 8 characters)

TICKET_NUMBER_xxxxxxxx CR LF : Ticket Number : CON#(TICKET_NUMBER_ = Legend : fixed length, 14 characters)(x = Ticket Number Value : variable length, 8 characters max)

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF :Title Line 1 : TITLE1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 2 : TITLE2xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 3 : TITLE3xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 4 : TITLE4xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 5 : TITLE5(x = Title Line Text : variable length, 30 characters max)

xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 1 : fNAME1xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 2 : fNAME2xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 3 : fNAME3xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 4 : fNAME4xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 5 : fNAME5xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 6 : fNAME6xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 7 : fNAME7(x = Field Name Title : variable length, 15 characters max)(_ = Space Character)(y = Field Name Entry : variable length, 15 characters max)

SCALE_ID_xx CR LF(SCALE_ID_ = Legend : fixed length, 9 characters)(x = Scale Identifier : fixed length, 2 characters) : Scale ID : SC ID

EOT End of Transmission Character : (04 hex)CS CheckSum Character : If enabled, this character consists of the last eight bits of the binary sum of all

characters transmitted up to this checksum character.

Demand Output

When a CR (Carriage Return character (0D Hex) is received on either Com 2, 3, 4, or 5 ofthe IND-R2500, it will output information based on the FROM TOP and FROM RIGHT coordi-nates in the GROSS*TARE*NET Ticket Formats menu selections. All character strings thathave a non-zero value in either of the coordinates will be transmitted. The order that the char-acter strings appear in the data transmission follows the numbering sequence of the FROMTOP and FROM RIGHT coordinates. An example follows this output description.

50697 87 01/07 -- Issue #7

Character String Description Menu Promptxxxxxxx_yy_GR CR LF : Gross Weight (with legend) : GROSS(x = Weight, y = Units : fixed length, 10 characters)(_GR = Legend : fixed length, 3 characters)

orxxxxxxx_yy CR LF : Gross Weight (no legend) : GROSS(x = Weight, y = Units : fixed length, 10 characters)

xxxxxxx_yy_TA CR LF : Tare Weight (with legend) : TARE(x = Weight, y = Units : fixed length, 10 characters)(_TA = Legend : fixed length, 3 characters)

orxxxxxxx_yy CR LF : Tare Weight (no legend) : TARE(x = Weight, y = Units : fixed length, 10 characters)

xxxxxxx_yy_NT CR LF : Net Weight (with legend) : NET(x = Weight, y = Units : fixed length, 10 characters)(_NT = Legend : fixed length, 3 characters)

orxxxxxxx_yy CR LF : Net Weight (no legend) : NET(x = Weight, y = Units : fixed length, 10 characters)

INBOUND_xxxxxxx_yy CR LF : Inbound Weight (with legend) : WT. IN(INBOUND_ = Legend : fixed length, 8 characters)(x = Weight, y = Units : fixed length, 10 characters)

orxxxxxxx_yy CR LF : Inbound Weight (no legend) : WT. IN(x = Weight, y = Units : fixed length, 10 characters)

TARE_ID_xxxxxxxxxxxxxxx CR LF : Tare ID : TR. ID(TARE_ID_ = Legend : fixed length, 9 characters)(x = Tare ID Value : variable length, 15 characters max)

xx:xxyy CR LF : Time : TIME(x = Time, y = am pm : fixed length, 7 characters)

xx-xx-xx CR LF : Date : DATE(x = Date : fixed length, 8 characters)

TIME_IN_xx:xxyy CR LF : Inbound Time TM IN(TIME_IN_ = Legend : fixed length, 8 characters)(x = Time, y = am pm : fixed length, 7 characters)

Auto Output

When a Gross Tare Net print is done, or an Inbound Weighment is completed, or anOutbound Weighment is completed, the IND-R2500 will output information based on theFROM TOP and FROM RIGHT coordinates in the GROSS*TARE*NET, INBOUND, and OUT-BOUND Ticket Formats respectively. All character strings that have a non-zero value in eitherof the coordinates will be transmitted. The order that the character strings appear in the datatransmission follows the numbering sequence of the FROM TOP and FROM RIGHT coordi-nates. An example follows this output description. The details and options on the Gross TareNet print are the same as the IND-R2500 Format - Demand Output.

INBOUND and OUTBOUND Formats

50697 88 01/07 -- Issue #7

TICKET_NUMBER_xxxxxxxx CR LF : Ticket Number : CON#(TICKET_NUMBER_ = Legend : fixed length, 14 characters)(x = Ticket Number Value : variable length, 8 characters max)

xxxxxxxxxxxxxxx__yyyyyyyyyyyyyyy CR LF : Header Title and Value HEADER(x = Header Title : variable length, 15 characters max)(__ = 2 Space Characters)(y = Header Value : variable length, 15 characters max)

xxxxxxxxxxxxxxx_TOTAL_yyyyyyy_zz CR LF : Header Total : TOTAL(x = Header Title : variable length, 15 characters max)(_TOTAL_ = Legend : fixed length, 7 characters)(y = Total Weight, z = Units : fixed length, 10 characters)

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 1 : TITLE1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 2 : TITLE2xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 3 : TITLE3xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 4 : TITLE4xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx CR LF : Title Line 5 : TITLE5(x = Title Line Text : variable length, 30 characters max)

xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 1 : fNAME1xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 2 : fNAME2xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 3 : fNAME3xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 4 : fNAME4xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 5 : fNAME5xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 6 : fNAME6xxxxxxxxxxxxxxx_yyyyyyyyyyyyyyy CR LF : Field Name 7 : fNAME7(x = Field Name Title : variable length, 15 characters max)(_ = Space Character)(y = Field Name Entry : variable length, 15 characters max)

SCALE_ID_xx CR LF(SCALE_ID_ = Legend : fixed length, 9 characters)(x = Scale Identifier : fixed length, 2 characters) : Scale ID : SC ID

EOT End of Transmission Character : (04 hex)CS CheckSum Character : If enabled, this character consists of the last eight bits of the binary sum of all

characters transmitted up to this checksum character.

Each of the above character strings can be disabled from transmission. To disable a charac-ter string (or strings), place 0.0 in both the FROM TOP and FROM RIGHT coordinates in theINBOUND and / or OUTBOUND Ticket Formats menu selections.

If a character string is disabled, nothing is transmitted. To enable a character string, makeeither of the FROM TOP or FROM RIGHT coordinates any value other than 0.0 The valuesentered in the coordinates determine the order that the character strings are transmitted.

COMPLETED REPORT (COM 2)

If this type output is selected, the completed transactions will be transmitted as they are completed, providing data set is in the same. This can be useful in “catching transactions”. Example of actual data:

Y"","","57"," 7:35AM"," 7:36AM","3/18/98", 00,"lb", 00,"lb", 00,"lb", 00,"lb", 00,"lb",“COMPLETE REPORT”,"COM2 OUTPUT","OUTPUT NOW!","","", “”,"",0,,,,,Data is in comma delimited ASCII format.

50697 89 01/07 -- Issue #7

Weightronics WI-120 Continuous Output

<G><WWWWWW><SP><CR><LF>

G = Gross; N = NetP = Polarity

+ = positive weight- = negative weight

U = Unitslb = poundskg = kilograms

SP = Space


Data File uploaded with Winlogix 2002

"PRODUCT ID","MAIL ID","1","10:11AM","10:11AM"," 5/17/04", -620,"lb", 00,"lb",620,"lb", -620,"lb", 00,"lb","F1","F2","F3","F4","F5","F6","F7"," ",,,,

Data is Identified as follows:

Product ID "Product ID",Loop ID "Loop ID",Time IN " 9:30AM",Time OUT " 9:31AM"Date " 5/06/04"Net Weight 360,Net Weight Units "lb",Gross Weight 1860,Gross Weight Units "lb",Tare Weight 1500,Tare Weight Units "lb",Field Name 1 "F1",Field Name 2 "F2",Field Name 3 "F3",Field Name 4 "F4",Field Name 5 "F5",Field Name 6 "F6",Field Name 7 "F7",Ticket Number " ",

50697 90 01/07 -- Issue #7

PIN NO.:

ENTER0.

2

1

MENU 4

2

5

7

1

8

86 7

3 UNITS

6 PRINT

5

3

4

9 ZERO

9

50697-51

Appendix IV: Keypad Pinouts

50697 91 01/07 -- Issue #7

The 2500 series Instrument now has the ability to both detect the presence of water in thescale pit, and automatically notify the scale operator by displaying an error message on theInstruments display. The Instrument constantly monitors the status of the RS 485 LAN net-work for the status of a single contact “float switch” connected to the Smart SectionalController (SSC). The status of the float switch is transmitted along with the cell A/D countsvia the RS 485 network from the SSC to the Instrument at a rate of 16 times per second.

If the 2500 Instrument reads the status of the float switch as closed a total of sixteen (16)times in a row, it will display the following message at the weigh screen.

The Float Switch Sectional Controller consistsof a Smart Sectional Controller installed in a PitPower Supply enclosure, which contains anextra wire gland fitting to permit the wiring ofthe float switch.

The location of the float switch sectional controller must be programmed in the 2500Instrument. Go to the SERVICE MENU / CALIBRATION MENU / FLOAT SWITCH LOCATION and enter the section number that the float switch is installed.

Connect per the following diagram. Installthe 330K ohm resistor as shown. It canbe ordered as part # 16362.

(330 K ohm resistor @ 0.25 Watt)

Float devices can be purchased locally at any supply house that carries pumps, fluid con-trollers, and related items, such as Grainger. At the date of this publication, Grainger has:

Grainger Item #: 2A554Manufacturer: MADISON; MFG Model # M8000

NOTE: Remember to tighten the smaller gland fitting properly to prevent water entry into theenclosure.

Appendix V: Float Switch

50697 92 01/07 -- Issue #7

SEC

TIO

N4

SEC

TIO

N 4

SEC

TIO

N3

SEC

TIO

N 3

SEC

TIO

N2

SEC

TIO

N 2

SEC

TIO

N1

SEC

TIO

N 1

STU

D

STU

D

STU

DST

UD

87

65

43

21

87

65

43

21

87

65

43

21

87

65

43

21

87

65

43

21

87

65

43

21

87

65

43

21

87

65

43

21

TB

3

TB

3

TB

4

TB

4

TB

3

AC

C-2

000-

1

AC

C-2

001-

1

SEC

TIO

N1

SWT

4O

N,R

EST

OFF

POW

ER

SUPP

LY

AC

C-2

000-

1SE

CT

ION

2SW

T5

ON

, RE

STO

FF

AC

C-2

000-

1SE

CT

ION

3SW

T4

AN

D5

ON

, RE

STO

FF

AC

C-2

000-

1

SEC

TIO

N4

SWT

6O

N, R

EST

OFF

STU

D

SCA

LE

FRA

ME

12

34

56

78

12

34

56

78

12

34

56

78

12

34

56

78

TB

1

TB

1

TB

2

TB

2

SCA

LE

FRA

ME

SCA

LE

FRA

ME

SCA

LE

FRA

ME

SCA

LE

FRA

ME

SCA

LE

FRA

ME

CE

LL

1

CE

LL

2

CE

LL

3

CE

LL

4

CE

LL

5

CE

LL

6

CE

LL

7

CE

LL

8

TB

11 2

RE

D

BL

K

GR

N

BL

K

WH

T

BL

K

SHL

D

INST

RU

ME

NT

POW

ER

SUPP

LYPC

B

3 4 5 6 7 8IN

D-R

2500

TB

2SV

PA

CC

769

1 2 3

AC

C

AC

CH

ASS

IS

WH

T

BL

K

GR

N11

5V

AC

POW

ER

GN

DR

OD

GN

DR

OD

GN

DR

OD

GN

DC

LA

MP

S H L D

S H L D S H L D

S H L D

B L K

B L K B L K

B L K

B L K

B L K B L K

B L K

W H T

W H T W H T

W H T

G R N

G R N G R N

G R N

R E D

R E D R E D

R E D

TB

4

S H L D

B L K

B L K

W H T

G R N

R E D

TB

3

S H L D

B L K

B L K

W H T

G R N

R E D

TB

4

S H L D

B L K

B L K

W H T

G R N

R E D

87

65

43

21

87

65

43

21

TB

3T

B4

S H L D

B L K

B L K

W H T

G R N

R E D

- E X

- E X

- E X

- E X

- E X

- E X

- E X

- E X

+ E X

+ E X

+ E X

+ E X

+ E X

+ E X

+ E X

+ E X

+ S I G

+ S I G

+ S I G

+ S I G

+ S I G

+ S I G

+ S I G

+ S I G

- S I G

- S I G

- S I G

- S I G

- S I G

- S I G

- S I G

- S I G

S H L D

S H L D

S H L D

S H L D

S H L D

S H L D

S H L D

S H L D

S H L D

B L K

B L K

B L K

W H T

G R N

R E D

ISO

LA

TE

D(1

8G

A)

CA

BL

ET

OT

HE

INST

RU

ME

NT

5069

7-54

Appendix VI: System Wiring Diagram

50697 93 01/07 -- Issue #7

Appendix VII: 2500-F2/DF2 Earlier Software

50697 94 01/07 -- Issue #7

KEYBOARDTARE

AUTOTARE

TITLE

FIELDNAMES

PRODUCTID

SELECTSCALE

INBOUND SCALE 1OUTBOUND SCALE 1SELECT SCALE NO / YES

PROMPTGTN IN OUT

FIELD NAME 1 NO NO NOFIELD NAME 1 NO NO NOFIELD NAME 1 NO NO NOFIELD NAME 1 NO NO NOFIELD NAME 1 NO NO NOFIELD NAME 1 NO NO NOFIELD NAME 1 NO NO NO

TITLE LINE 1TITLE LINE 2TITLE LINE 3TITLE LINE 4TITLE LINE 5

FACTOR (1) 0#DEC. PLACES 0LEGEND (1)

CONFIGURATION MENU

50697-56

2500-(x) F2REVISION 6 MAR-03-2003

MAILID

PROMPTS

REPORTS

DISPLAYCONTRAST

AUDIBLEALARM

LOAD CELLDIAGNOSTICS

4 to 20 mASETUP

COMMUNICATIONPORTS

FACTOR (2) 0#DEC. PLACES 0LEGEND (2) LOOP ID

PRODUCTMAILAUXILIARY TAREPRODUCTMAILAUXILIARY TAREPRODUCTMAILAUXILIARY TAREGO MESSAGE

GTNGTNGTNINININOUTOUTOUT

NONONONONONONONONONONO

50697 95 01/07 -- Issue #7

50697 96 01/07 -- Issue #7

COMPORT

DEVICES

COM PORT 2 OFF OFFCTS RTS CONTROL NOTICKET PRINTER 50-3925TICKET PRINTER 50-3960TICKET PRINTER 50-3950TICKET PRINTER SP 2000TICKET PRINTER PTR 610TICKET PRINTER SP 2200TICKET PRINTER IDS 152TAPE PRINTER 3715/3550FORM PRINTER 50-3921FORM PRINTER OKI 320 / 520CUSTOM DRIVERCOMPUTER (PC)

DEFAULTFORMAT

INBOUNDFORMAT

OUTBOUNDFORMAT

GROSS * TARE* NET

BAUDSELECTION

INVERSEPRINT

ENLARGEDCHAR

FORMSIZE

REMOTEDISPLAY

192009600480024001200600300

NONEODDEVENMARKSPACE

78

12

BAUD PARITY DATA STOP

INVERT IN NO / YESINVERT OUT NO / YESINVERT GTN NO / YES

LARGE IN YES / NOLARGE OUT YES / NOLARGE GTN YES / NO

COM 2 0.0COM 3 0.0COM 4 0.0COM 5 0.0

REMOTE DISPLAY OFFCONTINUOUS GROSS WEIGHTGROSS ON PRINTTIME OUTPUT OFFRF LINK on COM 3

COMMUNICATION PORTS

50697-58

2500-(x) F2REVISION 6 MAR-03-2003

LOOPBACKTEST

50697 97 01/07 -- Issue #7

INBOUNDINBOUND TICKETCOMMUNICATION MENU< >

OUTBOUNDOUTBOUND TICKET GROSS *OSS * TARE * NETARE * NET

SC

RO

LLD

OW

N

FORMAT LOCATIONS

COMMUNICATION MENU< >

SC

RO

LLD

OW

N

COMMUNICATION MENU< >

SC

RO

LLD

OW

N50697-59

2500-(x) F2REVISION 6 MAR-03-2003

GROSSTARENET

INBOUND WEIGHTLOOP IDTIMEDATETIME INTICKET NUMBERPRODUCT IDPRODUCT TOTAL

SCALE IDTITLE LINE 1TITLE LINE 2TITLE LINE 3TITLE LINE 4TITLE LINE 5FIELD NAME 1FIELD NAME 2FIELD NAME 3FIELD NAME 4FIELD NAME 5FIELD NAME 6FIELD NAME 7

AUXILIARY TAREAUXILIARY NET

CONVERSION 1CONV. TOTAL 1CONVERSION 2CONV. TOTAL 2

MAIL IDMAIL LINE 1MAIL LINE 2MAIL LINE 3MAIL LINE 4MAIL TOTAL

0.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.0

GROSSTARENET

INBOUND WEIGHTLOOP IDTIMEDATETIME INTICKET NUMBERPRODUCT IDPRODUCT TOTAL





0.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.0

GROSSTARENET

TIMEDATETICKET NUMBERPRODUCT IDPRODUCT TOTAL





0.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.00.0 , 0.0

50697 98 01/07 -- Issue #7

50697 99 01/07 -- Issue #7

50697 100 01/07 -- Issue #7

Char Dec Hex

! 33 21" 34 22# 35 23$ 36 24% 37 25& 38 26` 39 27( 40 28) 41 29* 42 2a+ 43 2b, 44 2c- 45 2d. 46 2e/ 47 2f0 48 301 49 312 50 323 51 334 52 345 53 356 54 367 55 378 56 389 57 39: 58 3a; 59 3b< 60 3c= 61 3d

62 3e? 63 3f@ 64 40A 65 41

Char Dec Hex

>B 66 42C 67 43D 68 44E 69 45F 70 46G 71 47H 72 48I 73 49J 74 4aK 75 4bL 76 4cM 77 4dN 78 4eO 79 4fP 80 50Q 81 51R 82 52S 83 53T 84 54U 85 55V 86 56W 87 57X 88 58Y 89 59Z 90 5a[ 91 5b\ 92 5c] 93 5d^ 94 5e_ 95 5f` 96 60a 97 61b 98 62

Char Dec Hex

NUL 0 0SOH 1 1STX 2 2ETX 3 3EOT 4 4ENQ 5 5ACK 6 6BEL 7 7BS 8 8HT 9 9LF 10 aVT 11 bFF 12 cCR 13 dSO 14 eSI 15 fDLE 16 10DC1 17 11DC2 18 12DC3 19 13DC4 20 14NAK 21 15SYN 22 16ETB 23 17CAN 24 17EM 25 19SUB 26 1aESC 27 1bFS 28 1cGS 29 1dRS 30 1eUS 31 1fSP 32 20

Char Dec Hex

c 99 63d 100 64e 101 65f 102 66g 103 67h 104 68i 105 69j 106 6ak 107 6bl 108 6cvm 109 6dn 110 6eo 111 6fp 112 70q 113 71r 114 72s 115 73t 116 74u 117 75v 118 76w 119 77x 120 78y 121 79z 122 7a{ 123 7b| 124 7c} 125 7d~ 126 7eDEL 127 7f

Appendix VIII: ASCII Chart

Documents

Service Manual IND-R2500-F2 Indicator, with Intalogix ...leduc-thibeault.weebly.com/uploads/1/4/8/5/14859346/fairbanks---hr... · IND-HR2500-DF2 Indicator with Intalogix Technology