Series CSM-61 Installation Instructions

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  • 8/8/2019 Series CSM-61 Installation Instructions

    1/8

    Figure 1

    MmryScrw

    Pressure - Temperature Limits

    Pattern Type of Solder Working Temp. Maximum PressureF C psi bar

    Solder-to-Solder 95.5 200 93 250 17.2(Tin-Antimony) 225 107 212 14.6

    250 121 175 12.1

    50-50 and 100 38 175 12.160-40 150 66 125 8.6(Tin-Lead) 250 121 75 5.2

    Thread-to-Thread 250 121 300 20.7

    Installation

    1. Install valve on return line of equipment to be balanced or asshown on the plans.

    2. For maximum accuracy, the flow measurement valve shouldbe located in an unrestricted straight pipe run so that no fit-tings (elbow, valve, tee, etc.) is closer to the measurementvalve than 5 pipe diameters upstream and 2 pipe diameterdownstream. If a balancing valve is located downsteam froma circulation pump, allow a distance of ten (10) diametersbetween the pump and balancing valves.

    3. Series CSM-61M1 flow measurement valves are bidirectionaland should be installed to insure ease of hooking up meter,adjusting setting and enabling memory device. A18" (3 mm)NPT plugged port is installed on each measurement valveand can be used as a drain port if needed.

    4. Solder end valves are designed to be soft soldered into lineswithout disassembly, using a low temperature solder (400F)(204C). Other solders such as 95/5 tin antimony (460F)(238C) can be used, however, extreme caution must beused to prevent seat damage. Higher temperature solders willdamage the seat material.

    5. Apply heat with flame directed away from the center of thevalve body. Excessive heat can harm the seats.

    6. Heat solder joints only to the point were solder will flow prop-erly. Excessive heat may distort brass castings.

    Flow Measurement Instruction

    1. Loosen memory screw.

    2. With wrench, turn indicator to open position on indicatorplate. Do not force past this point.

    3. Connect, vent and prepare the differential gauge. Refer toinstructions furnished with the gauge.

    4. After initial pressure differential reading is taken, refer to flowrate charts to obtain flow rate based on pressure differential

    and valve setting. If flow rate is in excess of that specified,turn indicator towards closed position, noting pressure dropand valve setting and determining new flow rates from f lowrate chart. Once correct flow rate setting has been estab-lished, slide memory stop clockwise towards open side ofindicator plate until memory stop ring hits indicator plate. Donot force beyond this point. Tighten memory screw. Refer toFigure 1. The unit or system has now been balanced and thememory set.

    5. After memory is set, disconnect differential gauge.

    Watts Series CSM-61Flow Measurement/Balancing ValvesSizes: 114", 112", 2", 212", and 3" (32, 40, 50, 65 and 80mm)

    Installation Instructions

    CSM-61

    IS-CSM-61-L

    Watts Flow Measurement/Balancing Valves are available in the straightway pattern withthreaded or solder end connections. All tapered pipe threads conform to FEDERAL

    SPECS H28. Valves conform to ANSI B16.18 and ANSI B16.22. Maximum Pressure/Temperature Ratings: 300psi (20.7 bar) - 250F (121C).

  • 8/8/2019 Series CSM-61 Installation Instructions

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    CSM-61

    Top View

    2

    Dimensions

    Mmry

    Scrw

    A

    R

    D

    C

    CSM-61

    End View

    MoDel Size DiMenSionS Weight

    A C D R

    in. mm in. mm in. mm in. mm in. mm lbs. kgs.

    CSM-61-M2-S 114 32 4916 116 178 47 118 29 2316 56 1.5 0.68

    CSM-61-M2-S 112 40 478 123 2 50 1516 33 2516 59 1.9 0.86

    CSM-61-M2-S 2 50 6 153 2916 66 1916 40 258 67 3.4 1.54

    CSM-61-M1-T 114 32 334 94 178 47 1 25 2316 56 1.9 0.86

    CSM-61-M1-T 112 40 31516 100 2 50 1116 27 2516 59 2.3 1.04

    CSM-61-M1-T 2 50 412 114 2916 66 1516 33 2916 66 4.0 1.81

    CSM-61-M1-T 212 65 612 165 418 104 2316 55 318 80 13.0 5.90

    CSM-61-M1-T 3 80 61316 173 438 112 278 73 358 92 17.0 7.71

    Suffx: S = Solder, T = Threaded

  • 8/8/2019 Series CSM-61 Installation Instructions

    3/8

    F(War)*

    80.0

    40.0

    20.0

    10.0

    5.0

    2.0

    1.0

    .5

    114" (32mm) CSM-61 Flow Curve

    3

    .5 1 2 3 5 10 20 30 50 pm1.9 3.8 7.6 11 10 39 76 114 189 pm

    Dial Setting

    PressureDifferentia

    l

    * To convert to kg/m2, multiply eet o water by 304.8*To convert to psi multiply eet o water by .4335

    ics(War) bar

    960 2.4

    480 1.2

    240 .6

    120 .3

    60 .15

    24 .06

    12 .03

    6 .02

    Flow

    40 35 30 25 20

    10

    0

    PressureDifferential

  • 8/8/2019 Series CSM-61 Installation Instructions

    4/8

    ics(War) bar960 2.4

    480 1.2

    240 .6

    120 .3

    60 .15

    24 .06

    12 .03

    6 .02

    112" (40mm) CSM-61 Flow Curve

    4

    3 5 10 20 30 50 100 pm11 19 38 76 114 189 378 pm

    Dial Setting

    PressureDifferential

    * To convert to kg/m2, multiply eet o water by 304.8*To convert to psi multiply eet o water by .4335

    PressureDifferential

    F(War)*

    80.0

    40.0

    20.0

    10.0

    5.0

    2.0

    1.0

    .5

    Flow

    40 35 30 25 20

    10

    0

  • 8/8/2019 Series CSM-61 Installation Instructions

    5/8

    F(War)*

    80.0

    40.0

    20.0

    10.0

    5.0

    2.0

    1.0

    .5

    ics(War) bar

    960 2.4

    480 1.2

    240 .6

    120 .3

    60 .15

    24 .06

    12 .03

    6 .02

    2" (50mm) CSM-61 Flow Curve

    5

    3 5 10 20 30 50 100 200 pm11 19 38 76 114 189 378 757 pm

    Dial Setting

    PressureDifferential

    * To convert to kg/m2, multiply eet o water by 304.8*To convert to psi multiply eet o water by .4335

    PressureDifferential

    Flow

    45 40 35 30 25 20

    10

    0

  • 8/8/2019 Series CSM-61 Installation Instructions

    6/8

  • 8/8/2019 Series CSM-61 Installation Instructions

    7/8

    7

    3" (80mm) CSM-61 Flow Curve

    * To convert to kg/m2, multiply eet o water by 304.8*To convert to psi multiply eet o water by .4335

    F(War)*

    80.0

    40.0

    20.0

    10.0

    5.0

    2.0

    1.0

    .510 20 30 50 100 200 400 600 pm38 76 114 189 378 757 1514 2271 pm

    ics(War) bar960 2.4

    480 1.2

    240 .6

    120 .3

    60 .15

    24 .06

    12 .03

    6 .02

    Dial Setting

    PressureDifferential

    PressureDifferential

    Flow

    45 40 35 30 25 20 15

    10

    0

  • 8/8/2019 Series CSM-61 Installation Instructions

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    Pressure Drop Curve(In open position, equal to zero setting)

    PressureDrop

    Flow

    CSM-61 Pressure Drop Curve

    Watts reserves the right to change or modiy product design, construction, specifcations, ormaterials without prior notice and without incurring any obligation to make such changes andmodifcations on Watts products previously or subsequently sold.

    kPa ps

    172 25

    138 20

    103 15

    69 1055 8

    41 634 528 4

    21 3

    14 2

    10 1.5

    7 120 30 40 50 60 80 100 200 300 400 500 pm76 114 152 190 228 304 380 750 1140 1520 1900 pm

    2" (50mm)

    212" (65mm)

    3" (80mm)

    114" (32mm)

    112" (40mm)

    IS-CSM-61-L 0909 EDP# 1915190 Watts, 2009

    USA: 815 Chestnut St., No. Andover, MA 01845-6098; www.watts.com

    Canada: 5435 North Service Rd., Burlington, ONT. L7L 5H7; www.wattscanada.ca

    Water Safe ty & F low Cont ro l Products

    lmd Warray: Watts Regulator Co. (the Company) warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date oforiginal shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge.

    the WARRAntY Set FoRth heRein iS giVen eXPReSSlY AnD iS the onlY WARRAntY giVen BY the CoMPAnY With ReSPeCt to the PRoDUCt. the CoMPAnY MAKeS no otheRWARRAntieS, eXPReSS oR iMPlieD. the CoMPAnY heReBY SPeCiFiCAllY DiSClAiMS All otheR WARRAntieS, eXPReSS oR iMPlieD, inClUDing BUt not liMiteD to the iMPlieDWARRAntieS oF MeRChAntABilitY AnD FitneSS FoR A PARtiCUlAR PURPoSe.The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty, and the Company shall not be respons ible for any incidental, specialor consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resultingfrom labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has nocontrol. This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product.Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages. Therefore the abovelimitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws todetermine your rights. So FAR AS iS ConSiStent With APPliCABle StAte lAW, AnY iMPlieD WARRAntieS thAt MAY not Be DiSClAiMeD, inClUDing the iMPlieD WARRAntieS oFMeRChAntABilitY AnD FitneSS FoR A PARtiCUlAR PURPoSe, ARe liMiteD in DURAtion to one YeAR FRoM the DAte oF oRiginAl ShiPMent.

    Size CV

    in. mm.

    114 32 19

    112 40 27

    2 50 41

    212 65 134

    3 80 195